Caterpillar ASPHALT PAVERS AP-1050B, AP-1055B, BG-245C, BG-2455C Repair Service Manuals

Model: 
Price: US$ 69.00

Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-1050B, AP-1055B, BG-245C, BG-2455C, with all the workshop service information to maintain, diagnose, repair, rebuild.

Caterpillar ASPHALT PAVERS AP1050B, AP1055B, BG245C, BG2455C Repair Service Manuals
 workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

KEBU6838 - Operation & Maintenance Manual (AP-1055B & BG-2455C Asphalt Pavers).pdf
KENR2699 - Schematic (Caterpillar AP-1055B Hydraulic System Hydraulic System).pdf
KENR2803 - Disassembly & Assembly (AP-1055B & BG-2455C ASPHALT PAVER MACHINE SYSTEMS).pdf
KENR2873 - Specifications (AP-1055B ASPHALT PAVER PROPEL SYSTEM).pdf
KENR2888 - Disassembly & Assembly (AP-1050B & AP-1055B ASPHALT PAVER MACHINE SYSTEMS).pdf
KENR2889 - Disassembly & Assembly (SUPPLEMENT FOR AP-1050B & AP-1055B ASPHALT PAVER - 3116 ENGINE).pdf
KENR2893 - Schematic (AP-1050B Asphalt Paver Hydraulic System).pdf
KENR2894 - Schematic (AP-1050B Asphalt Paver Electrical System).pdf
KENR2897 - Specifications (AP-1050B & AP-1055B ASPHALT PAVER CONVEYOR SYSTEM).pdf
KENR2903 - Disassembly and Assembly (BG-245C & BG-2455C ASPHALT PAVER MACHINE SYSTEMS).pdf
KENR2904 - Disassembly & Assembly (3116 Engine Supplement For Ap-1055B & Ap-1050B Asphalt Paver).pdf
KENR2952 - Schematic (AP-1055B Asphalt Paver Electrical System).pdf
KENR2974 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Propel System).pdf
KENR2976 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Auxiliary System).pdf
KENR2977 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Vibratory System).pdf
KENR5013 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Propel System).pdf
KENR5013 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Propel System).pdf
KENR5013 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Propel System).pdf
KENR5016 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems).pdf
KENR5016 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems).pdf
KENR5016 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems).pdf
KENR5019 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System).pdf
KENR5019 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System).pdf
KENR5019 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System).pdf
KENR5022 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Vibratory System).pdf
KENR5022 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Vibratory System).pdf
KENR5022 - Testing & Adjusting  (AP-1055B and BG-2455C Asphalt Pavers Vibratory System).pdf

Total Pages: 2,121 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English

AP-1055B ASPHALT PAVER     8BM
AP-1055B ASPHALT PAVER     A3P
AP-1055B ASPHALT PAVER     ABB
AP-1050B ASPHALT PAVER     6ZN
BG-245C ASPHALT PAVER     4XN
BG-2455C ASPHALT PAVER    6TN
BG-2455C ASPHALT PAVER    ACM
BG-2455C ASPHALT PAVER    B2G

