Caterpillar ASPHALT SCREED AS2251, AS2301 Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT SCREED AS2251, AS2301, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar ASPHALT SCREED AS2251, AS2301 Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR3547 - Disassembly and Assembly (AS2301 Screed).pdf
KENR3707 - Schematic (8-16B _ 10-20B Screed and AS2301 _ AS2251 Screed Electrical System 232-0750-07).pdf
KENR3708 - Specifications (AS2251 and AS2301 Screeds).pdf
KENR3708 - Systems Operation (AS2251 and AS2301 Screeds).pdf
KENR3708 - Testing and Adjusting (AS2251 and AS2301 Screeds).pdf
KENR3711 - Disassembly and Assembly (AS2251 and AS2301 Front Mounted Screed).pdf
KENR5008 - Specifications; Systems Operation; Testing and Adjusting (AS2301 Front Mounted Screed).pdf
Total Pages: 558 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AS2301 ASPHALT SCREED AKC
AS2301 ASPHALT SCREED AWC
AS2251 ASPHALT SCREED ASP
AS2251 ASPHALT SCREED CWF
TABLE OF CONTENTS
KENR3547 - Disassembly and Assembly (AS2301 Screed)................1
Screed - Remove and Install................4
Platform - Remove and Install................8
Screed Plate (Main) - Remove and Install................13
Screed Plate (Extender) - Remove and Install................22
Glow Plug - Remove and Install................27
Burner Blower Motor - Remove and Install................29
Burner Group (Main) - Remove................34
Burner Group (Extender) - Remove................36
Burner Group - Disassemble................38
Burner Group - Assemble................40
Burner Group (Main) - Install................42
Burner Group (Extender) - Install................44
Flow Control Valve (Vibratory) - Remove................46
Flow Control Valve (Vibratory) - Disassemble................48
Flow Control Valve (Vibratory) - Assemble................51
Flow Control Valve (Vibratory) - Install................54
Flow Divider Valve - Remove and Install................55
Gerotor Motor (Vibratory - Main) - Remove................58
Gerotor Motor (Vibratory - Extender) - Remove................61
Gerotor Motor (Vibratory) - Disassemble................64
Gerotor Motor (Vibratory) - Assemble................69
Gerotor Motor (Vibratory - Main) - Install................75
Gerotor Motor (Vibratory - Extender) - Install................77
Vibratory Group (Main) - Remove................79
Vibratory Group (Extender) - Remove................81
Vibratory Group - Disassemble................83
Vibratory Group - Assemble................84
Vibratory Group (Main) - Install................85
Vibratory Group (Extender) - Install................87
Power Adjuster Motor Group (Extender Height) - Remove................89
Power Adjuster Motor Group (Extender Height and Crown) - Disassemble................91
Power Adjuster Motor Group (Extender Height and Crown) - Assemble................93
Power Adjuster Motor Group (Extender Height) - Install................95
Height Adjuster Group (Extender) - Remove................97
Height Adjuster Group (Extender) - Disassemble................99
Height Adjuster Group (Extender) - Assemble................102
Height Adjuster Group (Extender) - Install................104
Solenoid Valve (Extender Extend) - Remove................107
Solenoid Valve (Extender Slope) - Remove................110
Solenoid Valve (Extender Extend and Extender Slope) - Disassemble................113
Solenoid Valve (Extender Extend and Extender Slope) - Assemble................117
Solenoid Valve (Extender Extend) - Install................122
Solenoid Valve (Extender Slope) - Install................124
Hydraulic Cylinder (Extender Extend) - Remove and Install................126
Hydraulic Cylinder (Extender Slope) - Remove and Install................129
Power Crown - Remove and Install................132
Screed Chain (Crown) - Remove and Install................135
Drive Shaft (Crown) - Remove................137
Drive Shaft (Crown) - Disassemble................139
Drive Shaft (Crown) - Assemble................140
Drive Shaft (Crown) - Install................141
Deflector Plates (Strike-Off) - Remove and Install................143
Deflector (Strike-Off) - Remove................146
Deflector (Strike-Off) - Disassemble................149
