Volvo EC210 Series Excavators Service Repair Manual
Volvo EC210C Series Excavators Service Repair Manual
Complete official service manual with electrical wiring diagrams for EC210C L Volvo, EC210C LD Volvo, EC210C LR Volvo, EC210C N Volvo, EC210C NL Volvo, with all the service information to maintain, diagnose, repair, refurbish, rebuild like professional mechanics.
Volvo EC210C Series official workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
CONTENTS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
PRODUCT DETAILS:
Pages: 3,322 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
Foreword
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Machine view
Machine view, waste handler_{02-06-04}
Machine view, waste handler_{02-06-29}
Product plates
03 - SPECIFICATIONS
Adjustable boom and cylinder, specifications
Air conditioning unit, specifications
Alternator, specifications
Attachment quick coupler solenoid valve, specification
Audio remote controller, specifications_{01-52-13}
Audio remote controller, specifications_{01-52-26}
Automatic lubrication system, specifications
Battery, specifications
Boom lifting cylinder, specifications
Boom, specifications
Bucket cylinder, specifications
Cab, weight
Center passage, tightening torques
Circuit breaker, specification
Control lockout lever switch, specifications
Control pattern selector valve, specifications
Coolant pump, thermostat, specifications
Cooling system, specifications
Counterweight, specifications_{01-45-21}
Counterweight, specifications_{01-45-34}
Counterweight, tightening torques-[4810]
Counterweight, tightening torques
Diesel coolant heater (5kw), specifications
Dipper arm cylinder, specifications
Dipper arm, specifications
Electrical system, specifications
Electric horn, specifications
Electronic climate control unit ECC, specification
Elevating cylinder, specifications
Emergency engine speed control switch, specifications
Engine control unit E-ECU, specifications
Engine - Pump control, specification
Engine, specifications
Engine speed control switch, specifications
Engine, weights
Flywheel, weight
Frame and track unit, specifications_{01-48-32}
Frame and track unit, specifications_{01-48-45}
Fuel feed pump, specifications
Fuel filler pump, specifications
Fuel pressure, specifications
Fuel system, tightening torques
Fuel tank, specifications
Fuse, specifications_{01-53-20}
Fuse, specifications_{01-53-33}
Hammer return filter, specifications
Hour counter, specifications
Hydraulic oil cooling system, specifications
Hydraulic pressure, specifications
Hydraulic pump, specifications
Hydraulic tank, specifications
Keypad, specification
Line rupture valve (arm), specifications
Line rupture valve (boom), specifications
Logic valve, specifications
Lower wiper motor, specifications
Lubrication system, specifications
Machine weight, specifications
Main control valve, specifications
Manual pump control switch, specifications
Measurement conversion tables
Preheating, specifications
Pressure accumulator, specifications
pressure, specifications
Proportional solenoid valve, specifications-[4213]
Proportional solenoid valve, specifications
Radio with CD and MP3 player, specifications
Radio with tape or CD player, specifications
Recommended hydraulic oil, specifications
Regulator, specifications
Relay, specifications_{01-53-53}
Relay, specifications_{01-54-06}
Remote control valve (Lever), specifications
Remote control valve (pedal), specifications
Rotating beacon, specifications
Rotator pump, specifications_{01-37-40}
Rotator valve, specifications_{01-37-53}
Servo pump, specifications
Slew gearbox, specifications
Solenoid valve, specifications-[4033]
Solenoid valve, specifications
Specifications
Starter motor, specifications
Start switch, specifications
Swing motor, specifications
Swing ring gear, specifications
Tightening torques
Tightening torque, specifications
Track gearbox, specifications
Track motor, specifications
Travel alarm, specifications
Upper wiper motor, specifications
Valve system specifications
Vehicle control unit V-ECU, specifications
Windscreen flusher pump, specifications
Wiper controller, specifications
Wireless control unit W-ECU, specification
Work lights and extra lights, specifications
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
E-tools, NET 8940-00270 Replace tool for the swing ring gear
E-tools, NET 8940-00300 Swing ring gear guide pin
NET 8940-00200 Replace tool for the remote control valve joint
NET 8940-00290 Track motor guide pin
09 - MISCELLANEOUS
Control units, changing
Hydraulic cylinders, dieseling
Service positions
Welding on the machine
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Coolant with freezing and corrosion protection
