Komatsu Hydraulic Excavator PC200, PC200LC, PC210, PC210LC, PC220, PC220LC, PC230, PC230LC Repair Service Manual + Operation & Maintenance Manual

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Price: US$ 65.00

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Hydraulic Excavator PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,665 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

SEBM010106 - Hydraulic Excavator PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6 Shop Manual.pdf
SEAM002403 - Hydraulic Excavator PC200-6, PC200LC-6, PC210-6 Mighty, PC210LC-6 Mighty, PC220-6, PC220LC-6, PC230-6 Mighty, PC230LC-6 Mighty Operation & Maintenance Manual.pdf
SEAM002405 - Hydraulic Excavator PC200-6, PC200LC-6, PC210-6 Mighty, PC210LC-6 Mighty, PC220-6, PC220LC-6, PC230-6 Mighty, PC230LC-6 Mighty Operation & Maintenance Manual.pdf
SEAM002406 - Hydraulic Excavator PC200-6, PC200LC-6, PC210-6 Mighty, PC210LC-6 Mighty, PC220-6, PC220LC-6, PC230-6 Mighty, PC230LC-6 Mighty Operation & Maintenance Manual.pdf
SEAM002407 - Hydraulic Excavator PC200-6, PC200LC-6, PC210-6 Mighty, PC210LC-6 Mighty, PC220-6, PC220LC-6, PC230-6 Mighty, PC230LC-6 Mighty Operation & Maintenance Manual.pdf
SEAM002410T - Hydraulic Excavator PC200-6, PC200LC-6, PC210-6 Mighty, PC210LC-6 Mighty, PC220-6, PC220LC-6, PC230-6 Mighty, PC230LC-6 Mighty Operation & Maintenance Manual.pdf