Deflector (Strike-Off) - Assemble................152
Deflector (Strike-Off) - Install................154
Thickness Control - Remove................157
Thickness Control - Disassemble................158
Thickness Control - Assemble................159
Thickness Control - Install................160
Drop Arm - Remove and Install................161
Extender Carriage - Remove................165
Extender Carriage - Disassemble................167
Extender Carriage - Assemble................170
Extender Carriage - Install................173
Shoe (End Gate) - Remove and Install................176
Actuator (End Gate) - Remove and Install................178
End Gate - Remove and Install................180
Screed Frame (Extender) - Remove and Install................182
KENR3707 - Schematic (8-16B _ 10-20B Screed and AS2301 _ AS2251 Screed Electrical System 232-0750-07)................187
Main................188
Collage................190
KENR3708 - Specifications (AS2251 and AS2301 Screeds)................206
Screed Plate................207
Deflector (Strike-Off)................210
Thickness Control................212
Drop Arm................214
Crown Group................215
Power Adjuster Motor Group (Extender Height and Crown)................216
Height Adjuster Group (Extender)................217
Extender Lines................219
Hydraulic Cylinder (Extender Extend) - AS-2251................220
Hydraulic Cylinder (Extender Slope)................221
Extender Carriage................222
Control Valve (Vibratory)................224
Gerotor Motor (Vibratory)................225
Vibratory Lines Group................227
Burner Group................229
Burner Lines................230
Glow Plugs................231
Heater Element................232
Screed Extension................234
Spray Down Lines................236
KENR3708 - Systems Operation (AS2251 and AS2301 Screeds)................238
General Information................239
Screed Hydraulic System - Schematic................241
Control Valve (Vibratory)................244
Gerotor Motor (Vibratory)................245
Extender Height Control................247
Crown Control................251
Burner System................254
Electric Heat System................260
KENR3708 - Testing and Adjusting (AS2251 and AS2301 Screeds)................267
Machine Preparation for Troubleshooting................268
Visual Inspection................270
Screed Troubleshooting................272
Screed Plates - Check_Replace and Adjust................279
Extender Slope - Check and Adjust................282
Extender Carriage - Check and Adjust................285
Height Adjuster - Check and Adjust................289
Heater Element - Test................292
Temperature Sensor (Electric Heat) - Test................300
KENR3711 - Disassembly and Assembly (AS2251 and AS2301 Front Mounted Screed)................304
Screed - Remove and Install................307
Platform - Remove and Install................311
Screed Plate (Main) - Remove and Install - CWF1-UP................316
Screed Plate (Extender) - Remove and Install................326
Glow Plug - Remove and Install - CWF1-UP................331
Burner Blower Motor - Remove and Install - CWF1-UP................333
Burner Group (Main) - Remove - CWF1-UP................338
Burner Group (Extender) - Remove - CWF1-UP................340
Burner Group - Disassemble - CWF1-UP................342
Burner Group - Assemble - CWF1-UP................344
Burner Group (Main) - Install - CWF1-UP................346
Burner Group (Extender) - Install - CWF1-UP................347
Flow Control Valve (Vibratory) - Remove................349
Flow Control Valve (Vibratory) - Disassemble................351
Flow Control Valve (Vibratory) - Assemble................354
Flow Control Valve (Vibratory) - Install................357
Flow Divider Valve - Remove and Install................358
Gerotor Motor (Vibratory - Main) - Remove - CWF1-UP................361
Gerotor Motor (Vibratory - Extender) - Remove................364
Gerotor Motor (Vibratory) - Disassemble................367
Gerotor Motor (Vibratory) - Assemble................372
Gerotor Motor (Vibratory - Main) - Install - CWF1-UP................378
Gerotor Motor (Vibratory - Main) - Install - AWC1-UP................380