Recommended lubricants
17 - SERVICE
Air cleaner primary filter, change
Air cleaner primary filter, clean
Air cleaner secondary filter, change
Air conditioner main filter, change
Air conditioner main filter, clean
Arrival Inspection, according to Inspection Programme
Battery condition, check
Bearings
Belts and belt tension, check, replace when needed
Cab; door, covers, hinges, joints and locks, lubricate
Cab, prefilter, clean
Cab, prefilter, replace
Cleaning prior to repair
Coasting left and right swing
Coolant anti-freeze resistance, Checking
Coolant, change
Coolant level, check
Creeping of hydraulic cylinder
Cylinder speed
Delivery Inspection, according to Inspection Programme
Engine oil and filter, changing
Engine, oil level, check
Fuel filter, change
Fuel filter extra (water separator element), check_drain
Fuel tank air ventilation filter, change
Fuel tank sediment, drain
Hoses and tubes
Hydraulic oil, changing
Hydraulic oil drain filter, change
Hydraulic oil level, check
Hydraulic oil return filter, replacing
Hydraulic oil servo filter, change
Hydraulic oil suction strainer, clean
Hydraulic oil tank breather filter, replacing
Hydraulic pressure, checking
Loose and loss of bolts, check
Lubrication, see lubrication chart
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, according to display message
Maintenance service, daily
Maintenance service, every 1000 hours
Maintenance service, every 100 hours
Maintenance service, every 2000 hours
Maintenance service, every 250 hours
Maintenance service, every 4000 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours
MATRIS, reading, export reading
Measuring condition
Measuring of swing bearing clearance
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean
Oil-bath air cleaner's reservoir (optional equipment), oil, check
Pressure testing
qcow2
Replacement parts
Safety when servicing
Service history (included in the respective Operator's manual), fill in
Service methods
Service
Starting engine with booster cables
Straight traveling performance
Swing bath grease, check
Swing gearbox oil level, check
Swing motor gearbox, changing oil
Swing ring gear bearing, lubricate
Swing speed
Test-run and check
The machine, check for external damages, cracks and wear damages
Track gearbox oil level, check
Track motor gearbox, changing oil
Track running speed
Track shoe bolts, check
Track tension_condition, check
Travel Speed
Valve clearance, check_adjust
VCADS Pro, logged errors, read off
Warranty inspection 1000 hours
Warranty inspection 100 hours
Warranty inspection
Washer fluid level, check
Washer fluid level, Check
Water separator filter element, change
X1 return filter (optional equipment), change
19 - GENERAL
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when handling the waste handler
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Component locations
E-ECU MID 128 non-programmed, replacing_{07-55-03}
E-ECU MID 128 non-programmed, replacing_{07-55-56}
E-ECU MID 128 pre-programmed, replacing_{07-57-07}
E-ECU MID 128 pre-programmed, replacing_{07-58-00}
Engine, description
Engine, identification
Engine, tightening torques
Engine, Weights
Fuel system, tightening Torques
21 - ENGINE
Basic check, Engine
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Camshaft and flywheel signals, checking with VCADS Pro andoscilloscope
Camshaft, description
Connecting rod, description
Crankshaft, description
Cylinder block, description
Cylinder, description
Cylinder head, description
Cylinder head gasket, description
Engine characteristic curve
Engine mounting
Engine, specifications
Engine timing gear, description
Engine, weights
Flywheel, weight
Internal Exhaust Gas Recirculation (IEGR), description
Oil sump, description
Piston cooling
Piston rings, description
Pistons, description
Troubleshooting
Valves, adjusting
Valves, description
Valve system specifications
Vibration damper, description
22 - LUBRICATING SYSTEM
Lubrication system, description
Lubrication system, principle of operation
Lubrication system, specifications
Oil cooler, replacing
23 - FUEL SYSTEM
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Feed pump, replacing
Fuel control valve (FCV), description
Fuel control valve (FCV), replacing
Fuel feed pump, description
Fuel feed pump, specifications
Fuel filler pump, description
Fuel filler pump, specifications
Fuel filling pump, installing
Fuel filling pump, removing
Fuel filter, checking
Fuel filter extra, replacing
Fuel filter housing, replacing
Fuel filters, replacing
Fuel pressure, specifications
Fuel pump, inspecting
Fuel rail pressure, checking
Fuel system, bleeding
Fuel system, description
Fuel system, tightening torques
Fuel tank, description
Fuel tank, specifications
Injector, replacing one
