Ferrari 458 Italia Models Service Repair Manual
Complete service manual with electrical wiring diagrams for 2009-2015 Ferrari 458 Italia, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Ferrari 458 Italia workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
"Ferrari 458 Italia Workshop Manual.pdf"
2,012 pages, bookmarked, Searchable, Printable, high quality PDF
PRODUCT DETAILS:
Total Pages: 2,012 pages
File Format: PDF (Windows & Mac & Linux)
Language: EN/DE/FR/IT
458 ITALIA USA SPEC............1
BODY REPAIR - (ALUMINIUM)............2
ELECTRICAL............1752
FD0001 Fuel supply distribution............1755
FD0002 Earth distribution............1810
FD0101 B CAN network............1825
FD0102 C CAN network............1836
FD0201 Position/parking lights............1848
FD0202 Number plate lights............1859
FD0203 Low / High beam lights............1865
FD0205 Direction indicators/hazard lights............1906
FD0206 Stop lights............1917
FD0207 Reverse gear lights............1928
FD0209 Rear fog lights............1969
FD0300 Ceiling lights/Sun visors............1752
FD0301 Instrument lighting............1752
FD0302 Luggage compartment light............1752
FD0303 Glove compartment light............1752
FD0304 Step lights............1752
SPECIAL TOOLS............306
SPARE PARTS............0
SERVICE TIMES............1
WORKSHOP REPAIR............376
0: General............376
01 Manual structure............376
01.01 Consultation............376
01.02 Updates............377
01.03 Symbols............378
01.04 Glossary............379
02 General instructions............382
02.01 Manual user............382
02.02 Operating procedures............383
02.03 Using tools and spare parts............384
02.04 Warranty............385
02.05 Tightening torques............386
03 Safety............387
03.01 Safety at work............387
03.02 Hazards............388
03.03 Dangerous emissions............390
04 Vehicle identification and labels............391
04.01 Identification and type approval labels............391
04.02 'Do not install child seat on passenger seat' warning............393
04.03 Mercury content warning............394
04.04 Safety standard compliance............395
04.05 V.I.N. (Vehicle Identification Number)............396
04.06 Airbag maintenance............397
04.07 Passenger airbag warning............398
04.08 Unleaded fuel............399
04.09 Radiator containing antifreeze............400
04.10 Emissions control system specifications............401
04.11 Engine type and number............402
04.12 Assembly number............403
04.13 Engine and gearbox oil identification............404
04.14 Gearbox type and number............405
04.15 Tyre type and pressure............406
04.16 TPMS system installed warning............407
04.17 Chassis number............408
04.18 Original paint............409
05 Main specifications............410
05.01 Performance and consumption............410
05.02 Dimensions and weights............411
A: Fluids, lubricants and maintenance ............412
A1 Fluids and lubricants............412
A1.02 Fluids and lubricants table............413
A2 Scheduled maintenance............414
A2.01 Pre-delivery inspection - PDI............414
A2.02 Maintenance schedule - Yearly............417
A2.03 Maintenance schedule - 20,000 Km (12,500 Miles)............421
A2.04 Maintenance schedule - 40,000 Km (25,000 Miles)............425
A2.05 Maintenance schedule - 60,000 Km (37,500 Miles)............429
A2.06 Maintenance schedule - 80,000 Km (50,000 Miles)............431
A2.07 Maintenance schedule - 100,000 Km (62,500 Miles)............433
A2.08 Maintenance schedule - 120,000 Km (75,000 Miles)............435
A2.09 Maintenance schedule - 140,000 Km (87,500 Miles)............437
A2.10 Maintenance schedule - 160,000 Km (100,000 Miles)............439
A3 Maintenance operations............442
A3.01 Checking engine oil level and changing engine oil and engine lubrication system filters............442
A3.02 Inspecting oil level and replacing Shell Transaxle 75W-90 GL5 gear oil............446
A3.03 Checking Shell DCT F-3 hydraulic clutch system fluid level............448
A3.04 Checking the windscreen and headlight washer fluid level............450
A3.05 Checking brake system fluid level............451
A3.06 Checking the power steering system fluid level............454
A3.07 Checking coolant level and topping up............456
A3.08 Replacing the active carbon filter............459
A3.09 Replacing the oxygen sensors............464
A3.10 Replacing the engine air filter............472
A3.11 Replacing the air conditioning and heating system filter............474
A3.12 Checking tension and replacement of auxiliary utilities belts............475
A3.13 Checking and replacing spark plugs............478
A3.14 Checking Blow-by system pipes and connections............480
A3.15 Checking cooling system pipes and connections............481
A3.16 Checking injection and ignition system pipes and connections............482
