EC150 Åkerman, EC150 Volvo, EC150 LC Volvo, EC150C Åkerman, EC150C Volvo Excavators Service Repair Manual
Complete service repair manual with Electrical Wiring Diagrams for EC150 Åkerman, EC150 Volvo, EC150 LC Volvo, EC150C Åkerman, EC150C Volvo Excavators, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
EC150 Åkerman, EC150 Volvo, EC150 LC Volvo, EC150C Åkerman, EC150C Volvo Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
EC150C Volvo Excavators Parts Manual.pdf
EC150C Volvo Excavators Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 974 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
EC150C Volvo Excavators Parts Manual.......1
0 - Foreword.......2
0 - GENERAL.......3
03 - SPECIFICATIONS.......4
Product identification plate.......5
2 - ENGINE WITH MOUNTING AND EQUIPMENT.......6
21 - ENGINE.......7
Repair kits for engine TD040KEE.......8
Cylinder head.......11
Cylinder block.......13
Flywheel housing.......15
Cylinder liner and piston.......17
Valve mechanism.......18
Timing gear casing.......20
Camshaft.......22
Crankshaft and related parts.......23
Oil sump.......25
Engine mounting.......27
22 - LUBRICATING SYSTEM.......29
Oil pump.......30
Oil cooler.......32
23 - FUEL SYSTEM.......34
Fuel system Fuel tank - fuel pump.......35
Fuel system Fuel pump - fuel inject........37
Fuel pump.......39
Fuel filter.......41
Water separator.......43
Extra fuel filter 14261108.......45
Fuel tank.......47
Fuelfilling pump with hoses.......49
Fuel filling pump; el........50
Injection pump with drive.......52
Fuel lines; injectors.......54
Injector.......56
25 - INLET & EXHAUST SYSTEM.......58
Inlet manifold.......59
Exhaust system.......60
Turbocharger with exhaustmanifold.......62
Air filter; mounting.......64
Air filter.......66
Precyclone with ejector 14261260.......68
26 - COOLING SYSTEM.......70
Cooling system.......71
Intercooler.......73
Radiator with fitting parts.......75
Coolant filter 14261022.......77
Water pump.......79
Fan.......81
27 - ENGINE CONTROL.......82
Throttle control.......83
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......85
31 - BATTERY.......86
Battery with assembling details.......87
32 - ALTERNATOR; CHARGE REGULATOR.......89
Alternator; assembly.......90
Alternator.......92
33 - STARTING SYSTEM.......94
Starter motor; mounting.......95
Starter motor.......96
Starter element; assembly.......99
35 - LIGHTING.......101
Lighting; front.......102
Lighting; rear.......104
36 - OTHER ELECTRICAL EQUIPMENT.......106
Rotating beacon 11997498.......107
Compressor horn.......108
Windscreen wiper; upper.......109
Windscreen wiper; lower.......111
Windshield washer.......113
37 - CABLE; FUSE; RELAY.......115
Cable harness; upper section.......116
Electric installation in cab floor.......118
Cable harnesses; cab.......120
Cable harness; side panel; left.......122
Cable harness; side panel; right.......124
Electric insatallation onbackhoe equipment 14267963.......126
Electric installation for materials handling equipment. 14341340.......128
Lunch box heater 14254176.......129
Electric installation; overfilling protection 14259796.......131
Overspeed protection 14259356.......132
Main fuse box.......134
Electrical distribution box.......137
Electrical distribution unit; relay.......139
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.......141
Rocker switch panel.......142
Engine control panel.......144
39 - MISCELLANEOUS.......146
Radio installation with converter.......147
4 - POWER TRANSMISSION.......149
42 - TRANSMISSION; HYDRAULIC CONTROL.......150
Pedal valve with foot rest.......151
Pedal valve with connections.......153
Pedal valve.......155
43 - GEARBOX.......156
Slewing gear box with fitting parts.......157
Swing gearbox.......159
Planetary drive.......161
Pump gear box.......163
44 - HYDROSTATIC DRIVE.......165
Servohydraulik; travel.......166
Hydraulic system; travel.......168
Hydraulic system; travel motor.......169
Hydraulic motor; slew.......171
Hydraulic motor; travel.......173
Turning joint.......175
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.......177
71 - FRAME.......178
Superstructure.......179
Counterweights 14259027.......181
Undercarriage.......182
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.......184
Front idler; tensioning ring.......185
Bottom roller.......187
Crawlers 14258248; 14253869; 14253870; 14253871; 14253872.......188
Crawlers 14262394.......190
Track chain-[5142].......191
Track chain.......193
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.......195
81 - CAB; NAKED; CANOPY.......196
Drivers cab and cabin floor.......197
Operator's cab.......199
83 - DOORS; HATCH; COVER PLATE; (all).......201
Door; operator's cab.......202
Doors; hatches.......204
Support; front.......205
Support; cover plates; rear.......207