Injectors, description
Instructions for working with electronic fuel injection
Water separator housing, replacing
25 - INLET & EXHAUST SYSTEM
Cab air pre-cleaner, description
Charge air cooler connection (hose, tube), replacing
Charge air cooler, description
Charge air cooler, replacing
Dual stage precleaner, description
Exhaust pipe flexible tube, replacing
Exhaust system, description
Inlet system, description
Preheating coil, replacing
Silencer, replacing
Turbocharger, description
Turbocharger, inspecting
Turbocharger, replacing
26 - COOLING SYSTEM
Coolant anti-freeze resistance, checking
Coolant, changing
Coolant pump, thermostat, specifications
Cooling system, description
Cooling system, specifications
Engine block heater, description
Expansion tank, replacing
Fan belt and_or alternator belt, replacing
Fan belt and_or alternator-, compressor belt, replacing all belts
Maintenance
Radiator hoses lower, replacing
Radiator hose upper, replacing
Radiator, replacing
Reversible cooling fan, description
Thermostat, checking
27 - ENGINE CONTROL
Engine - Pump control, specification
Engine speed control switch, description
Engine speed control switch, inspection
Engine speed control switch, specifications
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
11 666 140 Multimeter
8883 0028 Adapter cable
999 0014 Adapter cable
999 0025 Adapter cable
999 0062 Extension cable
999 3893 Adapter cable
999 3894 Template
999 8699 Multi-pin breaker box
AL3201, description and measuring
Auto Idle
Auxiliary start
BA3101, description and measuring
Boom float position, description
Collection of basic data
Communication with data buses
Component descriptions
Component troubleshooting, checking component
Component troubleshooting, checking subsystem (circuit)
Component troubleshooting, checking wiring harness and input_output on ECU
Component troubleshooting, structure, description
Connecting special tools
CU9901, description and measuring
Data buses, function
ECC (MID146) Electronic climate control unit, active measuring conditions
ECC (MID146) Electronic climate control unit, passive measuring conditions
Electrical cables and connectors, checking
Electrical system, description
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electrical system, specifications
Electro hydraulic pump control, description
Electronic control system, description
Emergency operation, description
Engine Protection
Error code information, general
Error codes, build-up
Fire extinguisher, description
Fire extinguisher, fault indication
FU18, description and measuring
FU26, description and measuring
FU6, description and measuring
HE2501, description and measuring
Long reach boom
MA2301–MA2306, description and measuring
MA2504, description and measuring
MA2602, description and measuring
MA4216, description and measuring
MA9103, description and measuring
MA9104, description and measuring
MA9105, description and measuring
MA9106, description and measuring
MA9107, description and measuring
MA9109, description and measuring
MA9116, description and measuring
MA9117, description and measuring
MA9118, description and measuring
MA9120, description and measuring
MA9166, description and measuring
MA9166, description and Measuring
Measuring, general
Measuring symbols, description
MID 128 SID 230, description and measuring
MID 140 PID 251, description and measuring
MID 140 PPID 1144, description and measuring
MO3301, description and measuring
Mode selection, description
Power Boost control, description
PPID1336, description and measuring
PWM2303, description and measuring
PWM9101, description and measuring
PWM9102, description and measuring
PWM9103, description and measuring
PWM9105, description and measuring
PWM9106, description and measuring
PWM9109, description and measuring
PWM9123, description and measuring
PWM9124, description and measuring
PWM9129, description and measuring
PWM9130, description and measuring
Quick fit control, description
RE2501, description and measuring
RE3101, description and measuring
RE3301, description and measuring
RE4206, description and measuring
SAE code, conversion for component designation, E-ECU
SAE code, conversion to component designation, ECC
SAE code, conversion to component designation, I–ECU
SAE code, conversion to component designation, V-ECU
SAE J1708_1587 information link, description and measuring
SAE J1939_CAN control link, description and measuring
SE2202, description and measuring
SE2203, description and measuring
SE2205, description and measuring
SE2301, description and measuring
SE2302, description and measuring
SE2303, description and measuring
SE2309, description and measuring
SE2501, description and measuring
SE2502, description and measuring
