Komatsu Articulated Dump Truck HM350-2R Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Articulated Dump Truck HM350-2R, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Articulated Dump Truck HM350-2R workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,346 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

SEN03017-08 - Articulated Dump Truck HM350-2R Shop Manual.pdf
PEN00476-11 - Articulated Dump Truck HM350-2R Operation & Maintenance Manual.pdf
PEN00380-00 - Articulated Dump Truck HM350-2R Operation & Maintenance Manual.pdf
PEN00223-06 - Articulated Dump Truck HM350-2R Operation & Maintenance Manual.pdf
GEN00080-00 - Articulated Dump Truck GALEO HM350-2R Field Assembly Instruction.pdf

MAIN SECTIONS
COVER...1
00 Index and foreword...0
  Index...3
    Composition of shop manual...4
    Table of contents...6
  Foreword and general information...17
    Safety notice...18
    How to read the shop manual...23
    Explanation of terms for maintenance standard...25
    Handling of electric equipment and hydraulic component...27
    Handling of connectors newly used for engines...36
    How to read electric wire code...39
    Precautions when carrying out operation...42
    Method of disassembling and connecting push-pull type coupler...45
    Standard tightening torque table...48
    Conversion table...52
01 Specification...0
  Specification and technical data...59
    Specification drawings...60
    Specifications...61
    Weight table...64
    Fuel, coolant and lubricants...65
10 Structure, function and maintenance standard...0
  Engine and cooling system...69
    Radiator, oil cooler, aftercooler...70
    Output shaft...71
  Power train, Part 1...75
    Power train skeleton...76
    Torque converter and transmission hydraulic piping...80
    Brake cooling oil control valve (BCV)...82
    Power train pump...83
    Torque converter...86
    Transmission...92
    Transmission control valve...120
    ECMV...121
    Main relief, torque converter relief valve...128
  Power train, Part 2...131
    Drive shaft...132
    Axle...136
    Differential...140
    Limited slip differential...154
    Final drive...158
  Steering system...165
    Steering column...166
  Brake system...169
    Brake piping...170
    Brake valve...172
    Accumulator charge valve...175
    Accumulator...179
    Slack adjuster...180
    Brake...182
    Proportional reducing valve...187
    Brake system tank...188
    Parking brake...190
    Parking brake caliper...192
    Spring cylinder...193
    Parking brake solenoid...194
  Undercarriage and frame...197
    Suspension...198
    Suspension cylinder...203
    Oscillation hitch...205
  Hydraulic system...209
    Steering, hoist oil hydraulic piping diagram...210
    Dump body control...211
    Hydraulic tank and filter...212
    Flow amp valve...213
    Steering valve...216
    Steering cylinder...220
    Hoist valve...222
    EPC valve...228
    Pilot check valve...229
    Hoist cylinder...230
    Hydraulic pump...231
  Cab and its attachments...235
    ROPS cab...236
    Cab tilt...237
    Air conditioner...238
    Rear view monitor...246
    Controller related...249
  Electrical system, Part 1...251
    Machine monitor system...252
  Electrical system, Part 2...273
    Automatic shift control system...274
    Transmission controller...277
    Retarder control system...306
    Auto emergency steering system...318
    Dump control lever...319
  Electrical system, Part 3...325
    Sensors, switches...326
    KOMTRAX terminal system (if equipped)...333
20 Standard value table...0
  Standard service value table...337
    Standard value table for engine...338
    Standard value table for chassis...339
30 Testing and adjusting...0
  Testing and adjusting, Part 1...345
    Tools for testing, adjusting, and troubleshooting...347
    Sketches of special tools...351
    Measuring engine speed...352
    Testing intake air pressure (boost pressure)...353
    Testing exhaust temperature...354
    Testing exhaust gas color...355
    Adjusting valve clearance...356
    Testing compression pressure...357
    Testing blow-by pressure...359
    Testing engine oil pressure...360
    Handling of fuel system devices...361
    Releasing residual pressure from fuel system...361
    Testing fuel pressure...362
