Massey Ferguson 3615, 3625, 3635, 3645 Tractors Repair Service Manual (4283084M2/1646965M1)

Catalog: 
Price: US$ 55.00

Complete service repair manual with Electrical Wiring Diagrams for Massey Ferguson MF3615, MF3625, MF3635, MF3645 Tractors, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Massey Ferguson 3615, 3625, 3635, 3645 Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,331 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

1646965 M1 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual.pdf
4283084 M2 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual.pdf
Massey-Ferguson Tractor Series 3600 (Model MF 3615, MF3625, MF3635, MF3645) Workshop Service Manual.pdf

MAIN SECTIONS
00 TABLE OF CONTENT...2
01 Introduction and Safety...3
02 General Information and Specifications  Assembly and Disassembly...11
03 Differential...279
04 Transmission...287
05 2WD Axle...641
06 Front Axle...689
07 Engine Sisu Fortius Series Drop...771
08 Amendment...772

TABLE OF CONTENTS
INTRODUCTION...2
  Indexing...2
  Definition of Terms...2
  Special Tools...2
  Repairs and Replacements...2
  Repair of the Tractor...2
  Amendments...3
Safety Alert Symbol and Terms...4
SAFETY IN THE WORKSHOP...4
SAFETY - A WORD to the MECHANIC...4
SAFETY - DANGER, WARNING and CAUTION...4
SAFETY DECALS...5
GENERAL...5
PERSONAL CONSIDERATIONS...5
  Clothing...5
  Eye Protection...5
  Breathing Protection...5
  Hearing Protection...5
  Hand Protection...5
  Foot Protection...5
  Special Clothing...5
EQUIPMENT CONSIDERATIONS...5
  Machine Guards...5
  Lifting Appliances...5
  Jacking...5
  Compressed Air...6
  Hand Tools...6
  Electricity...6
GENERAL CONSIDERATIONS...6
  Solvents...6
  Housekeeping...6
  Fire...6
  First Aid...6
OPERATIONAL CONSIDERATIONS...7
SERVICING TECHNIQUES...7
  Service Safety...7
  Service Techniques...8
  Hoses and Tubes...8
  Bearings...8
  Shims...8
  Gaskets...8
  Lip Type Seals...8
  Use of Bolts in Blind Holes...8
  Locking Devices...8
  Cables and Wires...8
2 MF3600-MT300B.pdf...0
  Manual use...12
    Maintenance...12
    Repair...12
    Information property...12
  Agreements and definitions...12
    Agreements...12
    Definitions...12
    Typographic agreements...12
    Measurements...12
    Symbology...13
  General description...14
    General...14
    Hoses and Tubes...14
    O-Ring Flat Face Seal Fittings...14
    Shimming...14
    Rotating Shaft Seals...14
    O-Rings...15
    Bearings...15
    Spring Pins...15
    Hardware Torque Values...15
    Notes for Spare Parts...15
    Notes for Equipment...15
    Notices...15
    How to Move the Machine with the Battery Removed...15
  Product identification...18
    CAB...20
    PLATFORM TRACTORS...20
    PLATFORM TRACTORS...20
  General description...22
    TARE WEIGHTS kg (lb)*...24
    MAX PERMISSIBLE WEIGHTS kg (lb)...25
    TARE WEIGHTS kg (lb)*...25
    MAX PERMISSIBLE WEIGHTS kg (lb)...26
    DIMENSIONS WITH PLATFORM...27
    DIMENSIONS WITH CAB...28
  Steering angle...29
  Steering radius...29
  Travel speed...30
  Tyre...35
    Tyre pressure...35
  Battery...39
    DESCRIPTION AND OPERATION...39
    BATTERY REPLACEMENT...39
    MAINTENANCE...40
    SERVICING...40
    DRY CHARGED...41
    CHARGING THE BATTERY...41
    NORMAL (TOP-UP) CHARGING...41
    RECHARGING DEEPLY DISCHARGED...41
    TESTS...41
    SPECIFIC GRAVITY...42
    PERFORMANCE TEST...42
    TEST CHARGING...43
    COMMON CAUSES OF BATTERY FAILURES...43
    Emergency starting through another battery...44
    Battery connection using suitable cables...44
  Alternator...46
    GENERAL MAINTENANCE TABLE...47
  Air filter...52
    Disassembly...52
    Assembly...54
  Air filter line...55
    Disassembly...55
    Assembly...57
  Battery...58
    Disassembly...58
    Assembly...59
  Alternator...61
    Disassembly...61
    Assembly...63
  Radiator...65
    Disassembly...66
    Assembly...69
  Fan...72
    Disassembly...72
    Assembly...73
  Exhaust pipe...74
    Disassembly...74
    Assembly...75
  Fan belt...76
    Disassembly...76
    Assembly...78
  Air filter assy replacement...80
    Disassembly...80
    Assembly...81
  Bonnet...83
    Disassembly...83
    Assembly...85
  Front weight...86
    Disassembly...86
    Assembly...87
  Oil cooler...88
    Disassembly...88
    Assembly...89
  Muffler...90
    Disassembly...90
    Assembly...91
  Hydraulic pump...92
    Disassembly...92
    Assembly...93
  Starting motor...95
    Disassembly...95
    Assembly...96
  Engine removal...98
    Disassembly...99
