New Holland Tractors T9000 Series (T9010, T9020, T9030, T9040, T9050, T9060) Repair Service Manual + Operator’s Manual

New Holland Tractors T9000 Series (T9010, T9020, T9030, T9040, T9050, T9060) Repair Service Manual + Operator’s Manual

87517740 - New Holland T9010, 9020, 9030, 9040, 9050, 9060 Series Tractors For Powershift Transmissions Euro Electrical Schematic.pdf
87522497 - New Holland NAO TJ280-330-380-430-480-530 Series & Euro T9010-9020-9030-9040-9050-9060 Hydraulic Schematics Equipped with Megaflow.pdf
87562838 (Replaces 87399833) - New Holland T9010, T9020, T9030, T9040, T9050, T9060 Tractors Operator’s Manual.pdf
New Holland T9000 Series (T9010, T9020, T9030, T9040, T9050, T9060) Repair Manual.pdf

Complete service repair manual with Electrical Wiring Diagrams for New Holland Tractors T9010, T9020, T9030, T9040, T9050, T9060, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

New Holland Tractors T9000 Series (T9010, T9020, T9030, T9040, T9050, T9060) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

New Holland T9000 Series (T9010/T9020/T9030/T9040/T9050/T9060) Tractors Repair Manual
NOTE: Engine repair information is not contained within this tractor Repair Manual. For engine repair, refer to appropriate engine repair manual as follows:
87515682 - For 8.3 & 9.0L 6 Cylinder, 24 Valve CNH Engine with High Pressure Common Rail Fuel System. 87523643 - For 12.9L 6 Cylinder, Engine.

New Holland T9010/T9020/T9030/T9040/T9050/T9060 Tractors Operator’s Manual
87562838 8/06 Replaces 87399833

T9010, 9020, 9030, 9040, 9050, 9060 Series Tractors For Powershift Transmissions Euro Electrical Schematic

NAO TJ 280, 330, 380, 430, 480 & 530 Series Tractors & Euro T9010, 20, 30, 40, 50 And 60 Series Tractors Hydraulic Schematics Equipped With Megaflow Rac. 87522497

TABLE OF CONTENTS
STANDARD TORQUE SPECIFICATION.....SECTION 00, CHAPTER 1
SAFETY....SECTION 00, CHAPTER 2
LUBRICATION AND MAINTENANCE....SECTION 00, CHAPTER 3
ENGINE LUBRICATION ..... 00-3-3
Engine Oil Selection .... 00-3-3
Synthetic Lubricants .... 00-3-3
Engine Oil Viscosity/Temperature Usage Recommendation .... 00-3-3
Engine Coolant Solutions .... 00-3-4
LUBRICANTS AND CAPACITIES .... 00-3-5
LUBRICATION AND MAINTENANCE CHART ..... 00-3-6
SPECIFICATIONS....SECTION 00, CHAPTER 4
DIESEL ENGINE .... 00-4-3
ENGINE LUBRICATION SYSTEM ..... 00-4-3
FUEL SYSTEM ..... 00-4-3
AIR INTAKE SYSTEM .... 00-4-3
TRANSMISSION - POWER SHIFT .... 00-4-4
TRANSMISSION - MANUAL SHIFT ..... 00-4-4
BRAKES ..... 00-4-4
AXLE DIFFERENTIAL AAND FINAL DRIVES .... 00-4-4
POWER TAKEOFF (IF EQUIPPED) ..... 00-4-4
HYDRAULIC SYSTEM ..... 00-4-5
MEGAFLOW HYDRAULICS (IF EQUIPPED) ..... 00-4-5
HITCH SYSTEM (IF EQUIPPED) ..... 00-4-5
DRAWBAR .... 00-4-5
TRACTOR WEIGHTS ..... 00-4-6
Approximate Base Shipping Weights .... 00-4-6
Approximate Component Weights .... 00-4-6
MAXIMUM TRACTOR OPERATING WEIGHT ..... 00-4-6
ENGINE REMOVAL AND INSTALLATION - T9030/40 TRACTORS.....SECTION 10, CHAPTER 1
SPECIAL TORQUE VALUES ..... 10-1-3
RECOMMENDED TOOLS .... 10-1-3
ENGINE REMOVAL .... 10-1-4
ENGINE INSTALLATION .... 10-1-13
ENGINE REMOVAL AND INSTALLATION - T9010/20 TRACTORS.....SECTION 10, CHAPTER 2
SPECIAL TORQUE VALUES ..... 10-2-2
SPECIAL TOOLS .... 10-2-2
ENGINE REMOVAL ..... 10-2-3
ENGINE INSTALLATION ..... 10-2-10
1T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
ENGINE REMOVAL AND INSTALLATION - T9050/60 TRACTORS.....SECTION 10, CHAPTER 3
SPECIAL TORQUE VALUES ..... 10-3-2
RECOMMENDED TOOLS .... 10-3-2
ENGINE REMOVAL .... 10-3-3
ENGINE INSTALLATION .... 10-3-13
AIR INDUCTION SYSTEM - T9030/40 TRACTORS....SECTION 10, CHAPTER 4
SPECIAL TORQUE VALUES ..... 10-4-2
AIR INDUCTION SYSTEM ..... 10-4-3
AIR INDUCTION SYSTEM DESCRIPTION .... 10-4-4
AIR INDUCTION SYSTEM ..... 10-4-4
AIR FILTER ELEMENTS .... 10-4-4
PRIMARY AND SECONDARY FILTER ELEMENT REMOVAL ..... 10-4-5
PRIMARY FILTER ELEMENT SERVICE .... 10-4-7
RESTRICTION INDICATOR SWITCH REMOVAL AND TEST .... 10-4-8
AIR CLEANER HOUSING REMOVAL .... 10-4-9
ASPIRATOR STRATA TUBE CLEANING ..... 10-4-10
ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ..... 10-4-11
ASPIRATOR SAFETY VALVE INSTALLATION ..... 10-4-11
AIR CLEANER HOUSING INSTALLATION .... 10-4-12
RESTRICTION INDICATOR SWITCH INSTALLATION ..... 10-4-13
SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ..... 10-4-13
AIR INDUCTION SYSTEM - T9010/20 TRACTORS....SECTION 10, CHAPTER 5
SPECIAL TORQUE VALUES ..... 10-5-3
AIR INDUCTION SYSTEM .... 10-5-4
AIR FILTER ELEMENTS .... 10-5-4
ENGINE AIR INDUCTION SYSTEM .... 10-5-5
Primary And Secondary Filter Element Removal .... 10-5-5
PRIMARY FILTER ELEMENT SERVICE ..... 10-5-7
RESTRICTION INDICATOR SWITCH REMOVAL AND TEST .... 10-5-7
AIR CLEANER HOUSING REMOVAL .... 10-5-8
Aspirator Strata Tube Cleaning ..... 10-5-10
ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ..... 10-5-12
ASPIRATOR SAFETY CHECK VALVE INSTALLATION ..... 10-5-13
AIR CLEANER HOUSING INSTALLATION .... 10-5-14
RESTRICTION INDICATOR SWITCH INSTALLATION ..... 10-5-15
SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ..... 10-5-16
AIR INDUCTION SYSTEM - T9050/60 TRACTORS....SECTION 10, CHAPTER 6
SPECIAL TORQUE VALUES ..... 10-6-2
AIR INDUCTION SYSTEM ..... 10-6-3
AIR FILTER ELEMENTS .... 10-6-4
Primary And Secondary Filter Element Removal .... 10-6-5
PRIMARY FILTER ELEMENT SERVICE ..... 10-6-7
RESTRICTION INDICATOR SWITCH REMOVAL AND TEST .... 10-6-8
AIR CLEANER HOUSING REMOVAL .... 10-6-9
ASPIRATOR STRATA TUBE CLEANING ..... 10-6-10
ASPIRATOR SAFETY CHECK VALVE REMOVAL AND TEST ..... 10-6-11
ASPIRATOR SAFETY VALVE INSTALLATION ..... 10-6-11
AIR CLEANER HOUSING INSTALLATION .... 10-6-12
RESTRICTION INDICATOR SWITCH INSTALLATION ..... 10-6-13
SECONDARY AND PRIMARY FILTER ELEMENT INSTALLATION ..... 10-6-13
VISCOUS FAN DRIVE - T9010/20/30/40, HYD FAN DRIVE TEST - T9050/60 ....SECTION 10, CHAPTER 7
VISCOUS FAN DRIVE TEST - T9010/20/30/40 ..... 10-7-3
HYDRAULIC FAN DRIVE TEST - T9050/60 .... 10-7-5
2T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
RADIATOR, COOLERS AND CONDENSER REMOVE/INSTALL - T9010/20 ....SECTION 10, CHAPTER 8
SPECIAL TORQUE VALUES ..... 10-8-2
GENERAL INFORMATION .... 10-8-3
FUEL COOLER REMOVAL .... 10-8-3
FUEL COOLER INSTALLATION .... 10-8-4
ENGINE AIR TO AIR COOLER REMOVAL .... 10-8-6
AIR TO AIR COOLER INSTALLATION .... 10-8-9
A/C CONDENSER REMOVAL .... 10-8-12
A/C CONDENSER INSTALLATION .... 10-8-13
HYDRAULIC/TRANSMISSION OIL COOLER REMOVAL ..... 10-8-15
HYDRAULIC/TRANSMISSION OIL COOLER INSTALLATION ..... 10-8-17
RADIATOR AND COOLER ASSEMBLY REMOVAL ..... 10-8-20
