JOHN DEERE 85G EXCAVATOR OPERATORS MANUAL (OMT337610)

OMT337610 - JOHN DEERE 85G EXCAVATOR OPERATORS MANUAL.pdf

Complete OPERATORS MANUAL for JOHN DEERE 85G EXCAVATORSS, with all the shop information to maintain & operate like professional mechanics.

Total Pages: 545 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

JOHN DEERE 85G EXCAVATOR OPERATORS MANUAL (OMT337610)
(PIN: 1FF085GX_ _J017001— )
TABLE OF CONTENTS
Foreword
Manual Identification—READ THIS FIRST!
Serial Number Listing Information
IMPORTANT
License Agreement for John Deere Software
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU)
Emissions Performance and Tampering
Carbon Dioxide Emissions (CO2)
John Deere Online Bookstore
Technical Information Feedback Form
Section 1-1 - Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2 - Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Protect Against Noise
Avoid Unauthorized Machine Modifications
Control Pattern
Control Pattern Selector—If Equipped
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
High Debris Applications
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Section 1-3 - Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Inspect and Maintain ROPS
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Use Care When Swinging Machine
Operate Boom With Care
Avoid Power Lines
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Section 1-4 - Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Use Proper Lifting Equipment
Clean Exhaust Filter Safely
Section 1-5 - Safety—Safety Signs
Safety Signs
Section 2-1 - Operation—Operator’s Station
Pedals, Levers, and Panels
Switch Panel
Switch Panel Functions
Rear Left Panel
Horn
Pilot Shutoff Lever
Engine Stop Switch
Rear Right Panel
Right Console
Travel Alarm and Travel Alarm Cancel Switch
Exhaust Filter Parked Cleaning Switch
Right Enable Switch
Auxiliary Function Enable Switch—If Equipped
Cab Heater and Air Conditioner
Selecting Display Between Celsius and Fahrenheit
Operating the AM/FM Radio
Fire Extinguisher Mounting Location
Secondary Exit Tool
Cab Dome Light Switch
Opening Upper Front (Secondary Exit) Window
Removing and Storing the Lower Front Window
Opening Cab Door Window
Adjusting the Mechanical Suspension Seat
Adjusting Pilot Control Lever Console Height
Section 2-2 - Operation—Monitor Operation
Monitor
Monitor Functions
Monitor Start-Up
Main Menu
Main Menu—Alarm List
Main Menu—Air Conditioner
Main Menu—Radio
Main Menu—Setting Menu
Main Menu—Setting Menu—Date and Time
Main Menu—Setting Menu—Auto-Shutdown
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning
Main Menu—Setting Menu—Sub Meter Selection
Main Menu—Setting Menu—Display Item Selection
Main Menu—Setting Menu—Brightness Adjustment
Main Menu—Setting Menu—Language
Main Menu—Setting Menu—Unit Selection
Main Menu—Setting Menu—Main Menu Sequence Change
Main Menu—Information Menu
Main Menu—Information Menu—Operation
Main Menu—Information Menu—Maintenance
Main Menu—Information Menu—Troubleshooting
Main Menu—Information Menu—Monitoring
Section 2-3 - Operation—Operating the Machine
Before Starting Work
Operator's Daily Machine Check Before Starting
Engine Break-In Period
Starting the Engine
Cold Weather Start Aid
Cold Weather Warm-Up
Travel Pedals and Levers
Auxiliary Function Lever (AFL)
Exhaust Filter
Exhaust Filter Parked Cleaning
Control Lever Pattern Operation
Control Lever Pattern Conversion—If Equipped
Control Lever Pattern Conversion
Boom-Swing Pedal
Positioning Auxiliary Line Selector Valve—If Equipped
Operating Backfill Blade
Operating Tips—Backfill Blade
Operating in Water and Mud
Selecting Correct Track
Required Machine Stop Warning
Driving Up a Steep or Slippery Slope
Lower Boom With Engine Stopped
Parking the Machine
Loading and Unloading for Transport
Towing Machine a Short Distance
Lifting With Bucket Loop
Lifting With John Deere Quick Coupler
Lifting Machine
Section 3-1 - Maintenance—Machine
Required Emission-Related Information
Diesel Fuel
Diesel Fuel Specifications
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Supplemental Diesel Fuel Additives
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Engines
Diesel Engine Oil Service Interval for Operation at High Altitude
Oil Filters
Hydraulic Oil
Travel Gear Case Oil
Grease
Diesel Engine Coolant (engine without wet sleeve cylinder liners)
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Section 3-2 - Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check the Hour Meter Regularly