    Assembly...101
    Front frame fitting nuts location...104
    Final operations...104
  Front axle 2WD...105
    Disassembly...105
    Assembly...106
    2WD front axle lubrication points...108
    Adjustment of steering angle...108
    Adjusting the tracks...110
  Fuel tank...111
    Disassembly...111
    Assembly...113
    Fuel level sensor disassembly...114
    Fuel level sensor assembly...115
  Brake cylinder...116
    Disassembly...116
    Assembly...118
  Hand brake adjustment...119
    Disassembly...119
    Assembly...120
  Lock valve...122
    Disassembly...122
    Assembly...124
  Rockshaft valve...127
    Disassembly...127
    Assembly...129
  Rear wheels...131
    Disassembly...131
    Assembly...132
  Auxiliary distributors...133
    Disassembly...133
    Assembly...135
  Oil suction strainer...137
    Disassembly...137
    Assembly...138
  Oil filter cartridge replacement...139
    Disassembly...139
    Assembly...140
  Side auxiliary distributors...142
    Disassembly...142
    Assembly...143
  Powershuttle hydraulic valve...145
    ON-OFF valve disassembly...145
    Flow divider valve disassembly...146
    Proportional valve disassembly...147
    Temperature sensor disassembly...148
    ON-OFF valve assembly...148
    Flow divider valve assembly...149
    Proportional valve assembly...150
  Oil filter sensor...152
    Disassembly...152
    Assembly...153
  Clutch box...154
    Disassembly...154
    Assembly...159
  Rockshaft...164
    Disassembly...165
    Assembly...168
  Platform...171
    Disassembly...172
    Assembly...177
  Steering valve...183
    Disassembly...184
    Assembly...185
  Brake circuit bleeding...188
    Disassembly/Assembly...188
  Electric diagram...754
    HI-LO power harness...755
    Massey Ferguson bonnet line...755
    Preheating harness...755
    MF3600 engine line...755
  Beacon light line...228
  NA right turn signal light line...229
  NA left turn signal light line...230
  Cab rear beam line...231
  Alternator cable...232
  Battery positive...233
  Battery negative...234
  Ground connector...235
  License plate light extension...236
  Beams extension...237
  Connector PTO 540 only...238
  NA cab front beam line...239
  Cab swinging beam extension...240
  Hydraulic system components...242
    Major components:...242
  Troubleshooting...251
  Axle problems and diagnosis...253
  SPECIFICATIONS...256
    TECHNICAL FEATURES...256
    DIMENSIONAL FEATURES...256
    CALIBRATION SETTINGS OF CONTROL VALVE...256
  diagram...257
  Circuit diagram of hydraulic lifting device...258
  Functioning of Control Valve...259
    Neutral Phase...259
    Delivery Phase...260
    Discharge Phase...261
  HOW THE Internal Leverage System Functions...262
    Functioning with position control (Fig. page 5.2)...262
    Functioning of Draft Control (Fig. page 5.2 - 5.4)...264
    Combined Functioning of Position and Draft Control (Fig. page 5.2-5.4)...266
  use of control Levers...267
    Position Control (lever 1)...267
    Draft Control (lever 2)...267
    Combined Operation for Position and Draft Control...267
  adjustment of Control Valve Sensitivity...268
    Functioning of the Sensitivity of the Control Valve...268
  ADJUSTMENT OF POSITION CONTROL LEVER...270
  ADJUSTMENT OF DRAFT CONTROL LEVER...271
  CONTROL OF ASSEMBLY OF REACTION SPRING...272
  MEASUREMENT CONTROL OF PUSH ROD...273
  DIAGNOSTIC...274
3 Procedures.pdf...0
  Disassembly...279
  Assembly...280
4B CA357471.pdf...0
  Intended use...288
  Product identification...288
    Transmission tag...288
  Technical features...289
    Main features...289
    8+8 synchro shuttle...290
    Mechanical controlled brakes features...291
    Technical features...292
    Main features...292
    GD PTO total ratio...292
    12+12 synchro shuttle...293
    Technical features...294
    Principal characteristics...294
    24+24 synchro shuttle and synchro splitter...295
    Technical features...296
    Main features...296
    24+24 synchro shuttle and power splitter...297
    Technical features...298
    Main features...298
    12 + 12 power shuttle...299
    Technical features...300
    Main features...300
    24 + 24 power shuttle and synchro splitter...301
    Main dimensions (millimeters) Left side view (see: main view)...302
  Tightening torques, sealants and grease application...303
    Drop box...304
    Front gear box...305
    Details...306
    Front gear boX...307
    Details...308
    Front gear box...309
    Details...310
    Front gear box...311
