Komatsu Hydraulic Excavator PC200Z-6LE Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC200Z-6LE, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Komatsu Hydraulic Excavator PC200Z-6LE workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 948 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
CEBM001700 - Hydraulic Excavator PC200Z-6LE Shop Manual.pdf
CEAM001800 - Hydraulic Excavator PC200Z-6LE Operation & Maintenance Manual.pdf
SEAM021700 - Hydraulic Excavator PC200Z-6 Operation & Maintenance Manual.pdf
MAIN SECTIONS
CONTENTS
01 GENERAL. . .. . .. . .. . .. . .. . .. . ... . . . 01-1
10 STRUCTURE AND FUNCTION. . .. . .. . .. . .. . . . . 10-1
20 TESTING, ADJUSTING AND TROUBLESHOOTING. . .. . . 20-1
30 DISASSEMBLY AND ASSEMBLY. . .. . .. . .. . .. . . 30-1
40 MAINTENANCE STANDARD. . .. . .. . .. . ... . . . 40-1
1. FOREWORD...2
2. SAFETY INFORMATION...3
3. INTRODUCTION...4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...5
5. CONTENTS...6
SAFETY...10
6. GENERAL PRECAUTIONS ...11
7. PRECAUTIONS DURING OPERATION ...19
7.1 BEFORE STARTING ENGINE ...19
7.2 AFTER STARTING ENGINE ...21
7.3 TRANSPORTATION ...28
7.4 BATTERY ...29
7.5 TOWING ...31
7.6 LIFTING OPERATIONS ...31
7.7 BUCKET WITH HOOK...32
8. PRECAUTIONS FOR MAINTENANCE ...34
8.1 BEFORE CARRYING OUT MAINTENANCE ...34
8.2 DURING MAINTENANCE ...38
9. POSITION FOR ATTACHING SAFETY LABELS ...44
OPERATION...48
10. GENERAL VIEW ...49
10.1 GENERAL VIEW OF MACHINE ...49
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ...50
11. EXPLANATION OF COMPONENTS ...51
11.1 MACHINE MONITOR ...51
11.2 SWITCHES ...56
11.3 CONTROL LEVERS AND PEDALS ...60
11.4 CEILING WINDOW ...65
11.5 FRONT WINDOW ...66
11.6 DOOR LOCK ...68
11.7 ASHTRAY ...68
11.8 CAP, COVER WITH LOCK ...69
11.9 HANDLING CAR HEATER ...70
11.10 FUSE ...71
11.11 FUSIBLE LINK ...72
11.12 TOOL BOX ...72
11.13 GREASE PUMP HOLDER ...72
11.14 HANDLING ACCUMULATOR ...73
12. OPERATION ...74
12.1 CHECK BEFORE STARTING ENGINE ...74
12.2 STARTING ENGINE ...84
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ...86
12.4 MOVING MACHINE OFF ...88
12.5 STEERING MACHINE ...91
12.6 STOPPING MACHINE ...93
12.7 SWINGING...94
12.8 OPERATION OF WORK EQUIPMENT ...95
12.9 PROHIBITIONS FOR OPERATION ...96
12.10 PRECAUTIONS FOR OPERATION ...98
12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ...99
12.12 HOW TO ESCAPE FROM MUD ...101
12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR ...102
12.14 REPLACEMENT AND INVERSION OF BUCKET ...103
12.15 PARKING MACHINE ...105
12.16 CHECK AFTER FINISHING WORK...106
12.17 STOPPING ENGINE ...107
12.18 CHECK AFTER STOPPING ENGINE ...108
12.19 LOCKING ...108
13. TRANSPORTATION ...109
13.1 LOADING, UNLOADING WORK ...109
13.2 PRECAUTIONS FOR LOADING ...111
13.3 PRECAUTIONS FOR TRANSPORTATION ...112
14. COLD WEATHER OPERATION ...113
14.1 PRECAUTIONS FOR LOW TEMPERATURE ...113