    Testing fuel return and leakage amount...363
    Bleeding air from fuel circuit...366
    Testing the fuel circuit for leakage...368
    Testing and adjusting fan belt tension...369
    Testing and adjusting alternator belt tension...370
    Testing and adjusting air conditioner compressor belt tension...371
    Adjusting the body mount...372
  Testing and adjusting, Part 2...375
    Testing torque converter stalls peed...377
    Testing power train oil pressure...378
    Testing and adjusting of differential lock oil pressure (differential lock spec.)...386
    Adjusting transmission speed sensor...391
    Testing and adjusting brake oil pressure...393
    Testing of accumulator nitrogen gas pressure and procedure for charging accumulator with nitrogen gas...397
    Testing brake performance...400
    Bleeding air from brake circuit...401
    Testing wear of wheel brake disc...402
    Testing the parking brake pad wear...403
    Emergency release of the parking brake...404
    Testing and adjusting steering circuit oil pressure...405
    Testing and adjusting suspension cylinder...407
    Method of tilting cab up...411
    Testing and adjusting dump circuit oil pressure...413
    Adjusting body positioner sensor...415
    Adjusting length of spring in body heating spherical joint...416
    Handling of voltage circuit of engine controller...416
    Adjusting transmission controller...416
    Method for emergency escape at electrical system failure...417
  Testing and adjusting, Part 3...423
    Setting and adjusting various equipments...424
    Special function of machine monitor...433
    How to start operation of KOMTRAX terminal...477
    Lamp display of KOMTRAX terminal...482
    Pm Clinic check sheet...485
40 Troubleshooting...0
  Failure code table and fuse locations...489
    Failure codes table...490
    Fuse locations...497
  General information on troubleshooting...505
    Points to remember when troubleshooting...506
    Sequence of events in troubleshooting...507
    Check before troubleshooting...508
    Classification and procedures for troubleshooting...509
    Information in troubleshooting table...512
    Connection table for connector pin numbers...514
    T- branch box and T- branch adapter table...550
  Troubleshooting by failure code (Display of code), Part 1...555
    Failure code [1500L0] Detecting dual engagement...557
    Failure code [15B0NX] Transmission oil filter: Clogging...558
    Failure code [15F0KM] R ? F gear shift abuse 1...560
    Failure code [15F0MB] R ? F gear shift abuse 2...560
    Failure code [15F7KM] Transmission forward clutch abuse...561
    Failure code [15G0MW] Reverse clutch system failure (Slip is detected)...562
    Failure code [15G7KM] Transmission reverse clutch abuse...564
    Failure code [15H0MW] Hi clutch system failure (Slip is detected)...566
    Failure code [15J0MW] Lo clutch system failure (Slip is detected)...568
    Failure code [15K0MW] 1st clutch system failure (Slip is detected)...570
    Failure code [15L0MW] 2nd clutch system failure (Slip is detected)...572
    Failure code [15M0MW] 3rd clutch system failure (Slip is detected)...574
    Failure code [15SBL1] Reverse clutch pressure control valve failure I...576
    Failure code [15SBMA] Reverse clutch pressure control valve failure II...580
    Failure code [15SCL1] Hi clutch pressure control valve failure I...582
    Failure code [15SCMA] Hi clutch pressure control valve failure II...586
    Failure code [15SDL1] Lo clutch pressure control valve failure I...588
    Failure code [15SDMA] Lo clutch pressure control valve failure II...590
  Troubleshooting by failure code (Display of code), Part 2...595
    Failure code [15SEL1] 1st clutch pressure control valve failure I...597
    Failure code [15SEMA] 1st clutch pressure control valve failure II...600
    Failure code [15SFL1] 2nd clutch pressure control valve failure I...602
    Failure code [15SFMA] 2nd clutch pressure control valve failure II...606
    Failure code [15SGL1] 3rd clutch pressure control valve failure I...608
    Failure code [15SGMA] 3rd clutch pressure control valve failure II...612
    Failure code [15SJMA] Lockup clutch pressure control valve failure II...614
    Failure code [15SKMA] Interaxle differential lock clutch pressure control valve failure II...616