    Details...312
    Front gear box...313
    Details...314
    Gear box group...315
    Gear box details...316
    Final drive group (from 55 to 75 HP)...317
    Final drive group (85 HP)...318
    PTO shaft assy (540)...319
    PTO shaft assy (540-540E)...320
    PTO shaft assy (540-1000)...321
    GD-PTO and PTO shaft assy (540)...322
    GD-PTO and PTO shaft assy (540-540E)...323
    GD-PTO and PTO shaft assy (540-1000)...324
    Upper and lower cover...325
    Brake control assy...326
    Inner speed lever assy...327
    Inner speed lever assy...328
    Inner speed lever assy...329
    Inner speed lever assy...330
    Outer speed lever assy...331
  Hi/LO Power flows...332
    Hi/LO Power flows...333
    Power flows...334
    Power flows...335
    Power flows...336
    Power flows...337
    Power flows...338
    Power flows...339
  Assembly typical data...340
  Filling and checks...351
    Scheduled maintenance oil drain...351
    Scheduled maintenance oil filling...351
    Scheduled maintenance oil level check...351
    Filling and check points...352
    8+8 synchro shuttle...353
    12+12 synchro shuttle...354
    24+24 synchro shuttle and synchro splitter...355
    24+24 synchro shuttle and power splitter...356
    12 + 12 power shuttle...357
    24 + 24 power shuttle and synchro splitter...358
  Service schedule...359
    Lubricants application range...359
  Hydraulic system assy...362
    Disassembly...363
    Assembly...371
  Drop box...379
    Disassembly...379
    Assembly...380
  Final drive - from 55 to 75 HP...381
    Disassembly...381
    Assembly...382
    End float...383
  Final drive - 85 HP...386
    Disassembly...386
    Assembly...387
    Taper roller bearings preloading...388
  Teflon seals replacement (clutch shaft)...390
    Replacement...391
  Input shaft and support...394
    Disassembly...394
    Assembly...397
  Upper covers and rockshaft...400
    Disassembly...400
    Assembly...401
  Speed and ranges levers...404
    Disassembly...404
    Assembly...405
  Clutch housing - synchro shuttle...407
    Disassembly...407
    Assembly...407
  Clutch Housing - Synchro splitter...409
    Disassembly...410
    Assembly...410
  Synchro shuttle and Power splitter...414
    Disassembly...415
    Assembly...415
  Power shuttle - Power shuttle and Synchro splitter...417
    Disassembly...418
    Assembly...420
  Air compressor...423
    Disassembly...424
    Assembly...424
  Wet clutch - Power splitter...425
    Disassembly...426
    Assembly...428
    Clutch pack wear...433
  Wet clutch - Power shuttle...436
    Disassembly...437
    Assembly...440
    Clutch pack wear...445
    CLUTCH KIT...446
  Hi-LO synchronizer (synchro splitter)...448
    Disassembly...448
    Assembly...449
  Cover and PTO wet clutch...452
    Disassembly...453
    Assembly...458
    Clutch pack wear...465
    CLUTCH KIT...466
  PTO - Power take off...467
    Disassembly...468
    Assembly...471
  PTO Input shaft...474
    Disassembly...475
    Assembly...476
  PTO Output shaft...478
    Disassembly...479
    Assembly...480
  PTO Brake...481
    Disassembly...482
    Assembly...485
  Ground Drive PTO...488
    Disassembly...489
    Assembly...489
  Slave cylinder...494
    Disassembly...495
    Actuator assembly...497
  Parking brake...499
    Disassembly...500
    Assembly...504
  Housing sensors assy...508
    Disassembly...509
    Assembly...510
  Differential locking control...512
    Disassembly...512
    Assembly...512
  Inner control assy...517
    Disassembly...518
    Assembly...518
  Idle gear...528
    Synchro Shuttle...528
    Disassembly...528
    Assembly...528
  Power shuttle...530
    Disassembly...530
    Assembly...532
  Range gears (primary shaft)...536
    Disassembly...538
    Assembly...539
  Input shaft - synchro shuttle...541
    Disassembly...542
  Input shaft - 12+12 power shuttle...548
    Disassembly...548
    Assembly...551
  Synchronizer shuttle (replacement)...554
    Disassembly...555
    Assembly...557
  Speed gears (PRIMARY SHAFT)...559
    Disassembly...559
    Assembly...560
    Primary shaft covers...562
  Differential assy...567
    Disassembly...567
    Assembly...568
  Pinion - Ranges Pinion - Ranges (SECONDARY SHAFT)...573
    Disassembly...573
    Assembly...574
  secondary shaft...579
    Disassembly...579
    Assembly...580
  Speed gears (secondary shaft)...585
    Disassembly...585
    Assembly...586
    End floats 1 and 2 determination...591
  Special tools...594
    Drop box...594
