New Holland Tractors T5030, T5040, T5050, T5060 Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for New Holland Tractors T5030, T5040, T5050, T5060, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
New Holland T5030, T5040, T5050, T5060 Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
87679925A - T5030, T5040, T5050, T5060 Tractors Service Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,685 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
INTRODUCTORY NOTES..2
IMPORTANT WARNINGS..2
CONTENTS..3
SECTION 00 - GENERAL..12
GENERAL INSTRUCTIONS..12
SAFETY REGULATIONS..14
CONSUMABLES..17
SECTION 10 - ENGINE..18
Chapter 1 - Engine..18
General specifications..19
Tightening torque..23
Tool..26
Engine view..27
Troubleshooting..28
Engine R.I...32
Crankshaft front seal ? Replacement..50
Crankshaft rear seal ? Replacement..53
Valve tappet and rocker arm clearance ? Adjustment..56
Engine injector R.I...59
Bosch injection pump R.I. Timing. Air bleed..62
Coolant pump R.I...72
Thermostat valve R.I...74
Radiator R.I...76
Coolant pump and generator drive belt. Tension adjustment..83
SECTION 18 - CLUTCH..86
Chapter 1 - Clutch..86
Clutches. General specifications..87
Tightening torque..88
Tools..88
Sections..89
Troubleshooting..91
Checks, measurements and repairs..92
Main transmission clutch release -- Adjustment..94
Clutch R.I...95
Dual Clutch 12?/12? -- Test bench overhaul and adjustment..98
Adjusting the coplanarity of the single--plate / dual--plate clutch release levers..102
SECTION 21 - TRANSMISSIONS..104
Chapter 1 - Shuttle..104
Transmission with range gear and reverser. Data..105
Transmission diagram..106
Tightening torque..107
Tools..108
Sections..108
Description and operation..110
Troubleshooting..110
Clutch--shuttle casing. Disassembly--Assembly..111
Chapter 2 - Reverser and creeper unit..118
Data..119
Transmission diagrams..120
Tightening torque..121
Tools..122
Sections..124
Description and operation..126
Troubleshooting..126
Reverser--clutch casing and creeper unit D.A...127
End float adjustment between shaft and support..133
Chapter 3 - Power Shuttle transmission -- Version 12X12..136
Data..137
Transmission diagrams..139
Tightening torque..140
Tools..142
Sections..144
Description and operation..146
Hydraulic circuit..148
Range and gear lever position sensor adjustment..152
Clutch casing with Power Shuttle. Disassembly -- Assembly..154
Driving shaft. Disassembly -- Assembly..159
Clutch (A) D.A...160
Clutch (B) D.A...166
Calibrations..168
Transmission fault codes..173
Chapter 4 - Power Shuttle transmission with dual command(2 Speed Power Shift) function..178
Data..179
Transmission diagrams..181
Tightening torque..182
Tools..184
Sections..186
Description and operation..189
Range and gear lever position sensor adjustment..196
Clutch casing with Power Shuttle unit and Dual Command (2 Speed Power Shift) function D.A...198
Clutch casing with Power Shuttle and Dual Command (2 Speed Power Shift) units D.A...207
Driving shaft D. A...214
Driven shaft D. A...216
Clutch (A) D.A...219
Clutch (B) D.A...224
Calibrations..225
Transmission fault codes..230
SECTION 23 - DRIVE LINES..234
Chapter 1 - Drive lines..234
Data..235
Tightening torque..236
Tools..236
Sections..237
Description of operation and hydraulic diagrams..238
Troubleshooting..239
Services control valve R.I...240
Services control valve D.A...243
Drive gear housing R.I...245
Drive gear housing D.A...250
SECTION 25 - FRONT AXLE MECHANICAL TRANSMISSION..254
Chapter 1 - Front axle mechanical transmission..254
Data..255
Tightening torque..258
Tools..261
Sections..263
Description of operation..268
*LIM--SLIP self--locking differential operation..268
Description of front differential lock operation..269
Fault diagnosis..270
Rules for correctly fitting the axle support to the engine..271
Front axle R.I...272
Front axle D.A. -- Overhaul..276
Front axle differential -- Overhaul..285
Front axle differential with LIM--SLIP unit -- Overhaul..286
Differential lock clutch assembly -- Overhaul..288
Front epicyclic final drive without brake D.A...290
Front epicyclic final drive with brake D.A...294
Replacing wheel hub seal with brake..297
Adjustments..298
Leading wheels. Toe--in check..814
SECTION 27 - REAR MECHANICAL TRANSMISSION..306
Chapter 1 - Rear axle mechanical transmission..306
Data..307
Tightening torque..310
Tools..312
Sections..317
Description and operation..323
Troubleshooting..324
Gearbox--transmission casing R.I...326
Gearbox/transmission casing D.A. and adjustments..340