SE2507, description and measuring
SE2508, description and measuring
SE2603, description and measuring
SE2606, description and measuring
SE2701, description and measuring
SE2703, description and measuring
SE8701, description and measuring
SE8702, description and measuring
SE8705, description and measuring
SE8706, description and measuring
SE9105, description and measuring
SE9121, description and measuring
SE9122, description and measuring
SE9123, description and measuring
SE9124, description and measuring
SE9125, description and measuring
SE9126, description and measuring
SE9127, description and measuring
SE9128, description and measuring
SE9129, description and measuring
SE9130, description and measuring
SE9131, description and measuring
SE9132, description and measuring
SE9401, description and measuring
Service connection and programming connection
SID211, description and measuring
SID232, description and measuring
SID240, description and measuring
SID253, description and measuring
Software parameters, description
Special tools for troubleshooting
Start lock, description
SW2701, description and measuring
SW3301, description and measuring
SW9160, description and measuring
SW9161, description and measuring
SW9162, description and measuring
Troubleshooting, general
Troubleshooting strategy
Troubleshooting tools
VCADS Pro, 17030-3 - Parameter, programming
VCADS Pro service tool
X1 control, description
X1 pressure control, description
X3 control, description
31 - BATTERY
Batteries, replacing
Battery charging capacity, checking
Battery, charging
Battery, description
Battery, specifications
Battery, storage
Earth lead to battery, replacing
Starter motor lead to battery, replacing
32 - ALTERNATOR; CHARGE REGULATOR
Alternator, description
Alternator, replacing incl function checking
Alternator, specifications
Alternator, testing
Charging, description
33 - STARTING SYSTEM
Preheating, description
Preheating, specifications
Starter motor, description
Starter motor, replacing
Starter motor, specifications
Starter motor, testing
Starter relay, replacing
Starter switch (engine start switch), replacing
Starter switch, testing_{11-59-05}
Starter switch, testing_{11-59-22}
Starting operation
35 - LIGHTING
Work lighting headlamp assembly, replacing_{11-57-12}
Work lighting headlamp assembly, replacing_{11-57-26}
Work lights and extra lights, specifications
36 - OTHER ELECTRICAL EQUIPMENT
Auto_Manual pump control switch, description
Auto_Manual pump control switch, specifications
Connectors, overview
Control lockout lever switch, replacing
Control units changing, precaution
Electric horn, description
Electric horn, specifications
Electronic climate control unit ECC, description
Electronic climate control unit ECC, specification_{11-42-11}
Electronic climate control unit ECC, specification_{11-42-26}
Emergency engine speed control switch, description
Emergency engine speed control switch, specifications
Emergency stop switch, description
Engine control unit E-ECU, function description
Engine control unit E-ECU, specifications
Engine speed control switch, replacing
Horn, replacing
I-ECU MID 140 non-programmed, replacing
I-ECU MID 140 pre-programmed, replacing
Instrument control unit I-ECU, functional description
Instrument control unit I-ECU, specifications
Lower wiper motor, description
Lower wiper motor, specifications
Pre-heating relay, replacing
Rotating beacon, description
Rotating beacon, replacing
Rotating beacon, specifications
Start switch, description
Start switch, specifications
Strobe beacon, description
Travel alarm, description
Travel alarm, replacing
Travel alarm, specifications
Upper wiper motor, description
Upper wiper motor, specifications
V-ECU MID 187 non-programmed, replacing_{11-39-47}
V-ECU MID 187 non-programmed, replacing_{11-40-00}
V-ECU MID 187 pre-programmed, replacing_{11-39-09}
V-ECU MID 187 pre-programmed, replacing_{11-39-21}
Vehicle control unit V-ECU, functional description
Vehicle control unit V-ECU, specifications
Window limit switch, description
Windscreen flusher pump, replacing
Windscreen flusher pump, specifications
Windscreen wiper controller, replacing
Windscreen wiper, description
Windscreen wiper switch, replacing
Wiper controller, description
Wiper controller, specifications
37 - CABLE; FUSE; RELAY
Circuit breaker, description
Circuit breaker, specification
Component designations
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list Control lights_warning lights
Component list, fuses
Component list, Heating coils
Component list, lights
Component list, Miscellaneous
Component list, motors
Component list, relays
Component list, sensors
Component list, Solenoid valves
Component list, Switches
Control system diagram