MAIN SECTIONS
MAIN MENU...0
COVER...1
CONTENTS...2
  SAFETY...11
    Safety Notice...11
  FOREWORD...13
    General...13
    How to Read the Shop Manual...14
    Hoisting Instructions...15
    Method of Disassembling, Connecting Push-Pull Type Coupler...16
    Coating Materials...18
    Standard Tightening Torque...20
    Electric Wire Code...23
    Conversion Table...24
    Units...30
01   GENERAL...31
  Specification Dimension Drawings...32
  Specifications...40
  Weight Table...62
  Fuel, Coolant and Lubricants...82
10   STRUCTURE AND FUNCTION...85
  Engine Related Parts...86
  Radiator, Oil Cooler, Aftercooler...88
  Power Train...91
  Final Drive...92
  Swing Circle...93
  Swing Machinery...94
  Track Frame, Recoil Spring...95
  Track Shoe...96
  Hydraulic Piping Drawing...98
  Hydraulic Circuit Diagram...102
  Hydraulic Tank...106
  Hydraulic Pump...107
  Line Oil Filter...139
  Control Valve...140
  Self-reducing Pressure Valve...154
  CLSS...159
  Swing Motor...222
  Center Swivel Joint...228
  Travel Motor...230
  Valve Control...238
  Work Equipment, Swing PPC Valve...240
  Travel PPC Valve...248
  Service PPC Valve...252
  Safety Lock Valve...256
  PPC Accumulator...256
  Straight-Travel System...257
  Solenoid Valve...258
  Boom Holding Valve...260
  Additional Filter for Breaker...263
  Swivel Joint for Arm Rotation...265
  Arm Rotation Motor...266
  Work Equipment...268
  Air Conditioner...269
  Actual Electric Wiring Diagram...270
  Electrical Circuit Diagram...278
    PC220-6 STD Serial No.: 96514 - 102228...278
    PC210-6 STD Serial No.: 30980 - 31424...278
    PC220-6 STD Serial No.: 52852 - 53561...278
    PC230-6 STD Serial No.: 10177 - 10246...278
  Engine Control System...292
  Electronic Control System for STD...301
  Electronic Control System for Hyper GX...341
  Machine Monitor System...400
  Sensors...411
  Front Window Auto Pull-up System...414
20   TESTING AND ADJUSTING...417
  TABLE OF JUDGEMENT STANDARD VALUE...420
  TESTING AND ADJUSTING...445
    Tools for Testing, Adjusting, and Troubleshooting...445
    Measuring Engine Speed...446
    Measuring Exhaust Gas Color...447
    Adjusting Valve Clearance...448
    Measuring Compression Pressure...449
    Measuring Blow-by Pressure...449
    Testing and Adjusting Fuel Injection Timing...450
    Measuring Engine Oil Pressure...451
    Testing and Adjusting Alternator Belt Tension...452
    Testing and Adjusting Belt Tension for Air Conditioner Compressor...452
    Measuring Speed Sensor...453
    Testing and Adjusting Governor Motor Lever Stroke...454
    Testing and Adjusting Hydraulic Pressure in Work Equipment, Swing, Travel Circuit...455
    Testing and Adjusting PC Valve Output Pressure (Servo Piston Input Pressure)...458
    Testing and Adjusting LS Valve Output Pressure (Servo Piston Input Pressure) and LS Differential Pressure...460
    Testing and Adjusting Control Circuit Oil Pressure...463
    Testing Solenoid Valve Output Pressure...465
    Measuring PPC Valve Output Pressure...467
    Measuring EPC Solenoid Valve Output Pressure and Checking EPC Shuttle Valve...469
    Adjusting Work Equipment, Swing PPC Valve...471
    Testing Travel Deviation...472
    Testing Locations Causing Hydraulic Drift of Work Equipment...473
    Measuring Oil Leakage...475
    Releasing Remaining Pressure in Hydraulic Circuit...477
    Testing Clearance of Swing Circle Bearing...478
    Testing and Adjusting Track Shoe Tension...479
    Bleeding Air...480
    Input/Output Structure of GX Controller...483
    Basic Operation and GX Function...484
    Special Functions on GX Panel (Background Mode)...486
    Check Procedure when Operation of GX Automatic Function is Defective...509
    Adjusting Swing Back Prevention Function (Swing Teaching Mode)...511
    Bucket Dimension Input Mode when Using Custom Bucket...513
    Procedure for Replacing Sensor...516
  TROUBLESHOOTING...522
    Points to Remember When Troubleshooting...523
    Sequence of Events in Troubleshooting...524
    Precautions When Carrying Out Maintenance...525
    Checks Before Troubleshooting...533
    Connector Types and Mounting Locations...535
    Connection Table for Connector Pin Numbers...543
    Explanation of Control Mechanism for Electrical System...555
    Display Method and Special Functions of Monitor Panel...557
    Method of Using Judgement Table...567
    Method of Using Troubleshooting Charts...569
    Details of Troubleshooting and Troubleshooting Procedure...571
    Troubleshooting of Communication Abnormality System ( N Mode)...578
      N-1 (E218)  Communications Abnormality...579