Prepare Machine for Maintenance
Engine Access Door
Open Maintenance Access Doors
Fuel Tank
Hydraulic Breaker and Crusher Attachments
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3 - Maintenance—As Required
Clean Radiator Core and Oil Cooler
Check Track Sag—Rubber Track
Check Track Sag—Steel Track—If Equipped
Adjust Track Sag
Clean Fuel Tank Inlet Screen
Drain Water and Sediment from Fuel Tank Sump
Drain Water and Sediment from Primary Fuel Filter and Water Separator
Check and Adjust Air Conditioner Belt
Check and Clean Radiator Air Inlet Screen
Check Washer Fluid Level
Check and Clean Air Cleaner Dust Unloader Valve
Section 3-4 - Maintenance—10 Hours or Daily
Check Engine Oil Level
Check Hydraulic Tank Oil Level
Check Engine Coolant Level
Check Bucket Teeth
Check Seat Belt
Section 3-5 - Maintenance—Initial Service—50 Hours
Inspect and Re-Torque Track Hardware
Section 3-6 - Maintenance—Every 100 Hours
Lubricate Bucket and Link Pins
Lubricate Working Pivots
Lubricate Front End Pin Joints
Section 3-7 - Maintenance—Every 250 Hours
Check Travel Gear Case Oil Level
Drain Water and Sediment From Hydraulic Tank
Lubricate Blade Pins
Inspect and Re-Torque Track Hardware
Check Battery Electrolyte Level and Terminals
Take Engine Oil Sample
Section 3-8 - Maintenance—Every 500 Hours
Drain and Refill Engine Oil and Replace Filter
Lubricate Swing Bearing Gear
Lubricate Control Lever Universal Joint
Replace Primary Fuel Filter and Water Separator
Replace Final Fuel Filter
Lubricate Swing Bearing
Check Air Intake Hose
Clean Cab Fresh Air and Cab Recirculating Air Filters
Take Fluid Samples
Section 3-9 - Maintenance—Every 1000 Hours
Replace Pilot System Oil Filter
Check and Adjust Engine Valve Lash
Replace Hydraulic Tank Oil Filter
Check and Adjust Fan Belt Tension
Replace Engine Air Cleaner Element
Check Coolant Condition
Check Starter and Alternator
Section 3-10 - Maintenance—Every 2000 Hours
Drain and Refill Travel Gear Case Oil
Clean Engine Crankcase Ventilation Tube
Section 3-11 - Maintenance—Every 3000 Hours
Service Exhaust Filter
Section 3-12 - Maintenance—Every 4000 Hours
Replace Swing Drain Filter
Replace Hydraulic Tank Vent Cap Filter
Section 3-13 - Maintenance—Every 5000 Hours
Drain and Refill Hydraulic Tank Oil
Drain Cooling System
Cooling System Fill and Deaeration Procedure
Section 4-1 - Miscellaneous—Machine
Bleed Fuel System
Bleed Hydraulic System
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Handling, Checking, and Servicing Batteries Carefully
Using Battery Charger
Using Booster Batteries—24-Volt System
Replacing Batteries
Welding on Machine
Keep Electronic Control Unit Connectors Clean
Adding 12-Volt Accessories
Replacing Fuses
Keep ROPS Installed Properly
Replacing Seat Belt
Clean Machine Regularly
Connecting and Disconnecting Auxiliary Lines—If Equipped
Replacing Bucket Teeth
Replacing Bucket Teeth—TK Series
Removing the Bucket
Installing Bucket With Quick Coupler
Track Sag General Information
Check Track Shoe Hardware
Rubber Track Care
Removing and Installing Rubber Track
Converting the Track
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2 - Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3 - Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Hydraulic System
Electrical System
Section 4-4 - Miscellaneous—Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5 - Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Keep Proof of Ownership
Keep Machines Secure
Section 4-6 - Miscellaneous—Specifications
Engine Specifications
Drain and Refill Capacities
Machine Specifications
Working Ranges
Excavator Lift Capacity—Blade: 2370 mm (7 ft 9 in); Arm: 1.62 m (5 ft 4 in);
Bucket: 0.28 m 3 (0.37 yd 3 ); Rubber Crawler Pad: 450 mm (1 ft 6 in)
Excavator Lift Capacity—Blade: 2370 mm (7 ft 9 in); Arm: 2.12 m (6 ft 11 in);
Bucket: 0.28 m 3 (0.37 yd 3 ); Rubber Crawler Pad: 450 mm (1 ft 6 in)
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 1.62 m (5 ft 4 in);
Bucket: 0.28 m 3 (0.37 yd 3 ); Triple Semi-Grouser Shoe: 600 mm (2 ft 0 in)
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 2.12 m (6 ft 11 in);
Bucket: 0.28 m 3 (0.37 yd 3 ); Triple Semi-Grouser Shoe: 600 mm (2 ft 0 in)
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 1.62 m (5 ft 4 in);
Bucket: 0.28 m 3 (0.37 yd 3 ); Rubber Belt: 450 mm (1 ft 6 in)
Excavator Lift Capacity—Blade: 2470 mm (8 ft 1 in); Arm: 2.12 m (6 ft 11 in);
Bucket: 0.28 m 3 (0.37 yd 3 ); Rubber Belt: 450 mm (1 ft 6 in)
Machine Design Life
Eurasian Economic Union