Electrical distribution box_{11-14-55}
Electrical distribution box_{11-15-12}
Electrical distribution box_{11-15-28}
Electrical distribution box_{11-15-45}
Electrical distribution box_{11-16-06}
Electrical distribution box_{11-16-23}
Electrical distribution box_{11-16-38}
Electrical distribution box_{11-16-55}
Electrical distribution box, description-[1728]
Electrical distribution box, description
Electrical symbols and designations
Engine wire harness, replacing-[1902]
Engine wire harness, replacing
Explanation of wiring diagrams
Fuse, description
Fuse, specifications
Grounding points, frame connections
Main switch, replacing
Relay, description
Relay, specifications_{11-12-53}
Relay, specifications_{11-13-04}
Waste handler, electrical circuit_{11-19-40}
Waste handler, electrical circuit_{11-19-53}
Waste handler, electrical circuit_{11-20-06}
Wiring diagram, electrical distribution box
Wiring diagram
Wiring diagram SCH01_{11-30-09}
Wiring diagram SCH01_{11-30-25}
Wiring diagram SCH02
Wiring diagram SCH03_{11-29-02}
Wiring diagram SCH03_{11-29-20}
Wiring diagram SCH04
Wiring diagram SCH07
Wiring diagram SCH08_{11-27-34}
Wiring diagram SCH08_{11-27-51}
Wiring diagram SCH10
Wiring diagram SCH11_{11-26-28}
Wiring diagram SCH11_{11-26-43}
Wiring diagram SCH12_{11-25-49}
Wiring diagram SCH12_{11-26-05}
Wiring diagram SCH13
Wiring diagram SCH14_{11-24-44}
Wiring diagram SCH14_{11-25-01}
Wiring diagram SCH15_{11-24-03}
Wiring diagram SCH15_{11-24-19}
Wiring diagram SCH17
Wiring diagram SCH18_{11-23-01}
Wiring diagram SCH18_{11-23-16}
Wiring diagram SCH20
Wiring diagram SCH21
Wiring diagram SCH22
Wiring diagram SCH23
Wiring diagram SCH24_{11-20-52}
Wiring diagram SCH24_{11-21-07}
Wiring diagram SCH27
Wiring harnesses
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Booting sequence
Control levers, description
Control lockout lever switch, description-[0743]
Control lockout lever switch, description
Control lockout lever switch, specifications
Control types for X1 and X3 operation
Display unit, content
Electrical system
Engine rotation speed sensor (camshaft), replacing
Engine system
Hour counter, description-[0831]
Hour counter, description
Hour counter, specifications
HVAC system
Hydraulic system
Instruments and controls, front instrument panel
Instruments and controls, left instrument panel
Instruments and controls, overview-[1106]
Instruments and controls, overview-[1120]
Instruments and controls, overview
Instruments and controls, rear instrument panel_{11-09-11}
Instruments and controls, rear instrument panel_{11-09-23}
Instruments and controls, right instrument panel_{11-09-42}
Instruments and controls, right instrument panel_{11-09-54}
Keypad, description_{11-02-33}
Keypad, description_{11-03-05}
Keypad, description_{11-03-34}
Keypad, specification
Language_{10-58-58}
Language_{10-59-10}
MAIN MENU
Menu tree
Pop-up screen
Service mode
SETUP
Terminology
Theft protection
39 - MISCELLANEOUS
Antenna, replacing
Audio remote controller, description_{10-56-45}
Audio remote controller, description_{10-56-57}
Audio remote controller, specifications_{10-56-15}
Audio remote controller, specifications_{10-56-27}
CareTrack system, description
DC–DC converter, description_{10-54-29}
DC–DC converter, description_{10-54-41}
DC–DC converter, specifications
Radio, description
Radio, replacing_{10-55-02}
Radio, replacing_{10-55-14}
Radio with CD and MP3 player, description
Radio with CD and MP3 player, specifications
Radio with tape or CD player, descriptions
Radio with tape or CD player, specifications
Radio with tape player, description
Speaker, replacing
Voltage converter, replacing
W-ECU, MID142, changing non-programmed ECU
W-ECU, MID142, changing pre-programmed ECU
Wireless control unit W-ECU, specification_{10-52-09}
Wireless control unit W-ECU, specification_{10-52-21}
4 - POWER TRANSMISSION
40 - GENERAL
Function description
Function Description
Power transmission, description
43 - GEARBOX
Slew gearbox, lubrication
Slew gearbox, specifications
Swing gearbox, assembly
Swing gearbox, description_{10-32-10}
Swing gearbox, description_{10-32-22}
Swing gearbox, disassembly
Swing gearbox, maintenance standard
Swing gearbox removed, replacing shaft
Swing gearbox removed, seal replacing
Swing gearbox, replacing
Swing unit, replacing
Tightening torque, specifications
Track gearbox, assembly
Track gearbox cover, replacing
Track gearbox, description
Track gearbox, disassembly
Track gearbox, maintenance standard
Track gearbox (removed), replacing floating seal
Track gearbox, specifications
Track gearbox, troubleshooting
Track unit, replacing
44 - HYDROSTATIC DRIVE
Center passage, assembly
Center passage, description_{10-18-51}
Center passage, description_{10-19-03}