KEBU6838 - Operation & Maintenance Manual (AP-1055B & BG-2455C Asphalt Pavers)................3
  0 - Foreword................4
  1 - Product Information................8
    Specifications................9
    Emissions Certification Film................11
    Plate Locations and Film Locations................12
  2 - Safety................14
    Burn Prevention................15
    Before Starting Engine................17
    Equipment Lowering with Engine Stopped................18
    Engine Stopping................19
    Crushing Prevention and Cutting Prevention................20
    Operation................21
    Fire Prevention and Explosion Prevention................23
    Sound Information and Vibration Information................26
    Safety Messages................27
    Electrical Storm Injury Prevention................38
    Visibility Information................39
    Engine Starting................41
    Parking................43
    Before Operation................44
    General Hazard Information................47
  3 - Maintenance................51
    Engine Air Filter Secondary Element - Replace................54
    Final Drive Planetary Oil Level - Check................56
    Fuel System Secondary Filter - Replace................58
    Drag Conveyors - Lubricate................62
    Engine Mounts - Inspect................64
    Cooling System Coolant Sample (Level 1) - Obtain................66
    Capacities (Refill)................70
    Fuel System Primary Filter - CleanInspectReplace................71
    Engine Valve Lash - Check................75
    Hydraulic System Oil Filter Indicator - Check................77
    Auger Conveyors - Lubricate - Lubricate the Fittings................79
    Conveyor Planetary Drive (Drag) Oil Sample - Obtain................81
    Conveyor Planetary Drive (Auger) Oil Level - Check................83
    Fuel Tank Water and Sediment - Drain................85
    Engine Oil Level - Check................87
    Propel System Oil Filters - Replace................90
    Pump Drive Oil Level - Check................92
    Hydraulic System Oil Filter - Replace................94
    Ventilation Blower Wheel - InspectClean................96
    Final Drive Planetary Oil Sample - Obtain................98
    Lubricant Viscosities................99
    Track Roller Frame - Lubricate................101
    Fuel Tank Cap and Strainer - Clean................103
    Tracks - Inspect................105
    Engine Air Filter Primary Element - CleanReplace................106
    Engine Air Precleaner - Clean................111
    Fuel System Water Separator - Drain................113
    Generator Drive Coupling - InspectReplace - If Equipped................116
    Truck Hitch - Lubricate - If Equipped................118
    Track Takeup Linkage - Lubricate................120
    Cooling System Water Temperature Regulator - Replace................122
    Conveyor Drive Chains (Auger) - Adjust................125
    Oil Filter - Inspect................127
    S·O·S Information................129
    Tow Arm Joint Nuts - Tighten................130
    Track Roller Bearings - Inspect................131
    Belts - InspectAdjustReplace................132
    Radiator Core - Clean................134
    Hydraulic System Oil - Change................136
    Track Tension - Check................141
    Seat Belt - Replace................142
    Fuel Inlet Screen - CleanInspectReplace................144
    Conveyor Drive Chains (Drag) - Adjust................146
    Cooling System Coolant Extender (ELC) - Add................147
    Hydraulic System Oil Level - Check................150
    Fuel System - Prime................152
    Final Drive Planetary Oil - Change................154
    Battery or Battery Cable - InspectReplace................156
    Backup Alarm - Test................158
    Drag Conveyors - Adjust................160
    Conveyor Planetary Drive (Drag) Oil - Change................163
    Turbocharger - Inspect................165
    Maintenance Interval Schedule................168
    Hopper Cylinder Bearings - Lubricate................173
    Cooling System Coolant Sample (Level 2) - Obtain................174
    Circuit Breakers - Reset................175
    Conveyor Planetary Drive (Auger) Oil - Change................179
    Pump Drive Breather - Clean................181
    Starting Motor - Inspect................183
    Ventilation Inlet Ducts - InspectClean................184
    Pump Drive Oil - Change................186
    Pump Drive Oil Sample - Obtain................189
    Indicators and Gauges - Test................191
    Idler Bearings (Takeup) - Lubricate................193
    Hydraulic System Oil Sample - Obtain................194
    Seat Belt - Inspect................196
    Alternator - Inspect................198
    Cooling System Coolant (ELC) - Change................199
    Crankshaft Vibration Damper - Inspect................203
    Engine Crankcase Breather - Clean................205
    Welding on Machines and Engines with Electronic Controls................207