Hatch; valve housing.......209
Hatch;engine.......211
Door; radiator.......213
Hatch; engine-[4814].......215
Hatch; engine.......217
Door;tankpumps.......218
Battery disconnector hatch.......220
Casing over battery.......221
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.......223
Rear view mirror.......224
Windows.......226
Sliding window.......228
Front window.......230
Front window; Lifting device.......233
Window lifts.......235
Entire windscreen 14262514.......237
85 - CAB INTERIOR; UPHOLSTERY.......239
Cabin coating.......240
Operator seat with fitting parts.......242
Operator's seat Be-ge STD.......244
87 - AIR CONDITIONING UNIT.......246
Air duct; cab.......247
Air inlet.......249
Cab heater with fitting parts.......251
Cab heater.......253
Heater control.......255
Compressor with fitting parts Cooling agent R134 A 14268393.......257
Condensor with fitting parts Cooling agent R134 A 14268393.......259
Evaporator with fitting parts Cooling agent R134 A 14268393.......261
Heater outlet; engine heater 14259335.......263
88 - INTERIOR EQUIPMENT.......265
Interior components.......266
Sun visor;interior.......269
Side panel; left.......270
Side panel right.......272
89 - MISCELLANEOUS.......274
Sun visor; outer 14250635.......275
Windscreen protection 14259352.......277
Tropic roof 14244816.......279
Jalusi Rear window 14250379.......281
Grille over roof Window 14253611.......283
Tools 14255690.......285
Sign plates and transfer;inner location.......287
Sign plates and transfer;outer location-[3810].......291
Sign plates and transfer;outer location.......293
Stripes; outer location.......294
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.......295
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.......296
Hydraulic oil tank.......298
Filter box.......301
Tank connection.......303
Hydraulic system suction lines.......305
Hydraulic system; feed line.......306
Hydraulic system; return lines.......307
Hydraulic system; boom.......309
Hydraulic system; dipperarm.......310
Hydraulic system; bucket.......311
Boom swing system.......312
Hydraulic system; fuel pump.......314
Hydraulic system adjustable boom in base machine 14267963.......315
Pipes and fitting parts for 006.65 m boom 14268048.......317
Pipes and fittings; adjustable boom 14267963.......319
Cylinder hydraulics; backhoe boom 004.90 M 14268048.......321
Cylinder hydraulics; adjustable boom 14267963.......323
Cylinder hydraulics; dipper arm 14258753; 14262397.......326
Main valve assembly; assembly block.......328
Main valve assembly; valves.......330
Pressure limiting valve-[3204].......333
Main valve block; fittings and tubings.......335
Float position valve.......337
Shunt valve.......339
Hose rupture valve; boom cylinder 14268048.......341
Hose rupture valve; knuckle cylinder 14267963.......343
Pump installation-[3026].......345
Pump installation.......346
Servo pump.......348
Control pressure valve-[2935].......350
Control pressure valve.......352
Servo hydraulics; boom.......354
Servo hydraulics; dipper arm.......356
Servo hydraulics; bucket.......358
Servo hydraulics; Slewing.......360
Servo pressure hydraulicsand tank back-flow lines.......362
Servo hyraulics; travel brake; high speed travel.......364
Control block-[2727].......366
Travel valve bloc.......368
Control block-[2651].......370
Control block-[2631].......371
Hydr. quick fit equipm. on super structure.......373
Control block.......375
Slope bucket equipment; dipper arm 14262400 14253438.......376
Slope_grab bucket equipment; boom 14258769.......378
Slope bucket_rotating grab hydraulics in base machine l4267968.......380
Pressure limiting valve 14267968.......382
Grab equipment in base machine 14341340.......383
Grab bucket equipment; boom 004;9m 14259586.......385
Grab equipment; dipper arm 002.0 m _2.4 m 14262401 14259547.......387
Operating valve 14262401; 14259547; 14341340.......389
Quick connection kit 14251612.......391
Hose kit for Peiner grab 14259416.......393
Hydr; hammer; boom 14258770.......395
Hydraulic hammer; adjustable boom 14258773.......397
Operating valve; hammer_shears 14258773.......399
Hammer equipment; dipper arm; 002.0 m_2.4 m 14262399 14253358.......401
Hydraulic Hammer equipm. with shut-off cocks; Dipper arm 002.0m and 2.4m 14262398 14253109.......403
Adapter 14267963.......405
92 - MECHANICAL EQUIPMENT_ATTACHMENT.......406
Quickfit; hydraulic 14264492.......407
Clamshell rest 14259271.......409
Hammer plate 14258943.......410
Hydraulic cylinder; quick attachment 14264492.......412
Buckets for Quickfit withplate cutting edges 14259265 14259266 14262956 14253077.......414
Cable bucket 14259269.......416
Articulated slope bucket 14265051.......418
Hydraulic cylinder 14265051.......420
Ripper 14259270.......422
Dozer blade 002;5m; 2;6m 14267985.......424