Center passage, disassembling
Center passage hose (center passage – motor), replacing
Center passage hose (valve – center passage), replacing
Center passage, inspection and troubleshooting
Center passage, replacing
Center passage, replacing seal kit
Center passage, tightening torques
Hydraulic pump coupling, description
Pump coupling, installing
Pump coupling, removing
Pump gearbox coupling assembly, replacing
Slew motor, troubleshooting
Slew motor, troubleshooting
Swing motor, assembly
Swing motor, description
Swing motor, disassembly
Swing motor, maintenance standard
Swing motor, principle of operation
Swing motor relief valve, replacing
Swing motor removed, seal replacing
Swing motor, replacing brake piston seal
Swing motor, replacing
Swing motor, replacing plate (brake)
Swing motor, specifications
Track motor, assembly
Track motor, description
Track motor, disassembly
Track motor, maintenance standard
Track motor, precautions for operation
Track motor relief valve, replacing
Track motor, replacing
Track motor, specifications
Track motor, troubleshooting
49 - MISCELLANEOUS
Swing ring gear, description
Swing ring gear grease pipe, replacing
Swing ring gear inner seal, replacing
Swing ring gear outer seal, replacing_{10-13-26}
Swing ring gear outer seal, replacing_{10-13-45}
Swing ring gear, specifications
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
70 - GENERAL
Frame and track unit, specifications_{09-46-18}
Frame and track unit, specifications_{09-46-28}
Undercarriage, tightening torque
71 - FRAME
Counterweight, installing_{09-42-41}
Counterweight, installing_{09-42-53}
Counterweight, removing_{09-43-14}
Counterweight, removing_{09-43-26}
Counterweight, specifications_{09-43-43}
Counterweight, specifications_{09-43-54}
Counterweight, tightening torques
Machine weight, specifications
Superstructure, installing
Superstructure, removing
Undercarriage, description_{09-42-09}
Undercarriage, description_{09-42-22}
77 - WHEELS; TRACKS; TYRE; HUB; DRUM
Bottom roller, assembly
Bottom roller, description_{09-31-02}
Bottom roller, description_{09-31-14}
Bottom roller, disassembly
Bottom roller, measurement of wear_{09-30-29}
Bottom roller, measurement of wear_{09-30-43}
Bottom roller, replacing one
Bottom roller, replacing seal
Front idler, replacing one
Idler, assembly
Idler, description_{09-40-10}
Idler, description_{09-40-23}
Idler, disassembly
Idler, measurement of wear
Selection of track shoes-[4051]
Selection of track shoes
Spring package, assembly dimension
Spring package, assembly
Spring package, disassembling_{09-26-47}
Spring package, disassembly_{09-26-34}
Sprocket, measurement of wear
Sprocket, replacing one
Tools & equipment
Top roller, assembly
Top roller, description
Top roller, disassembly
Top roller, measurement of wear
Top roller, replacing one
Track, adjusting track sag_{09-35-30}
Track, adjusting track sag_{09-35-42}
Track chain assembly, installing
Track chain assembly, removing
Track chain, description_{09-36-32}
Track chain, description_{09-36-48}
Track chain, measurement of wear
Track chain, wear limit
Track guard, replacing one_{09-28-16}
Track guard, replacing one_{09-28-28}
Track recoil spring (tensioner) assembly, replacing
Track shoe, replacing one
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
81 - CAB, NAKED; CANOPY
Cab, installing
Cab, removing
Cab suspension, description
Cab, Weight
Hydraulic elevating cab, description
Specifications
81 - CAB, NAKED; CANOPY
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood, replacing
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Door window, replacing
Rear-view mirror, replacing
Rear window, replacing
Side window, replacing
Windows, general
Windscreen, replacing
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
85 - CAB INTERIOR; UPHOLSTERY
Seat, replacing
Seat support, replacing
85 - CAB INTERIOR; UPHOLSTERY
86 - PROTECTIVE EQUIPMENT
Falling object protection structure (FOPS), description
86 - PROTECTIVE EQUIPMENT
87 - AIR CONDITIONING UNIT
Air conditioning unit, description_{09-17-43}
Air conditioning unit, description_{09-17-59}
Air conditioning unit, maintenance
Air conditioning unit, specifications_{09-18-16}
Air conditioning unit, specifications_{09-18-27}
Air distribution, description
Air mix door actuator, replacing
Cab filter, replacing
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Cooler and Heater assembly, replacing
Diesel coolant heater (5kw), description
Diesel coolant heater (5kw), principles
Diesel coolant heater (5kw), specifications
Electronic climate control unit ECC, description
Electronic climate control unit ECC, specification
Expansion valve, replacing incl draining and filling
Fan motor, replacing
Heater core, replacing
