Caterpillar ASPHALT SCREED AS2302, AS2302C Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT SCREED AS2302C, AS2302, with all the workshop service information to maintain, diagnose, repair, rebuild.
Caterpillar Caterpillar ASPHALT SCREED AS2302C, AS2302 Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR5767 - Specifications; Systems Operation; Testing and Adjusting (AS2302 Screed).pdf
KENR5943 - Schematic (AS2302 Electric Heat Screed Electrical System).pdf
KENR5944 - Schematic (AS2302 Aspahlt Screed Hydraulic System).pdf
KENR6021 - Disassembly and Assembly (AS2302 Vers-A-Mat Screed).pdf
KENR6688 - Schematic (AS2251C and AS2302C Screed Hydraulic System).pdf
UENR0866 - Disassembly and Assembly (AS2302C Asphalt Screed).pdf
UENR0866 - Specifications (AS2302C Asphalt Screed).pdf
UENR0866 - Systems Operation (AS2302C Asphalt Screed).pdf
UENR0866 - Testing and Adjusting (AS2302C Asphalt Screed).pdf
UENR1286 - Schematic (AS2302C Asphalt Screed Electrical System).pdf
UENR5138 - Schematic (AS2302C Asphalt Screed Electrical System; 328-3506-04 (For Serial Numbers TDJ128-UP)).pdf
Total Pages: 765 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AS2302C ASPHALT SCREED TDJ
AS2302 ASPHALT SCREED AYC
TABLE OF CONTENTS
KENR5767 - Specifications; Systems Operation; Testing and Adjusting (AS2302 Screed)................1
Screed Plate................2
Thickness Control................7
Crown Group................11
Power Adjuster Motor Group (Extender Height and Crown)................12
Height Adjuster Group (Extender)................13
Extender Lines................15
Hydraulic Cylinder (Extender Extend)................16
Hydraulic Cylinder (Extender Slope)................17
Extender Carriage................18
Control Valve (Vibratory)................21
Gerotor Motor (Vibratory)................22
Vibratory Lines Group................24
Screed Extension................26
General Information................31
Graphic Color Codes................33
Operator Controls................35
Screed Components................40
Screed Control System................52
Electric Heat System................67
Machine Preparation for Troubleshooting................85
Visual Inspection................87
Screed Troubleshooting................89
Screed Plates - Check_Replace and Adjust................96
Extender Slope - Check and Adjust................100
Extender Carriage - Check and Adjust................103
Height Adjuster - Check and Adjust................106
Manual Adjuster (Screed Plate Angle) - Check and Adjust................109
Berm - Check and Adjust................111
Heater Element - Test................113
Temperature Sensor (Electric Heat) - Test................117
KENR5943 - Schematic (AS2302 Electric Heat Screed Electrical System)................121
Collage................121
Main................136
KENR5944 - Schematic (AS2302 Aspahlt Screed Hydraulic System)................138
Collage................138
Main................142
KENR6021 - Disassembly and Assembly (AS2302 Vers-A-Mat Screed)................144
Screed - Remove and Install................147
Platform - Remove and Install................151
Screed Plate (Main) - Remove and Install................156
Screed Plate (Extender) - Remove and Install................167
Heating Element (Main Screed) - Remove and Install................174
Heating Element (Extender) - Remove and Install................176
Flow Control Valve (Vibratory) - Remove................180
Flow Control Valve (Vibratory) - Disassemble................182
Flow Control Valve (Vibratory) - Assemble................185
Flow Control Valve (Vibratory) - Install................188
Flow Divider Valve - Remove and Install................189
Gear Motor (Vibratory - Main) - Remove................191
Gear Motor (Vibratory - Extender) - Remove................194
Gear Motor (Vibratory) - Disassemble................198
Gear Motor (Vibratory) - Assemble................202
Gear Motor (Vibratory - Main) - Install................207
Gear Motor (Vibratory - Extender) - Install................209
Vibratory Group (Main) - Remove................212
Vibratory Group (Extender) - Remove................215
Vibratory Group - Disassemble................219
Vibratory Group - Assemble................221
Vibratory Group (Main) - Install................223
Vibratory Group (Extender) - Install................225
Power Adjuster Motor Group (Crown) - Remove................228
Power Adjuster Motor Group (Crown) - Disassemble................230
Power Adjuster Motor Group (Crown) - Assemble................232
Power Adjuster Motor Group (Crown) - Install................234