Adjustments -- bevel drive..350
Adjustments -- differential lock control pedal travel..360
Final drive casing R.I...361
Epicyclic final drive D.A...364
Drive wheel shaft D.A...365
Platform R.I...1645
SECTION 31 - POWER TAKE--OFF..368
Chapter 1 - Mechanical power take--off..368
Data..369
Tools..370
Tightening torque..371
Sections..372
Description of operation..377
Troubleshooting..378
Fitting cooler with mechanical transmission and mechanical power take--off..379
Power take--off housing R.I. ..382
Power take--off driving shaft D.A...385
Driven shaft and other parts D.A...385
Chapter 2 - Electro--hydraulic PTO..388
Data..389
Special tools..392
Torque settings..393
Cross--sectional views..394
Description and operation of the electrohydraulic PTO..402
Additional PTO controls for cab--version tractors with Power Shuttle transmissions..412
Troubleshooting..414
Power take--off clutch brake Replacement..417
Electro--hydraulic power take--off housing R.I...421
Fitting cooler with mechanical transmission and hydraulic power take--off..428
Services control valve R.I...240
Services control valve for tractors without Power shuttle D.A...243
SECTION 33 - BRAKES..432
Chapter 1 - Braking system..432
Data..433
Tightening torque..434
Sections..435
Description and operation..437
Troubleshooting..440
Handbrake control. Travel adjustment..441
Parking brake casing. R.I...442
Parking brake casing. D.A...442
Brake hydraulic system. Air bleed..445
Service brake pump. R.I...447
Service brake cylinder. R.I...449
Chapter 2 - Pneumatic trailer brakes..454
Main Data..454
Torque Specifications..455
Tools..455
View of air brake components..456
Diagram of air brake components, German version..458
Diagram of air brake components, Italian version..459
Description and operation..461
Operation of single air brake circuit components..463
Fault diagnosis..470
Pressure tests..471
SECTION 35 - HYDRAULIC SYSTEMS..476
Chapter 1 - Rear mechanical hydraulic lift..476
Data..477
Tightening torque..482
Tools..484
Sections..485
Description and operation..487
Troubleshooting..491
Lift control oil pump..493
With pump removed to replace the seal kit D.A...494
Lift--o--matic control D.A...495
Rear lift linkage adjustments..496
Rear lift external controls D.A. and adjustments..499
Rear lift R.I...500
Rear hydraulic lift internal controls D.A. and adjustments..507
Arm shaft and lifting cylinder D.A...507
Lift shaft bushings -- Replacement..507
Lift control valve R.I...518
Lift control valve D.A...520
Lift pressure relief valve R.I...525
Lift pressure relief valve Setting..525
Chapter 2 - Open centre system auxiliary control valves..526
Data -- Tools..526
Tightening torque..527
Cross--sectional views..528
Description and operation..531
Troubleshooting..491
Auxiliary control valves D.A...535
Quick coupler maintenance..564
Chapter 3 - Remote control auxiliary control valves (BOSCH)..538
Data..539
Tools..539
Tightening torques..540
Description and Operation..541
Auxiliary control valve components..543
Control valve inter--connection..547
Lifting oil flow (Cylinder extension)..548
Lowering oil flow (cylinder retraction)..550
Oil flow in neutral..551
Oil flow in float..552
Automatic release pressure regulating valve operation..553
Operation of two or more control valves simultaneously..554
Auxiliary control valves R.I...556
Auxiliary control valves. D.A...559
Quick coupler maintenance..564
Chapter 4 - Trailer brake auxiliary control valve..568
Sections..568
Description and operation..568
Trailer brake control valve hydraulic circuit diagram with KONTAK control valves..569
Trailer brakes control valve hydraulic circuit diagram with BOSCH control valves..570
Functional testing and troubleshooting..577
Chapter 5 - Supplementary cylinder..580
Data..580
Sections..580
Description and operation..580
Supplementary cylinder R.I. ..581
Supplementary cylinder D.A...581
Chapter 6 - Electronically controlled hydraulic lift..582
Data..583
Tightening torque..586
Tools..586
Details of electronic lift components..587
EDC control mouse..590
Setting potentiometers panel..591
Indicator light panel..592
Position, draft and float mode..593
Lift restoration..595
Smooth ride device..595
Electronically controlled lift functional diagram..596
Lift fault codes..599
Calibrations..602
Lift, transmission and services electronic control centre -- Replacement..608
EDC control mouse indicator panel and ceiling light R.I...611
Setting potentiometers panel R.I...613
Lift arm potentiometer -- Replacement..615
Draft sensor R.I...616