RADIATOR AND COOLER ASSEMBLY INSTALLATION .... 10-8-27
RADIATOR, COOLERS AND CONDENSER REMOVE/INSTALL - T9050/60 ....SECTION 10, CHAPTER 9
SPECIAL TORQUE VALUES ..... 10-9-3
GENERAL INFORMATION ..... 10-9-3
FUEL COOLER REMOVAL .... 10-9-4
FUEL COOLER INSTALLATION .... 10-9-4
ENGINE AIR TO AIR COOLER REMOVAL ..... 10-9-5
ENGINE AIR TO AIR COOLER INSTALLATION ..... 10-9-7
A/C CONDENSER AND HYDRAULIC FAN COOLER REMOVAL ..... 10-9-9
A/C CONDENSER AND HYDRAULIC FAN COOLER INSTALLATION ..... 10-9-10
RADIATOR AND COOLER ASSEMBLY REMOVAL .... 10-9-12
RADIATOR/COOLER DISASSEMBLY ..... 10-9-19
RADIATOR, COOLERS AND CONDENSER REMOVE/INSTALL - T9030/40 ....SECTION 10, CHAPTER 10
SPECIAL TORQUE VALUES ..... 10-10-2
GENERAL INFORMATION .... 10-10-3
ENGINE AIR TO AIR COOLER REMOVAL .... 10-10-4
AIR TO AIR COOLER INSTALLATION .... 10-10-6
A/C CONDENSER REMOVAL .... 10-10-7
A/C CONDENSER INSTALLATION .... 10-10-8
HYDRAULIC/TRANSMISSION OIL COOLER REMOVAL ..... 10-10-10
HYDRAULIC/TRANSMISSION OIL COOLER INSTALLATION ..... 10-10-12
RADIATOR AND COOLER ASSEMBLY REMOVAL ..... 10-10-15
POWERSHIFT TRANSMISSION REMOVE/INSTALL - T9010/20....SECTION 21, CHAPTER 1
SPECIAL TORQUE VALUES ..... 21-1-2
SPECIAL TOOLS .... 21-1-2
TRANSMISSION REMOVAL ..... 21-1-3
TRANSMISSION INSTALLATION ..... 21-1-9
POWERSHIFT TRANSMISSION REMOVE/INSTALL -T9030/40/50/60....SECTION 21, CHAPTER 2
SPECIAL TORQUE VALUES ..... 21-2-3
SPECIAL TOOLS .... 21-2-3
TRANSMISSION REMOVAL ..... 21-2-4
TRANSMISSION INSTALLATION ..... 21-2-10
ENGINE/TRANSMISSION DRIVE COUPLER REMOVE/INSTALL - T9010/20 ....SECTION 21, CHAPTER 3
SPECIAL TORQUE VALUES ..... 21-3-2
DRIVE COUPLER REMOVAL .... 21-3-3
DRIVE COUPLER INSTALLATION .... 21-3-5
ENGINE/TRANSMISSION DRIVE COUPLER REMOVE/INSTALL - T9050/60 ....SECTION 21, CHAPTER 4
SPECIAL TORQUE VALUES ..... 21-4-2
DRIVE COUPLER REMOVAL ..... 21-4-3
DRIVE COUPLER INSTALLATION .... 21-4-6
16 SPEED POWERSHIFT TRANSMISSION REPAIR....SECTION 21, CHAPTER 5
SPECIFICATIONS .... 21-5-3
SPECIAL TORQUE VALUES ..... 21-5-3
SPECIAL TOOLS .... 21-5-4
TRANSMISSION DISASSEMBLY .... 21-5-7
INPUT (FIRST) SHAFT DISASSEMBLY .... 21-5-18
PUMP (SECOND) SHAFT DISASSEMBLY .... 21-5-27
MASTER CLUTCH (FOURTH) SHAFT DISASSEMBLY .... 21-5-33
OUTPUT (FIFTH) SHAFT DISASSEMBLY .... 21-5-41
COUNTER (THIRD) SHAFT DISASSEMBLY ..... 21-5-48
CLEANING AND INSPECTION .... 21-5-50
CLUTCH PACK CLEARANCE AND CLUTCH PACK TRAVEL TEST ..... 21-5-52
1F, 1R, 2F AND 2R CLUTCH GEAR BEARING PRELOAD TEST .... 21-5-55
INPUT (FIRST) SHAFT ASSEMBLY ..... 21-5-58
PUMP (SECOND) SHAFT ASSEMBLY .... 21-5-72
MASTER CLUTCH (FOURTH) SHAFT ASSEMBLY .... 21-5-82
OUTPUT (FIFTH) SHAFT ASSEMBLY .... 21-5-96
COUNTER (THIRD) SHAFT BEARING ASSEMBLY ..... 21-5-107
TRANSMISSION ASSEMBLY .... 21-5-110
16 SPEED POWERSHIFT TRANSMISSION - HOW IT WORKS .....SECTION 21, CHAPTER 6
GENERAL DESCRIPTION OF OPERATION ..... 21-6-3
Regulator Valve ..... 21-6-4
Lube Regulator Valve .... 21-6-5
Master Clutch Lube Valve ..... 21-6-5
Range Selector Valve ..... 21-6-6
MASTER CLUTCH CONTROL VALVE ..... 21-6-7
Transmission Power Flow ..... 21-6-8
Default Settings ..... 21-6-8
Helical-cut Gears ..... 21-6-8
Shifting The Powershift Transmission ..... 21-6-9
REAR DRIVE LINE AND CARRIER BEARING....SECTION 21, CHAPTER 7
SPECIAL TORQUE VALUES ..... 21-7-2
REAR DRIVE LINE AND CARRIER BEARING REMOVAL ..... 21-7-3
REAR DRIVE LINE AND CARRIER BEARING INSTALLATION ..... 21-7-5
CHARGE PUMP REPAIR FOR 16-SPEED POWERSHIFT TRANSMISSION .....SECTION 21, CHAPTER 8
SPECIFICATIONS .... 21-8-3
SPECIAL TORQUE VALUES ..... 21-8-3
PUMP DISASSEMBLY ..... 21-8-4
PUMP ASSEMBLY ..... 21-8-7
24 SPEED MANUAL TRANSMISSION REMOVAL AND INSTALLATION .....SECTION 21, CHAPTER 9
SPECIAL TOOLS .... 21-9-3
SPECIAL TORQUE VALUES ..... 21-9-3
24 SPEED TRANSMISSION REMOVAL .... 21-9-4
24 SPEED TRANSMISSION INSTALLATION .... 21-9-13
MASTER CLUTCH ADJUSTMENT .... 21-9-23
SHIFT LEVER LINKAGE ADJUSTMENT ..... 21-9-24
4T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
ENGINE/TRANSMISSION DRIVE COUPLER REMOVE/INSTALL - T9030/40 ....SECTION 21, CHAPTER 10
SPECIAL TORQUE VALUES ..... 21-10-2
DRIVE COUPLER REMOVAL ..... 21-10-3
DRIVE COUPLER INSTALLATION .... 21-10-6
24 SPEED MANUAL TRANS HOW IT WORKS/PRESSURE TESTING/REPAIR ....SECTION 21, CHAPTER 11
SPECIFICATIONS .... 21-11-4
SPECIAL TORQUE VALUES ..... 21-11-5
SPECIAL TOOLS ..... 21-11-6
PRESSURE TESTING SPECIFICATIONS ..... 21-11-8
GENERAL SETUP PROCEDURE .... 21-11-9
TRANSMISSION PRESSURE TEST PORT LOCATIONS ..... 21-11-11
TESTING THE LUBRICATION PRESSURE .... 21-11-13
TRANSMISSION SERIAL NUMBER IDENTIFICATION ..... 21-11-14
TRANSMISSION LUBRICATION CIRCUIT .... 21-11-15
TRANSMISSION OIL FLOW CHART ..... 21-11-16
DESCRIPTION OF OPERATION .... 21-11-20
TRANSMISSION POWER FLOW ..... 21-11-24
STARTING IN A FORWARD SPEED ..... 21-11-26
STARTING IN A REVERSE SPEED .... 21-11-27
TROUBLESHOOTING GUIDE ..... 21-11-35
NEUTRAL SAFETY SWITCH ADJUSTMENT .... 21-11-40
TRANSMISSION SPEED SENSOR ADJUSTMENT .... 21-11-40
TRANSMISSION DISASSEMBLY .... 21-11-41
SHIFT LEVER SEAL REPLACEMENT ..... 21-11-53
INPUT SHAFT DISASSEMBLY .... 21-11-54
INPUT SHAFT ASSEMBLY .... 21-11-59
PUMP SHAFT DISASSEMBLY ..... 21-11-72
PUMP SHAFT ASSEMBLY .... 21-11-75
SPEED SHAFT DISASSEMBLY ..... 21-11-81
SPEED SHAFT ASSEMBLY ..... 21-11-84
CENTER SHAFT DISASSEMBLY .... 21-11-88
CENTER SHAFT ASSEMBLY .... 21-11-90
RANGE SHAFT DISASSEMBLY .... 21-11-94
RANGE SHAFT ASSEMBLY .... 21-11-967
TRANSMISSION ASSEMBLY ..... 21-11-100
HIGH-LOW CLUTCH CONTROL ASSEMBLY ..... 21-11-118
HIGH-LOW CONTROL VALVE DISASSEMBLY .... 21-11-119
REGULATOR VALVE ASSEMBLY ..... 21-11-121
REGULATOR VALVE DISASSEMBLY AND ASSEMBLY .... 21-11-122
MASTER CLUTCH CONTROL VALVE ASSEMBLY .... 21-11-123
MASTER CLUTCH CONTROL VALVE DISASSEMBLY AND ASSEMBLY ..... 21-11-124
LOCKOUT VALVE ASSEMBLY .... 21-11-126
LOCKOUT VALVE DISASSEMBLY AND ASSEMBLY ..... 21-11-127
MASTER CLUTCH CABLE ADJUSTMENT ..... 21-11-128
PTO SYSTEM HOW IT WORKS AND TROUBLESHOOTING ....SECTION 31, CHAPTER 1
POWER TAKE OFF
General Information .... 31-1-3
PTO LUBRICATION
General Information .... 31-1-4
PTO CONTROL
PTO Control Switch ..... 31-1-5
To Operate the PTO .... 31-1-5
To Stop the PTO ..... 31-1-5
PTO Electrical Circuit .... 31-1-6
PTO Switch in the OFF Position ..... 31-1-7
PTO Switch in the ON Position ..... 31-1-8
Diode Suppressed PTO Coil ..... 31-1-9
Neutral Start Feature ..... 31-1-9
PTO VALVE
Operational Modes .... 31-1-10
PTO Control Valve Operation ..... 31-1-12
PTO Clutch Disengaged ..... 31-1-13
PTO Modulated Engagement .... 31-1-14
PTO Fully Engaged ..... 31-1-15