Heating system, description
HVAC system
Intake actuator, replacing
Mode (foot) actuator, replacing
Performance test, AC unit
Receiver, replacing incl draining and filling
Troubleshooting (5kw)
Vent actuator, replacing
Wiring diagram
87 - AIR CONDITIONING UNIT
88 - INTERIOR EQUIPMENT
Evaporator, replacing incl draining and filling
Instrument panel (left), replacing
88 - INTERIOR EQUIPMENT
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
Description, general
Hydraulic components, storing and transporting
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic pressure, specifications
Hydraulic system, cleanliness when handling hydraulic components
Hydraulic system, description
Hydraulic system, repair of hydraulic components in workshop
Recommended hydraulic oil, specifications
90 - GENERAL
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
2 stage port relief valve, adjustment
2 stage port relief valve, description
2 stage port relief valve, disassembly and assembly
Accumulator, replacing
Adjustable boom (1st boom), description
Adjustable boom (2nd boom), description
Adjustable boom and cylinder, specifications
Adjustable boom cylinder, description
Adjustable boom, hydraulic line
Adjustable boom valve, description
Adjustable boom valve, disassembly
Arm holding valve, description
Arm holding valve, disassembly and assembly
Arm parallel conflux check valve, disassembly and assembly
Arm parallel conflux valve, disassembly and assembly
Arm regenerating valve, description
Arm regenerating valve, disassembly
Boom 2 conflux shut-off valve, description
Boom 2 conflux shut-off valve, disassembly
Boom and arm holding valve (Boom-1, Arm-1), disassembly
Boom back pressure check valve, disassembly
Boom cylinder, rupture valve, replacing
Boom float position, description
Boom float position, hydraulic Circuits
Boom holding valve, description
Boom regenerating valve, description
Bucket flow control valve, description
Bucket flow control valve, disassembly
Bucket regenerating valve, description
Bucket regenerating valve, disassembly
Center bypass valve, description
Center bypass valve, disassembly and assembly
Checking and Adjusting procedure
Check valve, description
Compressed
Conflux check valve, description
Control pattern selector valve, description
Control pattern selector valve, hydraulic circuits
Control pattern selector valve, specifications
Dipper arm cylinder, rupture valve, replacing
Disassembly and assembly, general
Examples, hydraulic system
Examples, power transmission
Fan motor, assembly
Fan motor, description
Fan motor, disassembly
Fan motor, tools
Fan motor, troubleshooting
Fan pump, assembly_{08-47-35}
Fan pump, assembly_{08-47-51}
Fan pump, description
Fan pump, disassembly_{08-48-09}
Fan pump, disassembly_{08-48-21}
Flow control valve, description
Flow control valve, disassembly and assembly
General, precautions
General, tools
Hammer and shear pedal valve (RCV), replacing
Hammer and shear selector and shuttle valve, description
Hammer and Shears (X1 Line option), description
Hammer return filter, description
Hammer return filter, specifications
Hydraulic circuits, ports
Hydraulic components, description
Hydraulic diagram, schematic
Hydraulic oil cooling system, description
Hydraulic oil cooling system, specifications
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump, description
Hydraulic pump, maintenance standard, Specifications
Hydraulic pump regulator, replacing
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, specifications
Hydraulic system, position of main components
Hydraulic system, work instructions
Hydraulic tank, description
Hydraulic tank, specifications
Line rupture valve (arm), description
Line rupture valve (arm), disassembly
Line rupture valve (arm), specifications
Line rupture valve (arm), troubleshooting
Line rupture valve (boom), description
Line rupture valve (boom), disassembly
Line rupture valve (boom), specifications
Line rupture valve (boom), troubleshooting
Line rupture valve relief pressure, adjustment_{08-26-51}
Line rupture valve relief pressure, adjustment_{08-27-02}
Line rupture valve relief pressure, measurement
Load check valve - single, description
Load check valve – single, disassembly and assembly
Logic valve, description
Logic valve, specifications
Main control valve, description
Main control valve, specifications
Main control valve troubleshooting
Main pressure relief valve, replacing
Main relief valve, adjustment
Main relief valve, description
Main relief valve, disassembly and assembly
Main spool, disassembly and assembly
Make up valve, description
Make up valve, disassembly
Oil level gauge, replacing
Overload warning device, description
Overload warning device, operation
