FIATALLIS 545-B & 605-B Wheel Loaders Repair Service Manual (73061032)
FIATALLIS 545-B & 605-B Wheel Loaders Repair Service Manual (73061032)
73061032 - FIATALLIS 545-B & 605-B Wheel Loaders Service Manual Set.pdf
Complete service repair manual with Electrical Wiring Diagrams for FIATALLIS 545-B & 605-B Wheel Loaders, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
FIATALLIS 545-B & 605-B Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 975 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Index......1
70687161- 2900 Mark II Engine......3
Table of Contents......13
Description and Specifications......14
Cooling System......16
Electrical System......26
Fuel System......28
Air Cleaner and Intake Manifold......47
Exhaust Manifold and Turbocharger......51
Valves, Valve Operating Mechanism, and Cylinder Head......54
Front End and Gear Train......67
Flywheel and Ring Gear, Flywheel Housing and Crankshaft Rear Oil Seal......72
Lubricatig System......77
Camshaft, Valve Lifters, and Camshaft Bearings......83
Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings......88
Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps......96
Cylinder Block and Cylinder Sleeves......105
Engine Removal and installation......113
Engine Disassembly and Assembly......115
Fits and Tolerances, Torque Specifications, and Stud Gauge Heights......119
Trouble-Shooting......127
Service Tools......137
70687805-Turbocharger......139
Table of Contents......149
Description and Operation......150
Maintenance......152
Removal and Disassembly......155
Cleaning and Insspection......157
Reassembly and Installation......159
Troubleshooting......161
Service Tools......163
73059226-Transmission......165
Safety Rules......169
General Supplement to 73059226, 73142482, 73127734, and 73127735......175
Table of Contents......184
General Information......185
Description and Operation......192
Preventive Maintenance......203
General Overhaul Information......209
Transmission Removal and Installation......213
Disassembly of Transmission into Subassemblies......217
Rebuild of Subassemblies......228
Assembly of Transmission from Subassemblies......253
TRT Transmission - Operation and Description......269
TRT Transmission - Disassembly and Assembly......279
Service Tools, Wear Limits and Spring Data......295
Alphabetical Index......300
73053547-Axles......303
Supplement No 9. Service Manual Form 73053547 - Axles 545, 545-B, 545H, 605-B, 645, 645-B, 745, 745-B, 745H, 745H-B Wheel Loaders......306
Supplement No 8. Service Manual Form 73053547 - Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)......307
Supplement No 7. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......308
Supplement No 6. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)......309
Supplement No 5. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......310
Supplement No 4. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......311
Supplement No 3. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......312
Supplement No 2. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders......313
Supplement No 1. Service Manual Form 3053547-0 - Axles 545, 545H, 645, 745, Wheel Loaders......314
Table of Contents......324
Topic 1 - General Information and Description......325
Topic 2 - Trouble Shooting......329
Topic 3 - Removal and Installation of Axles ......331
Topic 4 - Differential Removal and Disassembly......334
Topic 5 - Cleaning and Inspection......337
Topic 6 - Assemble Components......338
Topic 7 - Planetary Hubs......346
Topic 8 - Cleaning and Inspection......352
Topic 9 - Assembly and Installation......353
Topic 10 - Drive Shafts......360
Topic 11 - Torque Specifications......367
Topic 12 - Wheels and Tires......370
Topic 13 - No Spin Differential Removal and Disassembly (Special Equipment)......372
73059356-Brakes and Air System......387
Supplement No. 1 Service Manual Form 73059356 ( Same as 3059356-0) Brakes and Air System 545B, 605B Wheel Loaders......390
Table of Contents......398
Topic 1 - General Description ......399
Topic 2 - Troubleshooting......405
Topic 3 - Air Compressor......410
Topic 4 - Governor......422
Topic 5 - Air Tanks......426
Topic 6 - Air Tank Drain Cocks ......428
Topic 7 - Valves......429
Topic 8 - Air Application Valve......433
Topic 9 - Power Clusters......437
Topic 10 - Service Brakes......441
Topic 11 - Clutch Cut-Off Valve......448
Topic 12 - Alcohol Injector......450
Topic 13 - Air Pressure Gauge......452
Topic 14 - Air Horn......453
Topic 15 - Low Air Pressure Switch......455
Topic 16 - Parking Brakes......456
Topic 17 - Bleeding System......458
Topic 18 - Emergency Brake Control Valve......460
Topic 19 - Tests......466
Topic 20 - Miscellaneous......468
73068993-Power Steering......471
Supplement No. 1 Service Manual Form 73068993 - Power Steering 545,545-H, 545-B, 605-B, 645, 645-B, Wheel Loaders......473
Table of Contents......481
Topic 1 - Description and Operation......482
Topic 1A - Emergency Steering (Special Equipment)......488
Topic 2 - Service and Maintenance......490
Topic 3 - Troubleshooting......503
Topic 4 - Power Steering Cylinders......509
Topic 5 - Power Steering Pump......516
Topic 6 - Power Steering Gear Assembly......535
Topic 7 - Hydraulic Pump ......562
Topic 8 - Demand Valve......569
Topic 9 - Test and Adjustment Procedures......580
Topic 10 - Pressure Line, Fittings, Hoses and Tubing......591
Topic 11 - Torque Values......598
Alphabetical Index......599
73124400-Bucket Hydraulic Systems......602
Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745-C Wheel Loaders......605
Table of Contents......606
Safety Rules......611
General......619
Hydraulic System Specifications......620
Description and Operation......622
Troubleshooting and Testing......626
Hydraulic Pump Repair......641
Hydraulic Control Valve Repair......649
Hydraulic Cylinder Repair......702
Hydraulic Fittings, Hoses and Tubing......729
Service Tools......734
Torque Values......737
73055458-Bucket and Chassis......739
Supplement No. 4 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders......742
Supplement No. 3 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders ......743
Supplement No. 2 - Service Manual Form 3055458 -8 Bucket and Chassis 545, 545H, 605, 645, 745, & 745H (Including Series B) Wheel Loaders ......744
Supplement No. 1 - Service Manual Form 3055458-8 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders......745
Table of Contents......753
General Description......754
Bucket and Linkage......755
Fenders, Ladder, Hood, Bonnet, and Hand Rail......760
Platform and Seat Assembly ......761
Fuel Tank......762
Main Frame and Pivot Pins......765
Torque Specifications......773
Linkage Wear Limits......773
ROPS Cab......775
Index......780
Conversion Tables......781
73146366-Electrical Systems......783
Safety Rules......784
Table of Contents......791
General Description......792
Troubleshooting......793
Changing Circuit......796
Starting Circuit......804
Ignition Circuit......806
Accessory Ciruits......810
Batteries......812
Electrical System Schematics......817