PTO Clutch Drive .... 31-1-16
PTO Clutch .... 31-1-17
PTO Brake .... 31-1-18
PTO Drop Box and Clutch ..... 31-1-19
Engine RPM Speed Circuit ..... 31-1-19
PTO SYSTEM TROUBLESHOOTING
PTO Will Not Engage .... 31-1-20
PTO Will Not Disengage ..... 31-1-21
PTO CLUTCH REMOVAL AND INSTALLATION - T9030/40/50/60 ....SECTION 31, CHAPTER 2
SPECIAL TORQUE VALUES ..... 31-2-2
PTO CLUTCH ASSEMBLY REMOVAL ..... 31-2-3
PTO CLUTCH ASSEMBLY INSTALLATION ..... 31-2-9
PTO DRIVE UNIT (CLUTCH) REPAIR ....SECTION 31, CHAPTER 3
SPECIAL TORQUE VALUES ..... 31-3-3
SPECIFICATIONS .... 31-3-3
PTO DRIVE UNIT DISASSEMBLY .... 31-3-4
PTO DRIVE UNIT ASSEMBLY (EXPLODED VIEW) .... 31-3-13
PTO CLUTCH AND BRAKE ASSEMBLY (EXPLODED VIEW) .... 31-3-14
PTO DRIVE UNIT ASSEMBLY .... 31-3-15
PTO CLUTCH REMOVAL AND INSTALLATION - T9010/20 ....SECTION 31, CHAPTER 4
SPECIAL TORQUE VALUES ..... 31-4-2
PTO CLUTCH REMOVAL .... 31-4-3
PTO CLUTCH INSTALLATION .... 31-4-5
PTO TRANSFER CASE REMOVAL AND INSTALLATION ....SECTION 31, CHAPTER 5
SPECIAL TORQUE VALUES ..... 31-5-2
SPECIAL TOOLS .... 31-5-2
TRANSFER CASE REMOVAL .... 31-5-3
TRANSFER CASE INSTALLATION .... 31-5-10
PTO DROPBOX REPAIR.....SECTION 31, CHAPTER 6
SPECIFICATIONS .... 31-6-2
SPECIAL TORQUE VALUES ..... 31-6-2
PTO DROPBOX DISASSEMBLY .... 31-6-3
EXPLODED VIEW PTO DROPBOX ASSEMBLY .... 31-6-9
PTO DROPBOX ASSEMBLY ..... 31-6-10
PTO DRIVELINE HANGER BEARING.....SECTION 31, CHAPTER 7
SPECIAL TORQUE VALUES ..... 31-7-2
PTO DRIVELINE HANGER BEARING REMOVAL .... 31-7-3
HANGER BEARING ASSEMBLY REPAIR (Exploded View) ..... 31-7-5
HANGER BEARING DISASSEMBLY ..... 31-7-6
HANGER BEARING ASSEMBLY ..... 31-7-7
PTO DRIVELINE HANGER BEARING INSTALLATION .... 31-7-10
PTO CLUTCH VALVE .....SECTION 31, CHAPTER 8
SPECIAL TORQUE VALUES ..... 31-8-2
PTO VALVE REMOVAL ..... 31-8-3
PTO VALVE DISASSEMBLY .... 31-8-4
CLEANING AND INSPECTION .... 31-8-7
PTO VALVE SOLENOID TESTS ..... 31-8-8
PTO VALVE SECTIONAL VIEW .... 31-8-9
PTO VALVE ASSEMBLY .... 31-8-10
PTO VALVE INSTALLATION ..... 31-8-13
POWER BRAKES SYSTEM - HOW IT WORKS AND TROUBLESHOOTING ....SECTION 33, CHAPTER 1
BRAKE SYSTEM .... 33-1-3
General Information .... 33-1-3
General Description .... 33-1-4
Axle Pump ..... 33-1-4
Axle Cooling Filter ..... 33-1-5
Axle Lube Solenoid Valve ..... 33-1-5
Pressure/Lube Control Valve .... 33-1-6
Brake Lubrication and Jet Pump ..... 33-1-6
Pressure/Lube Control Valve .... 33-1-7
Regulated Pressure Spool .... 33-1-8
Park Brake/Tow Valve ..... 33-1-10
Park Brake Applied .... 33-1-11
Park Brake Released .... 33-1-11
Tow Valve .... 33-1-11
BRAKE CIRCUIT COMPONENTS .... 33-1-12
Brake Pedal ..... 33-1-12
Brake Control Valve .... 33-1-13
Brake Clutch Pack ..... 33-1-13
Axle Brake Cylinders ..... 33-1-13
HYDRAULIC BRAKE CONTROL .... 33-1-14
General Description ..... 33-1-14
Brake Valve ..... 33-1-14
Service Brake Circuit ..... 33-1-15
Emergency Braking ..... 33-1-18
BRAKE SYSTEM TROUBLESHOOTING..... 33-1-19
7T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
SERVICE BRAKE VALVE ....SECTION 33, CHAPTER 2
SPECIAL TORQUE VALUES ..... 33-2-2
RECOMMENDED TOOLS .... 33-2-2
SERVICE BRAKE VALVE REMOVAL ..... 33-2-3
SERVICE BRAKE VALVE DISASSEMBLY .... 33-2-6
INSPECTION AND CLEANING .... 33-2-8
BRAKE MAL-FUNCTION SWITCH TEST .... 33-2-8
SERVICE BRAKE VALVE EXPLODED VIEW .... 33-2-9
SERVICE BRAKE VALVE SECTIONAL VIEW ..... 33-2-10
SERVICE BRAKE VALVE ASSEMBLY ..... 33-2-11
SERVICE BRAKE VALVE INSTALLATION .... 33-2-13
HYDRAULIC SCHEMATIC.... POSTER 87522497
HOW TO READ SYMBOLS IN A HYDRAULIC SCHEMATIC ....SECTION 35, CHAPTER 1
HOW TO READ SYMBOLS IN A HYDRAULIC SCHEMATIC .... 35-1-3
Introduction ..... 35-1-3
Circuit Diagrams .... 35-1-3
Symbol Systems ..... 35-1-3
Using Schematic Symbols .... 35-1-3
Reservoirs ..... 35-1-3
Lines, Tubes and Hoses .... 35-1-4
Crossing or Joining Lines .... 35-1-5
Pump Symbols .... 35-1-5
Hydraulic Motor Symbols .... 35-1-6
Cylinder Symbols .... 35-1-6
Pressure Control Symbols .... 35-1-7
Normally Closed .... 35-1-7
Normally Open .... 35-1-7
Relief Valve ..... 35-1-7
Pressure Reducing Valve .... 35-1-7
Sequence Valve .... 35-1-8
Directional Control Symbols .... 35-1-8
Simplified Symbols .... 35-1-8
One Way Valve ..... 35-1-8
By Pass Valve ..... 35-1-8
Composite Symbols .... 35-1-8
One Way Valves .... 35-1-8
Two Position Valves .... 35-1-8
Three Position Valves ..... 35-1-9
Actuating Controls ..... 35-1-9
Flow Control Symbols ..... 35-1-9
Restrictors ..... 35-1-9
Accessories ..... 35-1-10
SIMPLE SCHEMATIC ..... 35-1-12
COMMON SYMBOLS ..... 35-1-14
Lines and Line Functions .... 35-1-14
Mechanical Devices .... 35-1-14
Pumps and Motors .... 35-1-14
Reservoirs ..... 35-1-15
Cylinders ..... 35-1-15
Valves ..... 35-1-15
Valve Actuators ..... 35-1-17
Accessories..... 35-1-17
HYDRAULIC SYSTEM HOW IT WORKS WITH TROUBLESHOOTING .....SECTION 35, CHAPTER 2
GENERAL INTRODUCTION .... 35-2-3
SPECIFICATIONS .... 35-2-5
MODEL NUMBER LOCATION ..... 35-2-7
STANDARD AND HIGH FLOW PFC PISTON PUMPS .... 35-2-8
Principle of Control .... 35-2-8
Engine Start Up ..... 35-2-8
Operating Modes ..... 35-2-8
Low Pressure Standby .... 35-2-8
Pressure and Flow Delivery and Compensation Principle .... 35-2-8
Increased Flow Demand ..... 35-2-9
Decreased Flow Demand .... 35-2-9
High Pressure Standby ..... 35-2-9
Return to Low Pressure Standby .... 35-2-9
Destroke Valve .... 35-2-9
Model T9050/60 Tractor Hydraulic Fan Pump And Motor ..... 35-2-10
PRESSURE/FLOW COMPENSATED PUMP ..... 35-2-12
PFC CHARGE PRESSURE TEST ..... 35-2-14
LOW PRESSURE AND HIGH PRESSURE STANDBY TESTS ..... 35-2-16
PFC PISTON PUMP FLOW TEST AT REMOTE COUPLERS ..... 35-2-17
MEGAFLOW PUMP LOW PRESSURE AND HIGH PRESSURE STANDBY TESTS .... 35-2-18
MEGAFLOW PFC PISTON PUMP FLOW TEST AT REMOTE COUPLERS ..... 35-2-20
REGULATED PRESSURE TEST ..... 35-2-21
REGULATED PRESSURE ADJUSTMENT PROCEDURE .... 35-2-22
REGULATED/LUBE PUMP TESTS .... 35-2-23
T9050/60 HYDRAULIC FAN PUMP LOW PRESSURE STANDBY, HIGH PRESSURE
AND FLOW TESTS ..... 35-2-25
T9050/60 HYDRAULIC FAN MOTOR TEST .... 35-2-27
REGULATED PRESSURE / LUBE CONTROL SYSTEM .... 35-2-28
REGULATOR VALVE ..... 35-2-30
T9050/60 HYDRAULIC FAN CIRCUIT ..... 35-2-32
T9050/60 HYDRAULIC FAN SYSTEM ..... 35-2-33
STEERING PRIORITY VALVE ..... 35-2-34
HYD FAN/MOTOR REMOVAL AND FAN MOTOR/PUMP REPAIR - T9050/60 .....SECTION 35, CHAPTER 3
SPECIAL TORQUE VALUES ..... 35-3-3
HYDRAULIC FAN AND FAN MOTOR REMOVAL ..... 35-3-4
HYDRAULIC FAN AND FAN MOTOR INSTALLATION ..... 35-3-15
HYDRAULIC FAN PUMP REMOVAL ..... 35-3-28
HYDRAULIC FAN PUMP INSTALLATION ..... 35-3-31
HYDRAULIC FAN MOTOR DISASSEMBLY .... 35-3-35