Port relief valve, description
Port relief valve, disassembly and assembly
Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)
Port relief valve pressure, measuring and adjusting
Pressure accumulator, description
Pressure accumulator, specifications
Pressure relief valve, troubleshooting
pressure, specifications
Proportional relief valve, description
Proportional solenoid valve, description
Proportional solenoid valve, measuring and adjustment
Proportional solenoid valve (power shift), replacing
Proportional solenoid valve, specifications
Proportional solenoid valve, troubleshooting
Pump, assembly
Pump, disassembly
Pump, installation
Pump, tools
Pump, troubleshooting
Regulator, description
Regulator, disassembly and assembly
Regulator, specifications
Remote control valve (Lever), assembly
Remote control valve (Lever), description
Remote control valve (Lever), disassembly
Remote control valve (Lever), maintenance standard, Specifications
Remote control valve (lever), replacing
Remote control valve (Lever), specifications
Remote control valve (Lever), troubleshooting
Remote control valve (pedal), assembly
Remote control valve (pedal), description
Remote control valve (pedal), disassembly
Remote control valve (pedal), maintenance standard, Specifications
Remote control valve (pedal), replacing
Remote control valve (pedal), specifications
Remote control valve (pedal), troubleshooting
Rotator pump, description
Rotator pump, specifications
Rotator valve, adjustment
Rotator valve, specifications
Rotator (X3 Line option), description
Servo hydraulic block
Servo hydraulic pressure, adjustment
Servo pump, description
Servo pump, parts inspection
Servo pump, replacing
Servo pump, specifications
Shuttle valve block, description
Solenoid valve, description
Solenoid valve, disassembly and assembly
Solenoid valve, inspection
Solenoid valve, specifications
Solenoid valve, troubleshooting
Standard of the setting pressure
Troubleshooting, diagnosing procedure
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
92 - MECHANICAL EQUIPMENT_ATTACHMENT
Attachment quick coupler, adjustment
Attachment quick coupler, description_{11-04-55}
Attachment quick coupler, description_{11-05-07}
Attachment quick coupler solenoid valve, description
Attachment quick coupler solenoid valve, specification
Quickfit, installing
Quickfit, removing
92 - MECHANICAL EQUIPMENT_ATTACHMENT
97 - UNIT, DIGGING
Boom cylinder, installing
Boom cylinder, removing
Boom cylinder, repacking in machine
Boom cylinder, replacing
Boom, description
Boom, installing
Boom lifting cylinder, description
Boom lifting cylinder, specifications
Boom, removing
Boom, replacing
Boom, specifications
Bucket assembly, installing
Bucket assembly, removing
Bucket assembly, replacing
Bucket cylinder, description
Bucket cylinder, installing
Bucket cylinder, removing
Bucket cylinder, repacking in machine
Bucket cylinder, replacing
Bucket cylinder, specifications
Bucket operation_{10-54-14}
Bucket operation_{10-54-26}
Connecting rod yoke, installing
Connecting rod yoke, removing
Connecting rod yoke, replacing
Cylinder, description
Cylinder, troubleshooting
Digging unit, maintenance
Dipper arm connecting rod, installing
Dipper arm connecting rod, removing
Dipper arm connecting rod, replacing
Dipper arm cylinder, description
Dipper arm cylinder, installing
Dipper arm cylinder, removing
Dipper arm cylinder, repacking in machine
Dipper arm cylinder, replacing
Dipper arm cylinder, specifications
Dipper arm, description
Dipper arm, installing
Dipper arm, removing
Dipper arm, replacing
Dipper arm, specifications
Function description_{11-02-00}
Function description_{11-02-12}
Link, description
97 - UNIT, DIGGING
99 - MISCELLANEOUS
Adjustable boom (X2), hydraulic diagram
Automatic lubrication system, description
Automatic lubrication system, specifications
Bleeding air
Boom float position, hydraulic circuits
Cab elevating cylinder, replacing
Central lubrication system, description
Control units, software functions
Elevating cylinder, description
Elevating cylinder, specifications
E-tool Sleeve
Explanations to hydraulic diagram
Hydraulic diagram, arm in
Hydraulic diagram, arm out
Hydraulic diagram, boom lower
Hydraulic diagram, boom raise
Hydraulic diagram, bucket curl
Hydraulic diagram, bucket dump
Hydraulic diagram, control pattern selector valve
Hydraulic diagram, elevating cab
Hydraulic diagram, ports
Hydraulic diagram, slew (left)
Hydraulic diagram, standard
Hydraulic diagram, straight travel
Hydraulic diagram, travel
Hydraulic diagram, with option components
Hydraulic diagram, X1 line
Hydraulic quickfit
Hydraulics diagram
Maintenance service, general
Overview
Rotator (X3 Line option), hydraulic circuits
Troubleshooting
99 - MISCELLANEOUS