    Gear box...596
    Clutch housing (12+12 Power shuttle)...603
    Wet clutch (Power shuttle)...606
    Wet clutch (Power splitter)...609
    Final drive - from 55 to 75 HP...612
    Final drive - 85 HP...614
    Clutch housing (synchro shuttle - synchro splitter...616
    Cover and PTO wet clutch...619
    Clutch housing (Synchro shuttle - Synchro splitter...623
    Clutch housing (synchro shuttle and Power splitter)...626
    Clutch housing (synchro shuttle)...629
5A CA357465.pdf...0
  Manual use...636
    Maintenance...636
    Repair...636
  Information property...636
  Agreements and definitions...636
    Agreements...636
    Definitions...636
    Typographic agreements...636
    Measurements...636
    Conversion table...637
    Symbology...638
  General description...639
  Recommendations for repair operations...639
    Shafts seals...639
    O-rings...639
    Bearings...639
    Sealing...639
    Cleaning...639
    Checks...639
    Ends of flanges and tools...639
    Assembly methods...639
  Intended use...642
  Product identification...642
    Axle tag...642
  General description...642
  Technical Features...643
    Main dimensions (mm)...644
  Maintenance...645
    Service schedule...646
    Lubricants application range...646
  Grease in assembly...647
  Adhesive and sealant...648
    Sealing compounds and adhesives...649
  Tightening torques...650
  Steering cylinder group...652
    Disassembly...652
    Assembly...653
  Wheel hub group...656
    Disassembly...656
    Assembly...657
  Wheel hub support group...659
    Disassembly...659
    Assembly...660
  Axle beam group...662
    Disassembly...662
    Assembly...663
  Toe-in/steering angle...665
    Toe-in adjustment...665
    Steering angle adjustment...667
  Troubleshooting...671
  Axle problem and diagnosis...671
  Special tools...674
  Service operations time schedule...678
    Steering Cylinder Group...678
    Wheel Hub Group...678
    Spindle Group...679
    Axle Beam Group...679
5B CA357464.pdf...0
  Manual use...684
    Maintenance...684
    Repair...684
  Information property...684
  Agreements and definitions...684
    Agreements...684
    Definitions...684
    Typographic agreements...684
    Measurements...684
    Conversion table...685
    Symbology...686
  General description...687
  Recommendations for repair operations...687
    Shafts seals...687
    O-rings...687
    Adjusting shims...687
    Bearings...687
    Split pins...687
    Sealing...687
    Oil drain...687
    Cleaning...688
    Checks...688
    Ends of flanges and tools...688
    Lubricant use...688
  Intended use...690
  Product identification...690
    Axle serial plate...690
  General description...691
  Technical Features...692
    Limited slip differential disks specifications...693
    Principal Dimensions (mm)...694
  Maintenance and oil change...695
    Service schedule...698
    Lubricants application range...698
  Grease in assembly...699
  Adhesive and sealant...700
    Sealing compounds and adhesives...701
  Tightening torques...703
  Steering cylinder group...706
    Disassembly...706
    Assembly...707
  Epicyclic reduction gear group...709
    Disassembly...709
    Assembly...710
  Wheel hub group...712
    Disassembly...712
    Assembly...715
  Axle beam group...718
    Disassembly...718
    Assembly...719
  Trunnions group...721
    Disassembly...721
    Assembly...722
  Differential support group...725
    Disassembly...725
    Assembly...726
    Bevel gear marking test...730
  Differential group...731
    Disassembly...731
    Assembly...732
  Pinion group...734
    Disassembly...734
    Assembly...735
  Toe-in/steering angle...739
    Toe-in adjustment...739
    Steering angle adjustment...740
  Special repair operations...742
    Wheel and double U-joint group disassembly...742
    Wheel and double U-joint group assembly...743
    Double U-joint seal ring replacement on axle beam side...744
    Double U-joint bushing replacement on axle beam side...745
  Testing after assembly...746
    Testing methods...746
  Troubleshooting...749
  Axle problem and diagnosis...751
  Special tools...754
  Service operations time schedule...758
    Steering Cylinder Group (G3)...758
    Epicyclic Reduction Gear Group (G1)...758
    Wheel Hub Group (G1)...759
    Axle Beam Group (G4)...759
    Trunnions Group (G2-G4)...760
    Differential Support Group (G2)...760
    Differential Group (G2)...760
    Pinion Group...761

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