HYDRAULIC FAN MOTOR ASSEMBLY .... 35-3-39
COMPENSATOR CONTROL VALVE REMOVAL AND DISASSEMBLY ..... 35-3-42
COMPENSATOR CONTROL VALVE ASSEMBLY AND INSTALLATION ..... 35-3-43
HYDRAULIC FAN PUMP DISASSEMBLY ..... 35-3-44
PUMP CLEANING AND INSPECTION ..... 35-3-51
PFC PISTON PUMP REMOVAL AND INSTALLATION - T9030/40/50/60 ....SECTION 35, CHAPTER 4
SPECIAL TORQUE VALUES ..... 35-4-2
SPECIAL TOOLS .... 35-4-2
PISTON PUMP REMOVAL .... 35-4-3
PISTON PUMP INSTALLATION .... 35-4-8
START-UP PROCEDURE .... 35-4-13
GEAR PUMP REMOVAL AND INSTALLATION - T9030/40/50/60....SECTION 35, CHAPTER 5
SPECIAL TORQUE VALUES ..... 35-5-2
SPECIAL TOOLS .... 35-5-2
GEAR PUMP REMOVAL ..... 35-5-3
GEAR PUMP INSTALLATION .... 35-5-5
PFC AXIAL PISTON PUMP REPAIR .....SECTION 35, CHAPTER 6
SPECIFICATIONS .... 35-6-3
SPECIAL TORQUE VALUES ..... 35-6-4
PISTON PUMP DISASSEMBLY .... 35-6-5
PRESSURE/FLOW COMPENSATOR DISASSEMBLY .... 35-6-12
PISTON PUMP CLEANING AND INSPECTION .... 35-6-16
PRESSURE/FLOW COMPENSATOR ASSEMBLY EXPLODED VIEW .... 35-6-20
PRESSURE/FLOW COMPENSATOR ASSEMBLY .... 35-6-21
PISTON PUMP ASSEMBLY EXPLODED VIEW .... 35-6-24
PISTON PUMP ASSEMBLY .... 35-6-25
HITCH SYSTEM - HOW IT WORKS ....SECTION 35, CHAPTER 7
THREE POINT HITCH .... 35-7-3
ELECTRONIC HITCH CONTROL .... 35-7-4
Operator Controls and Settings ..... 35-7-5
ELECTRONIC HITCH CONTROL SYSTEM FEATURES .... 35-7-7
HITCH CONTROL VALVE .... 35-7-14
General ..... 35-7-14
Raise and Lower Solenoids .... 35-7-14
Raise and Lower Pilot Spools ..... 35-7-14
Raise Spool ..... 35-7-14
Lower Poppet .... 35-7-14
Load Check Ball .... 35-7-14
Manual Raise or Lower Control Pins ..... 35-7-14
Overload Relief Valve ..... 35-7-14
Neutral Function and Troubleshooting .... 35-7-16
Raise Function and Troubleshooting .... 35-7-18
Raise Function and Troubleshooting .... 35-7-19
Lower Function and Troubleshooting .... 35-7-20
Lower Function and Troubleshooting .... 35-7-21
THREE POINT HITCH VALVE.....SECTION 35, CHAPTER 8
SPECIAL TORQUE VALUES ..... 35-8-2
TPH VALVE REMOVAL ..... 35-8-3
TPH VALVE DISASSEMBLY ..... 35-8-5
CLEANING AND INSPECTION .... 35-8-9
HITCH VALVE SOLENOID TEST ..... 35-8-11
THREE POINT HITCH VALVE ..... 35-8-13
TPH VALVE ASSEMBLY .... 35-8-14
TPH VALVE INSTALLATION .... 35-8-18
REMOTE ELECTRONIC HYD SYSTEMS - HOW IT WORKS/TROUBLESHOOTING ...SECTION 35, CHAPTER 9
REMOTE HYDRAULIC SYSTEM INTRODUCTION .... 35-9-3
REMOTE SYSTEM CONTROLS (ELECTRONIC) ..... 35-9-5
Remote Function Control .... 35-9-6
Full Function Position .... 35-9-6
Neutral Lock Position .... 35-9-6
Float Lock-Out Position ..... 35-9-7
Non-Detent Raise Position .... 35-9-7
Hydraulic Motor Position ..... 35-9-7
Hydraulic Valve Timer Control .... 35-9-9
Variable Flow Control .... 35-9-9
Remote Valve Load Check Valves .... 35-9-10
REMOTE VALVE PROPORTIONAL CURRENT CONTROL (PCC) SOLENOID OPERATION .... 35-9-11
REMOTE VALVE OPERATION (ELECTRONIC) ..... 35-9-12
REMOTE VALVE PROBLEMS AND WHERE TO LOOK ..... 35-9-20
ELECTRONIC REMOTE VALVE SYSTEM TESTING ..... 35-9-21
FAULT CODE RETRIEVAL .... 35-9-21
REGULATED PRESSURE CHECK .... 35-9-24
REMOTE VALVE HIGH PRESSURE TEST ..... 35-9-24
REMOTE VALVE PROPORTIONAL SOLENOID CHECK ..... 35-9-26
LOW PRESSURE AND HIGH PRESSURE STANDBY TESTS ..... 35-9-27
REMOTE VALVE FLOW TEST .... 35-9-29
REMOTE VALVE SIGNAL CHECK AND HITCH SIGNAL CHECK TEST .... 35-9-31
REMOTE VALVE COUPLER TEST ..... 35-9-32
LOAD CHECK INSPECTION .... 35-9-33
HYDRAULIC GEAR (CHARGE) PUMP REPAIR .....SECTION 35, CHAPTER 10
SPECIAL TORQUE VALUES ..... 35-10-2
PUMP DISASSEMBLY ..... 35-10-3
CLEANING AND INSPECTION .... 35-10-7
PUMP ASSEMBLY ..... 35-10-8
HYDRAULIC FILTERS .....SECTION 35, CHAPTER 11
REMOTE AUXILIARY VALVE AND COUPLER, REMOVAL/INSTALLATION/REPAIR SECTION 35, CHAPTER 12
SPECIAL TORQUE VALUES ..... 35-12-3
REMOTE AUXILIARY VALVE MANIFOLD SEAL REPLACEMENT .... 35-12-4
REMOTE AUXILIARY VALVE SOLENOID TEST ..... 35-12-9
REMOTE AUXILIARY VALVE SOLENOID REMOVAL AND DISASSEMBLY ..... 35-12-9
REMOTE AUXILIARY VALVE SOLENOID ASSEMBLY AND INSTALLATION ..... 35-12-12
REMOTE AUXILIARY VALVE CONTROL SPOOL REMOVAL .... 35-12-15
REMOTE AUXILIARY VALVE CONTROL SPOOL INSTALLATION .... 35-12-17
REMOTE AUXILIARY VALVE REMOVAL ..... 35-12-19
REMOTE AUXILIARY VALVE SECTION DISASSEMBLY ..... 35-12-20
LOAD CHECK VALVE DISASSEMBLY ..... 35-12-25
REMOTE AUXILIARY VALVE SECTION ASSEMBLY ..... 35-12-27
LOAD CHECK VALVE ASSEMBLY ..... 35-12-29
REMOTE AUXILIARY VALVE SECTION ASSEMBLY ..... 35-12-31
REMOTE AUXILIARY VALVE SECTION INSTALLATION ..... 35-12-36
HYDRAULIC GEAR PUMP AND PISTON PUMP REMOVE/INSTALL - T9010/20 .....SECTION 35, CHAPTER 13
SPECIAL TORQUE VALUES ..... 35-13-3
RECOMMENDED TOOLS .... 35-13-3
GEAR PUMP REMOVAL ..... 35-13-4
GEAR PUMP INSTALLATION .... 35-13-7
PFC PISTON PUMP REMOVAL .... 35-13-9
PFC PISTON PUMP INSTALLATION ..... 35-13-14
START-UP PROCEDURE .... 35-13-19
DRAWBAR REMOVAL AND INSTALLATION .....SECTION 37, CHAPTER 1
SPECIAL TORQUE VALUES ..... 37-1-2
SPECIAL TOOLS .... 37-1-2
DRAWBAR REMOVAL ..... 37-1-3
DRAWBAR INSTALLATION ..... 37-1-7
CENTER HINGE BEARINGS AND CONNECTING LINK - T9030/40/50/60.....SECTION 39, CHAPTER 1
SPECIAL TORQUE VALUES ..... 39-1-3
SPECIAL TOOL .... 39-1-3
RECOMMENDED TOOLS .... 39-1-3
GENERAL INFORMATION .... 39-1-5
SEPARATING THE FRONT AND REAR FRAMES .... 39-1-5
BOTTOM HINGE BEARING REPLACEMENT ..... 39-1-11
CONNECTING LINK FRONT BUSHING REPLACEMENT ..... 39-1-19
CONNECTING LINK REMOVAL .... 39-1-21
CONNECTING LINK REAR BEARING REPLACEMENT ..... 39-1-22
CONNECTING LINK INSTALLATION .... 39-1-23
CONNECTING THE FRONT AND REAR FRAMES .... 39-1-25
CENTER HINGE BEARINGS AND CONNECTING LINK - T9010/20.....SECTION 39, CHAPTER 2
SPECIAL TORQUE VALUES ..... 39-2-3
SPECIAL TOOL .... 39-2-3
RECOMMENDED TOOLS .... 39-2-3
GENERAL INFORMATION .... 39-2-5
SEPARATING THE FRONT AND REAR FRAMES .... 39-2-5
BOTTOM HINGE BEARING REPLACEMENT ..... 39-2-11
CONNECTING LINK FRONT BUSHING REPLACEMENT ..... 39-2-19
CONNECTING LINK REMOVAL .... 39-2-21
CONNECTING LINK REAR BEARING REPLACEMENT ..... 39-2-22
CONNECTING LINK INSTALLATION .... 39-2-23
CONNECTING THE FRONT AND REAR FRAMES .... 39-2-25
STEERING COLUMN REPAIR ....SECTION 41, CHAPTER 1
TILT STEERING COLUMN DISASSEMBLY ..... 41-1-3
TILT STEERING COLUMN ASSEMBLY .... 41-1-5
CENTER CONSOLE, STEERING COLUMN, PEDALS AND SWITCHES ....SECTION 41, CHAPTER 2
SPECIAL TOOLS .... 41-2-3
SPECIAL TORQUE VALUES ..... 41-2-3
STEERING WHEEL REMOVAL .... 41-2-4
TRANSMISSION SHIFT LEVER REMOVAL .... 41-2-4
CENTER CONSOLE COVER REMOVAL .... 41-2-7
CENTER CONSOLE COVER INSTALLATION .... 41-2-9