    Troubleshooting of Engine Throttle - Pump Controller (Govenor Control System) (E Mode)...582
      Points to Remember When Carrying Out Troubleshooting of Engine Throttle - Pump Controller System...583
      Action Taken by Controller When Abnormality Occurs and Problems on Machine...585
      Judgement Table for Engine Throttle - Pump Controller (Govenor Control System) and Engine Related Parts...589
      Electrical Circuit Diagram for E Mode System...591
        E-1 Abnormality in Engine Throttle - Pump Controller Power Source (controller LED is OFF)...593
        E-2 (E308) Abnormality in Fuel Control Dial Imput Value is Displayed...594
        E-3 (E317) Abnormality (disconnection) in Motor Drive System is Displayed...595
        E-4 (E318) Abnormality (short circuit) in Motor Drive System is Displayed...596
        E-5 (E306) Abnormality in Feedback Potentionmeter System is Displayed...597
        E-6 (E315) Abnormality (short circuit) in Battery Relay Output System is Displayed...598
        E-7 (E316) Abnormality (step-out) in Motor is Displayed...599
        E-8 Engine Does Not Start...601
        E-9 Engine Speed is Irregular...605
          a) Idling Speed is Irregular...605
          b) There is Hunting...607
        E-10 Lack of Output (engine high idling speed is too low)...609
        E-11 Engine Does Not Stop...611
        E-12 Defective Operation of Battery Relay System (engine does not stop)...613
    Troubleshooting of Engine System (S Mode)...616
      Method of Using Troubleshooting Charts...617
      S-1 Starting Performance is Poor (starting always takes time)...621
      S-2 Engine Does Not Start...622
        (1) Engine Does Not Turn...622
        (2) Engine Turns But no Exhaust Smoke Comes Out (fuel is not being injected)...623
        (3) Exhaust Smoke Comes Out but Engine Does Not Start (fuel is being injected)...624
      S-3 Engine Does Not Pick Up Smoothly (follow-up is poor)...625
      S-4 Engine Stops During Operation...626
      S-5 Engine Does Not Rotate Smoothly (hunting)...627
      S-6 Engine Lacks Output ( no power)...628
      S-7 Exhaust Smoke is Black (incomplete combustion)...629
      S-8 Oil Consumption is Excessive (or exhaust smoke is blue)...630
      S-9 Oil Becomes Contaminated Quickly...631
      S-10 Fuel Consumption is Excessive...632
      S-11 Oil is in Cooling Water, or Water Spurts Back, or Water Level Goes Down...633
      S-12 Oil Pressure Caution Lamp Lights Up (drop in oil pressure)...634
      S-13 Oil Level Rises (water, fuel in oil)...635
      S-14 Water Temperature Becomes Too High (overheating)...636
      S-15 Abnormal Noise is Made...637
      S-16 Vibration is Excessive...638
    Troubleshooting of Engine Throttle - Pump Controller (Pump Control System) (C Mode)...640
      Points to Remember When Troubleshooting Pump Controller System...641
      Action Taken by Controller When Abnormality Occurs and Problems on Machine...643
      Judgement Table for Engine Throttle - Pump Controller (pump control system) and Hydraulic Related Parts...651
      Electrical Circuit Diagram for C Mode...653
        C-1 Abnormality in Controller Power Source System (controller LED is OFF)...657
        C-2 (E232) Short Circuit in PC-EPC Solenoid System is Displayed...658
        C-3 (E233) Disconnection in PC-EPC Solenoid System is Displayed...659
        C-4 (E203) Short Circuit in Swing Brake Solenoid System is Displayed...660
        C-5 (E213) Disconnection in Swing Brake Solenoid System is Displayed...662
        C-6 (E204) Short Circuit in Pump Merge/Divider Solenoid System is Displayed...664
        C-7 (E214) Disconnection in Pump Merge/Divider Solenoid System is Displayed...665
        C-8 (E207) Short Circuit In Active Mode Solenoid System is Displayed...666
        C-9 (E208) Disconnection in Active Mode Solenoid System is Displayed...667
        C-10 (E206) Short Circuit in Travel Speed Solenoid System is Displayed...668
        C-11 (E216) Disconnection in Travel Speed Solenoid System is Displayed...669
        C-12 (E205) Short Circuit in 2-Stage Relief Solenoid System is Displayed...670
        C-13 (E215) Disconnection in 2-State Relief Solenoid System is Displayed...671
        C-14 (E217) Model Selection Input Error is Displayed...672
        C-15 (E222) Short Circuit in LS-EPC Solenoid System is Displayed...674
        C-16 (E223) Disconnection in LS-EPC Solenoid System is Displayed...675
        C-17 (E224) Abnormality in Front Pump Pressure Sensor System is Displayed...676

 

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