Komatsu Hydraulic Excavator PC200Z-6LE Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC200Z-6LE, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Hydraulic Excavator PC200Z-6LE workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 948 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

CEBM001700 - Hydraulic Excavator PC200Z-6LE Shop Manual.pdf
CEAM001800 - Hydraulic Excavator PC200Z-6LE Operation & Maintenance Manual.pdf
SEAM021700 - Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual.pdf

MAIN SECTIONS
CONTENTS
01 GENERAL. . .. . .. . .. . .. . .. . .. . ... . . . 01-1
10 STRUCTURE AND FUNCTION. . .. . .. . .. . .. . . . . 10-1
20 TESTING, ADJUSTING AND TROUBLESHOOTING. . .. . . 20-1
30 DISASSEMBLY AND ASSEMBLY. . .. . .. . .. . .. . . 30-1
40 MAINTENANCE STANDARD. . .. . .. . .. . ... . . . 40-1

1. FOREWORD...2
2. SAFETY INFORMATION...3
3. INTRODUCTION...4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...5
5. CONTENTS...6
SAFETY...10
  6. GENERAL PRECAUTIONS ...11
  7. PRECAUTIONS DURING OPERATION ...19
    7.1 BEFORE STARTING ENGINE ...19
    7.2 AFTER STARTING ENGINE ...21
    7.3 TRANSPORTATION ...28
    7.4 BATTERY ...29
    7.5 TOWING ...31
    7.6 LIFTING OPERATIONS ...31
    7.7 BUCKET WITH HOOK...32
  8. PRECAUTIONS FOR MAINTENANCE ...34
    8.1 BEFORE CARRYING OUT MAINTENANCE ...34
    8.2 DURING MAINTENANCE ...38
  9. POSITION FOR ATTACHING SAFETY LABELS ...44
OPERATION...48
  10. GENERAL VIEW ...49
    10.1 GENERAL VIEW OF MACHINE ...49
    10.2 GENERAL VIEW OF CONTROLS AND GAUGES ...50
  11. EXPLANATION OF COMPONENTS ...51
    11.1 MACHINE MONITOR ...51
    11.2 SWITCHES ...56
    11.3 CONTROL LEVERS AND PEDALS ...60
    11.4 CEILING WINDOW ...65
    11.5 FRONT WINDOW ...66
    11.6 DOOR LOCK ...68
    11.7 ASHTRAY ...68
    11.8 CAP, COVER WITH LOCK ...69
    11.9 HANDLING CAR HEATER ...70
    11.10 FUSE ...71
    11.11 FUSIBLE LINK ...72
    11.12 TOOL BOX ...72
    11.13 GREASE PUMP HOLDER ...72
    11.14 HANDLING ACCUMULATOR ...73
  12. OPERATION ...74
    12.1 CHECK BEFORE STARTING ENGINE ...74
    12.2 STARTING ENGINE ...84
    12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ...86
    12.4 MOVING MACHINE OFF ...88
    12.5 STEERING MACHINE ...91
    12.6 STOPPING MACHINE ...93
    12.7 SWINGING...94
    12.8 OPERATION OF WORK EQUIPMENT ...95
    12.9 PROHIBITIONS FOR OPERATION ...96
    12.10 PRECAUTIONS FOR OPERATION ...98
    12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ...99
    12.12 HOW TO ESCAPE FROM MUD ...101
    12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR ...102
    12.14 REPLACEMENT AND INVERSION OF BUCKET ...103
    12.15 PARKING MACHINE ...105
    12.16 CHECK AFTER FINISHING WORK...106
    12.17 STOPPING ENGINE ...107
    12.18 CHECK AFTER STOPPING ENGINE ...108
    12.19 LOCKING ...108
  13. TRANSPORTATION ...109
    13.1 LOADING, UNLOADING WORK ...109
    13.2 PRECAUTIONS FOR LOADING ...111
    13.3 PRECAUTIONS FOR TRANSPORTATION ...112
  14. COLD WEATHER OPERATION ...113
    14.1 PRECAUTIONS FOR LOW TEMPERATURE ...113
    14.2 PRECAUTIONS AFTER COMPLETION OF WORK...115