TRANSMISSION SHIFT INSTALLATION ..... 41-2-11
STEERING WHEEL INSTALLATION ..... 41-2-14
STEERING COLUMN REMOVAL ..... 41-2-15
STEERING COLUMN INSTALLATION .... 41-2-16
TILT STEERING COLUMN RELEASE CABLE REMOVAL ..... 41-2-17
TILT STEERING COLUMN RELEASE CABLE INSTALLATION .... 41-2-18
CLUTCH AND BRAKE PEDAL ASSEMBLY REMOVAL .... 41-2-20
CLUTCH AND BRAKE PEDAL ASSEMBLY INSTALLATION .... 41-2-22
DECELERATION SWITCH REMOVAL ..... 41-2-25
DECELERATION SWITCH INSTALLATION .... 41-2-26
CLUTCH POTENTIOMETER REMOVAL ..... 41-2-27
CLUTCH POTENTIOMETER INSTALLATION ..... 41-2-28
CLUTCH POTENTIOMETER CALIBRATION .... 41-2-29
CLUTCH POTENTIOMETER CALIBRATION .... 41-2-31
DIFFERENTIAL LOCK BRAKE SWITCH REMOVAL .... 41-2-34
DIFFERENTIAL LOCK BRAKE SWITCH INSTALLATION ..... 41-2-34
HVAC PLENUM ACTUATOR MOTOR AND LOUVER REMOVAL ..... 41-2-36
HVAC PLENUM ACTUATOR MOTOR AND LOUVER INSTALLATION .... 41-2-39
TRANSMISSION SHIFT LEVER DISASSEMBLY .... 41-2-42
TRANSMISSION SHIFT LEVER ASSEMBLY .... 41-2-49
STEERING HAND PUMP & PRIORITY/CONTROL VALVE REMOVE/INSTALL -
SPECIAL TOOLS .... 41-3-2
SPECIAL TORQUE VALUES ..... 41-3-2
STEERING HAND PUMP REMOVAL ..... 41-3-3
STEERING TUBE LINES REMOVAL ..... 41-3-5
STEERING PRIORITY/CONTROL VALVE REMOVAL .... 41-3-7
STEERING PRIORITY/CONTROL VALVE INSTALLATION .... 41-3-8
STEERING TUBE LINES INSTALLATION ..... 41-3-9
STEERING HAND PUMP INSTALLATION .... 41-3-11
STEERING HAND PUMP & PRIORITY/CONTROL VALVE REMOVE/INSTALL -
T9010/20 TRACTORS....SECTION 41, CHAPTER 4
SPECIAL TOOLS .... 41-4-2
SPECIAL TORQUE VALUES ..... 41-4-2
STEERING HAND PUMP REMOVAL ..... 41-4-3
STEERING TUBE LINES REMOVAL ..... 41-4-5
STEERING PRIORITY/CONTROL VALVE REMOVAL .... 41-4-7
STEERING PRIORITY/CONTROL VALVE INSTALLATION .... 41-4-10
STEERING TUBE LINES INSTALLATION ..... 41-4-13
STEERING HAND PUMP INSTALLATION .... 41-4-15
FRONT AXLE REMOVAL AND INSTALLATION - T9030/40/50/60.....SECTION 44, CHAPTER 1
SPECIAL TORQUE VALUES ..... 44-1-3
SPECIAL TOOLS .... 44-1-3
RECOMMENDED TOOLS .... 44-1-3
FRONT AXLE REMOVAL .... 44-1-4
FRONT AXLE INSTALLATION .... 44-1-10
13T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
FRONT AXLE REMOVAL AND INSTALLATION - T9010/20.....SECTION 44, CHAPTER 2
SPECIAL TORQUE VALUES ..... 44-2-3
SPECIAL TOOLS .... 44-2-3
RECOMMENDED TOOLS .... 44-2-3
FRONT AXLE REMOVAL .... 44-2-4
FRONT AXLE INSTALLATION .... 44-2-10
REAR AXLE REMOVAL AND INSTALLATION - T9030/40/50/60 .....SECTION 44, CHAPTER 3
SPECIAL TORQUE VALUES ..... 44-3-3
SPECIAL TOOLS .... 44-3-3
RECOMMENDED TOOLS .... 44-3-3
REAR AXLE REMOVAL .... 44-3-4
REAR AXLE INSTALLATION .... 44-3-13
REAR AXLE REMOVAL AND INSTALLATION - T9010/20 .....SECTION 44, CHAPTER 4
SPECIAL TORQUE VALUES ..... 44-4-3
SPECIAL TOOLS .... 44-4-3
RECOMMENDED TOOLS .... 44-4-3
REAR AXLE REMOVAL .... 44-4-4
REAR AXLE INSTALLATION .... 44-4-12
FRONT AND REAR AXLE REPAIR - 300 SERIES AXLES .....SECTION 44, CHAPTER 5
AXLE SPECIFICATIONS .... 44-5-4
SPECIAL TORQUE VALUES ..... 44-5-4
SPECIAL TOOLS .... 44-5-5
RECOMMENDED TOOLS .... 44-5-6
GENERAL INFORMATION ..... 44-5-12
AXLE FINAL DRIVE REMOVAL ..... 44-5-12
FINAL DRIVE DISASSEMBLY ..... 44-5-14
PLANETARY CARRIER DISASSEMBLY ..... 44-5-18
PLANETARY CARRIER ASSEMBLY ..... 44-5-19
FINAL DRIVE HOUSING ASSEMBLY .... 44-5-21
FRONT COVER REMOVAL ..... 44-5-26
FRONT COVER DISASSEMBLY ..... 44-5-28
FRONT COVER ASSEMBLY ..... 44-5-31
RH SIDE BRAKE CARRIER REMOVAL .... 44-5-37
BRAKE CARRIER/BEARING SUPPORT DISASSEMBLY ..... 44-5-38
RH BRAKE CARRIER ASSEMBLY PROCEDURES .... 44-5-42
DIFFERENTIAL REMOVAL .... 44-5-47
DIFFERENTIAL CASE DISASSEMBLY PROCEDURES ..... 44-5-48
DIFFERENTIAL CASE ASSEMBLY PROCEDURES ..... 44-5-51
LH DIFFERENTIAL BEARING CARRIER DISASSEMBLY .... 44-5-57
LH DIFFERENTIAL BEARING CARRIER ASSEMBLY .... 44-5-58
ADJUSTING BEVEL PINION GEAR DEPTH ..... 44-5-59
SETTING DIFFERENTIAL CARRIER BEARING PRELOAD ..... 44-5-62
SETTING RING/PINION GEAR BACKLASH .... 44-5-65
RH BEARING CARRIER/BRAKE SUPPORT INSTALLATION .... 44-5-69
FRONT COVER INSTALLATION ..... 44-5-70
LEAK TESTING THE SERVICE BRAKE .... 44-5-73
LEAK TESTING THE PARK BRAKE .... 44-5-74
LEAK TESTING THE DIFFERENTIAL LOCK ..... 44-5-75
FINAL DRIVE INSTALLATION ..... 44-5-77
14T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
FRONT AND REAR AXLE REPAIR - 500 SERIES AXLES ....SECTION 44, CHAPTER 6
AXLE IDENTIFICATION ..... 44-6-4
AXLE SPECIFICATIONS .... 44-6-5
SPECIAL TORQUE VALUES ..... 44-6-5
SPECIAL TOOLS ..... 44-6-6
RECOMMENDED TOOLS .... 44-6-8
GENERAL INFORMATION ..... 44-6-13
AXLE FINAL DRIVE REMOVAL ..... 44-6-13
FINAL DRIVE DISASSEMBLY .... 44-6-15
PLANETARY CARRIER DISASSEMBLY .... 44-6-19
PLANETARY CARRIER ASSEMBLY ..... 44-6-20
FINAL DRIVE HOUSING ASSEMBLY .... 44-6-22
PINION CARRIER REMOVAL .... 44-6-28
PINION CARRIER DISASSEMBLY ..... 44-6-32
PINION CARRIER ASSEMBLY .... 44-6-34
BRAKE CARRIER/BEARING SUPPORT REMOVAL .... 44-6-39
BRAKE CARRIER/BEARING SUPPORT DISASSEMBLY ..... 44-6-40
RH BRAKE CARRIER ASSEMBLY PROCEDURES .... 44-6-44
DIFFERENTIAL REMOVAL AND DISASSEMBLY ..... 44-6-49
DIFFERENTIAL CASE ASSEMBLY PROCEDURES ..... 44-6-53
LH DIFFERENTIAL BEARING SUPPORT DISASSEMBLY .... 44-6-59
LH DIFFERENTIAL BEARING SUPPORT ASSEMBLY ..... 44-6-60
ADJUSTING BEVEL PINION GEAR DEPTH ..... 44-6-61
SETTING DIFFERENTIAL CARRIER BEARING PRELOAD ..... 44-6-64
SETTING RING/PINION GEAR BACKLASH .... 44-6-67
CHECKING FOR CORRECT BEVEL PINION/GEAR TOOTH CONTACT .... 44-6-68
BRAKE CARRIER/BEARING SUPPORT INSTALLATION .... 44-6-70
PERFORMING THE BRAKE LEAK DOWN TEST ..... 44-6-73
DIFFERENTIAL LOCK LEAK TEST ..... 44-6-74
FINAL DRIVE INSTALLATION .... 44-6-77
FRONT AND REAR AXLE REPAIR - 400 SERIES AXLES .....SECTION 44, CHAPTER 7
AXLE IDENTIFICATION ..... 44-7-4
AXLE SPECIFICATIONS .... 44-7-5
SPECIAL TORQUE VALUES ..... 44-7-5
SPECIAL TOOLS ..... 44-7-6
RECOMMENDED TOOLS .... 44-7-7
GENERAL INFORMATION ..... 44-7-13
AXLE FINAL DRIVE REMOVAL ..... 44-7-13
FINAL DRIVE DISASSEMBLY .... 44-7-15
PLANETARY CARRIER DISASSEMBLY ..... 44-7-19
PLANETARY CARRIER ASSEMBLY ..... 44-7-20
FINAL DRIVE HOUSING ASSEMBLY .... 44-7-22
FRONT COVER REMOVAL ..... 44-7-28
FRONT COVER DISASSEMBLY .... 44-7-31
FRONT COVER ASSEMBLY ..... 44-7-33
RH SIDE BRAKE CARRIER REMOVAL .... 44-7-39
BRAKE CARRIER/BEARING SUPPORT DISASSEMBLY .... 44-7-40
RH BRAKE CARRIER ASSEMBLY PROCEDURES .... 44-7-44
DIFFERENTIAL REMOVAL ..... 44-7-49
DIFFERENTIAL CASE DISASSEMBLY PROCEDURES ..... 44-7-50
DIFFERENTIAL CASE ASSEMBLY PROCEDURES ..... 44-7-53
LH DIFFERENTIAL BEARING CARRIER DISASSEMBLY ..... 44-7-59
LH DIFFERENTIAL BEARING CARRIER ASSEMBLY .... 44-7-60
