Yanmar Marine Diesel Engine Models 1GM10(C), 2GM20(F)(C), 3GM30(F)(C), 3HM35(F)(C) Service Manuals & Operation Manuals
0000A0A1361 - Yanmar Marine Diesel Engine Models 1GM10(C), 2GM20(F)(C), 3GM30(F)(C), 3HM35(F)(C) Service Manual.pdf
0000 A0A1361 - Yanmar Marine Diesel Engine Models 1GM10(C), 2GM20(F)(C), 3GM30(F)(C), 3HM35(F)(C) Service Manual.pdf
000Y00F5062 (1995 Mar) - Yanmar Engines 3GM30(-B,C,F) Parts Catalog.pdf
128270-4E - Yanmar Engines 1GM10, 2GM20(F), 3GM30(F), 3HM35(F) Operation Manual.pdf
SD20, SD30, SD31 Spare Parts Catalog for Yanmar Engines .pdf
Yanmar SAIL-DRIVE SD20, SD30, SD31 SERVICE MANUAL (applicable Engine Model GMC-, 3HMC-series).pdf
Yanmar SAIL-DRIVE SD20, SD50, SD50-4T OPERATION MANUAL (applicable Engine Model 1GM10C, 2YM15, 3YM20, 3YM30, 3JH4E, 4JH4E 4JH3-TCE).pdf
Complete official service manuals with electrical wiring diagrams for Yanmar Marine Diesel Engines Models 1GM10(C), 2GM20(F)(C), 3GM30(F)(C), 3HM35(F)(C), with all the shop information to maintain, diagnostic, repair, rebuild like professional mechanics.
Yanmar Marine Diesel Engines Models 1GM10(C), 2GM20(F)(C), 3GM30(F)(C), 3HM35(F)(C) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,001 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
Yanmar SAIL-DRIVE SD20, SD30, SD31 SERVICE MANUAL (applicable Engine Model GMC-, 3HMC-series).pdf
COVER...1
FOREWORD...2
CONTENTS...3
CHAPTER 1 GENERAL...4
1. Specifications...5
2. Sectional View & Names of Parts...6
3. Criteria for Replacing Parts...9
4. Disassembly and Reassembly Tools...10
5. Notes on Disassembly, Inspection and Reassembly...23
CHAPTER 2 DISASSEMBLY...24
1. Disassembling the Upper Gear Case...25
2. Disassembling the Lower Gear Case...32
CHAPTER 3 REASSEMBLY...36
1. Reassembling the Propeller Shaft Assembly...37
2. Reassembling the Pinion Shaft Assembly (Input Shaft)...41
3. Reassembling the Upper and Lower Gear Cases...47
4. Lubrication...49
5. Attaching the Folding Propeller...50
CHAPTER 6 SHIM ADJUSTMENT (Gear Backlash Adjustment)...51
1. Location of Adjustment Shims...52
2. Replacement Requiring Shim Adjustments...53
3. Adjusting the Upper Pinion Gap (T1)...54
4. Adjusting the Upper Gear Backlash (T2,T3&T4)...55
5. Adjusting the Lower Gear Backlash (T5,T6&T7)...58
CHAPTER 5 BEARING & OIL SEAL REPLACEMENT...61
1. Replacing the Upper Gear (A)&(B) Bearing...62
2. Replacing the Clutch Shaft, Dog Clutch & Needle Bearing...64
3. Replacing the Driving Shaft Bearing...65
4. Replacing the Propeller Shaft Bearing...67
5. Replacing the Propeller Shaft Oil Seal...69
6. Replacing the Lower Gear Case Needle Bearings...70
CHAPTER 6 TIGHTENING TORQUES FOR NUTS AND BOLTS...73
1. Tightening Torques for Nuts and Bolts...74
CHAPTER 7 ELECTRICAL WIRING...76
1. Electrical Wiring...77
2. Checking Rubber Seal Switch Operation...78
3. Electrical Wiring Diagram (A-Type Instrument Panel)...79
4. Electrical Wiring Diagram (B-Type Instrument Panel)...80
CHAPTER 8 MODIFYING, THE LING-REACH UNIT (Optional Parts)...81
1. General...82
2. Modification Method...83
BACK COVER...87
128270-4E - Yanmar Engines 1GM10, 2GM20(F), 3GM30(F), 3HM35(F) Operation Manual.pdf
COVER....1
COVER....2
FOREWORD....0
CONTENTS....5
I. Name of parts....9
II. Engine specifications....13
III. Engine installation....17
3-1. Inspection after unpacking....17
3-2. Preparation of the engine foundation plate....17
3-3. Engine installation....17
3-4. Propeller, propeller shaft....21
3-5. Cooling wtaer supply device....21
3-6. Remote control....25
3-7. Recommended battery capacity....31
IV. After launching....33
V. Fuel and lubricating oil....35
5-1. Selection and handling of fuel oil....35
5-2. Selection of lubricating oil....37
VI. Staring the new engine for the first time....41
6-1. Supply of fuel oil....41
6-2. Supply of lubricating oil....41
6-3. Supply of fresh water (2GM20F,3GM30F,3HM35F)....45
6-4. Air bleeding in the fuel system....47
6-5. External inspection....47
6-6. Remote control device....47