omt337610 - 85G Excavator

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

IMPORTANT

Emissions Control System Certification Label

FCC Notifications to User

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Control Pattern Selector—If Equipped

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Exhaust Filter Ash Handling and Disposal

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Inspect and Maintain ROPS

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Clean Exhaust Filter Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator’s Station

Pedals, Levers, and Panels

Switch Panel

Switch Panel Functions

Rear Left Panel

Horn

Pilot Shutoff Lever

Engine Stop Switch

Rear Right Panel

Right Console

Travel Alarm and Travel Alarm Cancel Switch

Exhaust Filter Parked Cleaning Switch

Right Enable Switch

Auxiliary Function Enable Switch—If Equipped

Cab Heater and Air Conditioner

Selecting Display Between Celsius and Fahrenheit

Operating the AM/FM Radio

Fire Extinguisher Mounting Location

Secondary Exit Tool

Cab Dome Light Switch

Opening Upper Front (Secondary Exit) Window

Removing and Storing the Lower Front Window

Opening Cab Door Window

Adjusting the Mechanical Suspension Seat

Adjusting Pilot Control Lever Console Height

Section 2-2: Operation—Monitor Operation

Monitor

Monitor Functions

Monitor Start-Up

Main Menu

Main Menu—Alarm List

Main Menu—Air Conditioner

Main Menu—Radio

Main Menu—Setting Menu

Main Menu—Setting Menu—Date and Time

Main Menu—Setting Menu—Auto Shutdown

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning

Main Menu—Setting Menu—Sub Meter Selection

Main Menu—Setting Menu—Display Item Selection

Main Menu—Setting Menu—Brightness Adjustment

Main Menu—Setting Menu—Language

Main Menu—Setting Menu—Unit Selection

Main Menu—Setting Menu—Main Menu Sequence Change

Main Menu—Information Menu

Main Menu—Information Menu—Operation

Main Menu—Information Menu—Attachment Operation

Main Menu—Information Menu—Maintenance

Main Menu—Information Menu—Troubleshooting

Main Menu—Information Menu—Monitoring

Section 2-3: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Starting the Engine

Cold Weather Start Aid

Cold Weather Warm-Up

Travel Pedals and Levers

Auxiliary Function Lever (AFL)—If Equipped

Exhaust Filter

Exhaust Filter Parked Cleaning

Control Lever Pattern Operation

Control Lever Pattern Conversion—If Equipped

Control Lever Pattern Conversion

Boom-Swing Pedal

Positioning Auxiliary Line Selector Valve—If Equipped

Operating Backfill Blade

Operating Tips—Backfill Blade

Operating in Water and Mud

Selecting Correct Track

Driving Up a Steep or Slippery Slope

Lower Boom With Engine Stopped

Parking the Machine

Loading and Unloading for Transport

Towing Machine a Short Distance

Lifting With Bucket Loop

Lifting With John Deere Quick Coupler

Lifting Machine

Section 3-1: Maintenance—Machine

Required Emission-Related Information

Diesel Fuel

Diesel Fuel Specifications

Lubricity of Diesel Fuel

Biodiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Testing Diesel Fuel

Handling and Storing Diesel Fuel

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Diesel Engine Break-In Oil

Diesel Engine Oil

Hydraulic Oil

Travel Gear Case Oil

Grease

Light Duty Diesel Engine Coolant (for diesel engines without wet sleeve cylinder liners)

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Disposing of Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Engine Access Door

Open Maintenance Access Doors

Fuel Tank

Hydraulic Breaker and Crusher Attachments

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Clean Radiator Core and Oil Cooler