Hydraulic cylinder; dozer blade 14267985.......426
97 - UNIT; DIGGING.......428
Slew transmission; lubricating pipe.......429
Slewing brake.......431
Slewing ring attachment.......433
Slew valve assembly.......434
Pressure limiting valve for slew motor.......437
Pressure limiting valve.......438
Backhoe boom incl. attachements; 004.90 M 14268048.......440
Adjustable boom with assembly 14267963.......442
Adjustable boom incl. lubricant pipes 14267963.......445
Boom cylinder; backhoe equipment 14268048.......447
Knuckle cylinder 14267963.......449
Backhoe dipper arm incl. connections; 002.0m 2.4m 14258753; 14262397.......451
Attachements; dipper arm-quickfit.......454
Dipper cylinder; backhoe equipment 14268048.......456
Bucket cylinder 14258753; 14262397.......458
99 - MISCELLANEOUS.......460
Overfilling guard 14259796.......461
Overload protection.......463
Fire extinguisher 14248861.......465
EC150C Volvo Excavators Service Repair Manual.......466
0 - Foreword.......467
0 - GENERAL.......468
00 - DESCRIPTION; COMPLETE MACHINE.......469
Description of machine.......470
Nameplates and their location.......471
03 - SPECIFICATIONS.......474
General .......475
Main dimensions.......476
Tightening torque .......478
Weights .......485
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION.......486
Transport data.......487
1 - STANDARD PARTS; SERVICE.......489
16 - LUBRICANT; FUEL; OTHER FLUID.......490
Hydraulic oil – recommendations.......491
17 - SERVICE.......492
Connection _ disconnection of vacuum pump – instructions.......493
Dieseling in hydraulic cylinders.......496
Electrical system – rules for work in the system.......497
Recommendations for cleanliness during hydraulic work.......498
Shrinking – Instructions.......500
Welding on the machine – instructions.......502
Jump-starting with a booster cable.......503
19 - GENERAL.......505
Charging of batteries.......506
Fire protection.......507
Handling of air conditioning.......509
Handling of overheated Viton seals.......511
Handling spring package for track tensioner.......512
Handling the counterweight.......513
Pressure adjustment and leak detection.......514
Safety.......515
Service positions.......516
Some simple safety rules for service.......518
Work with painted surfaces and polymeric materials.......521
2 - ENGINE WITH MOUNTING AND EQUIPMENT.......522
21 - ENGINE.......523
Diesel engine – description.......524
General-.......525
Weights-.......526
Rubber isolator for engine bracket – replacement.......527
22 - LUBRICATING SYSTEM.......535
Refill capacities-.......536
23 - FUEL SYSTEM.......537
Matarpump.......538
Fuelling pump – replacement.......539
Refill capacities-11.......543
Injection pump.......544
Injector.......545
26 - COOLING SYSTEM.......546
Refill capacities-10.......547
V-belt – replacement.......548
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......552
30 - GENERAL.......553
Electrical components – location.......554
General-.......557
Main electrical units.......558
Solenoid valves.......560
31 - BATTERY.......561
General-26.......562
Batteries – overhaul.......563
32 - ALTERNATOR; CHARGE REGULATOR.......564
General .......565
Charging system – overhaul.......566
Alternator – replacement.......567
33 - STARTING SYSTEM.......571
Starter motor – replacement.......572
37 - CABLE; FUSE; RELAY.......576
Cable marking.......577
Component list for diagram 1. Power supply equipm........578
Component list for diagram 2. Monitoring equipm........581
Component list for diagram 3. Monitoring equipm........584
Component list for diagram 4. Service light equipm........587
Component list for diagram 5. Sundry equipment.......590
Component list for diagram 6. Optional equipment.......593
Component list for diagram 7. Cab equipment.......596
Component list for diagram 8. Working light equipm........599
Component list for diagram 9. Control equipment.......602
Component list for diagram 10. Control equipment.......605
Component list for diagram 11. Climate control equipment.......608
Electric circuit diagrams – component lists and index.......611
Electric circuit diagrams and component lists – explanation key.......620
Electrical distribution box A2.......621
Fuse box A1.......625
Fuse box A1 – main fuses F1–F15.......627
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.......628
ECU A3 – pins in connector.......629
Electronic Central Unit; ECU (A3).......631
Electronic Central Unit; ECU (A3) – replacement.......633
Parameter codes A9.......635
Parameter codes; alarm codes and error codes – presentation on display.......636
Parameter programming.......639
Parameterkoder A3.......641
Trip switches and sensors.......643
EDU A9 – pins in connection.......645
Electronic Display Unit; EDU (A9).......646