    Failure code [2A62L1] Front wheel differential lock pressure control valve failure II...618
    Failure code [2A62LH] Front wheel differential lock pressure control valve failure I...620
    Failure code [2B62L1] Rear wheel differential lock pressure control valve failure II...622
    Failure code [2B62LH] Rear wheel differential lock pressure control valve failure I...624
    Failure code [2C4MNX] Retarder cooling oil filter clogging...626
    Failure code [2F00KM] Dragging of parking brake...628
    Failure code [2G42ZG] Lowering of accumulator oil pressure (front)...630
    Failure code [2G43ZG] Lowering of accumulator oil pressure (rear)...630
    Failure code [989A00] Engine overrun prevention activated...631
    Failure code [989D00] Rear section tipping over alarm (Raising operation on slope)...631
    Failure code [A570NX] Engine oil filter clogging...632
    Failure code [AA10NX] Air cleaner clogging...634
    Failure code [AB00MA] Battery charge circuit failure...636
    Failure code [B@BAZG] Lowering of engine oil pressure...637
    Failure code [B@BAZK] Lowering of engine oil level...638
    Failure code [B@BCNS] Engine overheat...639
    Failure code [B@BCZK] Lowering of coolant level...640
    Failure code [B@C6NS] Overheat of brake cooling oil temperature (front)...642
    Failure code [B@C8NS] Overheat of brake cooling oil temperature (center)...642
    Failure code [B@CENS] Overheat of torque converter oil temperature...643
    Failure code [B@JANS] Overheat of steering oil temperature...643
  Troubleshooting by failure code (Display of code), Part 3...645
    Failure code [CA111] Engine controller critical internal failure...648
    Failure code [CA115] Engine Ne and Bkup speed sensors error...650
    Failure code [CA122] Charge air pressure high error...652
    Failure code [CA123] Charge air pressure low error...654
    Failure code [CA131] Throttle sensor signal high error...656
    Failure code [CA132] Throttle sensor signal low error...658
    Failure code [CA135] Engine oil pressure sensor high error...660
    Failure code [CA141] Engine oil pressure sensor low error...662
    Failure code [CA144] Coolant temperature sensor high error...663
    Failure code [CA145] Coolant temperature sensor low error...664
    Failure code [CA153] Charge air temperature sensor high error...666
    Failure code [CA154] Charge air temperature sensor low error...668
    Failure code [CA187] Sensor power supply 2 voltage low error...669
    Failure code [CA221] Ambient pressure sensor high error...670
    Failure code [CA222] Ambient pressure sensor low error...672
    Failure code [CA227] Sensor power supply 2 voltage high error...674
    Failure code [CA234] Engine overspeed...676
    Failure code [CA238] Ne speed sensor power supply voltage error...678
    Failure code [CA263] Fuel temperature sensor high error...680
    Failure code [CA265] Fuel temperature sensor low error...682
    Failure code [CA271] PCV1 short circuit...683
    Failure code [CA272] PCV1 disconnection...684
    Failure code [CA273] PCV2 short circuit...685
    Failure code [CA274] PCV2 disconnection...686
    Failure code [CA322] Disconnection or short circuit in injector No. 1...687
    Failure code [CA323] Disconnection or short circuit in injector No. 5...688
    Failure code [CA324] Disconnection or short circuit in injector No. 3...689
    Failure code [CA325] Disconnection or short circuit in injector No. 6...690
    Failure code [CA331] Disconnection or short circuit in injector No. 2...691
    Failure code [CA332] Disconnection or short circuit in injector No. 4...692
    Failure code [CA342] Calibration code incompatibility in engine controller data...693
    Failure code [CA351] Injector drive circuit error...694
    Failure code [CA352] Sensor power supply 1 voltage low error...696
    Failure code [CA386] Sensor power supply 1 voltage high error...698
  Troubleshooting by failure code (Display of code), Part 4...701
    Failure code [CA431] Idle validation switch error...704
    Failure code [CA432] Idle validation process error...707
    Failure code [CA441] Power supply voltage low error...707
    Failure code [CA442] Power supply voltage high error...708
    Failure code [CA449] Common rail pressure high error 2...708