14.2 PRECAUTIONS AFTER COMPLETION OF WORK...115
14.3 AFTER COLD WEATHER ...115
15. LONG-TERM STORAGE ...116
15.1 BEFORE STORAGE ...116
15.2 DURING STORAGE ...117
15.3 AFTER STORAGE ...117
15.4 STARTING MACHINE AFTER LONG-TERM STORAGE ...117
16. TROUBLESHOOTING ...118
16.1 PHENOMENA THAT ARE NOT FAILURES ...118
16.2 METHOD OF TOWING MACHINE...118
16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE ...118
16.4 PRECAUTIONS ON PARTICULAR JOBSITES ...119
16.5 IF BATTERY IS DISCHARGED ...119
16.6 OTHER TROUBLE ...123
MAINTENANCE...127
17. GUIDES TO MAINTENANCE ...128
18. OUTLINES OF SERVICE ...131
18.1 OUTLINE OF OIL, FUEL, COOLANT ...131
18.2 OUTLINE OF ELECTRIC SYSTEM ...134
18.3 OUTLINE OF HYDRAULIC SYSTEM ...135
19. WEAR PARTS LIST ...136
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ...137
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...142
21.1 INTRODUCTION OF NECESSARY TOOLS ...142
21.2 TORQUE LIST...143
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...144
23. MAINTENANCE SCHEDULE CHART ...148
23.1 MAINTENANCE SCHEDULE CHART ...148
23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER ...150
24. SERVICE PROCEDURE ...151
24.1 INITIAL 250 HOURS SERVICE ...151
24.2 WHEN REQUIRED ...152
24.3 CHECK BEFORE STARTING ...171
24.4 EVERY 100 HOURS SERVICE ...176
24.5 EVERY 250 HOURS SERVICE ...179
24.6 EVERY 500 HOURS SERVICE ...185
24.7 EVERY 1000 HOURS SERVICE ...190
24.8 EVERY 2000 HOURS SERVICE ...193
24.9 EVERY 4000 HOURS SERVICE ...196
24.10 EVERY 5000 HOURS SERVICE ...197
SPECIFICATIONS...202
25. SPECIFICATIONS ...203
OPTIONS, ATTACHMENTS...208
26. GENERAL PRECAUTIONS ...209
26.1 PRECAUTIONS RELATED TO SAFETY ...209
26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS ...210
27. HANDLING BUCKET WITH HOOK ...211
27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK...211
27.2 PROHIBITED OPERATIONS ...211
27.3 PRECAUTIONS DURING OPERATIONS ...211
28. AIR CONDITIONER (MACHINES EQUIPPED WITH AIR CONDITIONER) ...212
28.1 AIR CONDITIONER ...212
29. MACHINES READY FOR ATTACHMENTS ...215
29.1 EXPLANATION OF COMPONENTS ...215
29.2 HYDRAULIC CIRCUIT ...217
29.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE ...219
29.4 OPERATION ...221
29.5 LONG-TERM STORAGE ...222
29.6 SPECIFICATIONS ...222
30. INTRODUCTION OF ATTACHMENTS ...223
30.1 BUCKET SELECTION ...223
30.2 BUCKET INSTALLATION COMBINATIONS ...223
30.3 BACKHOE CONTROL PATTERN CONVERSION ...225
30.4 SELECTION OF TRACK SHOES ...226
30.5 HANDLING RUBBER PAD SHOE ...227
30.6 HANDLING TRAPEZOIDAL BUCKET ...229
30.7 HANDLING EXTENSION ARM ...230
30.8 HANDLING CLAMSHELL BUCKET ...231
31. EXTENDING MACHINE SERVICE LIFE ...232
31.1 HYDRAULIC BREAKER ...232
31.2 POWER RIPPER ...235
31.3 FORK GRAB ...236
31.4 GRAPPLE BUCKET ...237
31.5 SCRAP GRAPPLE ...238
31.6 CRUSHER & CUTTER ...239
31.7 HYDRAULIC PILE DRIVER ...240
31.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE ...241