    14.3 AFTER COLD WEATHER ...115
  15. LONG-TERM STORAGE ...116
    15.1 BEFORE STORAGE ...116
    15.2 DURING STORAGE ...117
    15.3 AFTER STORAGE ...117
    15.4 STARTING MACHINE AFTER LONG-TERM STORAGE ...117
  16. TROUBLESHOOTING ...118
    16.1 PHENOMENA THAT ARE NOT FAILURES ...118
    16.2 METHOD OF TOWING MACHINE...118
    16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE ...118
    16.4 PRECAUTIONS ON PARTICULAR JOBSITES ...119
    16.5 IF BATTERY IS DISCHARGED ...119
    16.6 OTHER TROUBLE ...123
MAINTENANCE...127
  17. GUIDES TO MAINTENANCE ...128
  18. OUTLINES OF SERVICE ...131
    18.1 OUTLINE OF OIL, FUEL, COOLANT ...131
    18.2 OUTLINE OF ELECTRIC SYSTEM ...134
    18.3 OUTLINE OF HYDRAULIC SYSTEM ...135
  19. WEAR PARTS LIST ...136
  20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ...137
  21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...142
    21.1 INTRODUCTION OF NECESSARY TOOLS ...142
    21.2 TORQUE LIST...143
  22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...144
  23. MAINTENANCE SCHEDULE CHART ...148
    23.1 MAINTENANCE SCHEDULE CHART ...148
    23.2 MAINTENANCE INTERVAL WHEN USING  HYDRAULIC BREAKER ...150
  24. SERVICE PROCEDURE ...151
    24.1 INITIAL 250 HOURS SERVICE ...151
    24.2 WHEN REQUIRED ...152
    24.3 CHECK BEFORE STARTING ...171
    24.4 EVERY 100 HOURS SERVICE ...176
    24.5 EVERY 250 HOURS SERVICE ...179
    24.6 EVERY 500 HOURS SERVICE ...185
    24.7 EVERY 1000 HOURS SERVICE ...190
    24.8 EVERY 2000 HOURS SERVICE ...193
    24.9 EVERY 4000 HOURS SERVICE ...196
    24.10 EVERY 5000 HOURS SERVICE ...197
SPECIFICATIONS...202
  25. SPECIFICATIONS ...203
OPTIONS, ATTACHMENTS...208
  26. GENERAL PRECAUTIONS ...209
    26.1 PRECAUTIONS RELATED TO SAFETY ...209
    26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS ...210
  27. HANDLING BUCKET WITH HOOK ...211
    27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK...211
    27.2 PROHIBITED OPERATIONS ...211
    27.3 PRECAUTIONS DURING OPERATIONS ...211
  28. AIR CONDITIONER (MACHINES EQUIPPED WITH AIR CONDITIONER) ...212
    28.1 AIR CONDITIONER ...212
  29. MACHINES READY FOR ATTACHMENTS ...215
    29.1 EXPLANATION OF COMPONENTS ...215
    29.2 HYDRAULIC CIRCUIT ...217
    29.3 ATTACHMENT MOUNTING/DISMOUNTING  PROCEDURE ...219
    29.4 OPERATION ...221
    29.5 LONG-TERM STORAGE ...222
    29.6 SPECIFICATIONS ...222
  30. INTRODUCTION OF ATTACHMENTS ...223
    30.1 BUCKET SELECTION ...223
    30.2 BUCKET INSTALLATION COMBINATIONS ...223
    30.3 BACKHOE CONTROL PATTERN CONVERSION ...225
    30.4 SELECTION OF TRACK SHOES ...226
    30.5 HANDLING RUBBER PAD SHOE ...227
    30.6 HANDLING TRAPEZOIDAL BUCKET ...229
    30.7 HANDLING EXTENSION ARM ...230
    30.8 HANDLING CLAMSHELL BUCKET ...231
  31. EXTENDING MACHINE SERVICE LIFE ...232
    31.1 HYDRAULIC BREAKER ...232
    31.2 POWER RIPPER ...235
    31.3 FORK GRAB ...236
    31.4 GRAPPLE BUCKET ...237
    31.5 SCRAP GRAPPLE ...238
    31.6 CRUSHER & CUTTER ...239
    31.7 HYDRAULIC PILE DRIVER ...240
    31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE ...241