    Failure code [CA451] Common rail pressure high error...710
    Failure code [CA452] Common rail pressure low error...712
    Failure code [CA553] Common rail pressure high error 1...712
    Failure code [CA554] Common rail pressure sensor: In-range error...713
    Failure code [CA559] Supply pump low pressure feed error 1...715
    Failure code [CA689] Engine Ne speed sensor error...718
    Failure code [CA731] Engine Bkup speed sensor phase error...720
    Failure code [CA757] Lost error of all engine controller data...720
    Failure code [CA778] Engine Bkup speed sensor error...722
    Failure code [CA1633] KOMNET error...724
    Failure code [CA2185] Throttle sensor power supply voltage high error...726
    Failure code [CA2186] Throttle sensor power supply voltage low error...728
    Failure code [CA2249] Supply pump low pressure feed error 2...728
    Failure code [CA2555] Disconnection in intake air heater relay...729
    Failure code [CA2556] Short circuit in intake air heater relay...730
  Troubleshooting by failure code (Display of code), Part 5...733
    Failure code [DAF9KM] Wrong connection of connector...735
    Failure code [DAFRKR] CAN communication error (machine monitor)...736
    Failure code [DAQ0KK] Lowering of power supply voltage...738
    Failure code [DAQ0KT] Non-volatile memory error...740
    Failure code [DAQ2KK] Solenoid power supply system error...742
    Failure code [DAQ9KQ] Inconsistent model selection (Transmission controller)...744
    Failure code [DAQRKR] CAN communication error (Transmission controller)...746
    Failure code [DAQRMA] Inconsistent option setting (Transmission controller)...748
    Failure code [DB10KT] Non-volatile memory error...748
    Failure code [DB12KK] Solenoid power supply system error...750
    Failure code [DB13KK] Lowering of battery direct voltage...752
    Failure code [DB19KQ] Inconsistent model selection (Retarder controller)...754
    Failure code [DB1QMA] Inconsistent option setting (Retarder controller)...754
    Failure code [DB1RKR] CAN communication error (Retarder controller)...756
    Failure code [DB2RKR] CAN communication error (Engine controller)...758
    Failure code [DD1ML4] Inconsistent signal of accelerator-linked retarder switch...760
    Failure code [DDTHKA] Hi clutch fill switch circuit disconnect...762
    Failure code [DDTJKA] Lo clutch fill switch circuit disconnect...763
    Failure code [DDTKKA] 1st clutch fill switch circuit disconnect...764
    Failure code [DDTLKA] 2nd clutch fill switch circuit disconnect...765
    Failure code [DDTMKA] 3rd clutch fill switch circuit disconnect...766
    Failure code [DDTNKA] Reverse clutch fill switch circuit disconnect...767
    Failure code [DF10KA] Lever signals non-input...768
    Failure code [DF10KB] Multiple lever signals input...772
    Failure code [DGF1KX] Transmission oil temperature out of range...776
    Failure code [DGR3KZ] Ground fault in brake oil temperature sensor (center) system...778
    Failure code [DGR3L8] Disconnection in brake oil temperature sensor (center) system...780
    Failure code [DGR4KZ] Ground fault in brake oil temperature sensor (front) system...782
    Failure code [DGR4L8] Disconnection in brake oil temperature sensor (front) system...784
    Failure code [DGR6KX] Steering oil temperature out of range...786
  Troubleshooting by failure code (Display of code), Part 6...789
    Failure code [DGT1KX] Short circuit in torque converter oil temperature sensor system...792
    Failure code [DHT5KX] Disconnection, ground fault, or short circuit in torque converter oil pressure sensor system...794
    Failure code [DHT5L6] Torque converter oil pressure sensor failure...796
    Failure code [DHU2KX] Accumulator oil pressure sensor (front) system failure...798
    Failure code [DHU3KX] Accumulator oil pressure sensor (rear) system failure...800
    Failure code [DJF1KA] Disconnection in fuel level sensor system...802
    Failure code [DK51L5] Manual retarder potentiometer and RVS failure...804
    Failure code [DK52KX] Dump lever potentiometer 1 failure...806
    Failure code [DK53L8] Dump lever potentiometer 2 failure...808
    Failure code [DK54KX] Body positioner sensor failure...810
    Failure code [DKH0KX] Pitch angle sensor signal out of range...812