    Ground Fault - Check - If Equipped................209
    Cooling System Coolant Level - Check................211
    Generator Mounts - InspectReplace - If Equipped................213
    Track Roller Bearings - Lubricate................215
    Engine Air Filter Service Indicator - Inspect................216
    Conveyor Planetary Drive (Auger) Oil Sample - Obtain................218
    Engine Oil Sample - Obtain................219
    Wheel Nuts (Final Drive) - Tighten................222
    Conveyor Planetary Drive (Drag) Oil Level - Check................224
    Battery - Recycle................226
    Conveyor System - Inspect................227
    Fuel System Filter (Screed) - Replace................232
    Engine Oil and Filter - Change................234
  4- Operation................238
    Machine Controls................241
    Hydraulic Screed Counterbalance System................244
    Walk-Around Inspection................246
    Light Switches................247
    Stopping the Engine if an Electrical Malfunction Occurs................249
    Screed Adjustment................251
    Tow Point Cylinders................254
    Auger AutoManual Control................256
    Generator Control................258
    Conveyor Speed Ratio Control................260
    Manual Propel Override Control................261
    Engine and Machine Warm-Up................262
    Time Delay Relay Control (Auto Burner)................264
    Backup Alarm................265
    Service Brake Control................267
    Engine Hour Meter................268
    Speedometer and Machine Hour Meter................269
    Horn................271
    Operation Information................272
    Vibratory Control................288
    Throttle Control................290
    Screed Hoist Control................292
    Roading the Machine................294
    Daily Inspection................296
    Battery Disconnect Switch................298
    Maximum Propel Speed Potentiometer................300
    Parking Brake Manual Release................301
    Stopping the Machine................303
    Hopper Hoist Control................304
    Indicators................305
    Air Inlet Heater Starting Aid................308
    Propel Electronic Control Module................309
    Truck Hitch Control - If Equipped................311
    Engine Starting................312
    Seat Belt................315
    Time Delay Relay Control (Leveling)................321
    Tow Point Control................323
    Conveyor Electronic Control Module................324
    Screed Width Control................326
    Engine Start Switch................328
    Engine Starting with Auxiliary Start Receptacle................330
    Equipment Lowering with Engine Stopped................332
    Parking Brake Control................333
    Leaving the Machine................334
    Positioning the Paver................335
    Propel Control................336
    Machine Cleanup Procedure................338
    Feeder AutoManual Control................340
    Engine Starting with Jump Start Cables................342
    Screed Travel Lock................346
    Mounting and Dismounting................348
    Gauges................350
    Seat Adjustment and Seat Belt Inspection................354
    Stopping the Engine................355
    Shipping the Machine................356
    TravelPaveManeuver Speed Control................359
    Mix Height Control................361
    Auger RaiseLower Control................363
    Operator Platform................364
    Seat................366
    Screed Counterbalance Control................368
    Towing the Machine................369
  5- Reference................371
    Decommissioning and Disposal................372
    Reference Material................373
KENR2699 - Schematic (Caterpillar AP-1055B Hydraulic System Hydraulic System)................376
  Collage................377
  Main................407
KENR2803 - Disassembly & Assembly (AP-1055B & BG-2455C ASPHALT PAVER MACHINE SYSTEMS)................409
  Assembly & Installation Of Conventional Duo-Cone Seals SMCS - 4450-010................411
  Vibratory Pump SMCS - 5652-010; 5652-017................416
  Screed Burner; Wash Pump & Motor SMCS - 1295-010; 1295-029................424
  Auxiliary System Pump SMCS - 5070-010; 5070-017................427
  Conveyor System Pumps SMCS - 4351-010; 4351-017................444
  Propel System Pumps SMCS - 3203-010; 3203-017................466
  Propel Charge Oil Filter (Left & Right) SMCS - 5068-010................496
  Pump Drive Group SMCS - 3108-010; 3108-017................498
  Right Tow Point & Hopper Hoist Valve Group SMCS - 5479-010................507
  Left Tow Point & Truck Hitch Valve Group SMCS - 5479-010; 5479-017................510
  Two-Stack Control Valve SMCS - 5479-010; 5479-017................517
  Screed Counterbalance Valve SMCS - 5420-010; 5420-017................532
  Throttle; Brake & Travel _ Pave Control Manifold SMCS - 5479-010; 5479-017................538