Electronic Display Unit; EDU (A9) – replacement.......648
4 - POWER TRANSMISSION.......650
41 - CLUTCH; TORQUE CONVERTER.......651
Description .......652
44 - HYDROSTATIC DRIVE.......653
General .......654
Travel motor – replacement.......655
Travel motor (4c).......658
Centre passage (9).......660
49 - MISCELLANEOUS.......662
Backlash in slewing system – measurement.......663
Description of slewing brake.......664
General-43.......665
Refill capacities-18.......666
Slewing brake – replacement.......667
Slewing drift – measurement.......672
Slewing motor – replacement.......675
5 - BRAKE.......680
50 - GENERAL.......681
Description of travel brake.......682
6 - STEERING.......683
60 - GENERAL.......684
Description of the steering system.......685
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.......686
70 - GENERAL.......687
Description-.......688
Counterweight – removal_fitting.......690
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.......695
Bottom roller – measurement of wear.......696
Bottom roller – replacement.......698
Derailing shield – replacement.......701
Front idler – replacement.......704
General-48.......707
Removal and fitting of track.......709
Repair of track chain with 3-link splice set.......718
Skid rail – replacement.......726
Skid rail_sprocket – measurement.......730
Spring assembly – replacement_renovation.......732
Sprocket – replacement.......737
Tensioning and slackening of track.......746
Tightening torque-47.......748
Track chain – measurement of wear.......749
Track tension – measurement.......752
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.......753
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.......754
Upper windscreen – replacement.......755
Window pane with moulding – replacement.......760
Gas spring for window regulator – replacement.......763
Window cassette in door – replacement.......768
87 - AIR CONDITIONING UNIT.......773
Control valve; cab heater – replacement.......774
Heater fan – replacement.......777
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.......781
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.......782
Description of hydraulic system.......784
Hydraulic pressure.......785
Hydraulic pressure – adjustment.......786
Refill capacities-26.......800
Undercarriage – hydraulics.......801
Hydraulic oil cooler (18d).......803
Hydraullic oil tank (19c).......805
Refill capacities.......808
Circuit relief and refilling valve 3b – refilling.......809
Circuit relief and refilling valve; 3b – circuit relief function.......812
Directional control valve (5b; -d; -f; -h; -k) in main valve block.......814
Float position valve 7a.......819
Hose rupture valve – renovation.......822
Hose rupture valve – replacement.......826
Hose rupture valve (7c).......832
Interconnection valve (7u).......834
Interconnection valve; course-holding (7v).......837
Load-holding valve (8c).......838
Main valve block.......839
P1 valve block (slewing valve block).......841
Pressure-limiting valves for P2 and P3 (2b and 2c).......843
Shunt valve (7t).......846
Valve slide in main valve block – replacement of spring.......847
General-.......852
Pump P1 – replacement.......853
Pumps P2 and P3 – replacement.......860
Working pumps (1a-c).......861
Control pressure drive for travel forward (12j) and reverse (12k).......866
Control pressure for the digging and slewing movements – checking and adjustment.......868
Control pressure valve for turning (12q).......880
Control pressure valves (12a_b and 12c_d).......882
General .......886
Insert in control pressure valve – renovation.......887
Pressure-limiting valve for servo pump (2d).......895
Servo pump – replacement.......897
Servo pump (1d) and damper (19k).......904
Slewing pressure-limiting valve (2f).......906
Solenoid and shuttle valves.......907
97 - UNIT; DIGGING.......910
Description of moving functions in the hydraulic system.......911
Digging equipment's hydraulic cylinders (6).......912
General.......916
Radial play in the digging equipment's pivot points – measurement.......920
Shimming of the digging equipment pivot points – Instructions.......923
Sink rate of digging equipment – measurement.......926
Tightening torque.......928
Weights.......929
End position damping; dipper arm cylinder_boom cylinder – adjustment.......930
Bucket cylinder – replacement.......935
Dipper arm – replacement.......943
Dipper arm cylinder – replacement.......949
Hydraulic quickfit.......955
Hydraulic quickfit – replacement of cylinder.......956
99 - MISCELLANEOUS.......963
Hydraulic diagram - Image.......964
Component list for hydraulic circuit diagrams.......965
Hydraulic diagram.......971
Markings in hydraulic system.......974
EC150 Åkerman, EC150 Volvo, EC150 LC Volvo, EC150C Åkerman, EC150C Volvo Excavators Service Repair Manual
