Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K Repair Service Manual + Operation & Maintenance Manual
Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K Repair Service Manual + Operation & Maintenance Manual
Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,449 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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MAIN SECTIONS
01 General...25
10 Structure and function ...42
20 Testing and adjusting...237
30 Dissasembly and Assembly...530
40 Maintenance Standard...681
90 Others...725
FOREWORD...3
FOREWORD...4
SAFETY INFORMATION...5
NOISE...7
VIBRATION...7
INTRODUCTION...8
DIRECTIONS OF MACHINE...8
BREAKING-IN THE NEW MACHINE...8
PRODUCT INFORMATION...9
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...9
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION...9
SERVICE METER LOCATION...10
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR...10
MACHINE SERIAL NUMBER PLATE...11
FOREWORD...12
SAFETY...12
OPERATION...12
MAINTENANCE...15
SPECIFICATIONS...17
ATTACHMENTS AND OPTIONS...17
INDEX...18
COLOPHON...18
SAFETY...19
SAFETY INFORMATION...20
SAFETY LABELS...22
LOCATION OF SAFETY LABELS...22
SAFETY LABELS...23
SAFETY INFORMATION...30
SAFETY MACHINE OPERATION...39
STARTING ENGINE...39
OPERATION...41
TRANSPORTATION...48
BATTERY...49
TOWING...51
LIFTING OBJECTS WITH BUCKET...52
SAFETY MAINTENANCE INFORMATION...54
OPERATION...61
MACHINE VIEW ILLUSTRATIONS...62
OVERALL MACHINE VIEW...62
CONTROLS AND GAUGES...63
DETAILED CONTROLS AND GAUGES...64
MONITORING SYSTEM...64
Basic Check Monitors...65
Caution Monitors...67
Emergency Monitors...69
Meter Display Portion...71
Monitor Switches Portion...74
SWITCHES...77
CONTROL LEVERS AND PEDALS...83
SUN ROOF...86
WINDSHIELD...86
EMERGENCY EXIT FROM OPERATOR'S CAB...91
DOOR LOCK...91
CAP WITH LOCK...92
HOT AND COOL BOX...94
MAGAZINE BOX...94
ASHTRAY...94
AIR CONDITIONER CONTROLS...95
Air Conditioner Control Panel...95
Method of Operation...100
Use Air Conditioner with Care...106
Inspection and maintenance of Air Conditioner Equipped Machine...106
Other Functions...107
CAB RADIO CASSETTE...108
Controls of Radio cassette...108
Precautions when Using...108
AUXILIARY ELECTRIC POWER...109
24V power source...109
12V power source...109
FUSE...109
FUSIBLE LINK...110
CONTROLLERS...111
TOOL BOX...111
GREASE GUN HOLDER...111
HANDLING GREASE GUN...112
REFUELLING PUMP...113
ACCUMULATOR...115
Releasing Hydraulic Pressure with Accumulator...115
MACHINE OPERATIONS AND CONTROLS...116
BEFORE STARTING ENGINE...116
Walk-around Checks...116
Checks Before Starting...118
Adjustment...124
Seat Belt...127
Operations Before Starting Engine...128
STARTING ENGINE...130
Normal Starting...130
Starting Engine in Cold Weather...132
AFTER STARTING ENGINE...134
Warming-up Operation...134
In Cold Weather Areas...137
STOPPING THE ENGINE...141
MACHINE OPERATION...142
Preparations for Moving the Machine Off...142
Moving Machine Forward...143
Moving Machine Backward...144
Stopping Machine...145
STEERING THE MACHINE...146
Steering...146
SWINGING...148
WORK EQUIPMENT CONTROLS AND OPERATIONS...149
WORKING MODE...151
PROHIBITED OPERATIONS...152
GENERAL OPERATION INFORMATION...154
TRAVELING ON SLOPES...155
ESCAPE FROM MUD...157
Stuck One Side of Track...157
Stuck Both Sides of Tracks...157
RECOMMENDED APPLICATIONS...158
Backhoe Work...158
Shovel Work...158
Ditching Work...158
Loading Work...159
BUCKET REPLACEMENT AND INVERSION...160
Replacement...160
Inversion...161
PARKING MACHINE...162
CHECK AFTER SHUT OFF ENGINE...163
MACHINE INSPECTION AFTER DAILY WORK...164
LOCKING...164
OVERLOAD WARNING DEVICE...164
TRANSPORTATION...165
TRANSPORTATION PROCEDURE...165
LOADING AND UNLOADING WITH TRAILER...166
Loading...167
Securing Machine...169
Unloading...171
LIFTING MACHINE...173
COLD WEATHER OPERATION...174
COLD WEATHER OPERATION INFORMATION...174
Fuel and Lubricants...174
Cooling System Coolant...174
Battery...175
AFTER DAILY WORK COMPLETION...176
AFTER COLD WEATHER SEASON...176
LONG TERM STORAGE...177
BEFORE STORAGE...177
DURING STORAGE...177
AFTER STORAGE...178
STARTING MACHINE AFTER LONG-TERM STORAGE...178
TROUBLES AND ACTIONS...179
RUNNING OUT OF FUEL...179
PHENOMENA THAT ARE NOT FAILURES...179
TOWING THE MACHINE...180
LIGHTWEIGHT TOWING HOLE...180
SEVERE JOB CONDITION...181
DISCHARGED BATTERY...182
Battery Removal and Installation...182
Battery Charges...183
Starting Engine with Booster Cables...184
OTHER TROUBLE...186
Electrical System...186
Chassis...187
Engine...188
Electronic Control System...190