    Failure code [DLF1KA] Disconnection in transmission input shaft speed sensor system...814
    Failure code [DLF1LC] Transmission input shaft speed sensor failure...815
    Failure code [DLF2KA] Disconnection in transmission intermediate shaft speed sensor system...816
    Failure code [DLF2LC] Transmission intermediate shaft speed sensor failure...817
    Failure code [DLF4KA] Disconnection in transmission differential speed sensor system...818
    Failure code [DLT3KA] Disconnection in transmission output shaft speed sensor system...819
    Failure code [DV00KB] Short circuit in buzzer output circuit...820
    Failure code [DW72KZ] Kick-out solenoid output system failure (disconnection or ground fault)...822
    Failure code [DW73KZ] Dump selector valve output system failure...824
    Failure code [DW78KZ] Rear wheel BCV command output system failure...826
    Failure code [DW79KZ] Front wheel BCV command output system failure...828
    Failure code [DX11K4] Rear wheel proportional solenoid pressure reducing valve failure 1...830
    Failure code [DX11KA] Disconnection in output circuit of rear wheel proportional solenoid pressure reducing valve...832
    Failure code [DX11KB] Ground fault in output circuit of rear wheel proportional solenoid pressure reducing valve...834
    Failure code [DX11KY] Hot short in output circuit of rear wheel proportional solenoid pressure reducing valve...836
    Failure code [DX11MA] Rear wheel proportional solenoid pressure reducing valve failure 2...838
    Failure code [DX12K4] Front wheel proportional solenoid pressure reducing valve failure 1...840
    Failure code [DX12KA] Disconnection in output circuit of front wheel proportional solenoid pressure reducing valve...842
    Failure code [DX12KB] Ground fault in output circuit of front wheel proportional solenoid pressure reducing valve...844
    Failure code [DX12KY] Hot short in output circuit of front wheel proportional solenoid pressure reducing valve...846
    Failure code [DX12MA] Front wheel proportional solenoid pressure reducing valve failure 2...848
  Troubleshooting by failure code (Display of code), Part 7...851
    Failure code [DX13KA] Disconnection in output circuit of dump EPC valve...854
    Failure code [DX13KB] Ground fault in output circuit of dump EPC valve...856
    Failure code [DX13KY] Hot short in output circuit of dump EPC valve...858
    Failure code [DX14KZ] Rear wheel differential lock command output system failure...860
    Failure code [DX15KZ] Front wheel differential lock command output system failure...862
    Failure code [DXH0KA] Disconnection in output circuit of interaxle differential lock clutch solenoid...864
    Failure code [DXH0KB] Ground fault in output circuit of interaxle differential lock clutch solenoid...866
    Failure code [DXH0KY] Hot short in output circuit of interaxle differential lock clutch solenoid...868
    Failure code [DXH1KA] Disconnection in output circuit of lockup clutch solenoid...869
    Failure code [DXH1KB] Ground fault in output circuit of lockup clutch solenoid...870
    Failure code [DXH1KY] Hot short in output circuit of lockup clutch solenoid...872
    Failure code [DXH2KA] Disconnection in output circuit of Hi clutch ECMV solenoid...874
    Failure code [DXH2KB] Ground fault in output circuit of Hi clutch ECMV solenoid...876
    Failure code [DXH2KY] Hot short in output circuit of Hi clutch ECMV solenoid...878
    Failure code [DXH3KA] Disconnection in output circuit of Lo clutch ECMV solenoid...882
    Failure code [DXH3KB] Ground fault in output circuit of Lo clutch ECMV solenoid...884
    Failure code [DXH3KY] Hot short in output circuit of Lo clutch ECMV solenoid...886
    Failure code [DXH4KA] Disconnection in output circuit of 1st clutch ECMV solenoid...890
    Failure code [DXH4KB] Ground fault in output circuit of 1st clutch ECMV solenoid...892
    Failure code [DXH4KY] Hot short in output circuit of 1st clutch ECMV solenoid...894
  Troubleshooting by failure code (Display of code), Part 8...899
    Failure code [DXH5KA] Disconnection in output circuit of 2nd clutch  ECMV solenoid...900
    Failure code [DXH5KB] Ground fault in output circuit of 2nd clutch ECMV solenoid...902
    Failure code [DXH5KY] Hot short in output circuit of 2nd clutch ECMV solenoid...904
