John Deere 330G and 332G Skid Steer Loader Repair Service Manual (TM14063X19)
Complete service repair manual for John Deere 330G, 332G Skid Steer Loader (PIN: 1T0330G_ _ _F300253— ) (PIN: 1T0332G_ _ _F300253— ), with all the technical information to maintain, repair, and rebuild like professional mechanics.
John Deere 330G and 332G Skid Steer Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 344 + 593 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
tm14063x19 - 330G and 332G Skid Steer Loader Technical Manual.pdf
TM14063X19 (12MAR19) - 330G and 332G Skid Steer Loader (PIN 1T0330G_ _ _F300253— ) (PIN 1T0332G_ _ _F300253— ) REPAIR TECHNICAL MANUAL.PDF
MAIN SECTIONS
Contents...5
General Information...7
Safety...9
Recognize Safety Information...9
Follow Safety Instructions...9
Operate Only If Qualified...9
Wear Protective Equipment...10
Avoid Unauthorized Machine Modifications...10
Control Pattern...10
Inspect Machine...10
Stay Clear of Moving Parts...11
Avoid High-Pressure Fluids...11
Avoid High-Pressure Oils...11
Work In Ventilated Area...12
Avoid Static Electricity Risk When Refueling...12
Prevent Fires...13
High Debris Applications...13
In Case of Machine Fire...14
Prevent Battery Explosions...14
Handle Chemical Products Safely...14
Handle Starting Fluid Safely...15
Decommissioning ? Proper Recycling and Disposal of Fluids and Components...15
Exhaust Filter Ash Handling and Disposal...15
Prepare for Emergencies...16
Clean Debris from Machine...16
Add Cab Guarding for Special Uses...16
Use Steps and Handholds Correctly...16
Start Only From Operator's Seat...17
Use and Maintain Seat Belt...17
Prevent Unintended Machine Movement...17
Avoid Work Site Hazards...18
Avoid Power Lines...18
Keep Riders Off Machine...19
Avoid Backover Accidents...19
Avoid Machine Tip Over...19
Operating on Slopes...20
Operating or Traveling On Public Roads...20
Inspect and Maintain ROPS...20
Travel Safely...21
Prevent Acid Burns...21
Add and Operate Attachments Safely...21
Park and Prepare for Service Safely...22
Service Machines Safely...22
Service Cooling System Safely...22
Remove Paint Before Welding or Heating...23
Make Welding Repairs Safely...23
Drive Metal Pins Safely...23
Service Tires Safely...24
Use Proper Lifting Equipment...24
Clean Exhaust Filter Safely...25
Torque Values...27
Unified Inch Bolt and Cap Screw Torque Values...27
Metric Bolt and Cap Screw Torque Values...28
Additional Metric Cap Screw Torque Values...29
Check Oil Lines And Fittings...30
Service Recommendations for O-Ring Boss Fittings...30
Service Recommendations for 37? Flare and 30? Cone Seat Connectors...32
Service Recommendations for Flared Connections?Straight or Tapered Threads...33
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...34
Service Recommendations For Inch Series Four Bolt Flange Fittings...35
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...36
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...38
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...40
Service Recommendations for Metric Series Four Bolt Flange Fitting...42
Wheels...43
Powered Wheels and Fastenings...45
Wheel Remove and Install...45
Tire Remove and Install...46
Axles and Suspension Systems...47
Drive Axle Housing and Support...49
Axle Housing Remove and Install...49
Axle Housing Disassemble and Assemble...50
Axle Shaft, Bearings, and Reduction Gears...53
Chain Case Access Plate Remove and Install...53
Drive Chain and Sprocket Remove and Install...54
Transmission...55
Flywheel Coupler...57
Hub Coupler Remove and Install...57
Hydraulic System...59
Hydraulic/Hydrostatic Component Failure Cleanup Procedure...59
Hydrostatic and Hydraulic Start-Up Procedure...60
Hydrostatic Motor and Park Brake Remove and Install?Two-Speed...61
Hydrostatic Motor and Park Brake Disassemble and Assemble?Two-Speed...63
Hydrostatic Pump Remove and Install...72
Hydrostatic Pump Disassemble and Assemble...74
Charge Pump Remove and Install...89
Hydrostatic Control Valve Remove and Install...91
Hydrostatic Control Valve Disassemble and Assemble...92
Park Brake Solenoid Valve Remove and Install...93
Engine...95
Removal and Installation...97
John Deere Engine...97
Engine Remove and Install...98
Engine Cradle Remove and Install...109
Starter Motor Remove and Install...111
Alternator Remove and Install...113