Power Adjuster Motor Group (Extender Height) - Remove................236
Power Adjuster Motor Group (Extender Height) - Disassemble................238
Power Adjuster Motor Group (Extender Height) - Assemble................240
Power Adjuster Motor Group (Extender Height) - Install................242
Height Adjuster Jack (Extender) - Remove and Install................244
Height Adjuster Group (Extender) - Remove................246
Height Adjuster Group (Extender) - Disassemble................249
Height Adjuster Group (Extender) - Assemble................252
Height Adjuster Group (Extender) - Install................255
Manual Adjuster (Screed Plate Angle) - Remove and Install................259
Solenoid Valve (Extender Extend and Extender Slope) - Remove................262
Solenoid Valve (Extender Extend and Extender Slope) - Disassemble................265
Solenoid Valve (Extender Extend and Extender Slope) - Assemble................272
Solenoid Valve (Extender Extend and Extender Slope) - Install................279
Hydraulic Cylinder (Extender Extend) - Remove and Install................281
Hydraulic Cylinder (Extender Slope) - Remove and Install................284
Screed Chain (Crown) - Remove and Install................287
Drive Shaft (Crown) - Remove................290
Drive Shaft (Crown) - Disassemble................292
Drive Shaft (Crown) - Assemble................293
Drive Shaft (Crown) - Install................294
Thickness Control - Remove................296
Thickness Control - Disassemble................297
Thickness Control - Assemble................298
Thickness Control - Install................299
Drop Arm - Remove and Install................300
Extender Carriage - Remove................304
Extender Carriage - Disassemble................307
Extender Carriage - Assemble................309
Extender Carriage - Install................311
Shoe (End Gate) - Remove and Install................314
Actuator (End Gate) - Remove and Install................316
End Gate - Remove and Install................318
Screed Frame (Extender) - Remove and Install................320
KENR6688 - Schematic (AS2251C and AS2302C Screed Hydraulic System)................333
Collage................333
Main................341
Features................341
Cover Page................342
Information................0
Component Location................343
Fluid Power Symbols................344
Electrical Symbols................345
Schematic................346
Machine View................0
Machine Component Locations................347
UENR0866 - Disassembly and Assembly (AS2302C Asphalt Screed)................348
System Pressure - Release................350
Screed - Remove and Install................351
Platform - Remove and Install................357
Screed Plate (Main) - Remove and Install................363
Screed Plate (Extender) - Remove and Install................374
Heating Element (Main Screed) - Remove and Install................381
Heating Element (Extender) - Remove and Install................383
Manifold (Suction) - Remove and Install................387
Flow Control Valve (Vibratory) - Remove and Install................390
Gear Motor (Vibratory - Main) - Remove................392
Gear Motor (Vibratory - Extender) - Remove................395
Gear Motor (Vibratory) - Disassemble................399
Gear Motor (Vibratory) - Assemble................403
Gear Motor (Vibratory - Main) - Install................408
Gear Motor (Vibratory - Extender) - Install................411
Vibratory Group (Main) - Remove................414
Vibratory Group (Extender) - Remove................417
Vibratory Group - Disassemble................420
Vibratory Group - Assemble................422
Vibratory Group (Main) - Install................424
Vibratory Group (Extender) - Install................426
Power Adjuster Motor Group (Extender Height) - Remove................429
Power Adjuster Motor Group (Crown) - Remove................431
Power Adjuster Motor Group (Crown) - Disassemble................433
Power Adjuster Motor Group (Crown) - Assemble................435
Power Adjuster Motor Group (Crown) - Install................437
Power Adjuster Motor Group (Extender Height) - Disassemble................439
Power Adjuster Motor Group (Extender Height) - Assemble................441
Power Adjuster Motor Group (Extender Height) - Install................443
Height Adjuster Jack (Extender) - Remove and Install................445
Height Adjuster Group (Extender) - Remove................447
Height Adjuster Group (Extender) - Disassemble................450