ADJUSTING BEVEL PINION GEAR DEPTH ..... 44-7-61
SETTING DIFFERENTIAL CARRIER BEARING PRELOAD ..... 44-7-64
SETTING RING/PINION GEAR BACKLASH .... 44-7-67
RH BEARING CARRIER/BRAKE SUPPORT INSTALLATION .... 44-7-71
FRONT COVER INSTALLATION ..... 44-7-72
LEAK TESTING THE SERVICE BRAKE .... 44-7-75
LEAK TESTING THE PARK BRAKE .... 44-7-76
LEAK TESTING THE DIFFERENTIAL LOCK ..... 44-7-77
FINAL DRIVE INSTALLATION ..... 44-7-79
AXLE COOLING AND LUBRICATION SYSTEM .....SECTION 44, CHAPTER 8
AXLE LUBRICATION CIRCUIT .... 44-8-3
TESTING THE AXLE LUBRICATION CIRCUIT ..... 44-8-7
Visual Inspection ..... 44-8-7
Axle Lubrication Pressure Test ..... 44-8-7
Air Flow Test ..... 44-8-7
Axle Pressure Test .... 44-8-7
300 SERIES AXLE LUBRICATION CIRCUIT ..... 44-8-8
300 SERIES AXLE LUBRICATION CIRCUIT ..... 44-8-9
400 SERIES AXLE LUBRICATION CIRCUIT ..... 44-8-10
400 SERIES AXLE LUBRICATION CIRCUIT ..... 44-8-11
500 SERIES AXLE LUBRICATION CIRCUIT ..... 44-8-12
500 SERIES AXLE LUBRICATION CIRCUIT ..... 44-8-13
AIR CONDITIONER SYSTEM SERVICE....SECTION 50, CHAPTER 1
SPECIFICATIONS .... 50-1-4
SPECIAL TORQUES .... 50-1-4
SPECIAL TOOLS .... 50-1-4
SAFETY PROCEDURES .... 50-1-8
AIR CONDITIONER SYSTEM REFRIGERANT RECOVERY .... 50-1-9
RECOVERING PURE 134A REFRIGERANT ..... 50-1-11
RECOVERING CONTAMINATED REFRIGERANT WITH OEM1691 .... 50-1-15
Preparing the Tank .... 50-1-15
Recovery Process ..... 50-1-17
AIR CONDITIONER SYSTEM EVACUATION AND RECHARGING .... 50-1-22
AIR CONDITIONING TEMPERATURE/PRESSURE CHART .... 50-1-27
LEAK DETECTION ..... 50-1-28
Electronic Testing with OEM1437 ..... 50-1-29
Florescent Leak Detection .... 50-1-29
Fluorescent Dye Injection .... 50-1-30
Recovery Station Dye Injector Tool with a System in a Vacuum .... 50-1-30
Recovery Station Dye Injector Tool with a Charged System ..... 50-1-31
Quick and Easy Dye Injector Tool with a Charged System ..... 50-1-32
Compressor Oil Port .... 50-1-33
SP-20 PAG Oil Return Bottle .... 50-1-34
Fluorescent Leak Testing .... 50-1-35
A/C SYSTEM FLUSHING PROCEDURE ..... 50-1-36
Required Tools .... 50-1-37
Precautions ..... 50-1-38
Component Flushing Procedure with Power Flush 17550 .... 50-1-39
Complete Circuit Flushing Procedure with Power Flush 17550 .... 50-1-42
Back Flushing the Thermal Expansion Valve or Refrigerant Line ..... 50-1-46
Post Flushing Procedures ..... 50-1-48
Flushing Solvent Disposal ..... 50-1-49
A/C SYSTEM COMPONENTS ..... 50-1-50
Cab HVAC Box Components - Automatic Temperature Control ..... 50-1-50
T9010/20 Chassis Components .... 50-1-51
T9030/40/50/60 Chassis Components .... 50-1-53
A/C COMPRESSOR CLUTCH ..... 50-1-55
Clutch Removal ..... 50-1-55
Exploded View of Clutch ..... 50-1-58
Compressor Clutch Replacement ..... 50-1-59
A/C COMPRESSOR ..... 50-1-63
Oil Level Check or Adjustment .... 50-1-63
Injection Method .... 50-1-63
Dipstick Method ..... 50-1-64
Compressor Removal - T9010/20 ..... 50-1-66
Compressor Installation - T9010/20 .... 50-1-68
Compressor Removal - T9030/40/50/60 ..... 50-1-70
Compressor Installation - T9030/40/50/60 .... 50-1-71
Compressor Belt Installation and Adjustment - T9010/20 ..... 50-1-72
THERMAL EXPANSION VALVE TESTING .... 50-1-73
THERMAL EXPANSION VALVE REPLACEMENT .... 50-1-74
CONDENSER AND RECEIVER-DRIER ..... 50-1-75
ACCESSING THE HVAC BOX ..... 50-1-76
EVAPORATOR TEMPERATURE SENSOR LOCATION ..... 50-1-77
BLOWER MOTOR REPLACEMENT .... 50-1-78
HEATER CONTROL VALVE REPLACEMENT .... 50-1-78
EVAPORATOR/HEATER ASSEMBLY ..... 50-1-79
Evaporator/Heater Assembly Removal ..... 50-1-79
Evaporator/Heater Assembly Installation .... 50-1-82
Post Replacement Procedures .....
EVAPORATOR/HEATER ASSEMBLY SEALING AND CLEANING ....
BLOWER AND EVAPORATOR REFERENCE ILLUSTRATION ....
ATC CONTROLLER, BLOWER DRIVER & STANDARD A/C CONTROLLER REPLACEMENT ....
ACCESSING AND REPLACING THE MODE DOOR MOTOR ....
CAB INTAKE AIR FILTER SERVICE .....
CAB RECIRCULATION AIR FILTER SERVICE .....
CAB PRESSURIZATION TEST ....
CAB PRESSURIZER MOTOR REPLACEMENT ....
VISCOUS FAN DRIVE ....
AIR CONDITIONING SYSTEM -TROUBLESHOOTING....SECTION 50, CHAPTER 2
SAFETY PROCEDURES .... 50-2-4
SPECIAL TOOLS .... 50-2-5
A/C THERMAL OPERATION .... 50-2-6
A/C SYSTEM COMPONENTS ..... 50-2-8
Cab HVAC Box Components - Automatic Temperature Control ..... 50-2-8
T9010/20 Chassis Components .... 50-2-10
T9030/40/50/60 Chassis Components .... 50-2-12
AUTOMATIC TEMPERATURE CONTROL (ATC) OPERATION ..... 50-2-14
ATC FAULT CODES ..... 50-2-21
ATC Fault Code 111 ..... 50-2-21
ATC Fault Code 112 ..... 50-2-22
ATC Fault Code 115 ..... 50-2-22
ATC Fault Code 116 ..... 50-2-23
ATC Fault Code 120 ..... 50-2-23
ATC Fault Code 121 ..... 50-2-24
ATC Fault Code 122 ..... 50-2-24
ATC Fault Code 125 ..... 50-2-25
ATC Fault Code 126 ..... 50-2-25
ATC Fault Code 127 ..... 50-2-26
ATC Fault Code 128 ..... 50-2-26
ATC Fault Code 129 ..... 50-2-27
ATC Fault Code 130 ..... 50-2-27
ATC Fault Code 131 ..... 50-2-28
ATC Fault Code 132 ..... 50-2-28
ATC Fault Code 133 ..... 50-2-29
ATC Fault Code 134 ..... 50-2-30
LOCATING SYSTEM PROBLEMS WITHOUT FAULT CODES ..... 50-2-31
Controller-Based Resistance Tests ..... 50-2-31
ATC CONTROLLER TEST (CONNECTOR J8 TEST POINTS) ..... 50-2-33
FIELD REPORTED SYMPTOMS/CAUSES ..... 50-2-36
COMPRESSOR AND CLUTCH .... 50-2-37
Operational Check .... 50-2-37
Electrical Test .... 50-2-41
Compressor Clutch Control Circuit Test Procedure .... 50-2-41
HIGH AND LOW PRESSURE SWITCH CLUTCH LATCHING CIRCUIT ..... 50-2-44
Electrical Test .... 50-2-46
High Pressure Switch and Circuit Test .... 50-2-46
Low Pressure Switch and Circuit Test .... 50-2-47
HEATER CONTROL VALVE .... 50-2-48
Operational Check .... 50-2-48
Electrical Test .... 50-2-49
Heater Control Valve Power, Signal and Ground Test .... 50-2-49
BLOWER SPEED, TEMPERATURE CONTROL AND MODE DOOR POTS .... 50-2-50
Electrical Test .... 50-2-51
Common Control Potentiometer and Circuit Test Procedure .... 50-2-51
18T9010/20/30/40/50/60 MASTER TABLE OF CONTENTS
BLOWER AND BLOWER SPEED DRIVER .....
Blower Motor/Blower Driver Power, Signal and Ground Test .....
MODE DOOR CONTROL AND MOTOR ....
Electrical Test ....
Mode Door Motor and Circuit Test ....
CAB AND EVAPORATOR TEMPERATURE SENSORS .....
Electrical Test ....
Cab Temperature Sensor and Circuit Test .....
Evaporator Temperature Sensor and Circuit Test ....
CONTROLLER POWER AND GROUND, ATC SWITCH .....
Controller Power Supply and Ground Test .....
ATC Switch and Circuit Test .....
Defog/Defrost Switch and Circuit Test ....
CAB PRESSURIZER BLOWER .....
Cab Pressurizer Blower & Relay Power Supply and Ground Test ....
ACCESSING THE HVAC BOX .....