Accessory Drive Belt Tensioner Remove and Install...114
Damper Plate Remove and Install...115
Compressor Bracket Remove and Install...116
Engine Oil Dipstick Tube Remove and Install...117
Engine Auxiliary System...119
Cooling Systems...121
Fan Remove and Install...121
Charge Air Cooler Remove and Install...123
Radiator Remove and Install...124
Cooling Package Remove and Install...127
Intake System...137
Air Cleaner Remove and Install...137
External Exhaust Systems...139
Service Filter Cleaning...139
Aftertreatment Assembly Remove and Install...139
Selective Catalyst Reduction (SCR) Remove and Install...142
Diesel Particulate Filter (DPF) Remove and Install...142
Exhaust Filter Remove and Install...143
Diesel Exhaust Fluid (DEF) Tank Remove and Install...144
Diesel Exhaust Fluid (DEF) Header Remove and Install...146
Diesel Exhaust Fluid (DEF) Header Disassemble and Assemble...147
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...149
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...150
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...151
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install...151
External Fuel Supply Systems...153
Fuel Tank Remove and Install...153
Low-Pressure Fuel Pump Remove and Install...154
Primary Fuel Filter and Water Separator Assembly Remove and Install...154
Final Fuel Filter Assembly Remove and Install...155
Fuel Cooler Remove and Install...156
Electrical System...157
Removal and Installation...159
Installation of Repair Wire Assembly (RWA)...159
Engine Control Unit (ECU) Remove and Install...163
Hydraulic Control Unit (HCU) Remove and Install...164
Engagement and Monitor Unit (EMU) Remove and Install...165
Dosing Control Unit (DCU) Remove and Install...167
Joystick Controller Remove and Install...168
Joystick Disassemble and Assemble...170
Left Electrohydraulic (EH) Foot Pedal Remove and Install...171
Right Electrohydraulic (EH) Foot Pedal Remove and Install...172
Control Panel Remove and Install...172
Backup Alarm Remove and Install...173
Battery Remove and Install...173
Motor Speed Sensor Remove and Install...174
Replace (Pull Type) Metri-Pack? Connectors...177
Replace (Push Type) Metri-Pack? Connectors...178
Replace Metri-Pack? Connectors...178
Replace Weather Pack? Connector...179
Install Weather Pack? Contact...180
Replace DEUTSCHDEUTSCH is a trademark of Deutsch Co.? Rectangular or Triangular Connectors...181
Replace DEUTSCHDEUTSCH is a trademark of the Deutsch Co.? Circular Connectors...182
Replace DEUTSCH? Connectors...183
Install DEUTSCH? Contact...184
Replace CINCH? Connectors...185
Install CINCH? Contact...187
Repair 32 and 48 Way CINCH? Connectors...188
Remove Connector Body from Blade Terminals...190
Repair Molex Connectors...191
Frame or Supporting Structure...193
Frame Installation...195
Welding on Machine...195
Counterweight Remove and Install...196
Raising and Blocking Machine...196
Operator's Station...197
Removal and Installation...199
Operator's Station Remove and Install...199
Operator Enclosure...201
Cab Door Remove and Install...201
Top Window Remove and Install...201
Rear Window Remove and Install...201
Side Window Remove and Install...202
Wiper Arm Installation...203
Seat and Seat Belt...205
Seat Remove and Install...205
Seat Belt Remove and Install...205
Interlocking Seat Bar Remove and Install...206
Seat Air Spring Remove and Install...207
Heating and Air Conditioning...211
R134a Refrigerant Cautions and Proper Handling...211
R134a Refrigerant Oil Information...212
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...213
Recover R134a Refrigerant...214
Flush and Purge Air Conditioner System...215
Evacuate R134a System...217
Charge R134a System...218
Air Conditioner Compressor Remove and Install...219
Expansion Valve Remove and Install...220
Receiver-Dryer Remove and Install...221
Condenser Remove and Install...222
Air Conditioner and Heater Remove and Install...223
Blower Fan Remove and Install...224
Evaporator or Heater Core Remove and Install...225
Sheet Metal and Styling...227
Hood or Engine Enclosure...229
Footwell Remove and Install...229
Electrohydraulic (EH) Foot Pedal Assembly Remove and Install...229
Side Panel Remove and Install...230
Engine Cover Remove and Install...230
Safety and Convenience...231
Radio...233
Radio Antenna Remove and Install...233
Main Hydraulic System...235