A3.17 Checking exhaust system connections............483
A3.18 Checking exhaust emissions............484
A3.19 Checking service brakes for wear............485
A3.20 Checking service/parking brake operation and control play............491
A3.21 Checking suspension components............492
A3.22 Checking vehicle set-up............493
A3.23 Checking proper installation and function of seats and seat belts............494
A3.24 Checking and recharging battery............495
A3.25 Checking the state of the chassis and box elements............504
A3.26 Checking wheels and tyres............505
A3.27 Inspecting the air conditioning and heating system............506
A3.28 Inspecting the brake system............507
A3.29 Tightening bolts, unions and clamps............508
A3.30 Checking and lubricating hinges and adjusters............509
A3.31 Treating interior trim in leather - Alcantara............510
A3.32 Checking radiators for fouling............514
A3.33 Cleaning and maintaining matt paints (if applicable)............515
A3.34 Service counter reset............516
B: Engine............517
B1 General............517
B1.01 Technical specifications............517
B1.02 Specific tooling and equipment............518
B1.03 Tightening torques............523
B2 Operations............525
B2.01 Removing the complete engine............525
B2.02 Refitting the complete engine............551
B2.03 Engine overhaul - Disassembly............581
B2.04 Engine overhaul - Inspections............587
B2.05 Engine overhaul - Rebuild............588
B3 Engine fuel system............595
B3.01 Engine fuel system layout............595
B3.02 Fuel tank............596
B3.03 Fuel pump assembly............608
B3.04 Fuel level sensor............617
B3.05 Fuel vapour separator............621
B3.06 Draining the engine fuel system............624
B4 Air intake system............625
B4.01 Air intake system layout............625
B4.02 Air ducts............626
B4.03 Air filter box............628
B4.04 Air intake manifold............634
B5 Engine lubrication system............652
B5.01 Engine lubrication system layout............652
B5.02 Engine oil pump............653
B5.03 Engine oil tank............661
B5.04 Water-engine oil heat exchanger............669
B5.05 Blow-by system............674
B5.06 Draining and filling the engine lubrication system............675
B6 Engine cooling system............678
B6.01 Engine cooling system layout............678
B6.02 Expansion tank............679
B6.03 Water pump............681
B6.04 Pressure switch/thermostat............683
B6.05 Water radiators............684
B6.06 Electric fans............696
B6.07 Draining and filling the engine cooling system............698
B7 Exhaust system............703
B7.01 Exhaust system layout............703
B7.02 Exhaust manifold............704
B7.03 Catalytic converter............713
B7.04 Silencers............720
C: Transmission............740
C1 General............740
C1.01 Technical specifications............740
C1.02 Specific tooling and equipment............742
C1.03 Tightening torques............745
C2 DCT gearbox............746
C2.01 Gear oil system layout............746
C2.02 Removing the complete DCT gearbox............747
C2.03 Refitting the complete DCT gearbox............760
C2.04 Gear oil radiator............771
C2.05 Draining and filling with Shell Transaxle 75W-90 GL5 gear oil............775
C3 DCT clutch............777
C3.01 Hydraulic clutch oil system layout............777
C3.02 Hydraulic clutch oil system radiator............778
C3.03 Draining and filling with Shell DCT F-3 hydraulic clutch system oil............783
C4 Transmission components............786
C4.01 Axle shafts............786
C4.02 Flywheel............792
D: Chassis............794
D1 General............794
D1.01 Technical specifications............794
D1.02 Specific tooling and equipment............797
D1.03 Tightening torques............798
D2 Wheels............801
D2.01 Complete wheel............801
D2.02 Tyres and rims............804
D2.03 Tyre pressure monitoring system............815
D3 Brake system............835
D3.01 Brake system layout............835
D3.02 Brake fluid tank............836
D3.03 Brake discs............839
D3.04 Brake pads............841
D3.05 Brake callipers............846
D3.06 ABS/ASR electrohydraulic unit............849
D3.07 EPB electric parking brake............853
D3.08 Brake servo - Pump............870
D3.09 Pedal board............874
D3.10 Filling and bleeding the brake system............879
D4 Suspension............882
D4.01 Complete suspension............882
D4.02 Suspension arms............907
D4.03 Hub carriers............931
D4.04 Shock absorbers............942
D4.05 Stabiliser bars - Tie-rods............958
D4.06 Suspension damping control system............968
D4.07 Vehicle set-up............973
D4.08 “Front Lift” ramp clearing front suspension lift (optional)............977
D5 Steering system............987