    Failure code [DXH6KA] Disconnection in output circuit of 3rd clutch ECMV solenoid...908
    Failure code [DXH6KB] Ground fault in output circuit of 3rd clutch ECMV solenoid...910
    Failure code [DXH6KY] Hot short in output circuit of 3rd clutch ECMV solenoid...912
    Failure code [DXH7KA] Disconnection in output circuit of Reverse clutch ECMV solenoid...916
    Failure code [DXH7KB] Ground fault in output circuit of Reverse clutch ECMV solenoid...918
    Failure code [DXH7KY] Hot short in output circuit of Reverse clutch ECMV solenoid...920
  Troubleshooting of electrical system (E-mode)...925
    Before troubleshooting for electrical system...927
    Information in troubleshooting table...933
    E-1 Engine does not start...934
    E-2 Auto preheater does not operate...939
    E-3 When starting switch is turned ON, machine monitor displays nothing...942
    E-4 When starting switch is turned OFF, machine monitor cannot be operated...944
    E-5 Alarm buzzer does not sound...946
    E-6 Machine monitor does not normally display gauges, caution lamps, and character display section...948
    E-7 Display of character display section cannot be changed...949
    E-8 Power mode selection function does not operate normally...952
    E-9 AISS function does not operate normally...954
    E-10 Right and left differential lock function does not operate normally (Differential lock-up specification)...956
    E-11 Interaxle differential lock-up function does not operate normally...960
    E-12 Display of seat belt caution lamp is abnormal...962
    E-13 Both turn signal lamps and hazard lamps do not operate normally...964
    E-14 Night lighting is abnormal...969
    E-15 Backup lamp and backup buzzer operate abnormally...976
    E-16 Emergency steering system does not operate...980
    E-17 Indication of the fuel gauge is abnormal...984
    E-18 Dump lever does not operate normally...986
    E-19 KOMTRAX system does not operate normally...988
    E-20 Electric priming pump does not operate or does not stop automatically...992
    E-21 Air conditioner does not operate normally...994
  Troubleshooting of hydraulic and mechanical system (H-mode)...1001
    Information in troubleshooting table...1003
    H-1 Machine does not start...1004
    H-2 Travel is not smooth (Machine hunts)...1006
    H-3 Lockup is not reset...1006
    H-4 Start shock and gear shift shock are abnormally large...1007
    H-5 Gear is not shifted up...1008
    H-6 Travel speed or power is low...1010
    H-7 Start and gearshift time lag is large...1014
    H-8 Torque converter oil temperature is high...1016
    H-9 Torque converter oil temperature is low...1017
    H-10 Front brake does not work fully...1018
    H-11 Center brake does not work fully...1019
    H-12 Rear brake does not work fully...1020
    H-13 Steering wheel is heavy...1021
    H-14 Steering wheel does not move...1022
    H-15 Steering wheel waggle...1023
    H-16 Dump body raising speed is low...1024
    H-17 Dump body does not move...1025
    H-18 Hydraulic drift of dump body is large...1026
  Troubleshooting of engine (S-mode)...1029
    Method of using troubleshooting chart...1031
    S-1 Starting performance of engine is poor...1034
    S-2 Engine does not start...1035
    S-3 Engine does not pick up smoothly...1038
    S-4 Engine stops during operation...1039
    S-5 Engine does not rotate smoothly...1040
    S-6 Engine lack output (or lacks power)...1041
    S-7 Exhaust gas is black (incomplete combustion)...1042
    S-8 Oil consumption is excessive (or exhaust gas is blue)...1043
    S-9 Oil becomes dirty quickly...1044
    S-10 Fuel consumption is excessive...1045
    S-11 Oil is in coolant (or coolant spurts back or coolant level goes down)...1046
    S-12 Oil pressure drops...1047
    S-13 Oil level rises (Entry of coolant or fuel)...1048
    S-14 Coolant temperature becomes too high (Overheating)...1049
    S-15 Abnormal noise is made...1050
    S-16 Vibration is excessive...1051
    S-17 Air cannot be bled from fuel circuit...1052
50 Disassembly and assembly...0
  General information on disassembly and assembly...1055
    How to read this manual...1056
    Coating materials list...1058
    Special tool list...1061
    Sketches of special tools...1066
  Engine and cooling system (SAA6D140E-5)...1081
