John Deere 700J Crawler Dozer Operator's Manual (OMT227267)

omt227267 - 700J Crawler Dozer (Engine 6068HT066) Operator's Manual.pdf

Complete operator's manual for John Deere 700J Crawler Dozer, with all the technical information to maintain & operate.

PRODUCT DETAILS:
Total Pages: 549 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt227267 - 700J Crawler Dozer Engine 6068HT066

Table of Contents

Foreword

IMPORTANT

License Agreement for John Deere Software

Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU)

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prepare for Emergencies

Clean Debris from Machine

Add Cab Guarding For Special Uses

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Prevent Unintended Detonation of Explosive Devices

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator's Station

Instrument Panel

Instrument Panel Functions

Warm-Up Indicator

Air Conditioning and Cab Heater

Windshield Wiper and Washer Controls

Horn Switch

Operating Cab Lights

Side Windows—Secondary Exits

Adjust Deluxe Mechanical Suspension Seat—If Equipped

Adjust Air Suspension Seat—If Equipped

Adjust Armrest

Battery Disconnect Switch

Under-Seat Heater—If Equipped

Fire Extinguisher

Section 2-2: Operation—Operating The Machine

Inspect Machine Daily Before Starting

Check Instruments Before Starting

Engine Break-In Period

Starting the Engine

Starting Fluid (Cold Weather Starting Aid)—If Equipped

Using Coolant Heater—If Equipped

Engine Warm-Up

Cold Weather Warm-Up

Transmission Control Lever (TCL)

Driving the Machine

Steering the Machine

Using Engine Speed Control Knob

Travel Speed Using Transmission Control Lever (TCL)

Foot Pedal

Using Park Lock Lever

Hydraulic Pilot Enable Switch/Hydraulic Accumulator Discharge—EH Machines Only

Stopping the Machine

Parking the Machine

Blade Pitch Operation

Blade Pitch Linkage Adjustment

Operating Blade

Tilting Blade

Angling Blade

Avoid Track Damage

Blade Control Lever—Operation

Ripper Control Lever—If Equipped

Operating 4000S Winch—If Equipped

Fasten Cable to Winch Drum—4000S Series

Winch Free Spool Drag Adjustment

Loading Machine on a Trailer

Loading Machine with Crane—If Equipped With Lift Kit

Releasing Park Brake to Tow the Machine

Standard Display Monitor (SDM) Main Menu

Standard Display Monitor (SDM) Main Menu—Codes

Standard Display Monitor (SDM) Main Menu—Codes—Active Codes

Standard Display Monitor (SDM) Main Menu—Codes—Stored Codes

Standard Display Monitor (SDM) Main Menu—Machine Settings

Standard Display Monitor (SDM) Main Menu—Machine Settings—Job Timer

Standard Display Monitor (SDM) Main Menu—Machine Settings—Track Info

Standard Display Monitor (SDM) Main Menu—Machine Settings—Controller Info

Standard Display Monitor (SDM) Main Menu—Machine Settings—Transmission

Standard Display Monitor (SDM) Main Menu—Machine Settings—Hydraulics (EH Machines Only)

Standard Display Monitor (SDM) Main Menu—Diagnostic

Standard Display Monitor (SDM) Main Menu—Diagnostic—Live Values

Standard Display Monitor (SDM) Main Menu—Monitor

Standard Display Monitor (SDM) Main Menu—Monitor—Units

Standard Display Monitor (SDM) Main Menu—Monitor—Monitor Config

Standard Display Monitor (SDM) Main Menu—Monitor—Contrast

Section 3-1: Maintenance—Machine

Required Emission-Related Information

Engines With Tier 3-Stage IIIA/MAR-I Emission Control

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

BioDiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Break-In™ Oil

Diesel Engine Oil — Tier 3 and Stage III

Diesel Engine Oil and Filter Service Intervals

Track Rollers, Front Idler, Track Frame Pivot Oil and Carrier Roller Oil

Hydraulic and Hydrostatic Oil

Final Drive Oil

Winch Oil

Grease

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Your Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Fuel Tank