Check Coolant

Check Track Sag—Rubber Track

Check Track Sag—Steel Track—If Equipped

Adjust Track Sag

Clean Fuel Tank Inlet Screen

Drain Water and Sediment from Fuel Tank Sump

Drain Water and Sediment from Primary Fuel Filter and Water Separator

Check and Adjust Air Conditioner Belt

Check and Clean Radiator Air Inlet Screen

Check Washer Fluid Level

Check and Clean Air Cleaner Dust Unloader Valve

Section 3-4: Maintenance—10 Hours or Daily

Check Engine Oil Level

Check Hydraulic Tank Oil Level

Check Engine Coolant Level

Check Bucket Teeth

Check Seat Belt

Section 3-5: Maintenance—Initial Service—50 Hours

Inspect and Re-Torque Track Hardware

Section 3-6: Maintenance—Every 100 Hours

Lubricate Bucket and Link Pins

Lubricate Working Pivots

Lubricate Front End Pin Joints

Section 3-7: Maintenance—Every 250 Hours

Check Travel Gear Case Oil Level

Drain Water and Sediment From Hydraulic Tank

Take Engine Oil Sample

Lubricate Blade Pins

Inspect and Re-Torque Track Hardware

Check Battery Electrolyte Level and Terminals

Section 3-8: Maintenance—Every 500 Hours

Drain and Refill Engine Oil and Replace Filter

Lubricate Swing Bearing Gear

Lubricate Control Lever Universal Joint

Replace Primary Fuel Filter and Water Separator

Replace Final Fuel Filter

Take Fluid Samples

Lubricate Swing Bearing

Check Air Intake Hose

Check Radiator Coolant Level

Clean Cab Fresh Air and Cab Recirculating Air Filters

Section 3-9: Maintenance—Every 1000 Hours

Replace Pilot System Oil Filter

Check and Adjust Engine Valve Lash

Check Starter and Alternator

Replace Hydraulic Tank Oil Filter

Check and Adjust Fan Belt Tension

Replace Engine Air Cleaner Element

Section 3-10: Maintenance—Every 2000 Hours

Drain and Refill Travel Gear Case Oil

Clean Engine Crankcase Ventilation Tube

Section 3-11: Maintenance—Every 3000 Hours

Service Exhaust Filter

Section 3-12: Maintenance—Every 4000 Hours

Replace Swing Drain Filter

Section 3-13: Maintenance—Every 5000 Hours

Drain and Refill Hydraulic Tank Oil

Drain Cooling System

Cooling System Fill and Deaeration Procedure

Section 4-1: Miscellaneous—Machine

Bleed Fuel System

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Using Booster Batteries—24-Volt System

Handling, Checking, and Servicing Batteries Carefully

Using Battery Charger

Replacing Batteries

Welding On Machine

Bleed Hydraulic System

Clean Machine Regularly

Adding 12-Volt Accessories

Connecting and Disconnecting Auxiliary Lines—If Equipped

Replacing Fuses

Clean Cab Fresh Air and Cab Recirculating Air Filters

Replacing Bucket Teeth—TK Series

Replacing Bucket Teeth

Installing Bucket With Quick Coupler

Track Sag General Information

Rubber Track Care

Removing and Installing Rubber Track

Converting the Track

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Hydraulic System

Electrical System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

Engine Specifications

Drain and Refill Capacities

Machine Specifications

Working Ranges

Excavator Lift Capacity—Blade: 2370 mm (7 ft. 9 in.); Arm: 1.62 m (5 ft. 4 in.); Bucket: 0.28 m3 (0.37 yd3); Rubber Crawler Pad: 450 mm (1 ft. 6 in.)

Excavator Lift Capacity—Blade: 2370 mm (7 ft. 9 in.); Arm: 2.12 m (6 ft. 11 in.); Bucket: 0.28 m3 (0.37 yd3); Rubber Crawler Pad: 450 mm (1 ft. 6 in.)

Excavator Lift Capacity—Blade: 2470 mm (8 ft. 1 in.); Arm: 1.62 m (5 ft. 4 in.); Bucket: 0.28 m3 (0.37 yd3); Triple Semi-Grouser Shoe: 600 mm (2 ft. 0 in.)

Excavator Lift Capacity—Blade: 2470 mm (8 ft. 1 in.); Arm: 2.12 m (6 ft. 11 in.); Bucket: 0.28 m3 (0.37 yd3); Triple Semi-Grouser Shoe: 600 mm (2 ft. 0 in.)

Excavator Lift Capacity—Blade: 2470 mm (8 ft. 1 in.); Arm: 1.62 m (5 ft. 4 in.); Bucket: 0.28 m3 (0.37 yd3); Rubber Belt: 450 mm (1 ft. 6 in.)

Excavator Lift Capacity—Blade: 2470 mm (8 ft. 1 in.); Arm: 2.12 m (6 ft. 11 in.); Bucket: 0.28 m3 (0.37 yd3); Rubber Belt: 450 mm (1 ft. 6 in.)