MAINTENANCE...191
MAINTENANCE INFORMATION...192
LUBRICANTS, COOLANT AND FILTERS...195
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...195
Oil...195
Fuel...195
Cooling System Coolant...196
Grease...196
Carrying Out KOWA (Komatsu Oil Wear Analysis)...197
Oil and Fuel Storage...198
Filters...198
ELECTRIC SYSTEM MAINTENANCE...198
WEAR PARTS...199
WEAR PARTS LIST...199
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS...200
PROPER SELECTION...200
TIGHTENING TORQUE SPECIFICATIONS...204
TIGHTENING TORQUE LIST...204
SAFETY CRITICAL PARTS...205
SAFETY CRITICAL PARTS LIST...205
MAINTENANCE SCHEDULE...206
MAINTENANCE SCHEDULE CHART...206
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER...208
MAINTENANCE PROCEDURE...209
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)...209
INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)...209
WHEN REQUIRED...210
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...210
CLEAN INSIDE OF COOLING SYSTEM...215
CHECK AND TIGHTEN TRACK SHOE BOLTS...218
CHECK AND ADJUST TRACK TENSION...219
CHECK ELECTRICAL INTAKE AIR HEATER...221
REPLACE BUCKET TEETH (VERTICAL PIN TYPE)...222
REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)...225
ADJUST BUCKET CLEARANCE...226
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...227
CHECK AND ADJUST AIR CONDITIONER...228
WASH WASHABLE FLOOR...229
BLEEDING AIR FROM HYDRAULIC SYSTEM...233
METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT...236
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (control circuit)...236
CHECK BEFORE STARTING...237
EVERY 100 HOURS MAINTENANCE...238
LUBRICATING...238
CHECK SWING MACHINERY CASE OIL, ADD OIL...240
EVERY 250 HOURS MAINTENANCE...241
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...241
CHECK LEVEL OF BATTERY ELECTROLYTE...242
EVERY 500 HOURS MAINTENANCE...245
REPLACE FUEL FILTER CARTRIDGE...245
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...246
CHECK SWING PINION GREASE LEVEL, ADD GREASE...247
LUBRICATE SWING CIRCLE...247
Radiator Core and Fins - Check/Clean...248
CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS...249
REPLACE HYDRAULIC OIL FILTER ELEMENT...251
REPLACE BREATHER ELEMENT IN HYDRAULIC TANK...252
CHECK AND ADJUST COOLING FAN BELT TENSION...253
CHECK, ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION...254
EVERY 1000 HOURS MAINTENANCE...255
CHANGE OIL IN SWING MACHINERY CASE...255
CHANGE OIL IN FINAL DRIVE CASE...256
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER...256
CHECK PLAY TURBOCHARGER ROTOR...256
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (for breaker)...256
EVERY 2000 HOURS MAINTENANCE...257
CHECK PTO GEAR CASE, ADD OIL...257
CLEAN HYDRAULIC TANK STRAINER...258
CLEAN, CHECK TURBOCHARGER...258
CHECK ALTERNATOR, STARTING MOTOR...258
CHECK ENGINE VALVE CLEARANCE, ADJUST...258
EVERY 4000 HOURS MAINTENENCE...259
CHECK WATER PUMP...259
EVERY 5000 HOURS MAINTENANCE...260
CHANGE OIL IN HYDRAULIC TANK...260
SPECIFICATIONS...261
SPECIFICATIONS...262
EXPLANATION OF LIFTING CAPACITY CHART (PC130-7K 1- PC BOOM)...264
EXPLANATION OF LIFTING CAPACITY CHART (PC130-7K 2-PC BOOM)...265
ATTACHMENTS AND OPTIONS...269
GENERAL PRECAUTIONS FOR SAFETY...270
PRECAUTIONS WHEN SELECTING...270
READ THE INSTRUCTION MANUAL THOROUGHLY...270
PRECAUTIONS WHEN REMOVING OR INSTALLING...270
PRECAUTIONS WHEN USING...271
BUCKET WITH HOOK...272
HOOK CONDITION...272
PROHIBITED OPERATIONS...272
MACHINE READY FOR ATTACHMENT...273
LOCATIONS...273
HYDRAULIC CIRCUIT...276
Hydraulic Circuit Connection...276
ATTACHMENT REMOVAL AND INSTALLATION...277
Attachment Removal...277
Attachment Installation...277
ATTACHMENT OPERATIONS...279
When Using Breaker...279
When Using General Attachment Such as Crusher...280
ACCUMULATOR...281
Hydraulic System - Pressure Release...281
LONG TERM STORAGE...282
SPECIFICATIONS...282
ATTACHMENT GUIDE...283
OTHER ATTACHMENTS...283
ATTACHMENT COMBINATIONS...284
TRACK SHOES SELECTION...285
BUCKET TEETH SELECTION...286
Teeth Selection...286
Selection Guide for Horizontal or Vertical Pin Type Tooth...286
HANDLING OF RUBBER PAD SHOE AND ROAD LINER...287
Working Environment...287
Working Conditions...287
Storage, Protection...288
Extent of Damage to Rubber...288
Check Road Liner...288
Replace Road Liner...288
RECOMMENDED ATTACHMENT OPERATIONS...289
HYDRAULIC BREAKER...289
2-PC BOOM...294
FEATURES OF 2-PIECE BOOM & ARM...294
OPERATION...295
BEFORE STORAGE POSTURE WHEN LEAVING MACHINE...296
TESTING AND ADJUSTING...297
PERODIC MAINTENANCE...297
TRANSPORTATION...298
INDEX...301
COLOPHON...305