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Inspect Serpentine Belt

Check Track Sag

Adjust Track Sag

Check Coolant

Clean or Replace Cab Fresh Air Filter

Clean or Replace Cab Recirculating Air Filter

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Coolant Level

Grease Track Frame Crossbar and C-Frame Pivots

Grease Dozer Linkage

Check Engine Oil Level

Draining Fuel and Water Separator Sediment

Check Hydraulic Oil Level

Check Transmission Oil Level

Clean Air Cleaner Dust Unloader Valve

Check Winch Oil—If Equipped

Section 3-5: Maintenance—Every 50 Hours

Grease Ripper—If Equipped

Section 3-6: Maintenance—Initial Service - 250 Hours

Change Engine Break-In Oil and Filter

Section 3-7: Maintenance—Every 250 Hours

Check Final Drive Oil Level

Blade Pivot Shim Adjustment (—XXXXXX)

Blade Pivot Shim Adjustment (XXXXXX—)

Take Engine Oil Sample

Section 3-8: Maintenance—Every 500 Hours

Check Air Intake Hose

Replace Primary Fuel Filter

Replace Final Fuel Filter

Check Battery Electrolyte Level and Terminals

Change Engine Oil and Filter

Change Winch Oil Filter—If Equipped

Take Fluid Samples

Section 3-9: Maintenance—Every 1000 Hours

Clean Engine Crankcase Ventilation Tube

Change Final Drive Oil

Check Track Frame Pivot Oil Level

Replace Air Cleaner Elements

Replace Air Cleaner Dust Unloader Valve

Change Winch Oil and Filter—If Equipped

Clean or Replace Winch Hydraulic Breather Filter—If Equipped

Check Coolant

Section 3-10: Maintenance—Every 2000 Hours

Adjust Engine Valve Lash (Clearance)

Change Hydraulic Oil and Filter

Change Transmission Oil and Filter

Section 3-11: Maintenance—Every 4500 Hours

Replace Engine Crankshaft Dampener

Section 3-12: Maintenance—Every 6000 Hours

Drain the Cooling System

Fill the Cooling System

Section 4-1: Miscellaneous—Machine

Opening and Closing the Grille

Clean the Engine Air Precleaner Screen

Blade Installation—Initial

Do Not Service or Adjust Injection Nozzles or Injection Pump

Inspecting and Cleaning Dusty Primary Element

Precautions for Alternator and Regulator

Using Booster Batteries—24-Volt System

Using Battery Charger

Handling, Checking and Servicing Batteries Carefully

Replacing Batteries

Removing Batteries

Welding On Machine

JDLink™ Machine Monitoring System (MMS)—If Equipped

Fuse Specifications (S.N. —150489)

Fuse Specifications (S.N. 150490— )

Fuse Specification—EH Machines

Lubricating Door Latches

Check Air Conditioner Refrigerant Level—If Equipped

Track Sag General Information

Check and Adjust Idler Vertical Movement

Checking Track Carrier Roller Oil Level

Check Front Idler Oil Level

Adding Oil to Track Roller

Do Not Service Control Valves and Cylinders

Keep ROPS Installed Properly

Checking Track Shoe Cap Screw Torque

Hardware Torque Specifications

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Hydrostatic Transmission

Gauges and Indicators

Access Diagnostic Trouble Codes (DTCs)

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Avoid Track Damage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Keep Machines Secure

Keep Proof of Ownership

Section 4-6: Miscellaneous—Specifications

700J Crawler Dozer Dimensions

700J Crawler Dozer Specifications

700J Crawler Dozer Weights

700J Dozer Drain and Refill Capacities

700J Parallelogram Ripper

4000S Winch

Eurasian Economic Union

Machine Design Life