POWERSHIFT EURO ELECTRICAL SCHEMATIC.... POSTER 87517740
ELECTRICAL SYSTEM - HOW IT WORKS AND TROUBLESHOOTING .....SECTION 55, CHAPTER 1
SPECIAL TOOLS .... 55-1-3
FUSE AND RELAY IDENTIFICATION
DELUXE CAB POWERSHIFT TRANSMISSION .... 55-1-4
FUSE AND RELAY IDENTIFICATION
DELUXE CAB 24 SPEED TRANSMISSION ..... 55-1-6
INSTRUMENTATION AND CONTROLS .... 55-1-8
AUXILIARY AUTO MODE SWITCH (IF EQUIPPED) ..... 55-1-11
CONNECTOR AND COMPONENT LOCATION .... 55-1-13
ELECTRICAL SYSTEMS SCHEMATICS AND DIAGNOSTICS ..... 55-1-89
AUDIO SYSTEM CIRCUIT OPERATION ..... 55-1-90
CHARGING SYSTEM ..... 55-1-95
POWER MIRROR SYSTEM ..... 55-1-99
POWER SEAT SYSTEM .... 55-1-107
STARTING SYSTEM .... 55-1-112
WIPER / WASHER SYSTEM .... 55-1-121
ELECTRONIC CONTROLLER CONFIG/CALIBRATION/FAULT CODE RETRIVAL ....SECTION 55, CHAPTER 2
INSTRUMENTATION PROGRAMMING .... 55-2-3
Operation Setup .... 55-2-3
Unit of Measure ..... 55-2-4
Tire Radius .... 55-2-4
Radar Calibration .... 55-2-7
Controller Configuration .... 55-2-10
ARMREST CONTROLLER CALIBRATION .... 55-2-15
Hitch Menu .... 55-2-16
Throttle Menu .... 55-2-18
Remote Valve Menu .... 55-2-18
TRANSMISSION CONTROLLER CALIBRATION .... 55-2-23
Trans View Mode .... 55-2-25
Trans Setup Mode ..... 55-2-33
Clutch Calibration Procedure .... 55-2-35
Calibration Error Messages ..... 55-2-40
Gear Default Mode .... 55-2-41
HITCH CONTROLLER CALIBRATION .... 55-2-43
Hitch Setting Menu .... 55-2-49
Hitch View Menu ..... 55-2-51
REMOTE HYDRAULICS CONTROLLER CALIBRATION .... 55-2-52
Aux Setup Menu .... 55-2-57
Aux Calibration Menu .... 55-2-58
Aux 67 Mode Lever Menu ..... 55-2-72
FAULT CODE RETRIEVAL .... 55-2-74
HITCH CONTROLLER FAULT CODES.....SECTION 55, CHAPTER 3
FAULT CODE HITCH 1020 .... 55-3-5
FAULT CODE HITCH 1030 .... 55-3-6
FAULT CODE HITCH 3010 .... 55-3-7
FAULT CODE HITCH 3020 .... 55-3-9
FAULT CODE HITCH 3030 .... 55-3-10
FAULT CODE HITCH 4019 .... 55-3-11
FAULT CODE HITCH 4029 .... 55-3-12
FAULT CODE HITCH 4039 .... 55-3-13
FAULT CODE HITCH 4049 .... 55-3-14
FAULT CODE HITCH 6014 .... 55-3-15
FAULT CODE HITCH 6015 .... 55-3-16
FAULT CODE HITCH 6024 .... 55-3-17
FAULT CODE HITCH 6025 .... 55-3-18
FAULT CODE HITCH 8001 .... 55-3-19
FAULT CODE HITCH 8002 .... 55-3-20
FAULT CODE HITCH 9301 .... 55-3-21
FAULT CODE HITCH 9302 .... 55-3-22
FAULT CODE HITCH 9303 .... 55-3-23
FAULT CODE HITCH 9304 .... 55-3-24
FAULT CODE HITCH 9306 .... 55-3-25
FAULT CODE HITCH 9307 .... 55-3-26
FAULT CODE HITCH 9308 .... 55-3-27
FAULT CODE HITCH 9309 .... 55-3-28
FAULT CODE HITCH 9310 .... 55-3-29
FAULT CODE HITCH 9311 .... 55-3-30
FAULT CODE HITCH 9312 .... 55-3-31
FAULT CODE HITCH 9313 .... 55-3-32
FAULT CODE HITCH 9314 .... 55-3-33
FAULT CODE HITCH 9315 .... 55-3-34
FAULT CODE HITCH 9316 .... 55-3-35
FAULT CODE HITCH 9317 .... 55-3-36
FAULT CODE HITCH 9318 .... 55-3-37
FAULT CODE HITCH 9319 .... 55-3-38
FAULT CODE HITCH 9320 .... 55-3-39
FAULT CODE HITCH 9321 .... 55-3-40
FAULT CODE HITCH 10030 .... 55-3-41
FAULT CODE HITCH 10060 .... 55-3-42
FAULT CODE HITCH 10061 .... 55-3-43
FAULT CODE HITCH 10071 .... 55-3-44
FAULT CODE HITCH 10072 .... 55-3-45
FAULT CODE HITCH 10090 .... 55-3-46
FAULT CODE HITCH 11010 .... 55-3-47
FAULT CODE HITCH 11020 .... 55-3-48
FAULT CODE HITCH 11030 .... 55-3-49
FAULT CODE HITCH 11050 .... 55-3-50
FAULT CODE HITCH 11069 .... 55-3-51
FAULT CODE HITCH 11070 .... 55-3-52
FAULT CODE HITCH 12011 .... 55-3-53
FAULT CODE HITCH 12031 .... 55-3-56
FAULT CODE HITCH 12041 .... 55-3-58
FAULT CODE HITCH 52230 .... 55-3-61
FAULT CODE HITCH 52260 .... 55-3-62
FAULT CODE HITCH 65535 NO ERROR .... 55-3-63
TRANSMISSION CONTROLLER FAULT CODES ....SECTION 55, CHAPTER 4
FAULT CODE TRANS 11 ..... 55-4-4
FAULT CODE TRANS 12 ..... 55-4-5
FAULT CODE TRANS 24 ..... 55-4-6
FAULT CODE TRANS 37 ..... 55-4-7
FAULT CODE TRANS 38 ..... 55-4-8
FAULT CODE TRANS 47 ..... 55-4-9
FAULT CODE TRANS 48 ..... 55-4-11
FAULT CODE TRANS 50 ..... 55-4-12
FAULT CODE TRANS 51 ..... 55-4-13
FAULT CODE TRANS 52 ..... 55-4-14
FAULT CODE TRANS 53 ..... 55-4-15
FAULT CODE TRANS 54 ..... 55-4-17
FAULT CODE TRANS 59 ..... 55-4-19
FAULT CODE TRANS 60 ..... 55-4-20
FAULT CODE TRANS 66 ..... 55-4-22
FAULT CODE TRANS 67 ..... 55-4-23
FAULT CODE TRANS 68 ..... 55-4-24
FAULT CODE TRANS 69 ..... 55-4-25
FAULT CODE TRANS 70 ..... 55-4-26
FAULT CODE TRANS 77 ..... 55-4-27
FAULT CODE TRANS 80 ..... 55-4-28
FAULT CODE TRANS 81 ..... 55-4-30
FAULT CODE TRANS 83 ..... 55-4-32
FAULT CODE TRANS 103 ..... 55-4-33
FAULT CODE TRANS 104 ..... 55-4-34
FAULT CODE TRANS 105 ..... 55-4-35
FAULT CODE TRANS 106 ..... 55-4-36
FAULT CODE TRANS 107 ..... 55-4-37
FAULT CODE TRANS 108 ..... 55-4-38
FAULT CODE TRANS 109 ..... 55-4-39
FAULT CODE TRANS 110 ..... 55-4-40
FAULT CODE TRANS 112 ..... 55-4-41
FAULT CODE TRANS 113 ..... 55-4-42
FAULT CODE TRANS 114 ..... 55-4-43
FAULT CODE TRANS 115 ..... 55-4-44
FAULT CODE TRANS 116 ..... 55-4-45
FAULT CODE TRANS 117 ..... 55-4-46
FAULT CODE TRANS 118 ..... 55-4-47
FAULT CODE TRANS 119 ..... 55-4-48
FAULT CODE TRANS 120 ..... 55-4-49
FAULT CODE TRANS 122 ..... 55-4-50
FAULT CODE TRANS 123 ..... 55-4-51
FAULT CODE TRANS 125 ..... 55-4-52
FAULT CODE TRANS 126 ..... 55-4-53
FAULT CODE TRANS 127 ..... 55-4-54
FAULT CODE TRANS 128 ..... 55-4-55
FAULT CODE TRANS 129 ..... 55-4-56
FAULT CODE TRANS 130 ..... 55-4-57
FAULT CODE TRANS 131 ..... 55-4-58
FAULT CODE TRANS 132 ..... 55-4-59
FAULT CODE TRANS 133 ..... 55-4-60
FAULT CODE TRANS 135 ..... 55-4-61
FAULT CODE TRANS 136 ..... 55-4-63
FAULT CODE TRANS 146 ..... 55-4-65
FAULT CODE TRANS 147 ..... 55-4-66
FAULT CODE TRANS 148 ..... 55-4-68
ARMREST CONTROLLER FAULT CODES ....SECTION 55, CHAPTER 5
FAULT CODE ARM 19 ..... 55-5-4
FAULT CODE ARM 29 ..... 55-5-5
FAULT CODE ARM 39 ..... 55-5-6
FAULT CODE ARM 49 ..... 55-5-7
FAULT CODE ARM 59 ..... 55-5-8
FAULT CODE ARM 69 ..... 55-5-9
FAULT CODE ARM 79 ..... 55-5-10
FAULT CODE ARM 89 ..... 55-5-11
FAULT CODE ARM 99 ..... 55-5-12
FAULT CODE ARM 109 ..... 55-5-13
FAULT CODE ARM 119 ..... 55-5-14
FAULT CODE ARM 129 ..... 55-5-15
FAULT CODE ARM 139 ..... 55-5-16
FAULT CODE ARM 149 ..... 55-5-17
FAULT CODE ARM 159 ..... 55-5-18
FAULT CODE ARM 169 ..... 55-5-19
FAULT CODE ARM 1019 ..... 55-5-20
FAULT CODE ARM 1029 ..... 55-5-21
FAULT CODE ARM 1039 ..... 55-5-22
FAULT CODE ARM 1049 ..... 55-5-23
FAULT CODE ARM 1059 ..... 55-5-24
FAULT CODE ARM 1069 ..... 55-5-25
FAULT CODE ARM 1079 ..... 55-5-26
FAULT CODE ARM 1109 ..... 55-5-27
FAULT CODE ARM 1119 ..... 55-5-28
FAULT CODE ARM 1129 ..... 55-5-29
FAULT CODE ARM 1139 ..... 55-5-30
FAULT CODE ARM 8011 ..... 55-5-31
FAULT CODE ARM 9011 ..... 55-5-32
FAULT CODE ARM 9012 ..... 55-5-33
FAULT CODE ARM 9013 ..... 55-5-34
FAULT CODE ARM 9014 ..... 55-5-35
FAULT CODE ARM 9015 ..... 55-5-36
FAULT CODE ARM 9021 ..... 55-5-37
FAULT CODE ARM 9031 ..... 55-5-38
FAULT CODE ARM 10091 ..... 55-5-39
FAULT CODE ARM 12013 ..... 55-5-40
FAULT CODE ARM 12081 ..... 55-5-42
FAULT CODE ARM 65535 ..... 55-5-44
REMOTE HYDRAULICS CONTROLLER FAULT CODES ....SECTION 55, CHAPTER 6
FAULT CODE AUX - 1030 .... 55-6-5
FAULT CODE AUX 1040 .... 55-6-6
FAULT CODE AUX 1050 .... 55-6-7
FAULT CODE AUX 1060 .... 55-6-8
FAULT CODE AUX 1090 .... 55-6-9
FAULT CODE AUX 1100 .... 55-6-10
FAULT CODE AUX 8011 .... 55-6-11
FAULT CODE AUX 8012 .... 55-6-12
FAULT CODE AUX 9009 .... 55-6-13
FAULT CODE AUX 9019 .... 55-6-14