    Removal and installation of engine assembly...1082
    Removal and installation of radiator assembly...1091
    Removal and installation of cooling assembly...1095
    Removal and installation of aftercooler assembly...1099
    Removal and installation of output shaft assembly...1102
    Disassembly and assembly of output shaft assembly...1107
  Engine (SAA6D140E-5)...1111
    Removal and installation of fuel supply pump assembly...1112
    Removal and installation of cylinder head assembly...1117
    Removal and installation of fuel injector assembly...1133
    Removal and installation of engine front seal...1137
    Removal and installation of engine rear seal...1139
    Replacement procedure of exhaust pipe fire prevention cover...1143
  Power train, Part 1...1153
    Removal and installation of transmission and front differential assembly...1154
    Disconnection and coupling of front differential and transmission...1161
    Disassembly and assembly of torque converter assembly...1162
    Disassembly and assembly of transmission assembly...1170
  Power train, Part 2 (Differential)...1215
    Disassembly and assembly of front differential assembly...1216
    Removal and installation of center differential assembly...1233
    Disassembly and assembly of center differential assembly...1236
    Removal and installation of rear differential assembly...1251
    Disassembly and assembly of rear differential assembly...1253
  Power train, Part 3 (Final drive, brake, axle)...1267
    Removal and installation of front final drive and brake assembly...1268
    Disassembly and assembly of front final drive and brake assembly...1271
    Removal and installation of center final drive and brake assembly...1285
    Disassembly and assembly of center final drive and brake assembly...1287
    Removal and installation of rear final drive assembly...1298
    Disassembly and assembly of rear final drive assembly...1300
  Undercarriage and frame...1309
    Removal and installation of front suspension cylinder assembly...1310
    Removal and installation of rear suspension cylinder assembly...1312
    Removal and installation of equalizer bar assembly...1314
    Removal and installation of front wheel assembly...1316
    Removal and installation of rear front wheel assembly...1317
    Removal and installation of rear rear wheel assembly...1317
    Removal and installation of hitch frame assembly...1318
    Disassembly and assembly of hitch frame...1326
    Removal and installation of body assembly...1331
  Hydraulic system...1335
    Disassembly and assembly of steering valve...1336
    Removal and installation of flow amplifier valve assembly...1346
    Removal and installation of hoist valve assembly...1348
    Disassembly and assembly of hoist valve assembly...1350
    Disassembly and assembly of steering cylinder assembly...1352
    Disassembly and assembly of hoist cylinder assembly...1358
  Cab and its attachments...1365
    Removal and installation of operator?s cab...1366
    Removal and installation of operator?s cab glass (Stuck glass)...1371
    Disassembly and assembly of operator?s seat assembly (If equipped)...1378
  Electrical system...1389
    Removal and installation of air conditioner unit assembly...1390
    Removal and installation of engine controller...1395
    Removal and installation of retarder controller...1398
    Removal and installation of transmission controller assembly...1400
90 Diagrams and drawings...0
  Hydraulic diagrams and drawings...1403
    Power train hydraulic circuit diagram...1405
    Steering and hoist hydraulic circuit diagram...1406
    Brake hydraulic circuit diagram...1407
    Brake cooling hydraulic circuit diagram...1408
    Differential lock hydraulic circuit diagram...1409
  Electrical diagrams and drawings...1412
    Electrical circuit diagram for inside cab (1/4)...1414
    Electrical circuit diagram for inside cab (2/4)...1415
    Electrical circuit diagram for inside cab (3/4)...1416
    Electrical circuit diagram for inside cab (4/4)...1417
    Electrical circuit diagram for outside cab (1/3)...1418
    Electrical circuit diagram for outside cab (2/3)...1419
    Electrical circuit diagram for outside cab (3/3)...1420
    Connectors table and arrangement drawing...1421