Gerotor Motor (Vibratory - Extender) - Install................383
Vibratory Group (Main) - Remove - CWF1-UP................385
Vibratory Group (Extender) - Remove................387
Vibratory Group - Disassemble................389
Vibratory Group - Assemble................390
Vibratory Group (Main) - Install - CWF1-UP................391
Vibratory Group (Extender) - Install................393
Power Adjuster Motor Group (Crown) - Remove................395
Power Adjuster Motor Group (Extender Height) - Remove................397
Power Adjuster Motor Group (Extender Height and Crown) - Disassemble................399
Power Adjuster Motor Group (Extender Height and Crown) - Assemble................401
Power Adjuster Motor Group (Crown) - Install................403
Power Adjuster Motor Group (Extender Height) - Install................405
Height Adjuster Jack (Extender) - Remove and Install................407
Height Adjuster Group (Extender) - Remove - CWF1-UP................409
Height Adjuster Group (Extender) - Disassemble................411
Height Adjuster Group (Extender) - Assemble................414
Height Adjuster Group (Extender) - Install - CWF1-UP................417
Solenoid Valve (Extender Extend) - Remove................420
Solenoid Valve (Extender Slope) - Remove................423
Solenoid Valve (Extender Extend and Extender Slope) - Disassemble................426
Solenoid Valve (Extender Extend and Extender Slope) - Assemble................430
Solenoid Valve (Extender Extend) - Install................435
Solenoid Valve (Extender Slope) - Install................437
Hydraulic Cylinder (Extender Extend) - Remove and Install................439
Hydraulic Cylinder (Extender Slope) - Remove and Install................442
Screed Chain (Crown) - Remove and Install................445
Drive Shaft (Crown) - Remove................447
Drive Shaft (Crown) - Disassemble................449
Drive Shaft (Crown) - Assemble................450
Drive Shaft (Crown) - Install................451
Deflector Plates (Strike-Off) - Remove and Install................453
Deflector (Strike-Off) - Remove................456
Deflector (Strike-Off) - Disassemble................460
Deflector (Strike-Off) - Assemble................463
Deflector (Strike-Off) - Install................466
Thickness Control - Remove................469
Thickness Control - Disassemble................470
Thickness Control - Assemble................471
Thickness Control - Install................472
Drop Arm - Remove and Install................473
Extender Carriage - Remove................477
Extender Carriage - Disassemble - CWF1-UP................479
Extender Carriage - Assemble - CWF1-UP................481
Extender Carriage - Install................484
Shoe (End Gate) - Remove and Install................488
Actuator (End Gate) - Remove and Install................490
End Gate - Remove and Install................492
Screed Frame (Extender) - Remove and Install................494
Screed Plate................499
KENR5008 - Specifications; Systems Operation; Testing and Adjusting (AS2301 Front Mounted Screed)................502
Screed Plate................503
Deflector (Strike-Off)................504
Thickness Control................505
Drop Arm................507
Crown Group................509
Power Adjuster Motor Group (Extender Height and Crown)................510
Height Adjuster Group (Extender)................511
Solenoid Valve (Extender Extend and Extender Slope)................512
Hydraulic Cylinder (Extender Extend)................513
Hydraulic Cylinder (Extender Slope)................514
Extender Carriage................515
Vibratory Group................517
Burner Group................519
Burner Blower Motor................520
Glow Plugs................521
Screed Hydraulic System................522
Gerotor Motor (Vibratory)................525
Flow Control Valve (Vibratory)................529
Burner System................531
Machine Preparation for Troubleshooting................537
Visual Inspection................539
Mat Troubleshooting................541
Screed Plates - Adjust................548
Extender - Adjust................554
Caterpillar ASPHALT SCREED AS2251, AS2301 Repair Service Manuals