FIATALLIS 645-B Wheel Loaders Repair Service Manual (73061033)
FIATALLIS 645-B Wheel Loaders Repair Service Manual (73061033)
73061033 - FIATALLIS 645-B Wheel Loaders Service Manual Set.pdf
Complete service repair manual with Electrical Wiring Diagrams for FIATALLIS 645-B Wheel Loaders, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
FIATALLIS 645-B Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,047 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Index..1
70650824-3500, 3500 MKII, 670 T Engines..3
Supplement No. 5 Service Manual Form 70650824 3500, 3500 Mark II, 670T Engines ..7
Supplement No. 4 Service Manual Form 70650824 (English) 3500 and 3500 Mark II Engines..8
Supplement No. 3 Service Manual Form 70650824-6 3500 Engine..9
Mailing No. 2 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division ..11
Mailing No. 1 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division..12
Table of Contents..21
Section 1 - Description and Specifications..23
Section 2 - Cooling System..27
Section 3 - Electrical System..47
Section 4A - Fuel System (With Simms Fuel Injection Pump)..75
Section 5 - Air Cleaner and Intake Manifold..87
Section 6 - Exhaust Manifold and Turbocharger..91
Section 7 - Valves, Valve Operating Mechanism, and Cylinder Head..95
Section 8 - Front End and Gear Train..111
Section 9 - Flywheel, Ring Gear, Flex Plate Drive, Flywheel Housing, and Crankshaft Rear Oil Seal..121
Section 10 - Lubricating System..127
Section 11 - Camshaft and Camshaft Bearings..139
Section 12 - Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings..147
Section 13 - Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps..155
Section 14 - Cylinder Block and Cylinder Sleeves..163
Section 15 - Engine Removal and Installation..173
Section 16 - Engine Disassembly and Assembly..177
Section 17 - Fits and Tolerances, Torque Specifications, and Stud Gauge Heights..181
Section 18 - Trouble Shooting..191
Section 19 - Service Tools..201
Section 20 - Conversion Tables..203
70687805-Turbocharger..207
Table of Contents..217
Description and Operation..218
Maintenance..220
Removal and Disassembly..223
Cleaning and Insspection..225
Reassembly and Installation..227
Troubleshooting..229
Service Tools..231
73059226-Transmission..233
Safety Rules..237
General Supplement to 73059226, 73142482, 73127734, and 73127735..243
Table of Contents..252
General Information..253
Description and Operation..260
Preventive Maintenance..271
General Overhaul Information..277
Transmission Removal and Installation..281
Disassembly of Transmission into Subassemblies..285
Rebuild of Subassemblies..296
Assembly of Transmission from Subassemblies..321
TRT Transmission - Operation and Description..337
TRT Transmission - Disassembly and Assembly..347
Service Tools, Wear Limits and Spring Data..363
Alphabetical Index..368
73053547-Axles..371
Supplement No 9. Service Manual Form 73053547 - Axles 545, 545-B, 545H, 605-B, 645, 645-B, 745, 745-B, 745H, 745H-B Wheel Loaders..374
Supplement No 8. Service Manual Form 73053547 - Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)..375
Supplement No 7. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ..376
Supplement No 6. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)..377
Supplement No 5. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ..378
Supplement No 4. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ..379
Supplement No 3. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ..380
Supplement No 2. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders..381
Supplement No 1. Service Manual Form 3053547-0 - Axles 545, 545H, 645, 745, Wheel Loaders..382
Table of Contents..392
Topic 1 - General Information and Description..393