Height Adjuster Group (Extender) - Assemble................453
Height Adjuster Group (Extender) - Install................456
Solenoid Valve (Extender Extend and Extender Slope) - Remove................460
Solenoid Valve (Extender Extend and Extender Slope) - Disassemble................463
Solenoid Valve (Extender Extend and Extender Slope) - Assemble................466
Solenoid Valve (Extender Extend and Extender Slope) - Install................469
Hydraulic Cylinder (Extender Extend) - Remove and Install................471
Hydraulic Cylinder (Extender Slope) - Remove and Install................474
Manual Adjuster (Screed Plate Angle) - Remove and Install................477
Screed Chain (Crown) - Remove and Install................480
Drive Shaft (Crown) - Remove................483
Drive Shaft (Crown) - Disassemble................485
Drive Shaft (Crown) - Assemble................486
Drive Shaft (Crown) - Install................487
Thickness Control - Remove................489
Thickness Control - Disassemble................490
Thickness Control - Assemble................491
Thickness Control - Install................492
Drop Arm - Remove and Install................493
Extender Carriage - Remove................497
Extender Carriage - Disassemble................501
Extender Carriage - Assemble................503
Extender Carriage - Install................505
Shoe (End Gate) - Remove and Install................508
Actuator (End Gate) - Remove and Install................510
End Gate - Remove and Install................512
Screed Frame (Extender) - Remove and Install................514
UENR0866 - Specifications (AS2302C Asphalt Screed)................527
Drop Arm................528
Screed Plate................530
Screed Plate - Heater Group................532
Power Crown Group................538
Power Adjuster Motor (Crown)................540
Power Adjuster Motor Group (Extender Height and Crown)................542
Gerotor Motor (Vibratory)................544
Vibratory Lines Group................546
Vibratory Group................548
Height Adjuster Group................550
Slope Lines Group................553
Hydraulic Cylinder (Slope)................556
Extender Lines................558
Hydraulic Cylinder (Extender)................560
End Gate................562
Screed Frame................564
Extender Carriage................566
Heater Element................569
UENR0866 - Systems Operation (AS2302C Asphalt Screed)................577
General Information................578
Graphic Color Codes................580
Gear Motor (Vibratory)................582
Control Valve (Vibratory)................583
Electronic Control Module (Screed)................584
Operator Controls................591
Screed Components................596
Screed Control System................600
Power Sloper and Height Control................617
Power Crown Control................621
Electric Heat System................622
UENR0866 - Testing and Adjusting (AS2302C Asphalt Screed)................639
Machine Preparation for Troubleshooting................640
Visual Inspection................643
Screed Troubleshooting................645
Extender Carriage - Check and Adjust................646
Height Adjuster - Check and Adjust................651
Heater Element - Test................656
Temperature Sensor (Electric Heat) - Test................660
Generator Voltage - Check and Adjust................666
Control Panel (Screed) Test - Voltage................671
Control Panel (Screed) Test and Adjust - WebGPI................675
Software Update - WebGPI................688
UENR1286 - Schematic (AS2302C Asphalt Screed Electrical System)................693
Collage................693
Main................721
Features................721
Cover Page................722
Information................0
Component Location................723
Connector Location................724
Standard Electrical................725
Schematic................726
Machine Views................0
Machine Rear View................727
Front View (Right Side)................728
Front View (Left Side)................729
Front View (Center)................730
Box GP - Extender Control LH................731
Box GP - Screed Heat Relay................732
Box GP - Screed Control RH................733
Box GP - Screed Control LH................734
Box GP - Extender Control RH................735
UENR5138 - Schematic (AS2302C Asphalt Screed Electrical System; 328-3506-04 (For Serial Numbers TDJ128-UP))................736
Collage................736
Main................764
Caterpillar ASPHALT SCREED AS2302, AS2302C Repair Service Manuals