D5.01 Steering system layout............987
D5.02 Power steering tank............988
D5.03 Power steering pump............991
D5.04 Steering box............998
D5.05 Radiator/power steering fluid coil............1006
D5.06 Steering wheel............1012
D5.07 Steering column............1015
D5.08 Emptying and filling the power steering system............1021
E: Bodywork............1026
E1 General............1026
E1.01 Tightening torques............1026
E1.02 Specific tooling and equipment............1029
E2 Chassis elements............1032
E2.01 General............1032
E2.02 Rear removable engine-gearbox assembly mounting subframe............1033
E3 External bodywork............1091
E3.01 Engine compartment lid............1091
E3.02 Luggage compartment lid............1102
E3.03 Front bumper............1104
E3.04 Rear bumper............1112
E3.05 Wheelhouse............1120
E3.06 Windscreen............1128
E3.07 Quarterlights............1132
E3.08 Doors............1136
E3.09 Windscreen wiper............1173
E3.10 Windscreen washer and headlight washer............1178
E3.11 Door perimeter trim panels............1184
E3.12 Flat undertray sections and vehicle lifting............1191
E3.13 Engine compartment cosmetic shields............1218
E3.14 Fuel filler neck and fuel filler flap............1220
E3.15 Tow hook............1230
E3.16 Rear screen............1232
E4 Internal bodywork............1235
E4.01 Seats............1235
E4.02 Dashboard............1247
E4.03 Centre console............1311
E4.04 Passenger compartment and roof trim panels............1318
E4.05 Mats............1340
E4.06 Engine inspection hatch............1357
E4.07 Luggage compartment cosmetic trim and guards............1359
E5 Instruments and controls............1370
E5.01 Location of controls in vehicle............1370
E5.02 Instrument panel............1375
E5.03 Warning lights............1398
E5.04 Indications on the TFT display............1404
E5.05 Switches and buttons............1417
E5.06 Internal lighting............1435
E5.07 Door controls............1438
E5.08 Ignition switch............1440
E5.09 Rear view mirrors............1443
E5.10 F1 shift paddles............1452
E5.11 Lid and fuel filler flap opening systems............1458
E5.12 Park Lock............1476
E5.13 Seat controls............1482
E5.14 Infotainment system............1488
E6 Paintwork............1501
E6.01 Sanding and cleaning............1501
E6.02 Use of hardeners and thinners............1503
E6.03 Preparing and painting the aluminium sheets............1505
E6.04 Preparing and painting the steel sheets............1514
E6.05 Restoring the cataphoresis coating............1521
F: Systems............1522
F1 General............1522
F1.01 Tightening torques............1522
F1.02 List of light bulbs............1525
F2 Electrical system............1526
F2.01 Battery, disconnecting / reconnecting............1526
F2.02 Key-operated circuits............1539
F2.03 Logistic Mode............1540
F2.04 Alternator............1541
F2.05 Starter motor............1545
F2.06 Lamps............1550
F2.07 Lights............1559
F2.08 Fuses and relays............1566
F2.09 Horn............1581
F2.10 Diagnostic socket............1583
F2.11 ECUs............1584
F2.12 Rain/twilight sensor............1608
F2.13 Engine services cable............1610
F2.14 Electrical system absorption test............1618
F3 Injection - Ignition............1619
F3.01 Technical specifications............1619
F3.02 Ignition coils............1623
F3.03 Timing sensor............1624
F3.04 RPM sensor............1631
F3.05 Engine coolant temperature sensor............1632
F3.06 Engine oil temperature sensor............1634
F3.07 Air flow meter............1635
F3.08 Motorised throttle body............1637
F3.09 Accelerator control............1641
F3.10 Pneumatic actuator system solenoid valves............1643
F3.11 Evaporative emissions control system solenoid valve............1646
F3.12 Secondary air system............1647
F3.13 Variable timing adjuster control solenoid valves............1652
F3.14 Engine oil pressure sensor............1655
F3.15 GDI direct injection system............1656
F4 Safety systems............1670
F4.01 Alarm system............1670
F4.02 Airbag............1679
F4.03 Seat belts............1692
F4.04 Inertia switch............1698
F4.05 Park assist............1701
F5 Air conditioning and heating system............1708
F5.01 AC system layout............1708
F5.02 A.C. controls - A.C. control panel............1710
F5.03 Compressor............1714
F5.04 Condenser............1717
F5.05 Pressure switch............1722
F5.06 Dehydrator filter............1723
F5.07 Expansion valve............1725
F5.08 A.C. unit............1728
F5.09 TGK proportional valves............1741
F5.10 Recirculation pump............1744
F5.11 Sensors............1746
F5.12 Discharging and charging the system............1749
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Ferrari 458 Italia Models Service Repair Manual