Topic 2 - Trouble Shooting..397
Topic 3 - Removal and Installation of Axles ..399
Topic 4 - Differential Removal and Disassembly..402
Topic 5 - Cleaning and Inspection..405
Topic 6 - Assemble Components..406
Topic 7 - Planetary Hubs..414
Topic 8 - Cleaning and Inspection..420
Topic 9 - Assembly and Installation..421
Topic 10 - Drive Shafts..428
Topic 11 - Torque Specifications..435
Topic 12 - Wheels and Tires..438
Topic 13 - No Spin Differential Removal and Disassembly (Special Equipment)..440
73057214-Brakes and Air System..455
Supplement No. 3 Service Manual Form 73057214 ( Same as 3057214-3) Brakes and Air System 645 (S/N 2032-Up) & 645-B Wheel Loaders..457
Supplement No. 2 Service Manual Form 73057214 ( Same as 3057214-3) Air System and Brakes 645 (S/N 2032-Up) & 645-B Wheel Loaders..458
Supplement No. 1 Service Manual Form 3057214-3 Air System and Brakes 645 (S/N 56C02720-Up)..459
Safety Rules..461
Table of Contents..468
Topic 1 - General Description ..471
Topic 2 - Trouble Shooting..477
Topic 3 - Air Compressor..481
Topic 4 - Governor..491
Topic 5 - Air Tank..494
Topic 6 - Air Tank Drain Cocks..495
Topic 7 - Air Tank Valve and Check Valves..496
Topic 8 - Air Application Valve..498
Topic 9 - Power Clusters..504
Topic 9A - Emergency Brake Control Valve..508
Topic 10 - Service Brakes..515
Topic 11 - Clutch-Off Valve..520
Topic 12 - Alcohol Injector..521
Topic 13 - Air Pressure Gauge..525
Topic 14 - Air Horn..526
Topic 15 - Low Air Pressure Switch..528
Topic 16 - Parking Brake..529
Topic 17 - Bleeding System..530
Topic 18 - Tests..532
Topic 19 - Miscellaneous..535
Index..538
73068993-Power Steering..543
Supplement No. 1 Service Manual Form 73068993 - Power Steering 545,545-H, 545-B, 605-B, 645, 645-B, Wheel Loaders..545
Table of Contents..553
Topic 1 - Description and Operation..554
Topic 1A - Emergency Steering (Special Equipment)..560
Topic 2 - Service and Maintenance..562
Topic 3 - Troubleshooting..575
Topic 4 - Power Steering Cylinders..581
Topic 5 - Power Steering Pump..588
Topic 6 - Power Steering Gear Assembly..607
Topic 7 - Hydraulic Pump ..634
Topic 8 - Demand Valve..641
Topic 9 - Test and Adjustment Procedures..652
Topic 10 - Pressure Line, Fittings, Hoses and Tubing..663
Topic 11 - Torque Values..670
Alphabetical Index..671
73124400-Bucket Hydraulic Systems..674
Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745-C Wheel Loaders..677
Table of Contents..678
Safety Rules..683
General..691
Hydraulic System Specifications..692
Description and Operation..694
Troubleshooting and Testing..698
Hydraulic Pump Repair..713
Hydraulic Control Valve Repair..721
Hydraulic Cylinder Repair..774
Hydraulic Fittings, Hoses and Tubing..801
Service Tools..806
Torque Values..809
73055458-Bucket and Chassis..811
Supplement No. 4 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders..814
Supplement No. 3 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders ..815
Supplement No. 2 - Service Manual Form 3055458 -8 Bucket and Chassis 545, 545H, 605, 645, 745, & 745H (Including Series B) Wheel Loaders ..816
Supplement No. 1 - Service Manual Form 3055458-8 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders..817
Table of Contents..825
General Description..826
Bucket and Linkage..827
Fenders, Ladder, Hood, Bonnet, and Hand Rail..832
Platform and Seat Assembly ..833
Fuel Tank..834
Main Frame and Pivot Pins..837
Torque Specifications..845
Linkage Wear Limits..845
ROPS Cab..847
Index..852
Conversion Tables..853
73146366-Electrical Systems..855
Safety Rules..856
Table of Contents..863
General Description..864
Troubleshooting..865
Changing Circuit..868
Starting Circuit..876
Ignition Circuit..878
Accessory Ciruits..882
Batteries..884
Electrical System Schematics..889