FAULT CODE AUX 9029 .... 55-6-15
FAULT CODE AUX 11010 .... 55-6-16
FAULT CODE AUX 11020 .... 55-6-17
FAULT CODE AUX 11030 .... 55-6-18
FAULT CODE AUX 11040 .... 55-6-19
FAULT CODE AUX 11060 .... 55-6-20
FAULT CODE AUX 11070 .... 55-6-21
FAULT CODE AUX 11080 .... 55-6-22
FAULT CODE AUX 11090 .... 55-6-23
FAULT CODE AUX 11100 .... 55-6-24
FAULT CODE AUX 11110 .... 55-6-25
FAULT CODE AUX 12011 .... 55-6-26
FAULT CODE AUX 12041 .... 55-6-29
FAULT CODE AUX 51011 .... 55-6-32
FAULT CODE AUX 51012 .... 55-6-33
FAULT CODE AUX 51029 .... 55-6-34
FAULT CODE AUX 51031 .... 55-6-35
FAULT CODE AUX 51032 .... 55-6-36
FAULT CODE AUX 51039 .... 55-6-37
FAULT CODE AUX 51041 .... 55-6-38
FAULT CODE AUX 51042 .... 55-6-39
FAULT CODE AUX 51049 .... 55-6-40
FAULT CODE AUX 51053 .... 55-6-41
FAULT CODE AUX 51054 .... 55-6-42
FAULT CODE AUX 51055 .... 55-6-43
FAULT CODE AUX 51056 .... 55-6-45
FAULT CODE AUX 51063 .... 55-6-47
FAULT CODE AUX 51064 .... 55-6-48
FAULT CODE AUX 51065 .... 55-6-49
FAULT CODE AUX 51066 .... 55-6-51
FAULT CODE AUX 51073 .... 55-6-53
FAULT CODE AUX 51074 .... 55-6-54
FAULT CODE AUX 51075 .... 55-6-55
FAULT CODE AUX 51076 .... 55-6-57
FAULT CODE AUX 51083 .... 55-6-59
FAULT CODE AUX 51084 .... 55-6-60
FAULT CODE AUX 51085 .... 55-6-61
FAULT CODE AUX 51086 .... 55-6-63
FAULT CODE AUX 51093 .... 55-6-65
FAULT CODE AUX 51094 .... 55-6-66
FAULT CODE AUX 51095 .... 55-6-67
FAULT CODE AUX 51096 .... 55-6-69
FAULT CODE AUX 51101 .... 55-6-71
FAULT CODE AUX 51103 .... 55-6-72
FAULT CODE AUX 51105 .... 55-6-73
FAULT CODE AUX 51107 .... 55-6-74
FAULT CODE AUX 51109
FAULT CODE AUX 51112
FAULT CODE AUX 51114
FAULT CODE AUX 51116
FAULT CODE AUX 51118
FAULT CODE AUX 51121
FAULT CODE AUX 51123
FAULT CODE AUX 51125
FAULT CODE AUX 51127
FAULT CODE AUX 51129
FAULT CODE AUX 51132
FAULT CODE AUX 51134
FAULT CODE AUX 51136
FAULT CODE AUX 51138
FAULT CODE AUX 51141
FAULT CODE AUX 51143
FAULT CODE AUX 51145
FAULT CODE AUX 51147
FAULT CODE AUX 51149
FAULT CODE AUX 51250
FAULT CODE AUX 51261
FAULT CODE AUX 51262
FAULT CODE AUX 51401
FAULT CODE AUX 51402
FAULT CODE AUX 51411
FAULT CODE AUX 51412
FAULT CODE AUX 65535
INSTRUMENTATION CONTROLLER FAULT CODES .....SECTION 55, CHAPTER 7
FAULT CODE INST 1015 ..... 55-7-4
FAULT CODE INST 3010 ..... 55-7-5
FAULT CODE INST 3020 ..... 55-7-6
FAULT CODE INST 3022 ..... 55-7-7
FAULT CODE INST 5010 ..... 55-7-7
FAULT CODE INST 5011 ..... 55-7-7
FAULT CODE INST 10031 ..... 55-7-8
FAULT CODE INST 10032 ..... 55-7-9
FAULT CODE INST 10033 ..... 55-7-9
FAULT CODE INST 10034 ..... 55-7-10
FAULT CODE INST 10035 ..... 55-7-10
FAULT CODE INST 10036 ..... 55-7-11
FAULT CODE INST 10037 ..... 55-7-11
FAULT CODE INST 10038 ..... 55-7-12
FAULT CODE INST 11011 ..... 55-7-13
FAULT CODE INST 12011 ..... 55-7-15
FAULT CODE INST 12021 ..... 55-7-18
FAULT CODE INST 12022 ..... 55-7-20
FAULT CODE INST 12023 ..... 55-7-22
FAULT CODE INST 12031 ..... 55-7-25
FAULT CODE INST 12043 ..... 55-7-28
FAULT CODE INST 12051 ..... 55-7-30
FAULT CODE INST 12061 ..... 55-7-31
FAULT CODE INST 12071 ..... 55-7-34
FAULT CODE INST 12091 ..... 55-7-37
FAULT CODE INST 12101 ..... 55-7-40
FAULT CODE INST 12111 ..... 55-7-42
FAULT CODE INST 12121 ..... 55-7-44
FAULT CODE INST 13010 ..... 55-7-45
FAULT CODE INST 13011 ..... 55-7-45
FAULT CODE INST 13012 ..... 55-7-45
FAULT CODE INST 13021 ..... 55-7-46
FAULT CODE INST 13022 ..... 55-7-47
FAULT CODE INST 13031 ..... 55-7-49
FAULT CODE INST 13032 ..... 55-7-50
FAULT CODE INST 13040 ..... 55-7-51
FAULT CODE INST 13044 ..... 55-7-52
FAULT CODE INST 13051 ..... 55-7-53
FAULT CODE INST 13052 ..... 55-7-53
FAULT CODE INST 53001 ..... 55-7-54
FAULT CODE INST 53002 ..... 55-7-54
FAULT CODE INST 65535 ..... 55-7-54
AUX67 CONTROLLER FAULT CODES (FOR REMOTE VALVE SECTIONS 6 & 7)....SECTION 55, CHAPTER 8
FAULT CODE AUX67 8012 .... 55-8-5
FAULT CODE AUX67 9009 .... 55-8-6
FAULT CODE AUX67 9019 .... 55-8-7
FAULT CODE AUX67 9029 .... 55-8-8
FAULT CODE AUX67 9039 .... 55-8-9
FAULT CODE AUX67 11011 .... 55-8-10
FAULT CODE AUX67 11012 .... 55-8-11
FAULT CODE AUX67 11021 .... 55-8-12
FAULT CODE AUX67 11022 .... 55-8-12
FAULT CODE AUX67 11061 .... 55-8-14
FAULT CODE AUX67 11062 .... 55-8-15
FAULT CODE AUX67 11071 .... 55-8-16
FAULT CODE AUX67 11072 .... 55-8-17
FAULT CODE AUX67 11081 .... 55-8-18
FAULT CODE AUX67 11082 .... 55-8-19
FAULT CODE AUX67 11091 .... 55-8-20
FAULT CODE AUX67 11092 .... 55-8-21
FAULT CODE AUX67 11111 .... 55-8-22
FAULT CODE AUX67 11112 .... 55-8-23
FAULT CODE AUX67 11121 .... 55-8-24
FAULT CODE AUX67 11122 .... 55-8-25
FAULT CODE AUX67 11131 .... 55-8-26
FAULT CODE AUX67 11132 .... 55-8-27
FAULT CODE AUX67 11141 .... 55-8-28
FAULT CODE AUX67 11142 .... 55-8-29
FAULT CODE AUX67 12022 .... 55-8-30
FAULT CODE AUX67 12023 .... 55-8-31
FAULT CODE AUX67 12041 .... 55-8-32
FAULT CODE AUX67 51011 .... 55-8-35
FAULT CODE AUX67 51012 .... 55-8-36
FAULT CODE AUX67 51029 .... 55-8-37
FAULT CODE AUX67 51039 .... 55-8-38
FAULT CODE AUX67 51049 .... 55-8-39
FAULT CODE AUX67 51053 .... 55-8-40
FAULT CODE AUX67 51054 .... 55-8-41
FAULT CODE AUX67 51055 .... 55-8-42
FAULT CODE AUX67 51056 .... 55-8-43
FAULT CODE AUX67 51063 .... 55-8-44
FAULT CODE AUX67 51064 .... 55-8-45
FAULT CODE AUX67 510565 .... 55-8-46
FAULT CODE AUX67 51066 .... 55-8-47
FAULT CODE AUX67 51261 .... 55-8-48
FAULT CODE AUX67 51262 .... 55-8-49
FAULT CODE AUX67 51301 .... 55-8-50
FAULT CODE AUX67 51302 .... 55-8-51
FAULT CODE AUX67 51401 .... 55-8-52
FAULT CODE AUX67 51402 .... 55-8-53
FAULT CODE AUX67 51509 .... 55-8-54
FAULT CODE AUX67 65535 .... 55-8-55
BATTERY SERVICING AND TESTING .....SECTION 55, CHAPTER 9
SAFETY RULES ..... 55-9-3
SPECIFICATIONS .... 55-9-4
ACCESS TO BATTERIES .... 55-9-5
T9010/9020 Tractors ..... 55-9-5
T9030/40/50/60 Tractors ..... 55-9-6
REMOVAL AND INSTALLATION OF BATTERIES .... 55-9-7
To remove batteries .... 55-9-7
To install batteries ..... 55-9-7
BATTERY MAINTENANCE .... 55-9-7
Electrolyte Level .... 55-9-7
Inspecting And Cleaning A Battery ..... 55-9-7
Battery Condition Check ..... 55-9-8
Specific Gravity Check .... 55-9-8
Procedure .... 55-9-10
Three Minute Charge Test .... 55-9-11
Testing Battery Cells With Cadmium Probes .... 55-9-12
Battery Leakage Test .... 55-9-14
Battery Fast Charging ..... 55-9-14
Battery Charging ..... 55-9-15
Activating Charged Batteries..... 55-9-15
CAB REMOVAL - T9010/20 .....SECTION 90, CHAPTER 1
SPECIAL TOOLS .... 90-1-3
SPECIAL TORQUE VALUES ..... 90-1-3
CAB REMOVAL .... 90-1-4
CAB INSTALLATION .... 90-1-11
CAB REMOVAL - T9030/40/50/60 .....SECTION 90, CHAPTER 2
SPECIAL TOOLS .... 90-2-3
SPECIAL TORQUE VALUES ..... 90-2-3
CAB REMOVAL .... 90-2-4
CAB INSTALLATION .... 90-2-13
HOOD REMOVAL AND INSTALLATION - T9010/20.....SECTION 90, CHAPTER 3
SPECIAL TORQUE VALUES ..... 90-3-2
RECOMMENDED TOOLS .... 90-3-2
HOOD REMOVAL ..... 90-3-3
HOOD INSTALLATION ..... 90-3-5
HOOD REMOVAL AND INSTALLATION - T9050/60.....SECTION 90, CHAPTER 4
SPECIAL TORQUE VALUES ..... 90-4-2
RECOMMENDED TOOLS .... 90-4-2
HOOD REMOVAL .... 90-4-3
HOOD INSTALLATION ..... 90-4-5
HOOD REMOVAL AND INSTALLATION - T9030/40.....SECTION 90, CHAPTER 5
SPECIAL TORQUE VALUES ..... 90-5-2
RECOMMENDED TOOLS .... 90-5-2
HOOD REMOVAL ..... 90-5-3
HOOD INSTALLATION ..... 90-5-6
CAB TOP REMOVAL AND INSTALLATION ....SECTION 90, CHAPTER 6
CAB TOP REMOVAL ..... 90-6-3
CAB TOP INSTALLATION .... 90-6-5