Hydraulic System...237
General Oil Cleanup Procedure...237
Hydraulic/Hydrostatic Component Failure Cleanup Procedure...240
Vacuum Pump Installation...241
Hydraulic Fan Motor Remove and Install...242
Hydraulic Oil Cooler Remove and Install...243
Hydraulic Oil Reservoir Remove and Install...246
Hydraulic Pump Remove and Install...248
Loader...249
Attachment Coupler...251
Quik-Tatch? Coupler Remove and Install...251
Quik-Tatch? Actuator Remove and Install...253
Frame...255
Upper Boom Link Remove and Install...255
Lower Boom Link Remove and Install...257
Boom Remove and Install...260
Boom Lock Remove and Install...263
Boom Lock Disassemble and Assemble...264
Hydraulic System...265
Control Valve Remove and Install...265
Control Valve Disassemble and Assemble...266
Auxiliary Coupler Manifold Remove and Install...282
Auxiliary Coupler Manifold Disassemble and Assemble...284
Self Leveling Valve Remove and Install...285
Self Leveling Valve Disassemble and Assemble...286
Ride Control Accumulator Remove and Install...288
Ride Control Accumulator Valve Remove and Install...289
Boom Cylinder Remove and Install...289
Bucket Cylinder Remove and Install...291
Hydraulic Cylinder Disassemble and Assemble...292
Hydraulic Oil Filter Manifold Remove and Install...293
Hydraulic Cylinder Bleed Procedure...294
Dealer Fabricated Tools...295
Dealer Fabricated Tools...297
ST4920 Track Recoil Spring Disassembly and Assembly Tool...297
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...301
DFT1325 Solenoid Power Harness...302
DFT1333 Lock Nut Wrench...303
DFT1334 Gearbox Turning Tool...304
DFT1335 Park Brake Spring Compressor...305
DFT1336 Bias Spring Compressor...306
DFT1358 Engine Lifting Bracket...309
DFT1359 Engine Lifting Bracket...313
DFT1380 Lift Bracket...315
tm14063x19 - 330G and 332G Skid Steer Loader
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Control Pattern
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
Prevent Fires
High Debris Applications
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Avoid Power Lines
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating On Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Use Proper Lifting Equipment
Clean Exhaust Filter Safely
Group 0003: Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for Flared Connections—Straight or Tapered Threads
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations
Service Recommendations For Inch Series Four Bolt Flange Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Section 01: Wheels
Group 0110: Powered Wheels and Fastenings
Wheel Remove and Install
Tire Remove and Install
Section 02: Axles and Suspension Systems
Group 0201: Drive Axle Housing and Support
Axle Housing Remove and Install
Axle Housing Disassemble and Assemble
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Chain Case Access Plate Remove and Install
Drive Chain and Sprocket Remove and Install
Section 03: Transmission
Group 0325: Flywheel Coupler
Hub Coupler Remove and Install
Group 0360: Hydraulic System
Hydraulic/Hydrostatic Component Failure Cleanup Procedure
Hydrostatic and Hydraulic Start-Up Procedure
Hydrostatic Motor and Park Brake Remove and Install—Two-Speed
Hydrostatic Motor and Park Brake Disassemble and Assemble—Two-Speed
Hydrostatic Pump Remove and Install
Hydrostatic Pump Disassemble and Assemble
Charge Pump Remove and Install
Hydrostatic Control Valve Remove and Install
Hydrostatic Control Valve Disassemble and Assemble
Park Brake Solenoid Valve Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine
Engine Remove and Install
Engine Cradle Remove and Install
Starter Motor Remove and Install
Alternator Remove and Install
Accessory Drive Belt Tensioner Remove and Install
Damper Plate Remove and Install
Compressor Bracket Remove and Install
Engine Oil Dipstick Tube Remove and Install
Section 05: Engine Auxiliary System
Group 0510: Cooling Systems
Fan Remove and Install
Charge Air Cooler Remove and Install
Radiator Remove and Install
Cooling Package Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0530: External Exhaust Systems
Service Filter Cleaning
Aftertreatment Assembly Remove and Install
Selective Catalyst Reduction (SCR) Remove and Install
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Diesel Exhaust Fluid (DEF) Tank Remove and Install
Diesel Exhaust Fluid (DEF) Header Remove and Install