6-7. Check of instrument panel alarm system....47
6-8. Turning....49
VII. Method of operation....51
7-1. Starting....51
7-2. Cautions after starting the engine....55
7-3. Cautions during operation....57
7-4. Stopping....63
VIII. Storage....69
8-1. Storing....69
8-2. Removing engine from storage....71
IX. Periodical inspection and maintenance....73
Maintenance standard....78
9-1. Fuel oil system....83
9-2. Lubricating oil system....91
9-3. Cooling water system....95
9-4. Inspection of engine body....103
9-5. Washing the air intake silencer element....105
9-6. Electrical equipment....107
9-7. Remote control cable adjustment....110
X. Trouble shooting....115
XI. Fuel oil, lubricating oil,and cooling water piping diagram....125
1) Sea water cooling type....125
2) Fresh water cooling type....127
XII. Electrical wiring diagram....129
1) A-type....129
2) B-type....130
BACK COVER....131
000Y00F5062 (1995 Mar) - Yanmar Engines 3GM30(-B,C,F) Parts Catalog.pdf
Preface...2
Content...7
1.CYLINDER BLOCK...9
2.CYLINDER BLOCK...10
3.GEAR HOUSING...11
4.GEAR HOUSING...12
5.LUB. OIL SUMP...13
6.FLYWHEEL HOUSING...14
7.FLYWHEEL HOUSING...15
8.MAIN BEARING HOUSING...16
9.BREATHER...17
10.LABEL...18
11.ENGINE LIFTER...19
12.ENGINE LIFTER...20
13.ENGINE BRACKET...21
14.FLEXIBLE MOUNT...22
15.ANTI-CORROSIVE ZINC...23
16.CYLINDER HEAD...24
17.CYLINDER HEAD...26
18.BONNET...27
19.AIR INTAKE SILENCER...28
20.EXHAUST MANIFOLD...29
21.MIXING ELBOW...30
22.CAMSHAFT...31
23.CAMSHAFT...32
24.CRANKSHAFT & FLYWHEEL...33
25.PIST0N...34
26.CONNECTING ROD...35
27.LUB. OIL PUMP...36
28.LUB. OIL DIPSTICK...37
29.LUB. OIL STRAINER...38
30.L.O.PRESS.REGULATING VALVE...39
31.LUB. OIL LINE...40
32.COOLING SEA WATER PUMP...41
33.COOLING SEA WATER PUMP...42
34.COOLING FRESH WATER PUMP...43
35.COOLING FRESH WATER COOLER...44
36.SUBTANK...45
37.KINGSTON COCK...46
38.COOLING SEA WATER LINE...47
39.COOLING FRESH WATER LINE...48
40.THERMOSTAT...49
41.THERMOSTAT...50
42.COOLING SEA WATER LINE(OPTIONAL)...51
43.FUEL INJECTION PUMP...52
44.FUEL FEED PUMP...53
45.FUEL INJECTION VALVE...54
46.FUEL STRAINER...55
47.FUEL INJECTION LINE...56
48.FUEL INJECTION LINE...57
49.FUEL LINE...58
50.FUEL LINE(3GM30F/FVE)...59
51.FUEL RETURN LINE...60
52.GOVERNOR DRIVING...61
53.CONTROL DEVICE...62
54.IDLE ADJUSTER...63
55.FUEL CONTROL DEVICE...64
56.ENGINE STOP DEVICE...65
57.SPEED REMOTE CONTROL...66
58.HAND START...67
59.STARTING MOTOR...68
60.GENERATOR...69
61.GENERATOR...70
62.BATTERY SWITCH...71
63.WIRE HARNESS...72
64.CLUTCH...73
65.DUMPER DISK...74
66.TAPER COUPLING...75
67.CLUTCH REMOTE CONTROL...76
68.PANEL(A-TYPE)...77
69.TOOL...78
70.STARTING MOTOR COMPONENT PART...79
71.GENERATOR COMPONENT PART...80
72.MIXING ELBOW(OPTIONAL)...81
73.MIXING ELBOW(OPTIONAL)...82
74.LUB.OIL WASTE PUMP(OPTIONAL)...83
75.ELECTRIC BILGE PUMP(12V)(OP)...84
76.KINGSTON COCK(OPTIONAL)...85
77.FUEL TANK(OPTIONAL)...86
78.ENGINE STOP CABLE(OPTIONAL)...87
79.TAPER COUPLING(OPTIONAL)...88
80.COUPLING(OPTIONAL)...89
81.STRAIGHT COUPLING(OPTIONAL)...90
82.SLIT COUPLING(OPTIONAL)...91
83.SINGLE LEVER CONTROL(OPTIONAL)...92
84.PANEL(B-TYPE)(OPTIONAL)...93
85.PANEL(B-TYPE,NEW,OPTIONAL)...94
86.PANEL(A-TYPE)(OPTIONAL)...95
87.EXTENSION WIRE(OPTIONAL)...96
88.SPECIAL TOOL(OPTIONAL)...97
89.REPAIR PART(OPTIONAL)...98
90.REPAIR PART(OPTIONAL)...99
91.GASKET SET(OPTIONAL)...100
92.CLUTCH HOUSING...101
93.INPUT SHAFT & SUPPORT SHAFT...102
94.OUTPUT SHAFT...103
95.REMOTE CONTROL DEVICE...104
96.TOOL(OPTIONAL)...105
97.CLUTCH HOUSING...106
98.INPUT SHAFT & SUPPORT SHAFT...107
99.OUTPUT SHAFT...108
100.REMOTE CONTROL DEVICE...109
101.TOOL(OPTIONAL)...110
102.CLUTCH HOUSING...111
103.V-DRIVE HOUSING...112
104.INPUT SHAFT...113
105.SUPPORT SHAFT...114
106.OUTPUT SHAFT...115
107.V-DRIVE SHAFT...116
108.LUB. OIL COOLER...117
109.REMOTE CONTROL DEVICE...118
110.TOOL(OPTIONAL)...119
111.SAFETY LABEL...120
PartsNo Index...121
Yanmar Marine Diesel Engine Models 1GM10(C), 2GM20(F)(C), 3GM30(F)(C), 3HM35(F)(C) Service Manuals & Operation Manuals