Electronic draft control R.I...618
Hydraulic control valve R. I. ..624
Chapter 7 - Ventral control valves for Walvoil--type open centre system..626
Ventral control valve specifications..627
Tightening torque..628
Ventral control valve diagrams (version with normal pump)..630
Ventral control valve hydraulic circuit (version with normal pump)..632
Ventral control valve diagrams (version with 80 litre pump)..633
Ventral control valve hydraulic circuit (version with 80 litre pump)..635
Control valve and hydraulic circuit, flow increase mounted on the power steering pump..636
General hydraulic circuit..638
Assembly of ventral control valve and flow increase control valve..643
Ventral control valve joystick..644
Control valve circuit..647
Description and operation of the ventral control valves..653
Chapter 8 - Front Loader..656
Specifications..657
Maximum permissible front axle weights..658
Torques..659
Diagrams..660
Ventral control valve specifications..665
Ventral control valve joystick..667
System switching full and dipped beam headlights on lights fitted on handrails..670
Ballasting the tractor for front loader operation ..672
Loader general description..673
Loader installation -- removal..683
Implement installation -- removal..688
Lift arm types and functions..692
Smooth ride control..701
Multi Quick coupler connection -- disconnection..704
Hydraulic functions and flow diagram of loaders..716
Hydraulic Flow Diagrams..727
Repair instructions..744
Hydraulic components..750
Troubleshooting..755
SECTION 41 - STEERING..762
Chapter 1 - Steering..762
Data..763
Tightening torque..765
Components and operating diagrams..766
Troubleshooting..772
Tools..773
Power steering control valve R.I...774
Power steering control valve D.A...779
Power steering control valve bench testing..793
Power steering oil pump D.A...796
Front axle steering cylinder R.I...797
Front axle steering cylinder R.I...799
SECTION 44 - AXLES AND WHEELS..800
Chapter 1 - Axles and wheels..800
Data..800
Sections..802
Tightening torque..803
Fault diagnosis and equipment..804
Front axle hub D. A...805
Front axle R.I...808
Stub axle Overhaul..811
Checking 2 WD front wheel camber and toe--in..814
Checking 4 WD front wheel alignment..815
SECTION 50 - AUXILIARY UNITS..816
Chapter 1 - Auxiliary units..816
Safety regulations..817
General specifications..818
Tools..819
Operating principles..820
Main components of the cab air conditioning system..822
Warnings for air conditioning system repair operations..826
Cab controls..827
Instructions for use -- air conditioning system..830
Refrigerant recovery -- recycling and evacuation -- charging stations..830
Electronic leak detector 380000314..831
Air conditioning system maintenance..832
Air conditioning system troubleshooting..833
Air conditioning system troubleshooting..834
Air conditioning system functional testing..838
Checking for gas leaks with leak detector 380000314..839
Compressor drive belts..840
Compressor drive belts. Tension adjustment..841
Air conditioner compressor. R.I...842
Heating pipes. Renew..846
Air conditioning pipes. Renew..848
Air conditioner condenser. Renew..854
Filter/dryer. Renew..855
Cab heater unit. R.I...857
Air conditioner evaporator. Renew..860
Electric cab fan. R.I...863
SECTION 55 - ELECTRICAL SYSTEM..866
Chapter 1 - Instrument panel..866
Control panel..867
Analog Digital Instrument Cluster..869
Tools..869
Liquid crystal displays..870
Access to the setup menu via keypad..874
Calling up functions from keypad..883
Access to the setup menu with the CAL button..886
Calling up functions with the CAL button..887
Chapter 2 - Components..888
Introduction..888
instrument panel controls..889
Controls on right--hand mudguard..896
In--Cab Controls..899
Controls on right--hand cab upright..902
External controls..904
Service..905
Chapter 3 - STARTING SYSTEM..908
Technical data..908
Torque Specifications..908
Description and operation..909
Starter and recharging circuit, manual transmissions..910
Fault diagnosis..912
Starter and recharging circuit, Power Shuttle transmissions..913
Fault diagnosis..915
System testing..916
Removal--Installation -- starter..918
Chapter 4 - CHARGING SYSTEM..922
Technical data..922
Torque Specifications..922
Tools ..923
Description and operation..923
System testing and troubleshooting..925
Alternator Removal -- Refitting..927
Chapter 5 - BATTERY..930
Technical data..930
Description and operation..930
Removal--Installation..931
Battery checking and maintenance..932
Tests..934
Chapter 6 - ELECTRICAL CIRCUITS..944