Diesel Exhaust Fluid (DEF) Header Disassemble and Assemble
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Low-Pressure Fuel Pump Remove and Install
Primary Fuel Filter and Water Separator Assembly Remove and Install
Final Fuel Filter Assembly Remove and Install
Fuel Cooler Remove and Install
Section 16: Electrical System
Group 1600: Removal and Installation
Installation of Repair Wire Assembly (RWA)
Engine Control Unit (ECU) Remove and Install
Hydraulic Control Unit (HCU) Remove and Install
Engagement and Monitor Unit (EMU) Remove and Install
Dosing Control Unit (DCU) Remove and Install
Joystick Controller Remove and Install
Joystick Disassemble and Assemble
Left Electrohydraulic (EH) Foot Pedal Remove and Install
Right Electrohydraulic (EH) Foot Pedal Remove and Install
Control Panel Remove and Install
Backup Alarm Remove and Install
Battery Remove and Install
Motor Speed Sensor Remove and Install
Replace (Pull Type) Metri-Pack™ Connectors
Replace (Push Type) Metri-Pack™ Connectors
Replace Metri-Pack™ Connectors
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Circular Connectors
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace CINCH™ Connectors
Install CINCH™ Contact
Repair 32 and 48 Way CINCH™ Connectors
Remove Connector Body from Blade Terminals
Repair Molex Connector
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding on Machine
Counterweight Remove and Install
Raising and Blocking Machine
Section 18: Operator's Station
Group 1800: Removal and Installation
Operator's Station Remove and Install
Group 1810: Operator Enclosure
Cab Door Remove and Install
Top Window Remove and Install
Rear Window Remove and Install
Side Window Remove and Install
Raising Operator’s Station
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Interlocking Seat Bar Remove and Install
Seat Air Spring Remove and Install
Group 1830: Heating and Air Conditioning
R134a Refrigerant Cautions and Proper Handling
R134a Refrigerant Oil Information
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
Recover R134a Refrigerant
Flush and Purge Air Conditioner System
Evacuate R134a System
Charge R134a System
Air Conditioner Compressor Remove and Install
Expansion Valve Remove and Install
Receiver-Dryer Remove and Install
Condenser Remove and Install
Air Conditioner and Heater Remove and Install
Blower Fan Remove and Install
Evaporator or Heater Core Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood or Engine Enclosure
Footwell Remove and Install
Electrohydraulic (EH) Foot Pedal Assembly Remove and Install
Side Panel Remove and Install
Engine Cover Remove and Install
Section 20: Safety and Convenience
Group 2001: Radio
Radio Antenna Remove and Install
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
General Oil Cleanup Procedure
Hydraulic/Hydrostatic Component Failure Cleanup Procedure
Vacuum Pump Installation
Hydraulic Fan Motor Remove and Install
Hydraulic Oil Cooler Remove and Install
Hydraulic Oil Reservoir Remove and Install
Hydraulic Pump Remove and Install
Section 31: Loader
Group 3104: Attachment Coupler
Quik-Tatch™ Coupler Remove and Install
Quik-Tatch™ Actuator Remove and Install
Group 3140: Frame
Upper Boom Link Remove and Install
Lower Boom Link Remove and Install
Boom Remove and Install
Boom Lock Remove and Install
Boom Lock Disassemble and Assemble
Boom Lock
Group 3160: Hydraulic System
Control Valve Remove and Install
Control Valve Disassemble and Assemble
Auxiliary Coupler Manifold Remove and Install
Auxiliary Coupler Manifold Disassemble and Assemble
Self Leveling Valve Remove and Install
Self Leveling Valve Disassemble and Assemble
Ride Control Accumulator Remove and Install
Ride Control Accumulator Valve Remove and Install
Boom Cylinder Remove and Install
Bucket Cylinder Remove and Install
Hydraulic Cylinder Disassemble and Assemble
Hydraulic Oil Filter Manifold Remove and Install
Hydraulic Cylinder Bleed Procedure
Section 99: Dealer Fabricated Tools
Group 9900: Dealer Fabricated Tools
ST4920 Track Recoil Spring Disassembly and Assembly Tool
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
DFT1325 Solenoid Power Harness
DFT1333 Lock Nut Wrench
DFT1334 Gearbox Turning Tool
DFT1335 Park Brake Spring Compressor
DFT1336 Bias Spring Compressor
DFT1358 Engine Lifting Bracket
DFT1359 Engine Lifting Bracket
DFT1380 Lift Bracket
