Komatsu Forklift Truck FG20-14, FG25-14, FG30-14, FG20H-14, FG25H-14, FG30H-14, FD20-14, FD25-14, FD30-14, FD20H-14, FD25H-14, FD30H-14, FD20J-14, FD25J-14, FD30J-14 Repair Service Manual (BEB14E1)
Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift Truck FG20-14, FG25-14, FG30-14, FG20H-14, FG25H-14, FG30H-14, FD20-14, FD25-14, FD30-14, FD20H-14, FD25H-14, FD30H-14, FD20J-14, FD25J-14, FD30J-14, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Komatsu Forklift Truck FG20_25_30-14, FG20H_25H_30H-14, FD20_25_30-14, FD20H_25H_30H-14, FD20J_25J_30J-14 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 287 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
BEB14E1-01 - Komatsu Forklift Truck FG20_25_30-14, FG20H_25H_30H-14, FD20_25_30-14, FD20H_25H_30H-14, FD20J_25J_30J-14 Shop Manual.pdf
MAIN SECTIONS
Title Page -- BEB14E1-01...1
Section Index...5
01. General and Specifications...7
Specifications...8
Periodic Replacement of Consumable Parts...15
Safety Items for Maintenance...16
Standard Tightening Torque for Bolts...24
Standard Tightening Torque for Pipe Joints...25
10. Testing and Adjusting...27
Service Data (Gasoline Engine Lift Truck)...28
Service Data (Diesel Engine Lift Truck)...30
Diesel Engine...32
Gasoline Engine...34
Air Cleaner...36
Method of Adjusting Ignition Timing...37
Method of Adjusting Fuel Injection Timing (Diesel Engine)...38
Method of Measuring Compression...39
Method of Adjusting Valve Clearance...40
Tightening Torque for Cylinder Head Mounting Bolts...41
Clutch Disc...43
Differential Case...45
TORQFLOW Transmission Case (TORQFLOW Truck Only)...46
Hydraulic Tank...47
Measuring Hydraulic Drift of Lift Cylinder, Tilt Cylinder...48
Adjusting the Clutch/Brake Pedal (Clutch Type Truck Only)...50
Adjusting Inching/Brake Pedal (TORQFLOW Type Truck)...52
Adjusting Accelerator Pedal (H20-II/H25)...54
Adjusting Accelerator Pedal (4D94E, 4D98E)...55
Adjusting Accelerator Pedal (C240)...56
Adjusting Parking Brake Lever...57
Bleeding Air...58
Adjusting Spring-Up Angle of Steering Column...61
Specified Fuel and Lubricants...62
Check Items for Each Equipment...64
20. Removal and Installation...87
Overall Assembly and Disassembly Drawing...88
Weight Table...90
Mast ...91
Lift Cylinder...92
Engine...93
Clutch (Clutch truck)/Torque Converter (TOQFLOW truck) + Transmission + Drive Axle...99
Steering Axle and Power Steering...106
Wheel Brake...109
30. Disassembly and Assembly...113
Clutch...115
Clutch Master Cylinder...119
Clutch Release Cylinder...120
Clutch Transmission...126
Torque Converter...137
TORQFLOW Transmission...148
Transmission Control Valve...161
Differential...166
Drive Axle...172
Wheel Brake...174
Brake Master Cylinder...177
Combination Switch...184
Steering Gear Box...188
Power Steering Cylinder...198
Steering Axle...200
Lift Cylinder...204
Tilt Cylinder...206
Control Valve...208
Mast...210
Fork Carriage...212
40. Maintenance Standard...215
Torque Converter...216
TORQFLOW Transmission...218
Transmission Control Valve...220
Differential...222
Wheel Brake...223
Brake Master Cylinder...224
Brake Booster...226
Clutch Booster...227
Steering Axle...228
Power Steering Gear Box...229
Power Steering Cylinder...231
Lift Cylinder...232
Tilt Cylinder...233
Control Valve...234
Fork Carriage...236
Clutch Release Cylinder...237
Clutch Transmission...238
50. Structure and Function...241
Torque Converter, Gear Pump and Transmission Control Valve...242
Control Valve...253
Engine Stall Prevention Valve...254
Control Valve Assembly Drawing...255
Hydraulic Circuit Diagram...256
Electrical Circuit Diagram...257
Mast Assembly Drawing...260
Fork Carriage Assembly Drawing...262
60. Troubleshooting...263
4D94E, 4D98E Diesel Engine...264
Torque Converter...269
Transmission Control Valve...274
70. Conversion Tables...277
Millimeters to Inches...278
Inches to Millimeters...278
Cubic Meters to Cubic Yards...279
Cubic Yards to Cubic Meters...279
Liter to U.S. Gallon...280
U.S. Gallon to Liter...280
Liter to U.K. Gallon...281
U.K. Gallon to Liter...281
Kilogram to Pound...282
Pound to Kilogram...282
Kg/cm (squared / lb.in. (squared)...283
kgm to ft.lb...284
Temperature...285