Maxi power fuses box..945
Fuse and relay box..948
Fuse and relay layout (model with cab,..949
Fuse and relay layout (model with cab, Standard version)..953
Fuse and relay layout (model without cab,..957
Fuse and relay layout (model without cab,..961
Fuse and relay layout (model without cab,..965
Fuse and relay layout (model without cab,..969
Power sockets..973
Grid heater relay..974
Electronic flasher module..975
Ground location points..975
How to use the wiring diagrams..977
Electric wire colour code..979
Symbols used in electrical circuits..980
Wiring diagram components..981
Version index..988
Version with Power Shuttle and electronic lift (Cab version)..990
Standard version (Cab version)..1034
Version with ISO Power Shuttle -- (Deck version)..1072
Standard ISO version (Deck version) ..1102
Version with Power Shuttle for North America -- (Deck version)..1130
Standard version for North America -- (Deck version)..1160
Input/output wiring diagram for the transmission electronic control unit..1187
Input/output wiring diagram for the transmission electronic control unit..1189
Input/output wiring diagram for the electronic control unit of the..1191
Chapter 7 - WIRING HARNESSES AND CONNECTORS..1194
Electrical circuit components..1195
Types of versions for tractors with cab..1201
Harnesses..1202
List of connectors..1234
Chapter 8 - COMPONENTS..1336
1 Gearbox oil pressure switch (Sen--311)..1337
2 Coolant temperature sensor (Sen--306)...1338
3 Sediment filter (Sen--305)...1338
4 Engine rpm sensor (Sen--315)...1339
5 -- Brake pump switches (SW--316 and SW--318..1340
6 Air filter clogged switch (SW--303)..1341
7 Brake fluid level switch (SW--312)..1341
8 Mechanical battery cut--out switch (SW--97)..1342
9 Temperature gauge sensor (SEN--309)..1343
10 Engine oil pressure switch (SEN--313)..1344
1a Gearbox oil pressure switch (Sen--311)...1344
11 80 litre supplement solenoid valve(SOL--330)...1344
12 Handbrake switch (SW--73)..1345
13 CAN Terminator..1346
14 Clutch pedal potentiometer (RES--156)..1347
15 Clutch pedal switch (SW--35)..1347
16 Trailer brake circuit pressure switch 3 ? 0.5 bar(3.06 ? 0.51 kg/cm2) (SEN--198)..1348
17 Trailer brake warning light pressure switch 10 ?0.5 bar (10.19 -- 0.51 kg/cm2) (SEN--196)..1349
18 Air brake pressure switch (SEN--340)..1349
19 Lift--O--Matic switch (SW--64)..1350
20 Gear lever (SW--13)..1351
21 Gear lever status switches..1351
22 80 litre switch (SW--331)..1353
23 Shuttle lever switch (SW--79)..1354
24 4WD disengagement solenoid valve (SOL--214)..1356
25 Fuel level sensor (SEN--212)..1356
26 Theoretical wheel speed sensor (SEN--217)..1357
27 Operator present switch (SW--59)..1358
28 Mechanical power take--off safety/warning light switch (SW--23)..1359
29 Radar (SEN--227)..1360
30 Gearbox control valvePower Shuttle version 24X24 -- A + B + CPower Shuttle version 12X12 -- C..1360
31 Arms position sensor (SEN--224)..1362
32 Differential lock warning light switch (SW--216)..1363
33 PTO speed sensor (SEN--218)..1363
34 Draft sensing pinsRight sensor (SEN--221)Left sensor (SEN--225)..1363
Removal--Installation windscreen wiper motor..1365
Chapter 9 - FAULT CODES..1366
Introduction..1367
Special Tools..1368
Wiring Harness Repairs..1368
Digital Multi--Meter -- Basic Operation..1371
Electrical Test Procedures..1374
Circuit Components -- Basic Description..1376
Controller Area Network (CAN) System..1388
Locations of the control units..1388
Fault Code Lists..1389
Calibration U--Codes..1394
1001--2000 (EDC) Electronic draft control (EDC)..1398
2001--3000 (Transmission)..1452
5001--6000 (Rear Power Take--Off)..1534
6001--7000 (Four Wheel Drive)..1541
7001--8000 (Differential Lock)..1542
14001--15000 (Analog--Digital Instrument Cluster)..1552
Chapter 10 - HH MENU and calibrations..1600
HH MENU access..1601
HH MENU of the control panel..1603
HH MENU of the transmission..1612
HH MENU of the advanced keypad..1640
SECTION 90 - BODYWORK AND DRIVING POSITION..1642
Chapter 1 - Removing components..1642
Bonnet R.I...1643
Platform. R.I...1645
Driver?s seat R.I...1654
Cab. R.I...1655
Cab right-- or left--hand door. R.I...1667
Cab windscreen. Repl...1668
Cab RH or LH bottom front window. Repl...1668
Cab rear window. Repl...1670
Left--hand upright strip. Repl...1673
Right--hand upright strip. Repl...1674
Fixed padding on right--hand wall. Repl...1676
Fixed padding on left--hand wall. Repl...1679
Hydraulic control lever guard. Repl...1681
Cab ceiling fitting. Repl...1683
New Holland Tractors T5030, T5040, T5050, T5060 Repair Service Manual