  Drag Conveyor Motor SMCS - 3203-010; 3203-017................552
  Hydraulic Return Filter SMCS - 5068-010; 5068-017................561
  Hydraulic Tank SMCS - 5056-010................565
  Conveyor System Return Manifold & Hydraulic Filter SMCS - 5068-010; 5068-017................570
  Conveyor Control Manifold (Right) SMCS - 5264-010................573
  Conveyor Control Manifold (Left) SMCS - 5264-017; 5264-010................576
  Truck Hitch Group SMCS - 7122-017; 7122-010................584
  Truck Hitch Cylinder SMCS - 5117-010; 7562-010; 7562-017................591
  Screed SMCS - 6640-010................598
  Screed Lift Cylinder SMCS - 7562-017; 7562-010................600
  Auger Group SMCS - 6631-010................603
  Tow Arm SMCS - 7121-010................606
  Tow Point Cylinder SMCS - 5102-017; 5102-010................608
  Auger Lift Cylinder (Earlier) SMCS - 7562-010................611
  Auger Lift Cylinders (Later) SMCS - 7562-017; 7562-010................613
  Auger Motor SMCS - 4351-017; 4351-010................616
  Drag Conveyor Planetary & Chain SMCS - 5629-017; 6630-010................626
  Auger Planetary & Chain SMCS - 5629-017; 6630-010................634
  Auger Conveyor SMCS - 6631-017; 6631-010................640
  Propel System Electronic Control Module SMCS - 1901-010................645
  Conveyor System Electronic Control Module SMCS - 1901-010................646
  Junction Box SMCS - 7426-010................647
  Steering Wheel SMCS - 4309-010................649
  Steering Column Group SMCS - 4310-017; 4310-010................651
  Feeder Sensor SMCS - 5657-010................657
  Hopper Hoist Cylinder SMCS - 7562-017; 7562-010................659
  Hopper SMCS - 6639-010................664
  Drag Conveyor SMCS - 6630-010................667
  Conveyor Drag Pans SMCS - 6908-010................670
  Conveyor Drive Shaft Group SMCS - 5908-012; 5908-017; 5908-011................672
  Conveyor Foot Shaft Group SMCS - 5908-010................679
  Track Belt SMCS - 4198-010................683
  Track Roller Frame SMCS - 4151-015; 4151-016; 4151-010................687
  Propel Planetary & Propel Motor SMCS - 3154-010................699
  Propel Motor SMCS - 5058-017................701
  Propel Planetary SMCS - 4093-015; 4093-016................706
  Brake Pedal Sensor SMCS - 4809-010................731
KENR2873 - Specifications (AP-1055B ASPHALT PAVER PROPEL SYSTEM)................733
  Introduction................735
  Suction Screen Filter................736
  Propel Pump System................737
  Propel Pump................739
  Multi-Function Valve................742
  Charge Relief Valve................743
  Electrical Displacement Control (EDC)................744
  Charge Filter................745
  Case Drain Filter................746
  Pressure Reducer Valve................747
  Propel Motor And Planetary Group................749
  Propel Motor................751
  Planetary Group................753
  Track Group................757
  Roller Assembly................758
  Idler Assembly................760
  Track Alignment Adjustment................762
  Track Tension Group................763
  Pressure Manifold................765
  Accumulator................766
  Track Tension Cylinder................767
  Harness Assembly................768
  Steering Sensor................769
  Introduction SMCS - 5622-025; 5622-081................770
  Suction Screen Filter ................771
  Propel Pump System SMCS - 5622-025; 5622-081................772
  Propel Pump SMCS - 5622-025; 5622-081................774
  Multi-Function Valve SMCS - 5622-025; 5622-081................776
  Charge Relief Valve SMCS - 5622-025; 5622-081................777
  Electrical Displacement Control................778
  108-5172................779
KENR2888 - Disassembly & Assembly (AP-1050B & AP-1055B ASPHALT PAVER MACHINE SYSTEMS)................780
  Vibratory Pump SMCS - 5652-010; 5652-015................782
  Screed Burner; Wash Pump & Motor SMCS - 1295-017; 1295-010................790
  Auxiliary System Pump SMCS - 5070-010; 5070-017................797
  Feeder System Pumps SMCS - 4351-017; 4351-010................813
  Propel System Pump SMCS - 3203-010; 3203-017................834
  Pump Drive Group SMCS - 3108-010; 3108-017................865
  Right Grade Control & Hopper Hoist Valve Group SMCS - 5479-010; 5479-017................874
  Left Grade Control & Truck Hitch Valve Group SMCS - 5479-010................879
  Propel System Control Solenoids SMCS - 5479-010; 5479-017................882
  Two-Stack Control Valve SMCS - 5479-010; 5479-015................885
  Screed Counterbalance Valve SMCS - 5420-010; 5420-015................898
  Throttle; Brake & Travel_Pave Control Manifold SMCS - 5479-010; 5479-017................904
  Feeder Drag Conveyor Motor SMCS - 5620-010; 5620-017................918
  Hydraulic Return Filter SMCS - 5068-010; 5068-015................926
  Hydraulic Tank SMCS - 5056-010................929
  Feeder (conveyor) Return Manifold & Hydraulic Filter SMCS - 5068-010; 5068-015................933
  Right Feeder (Conveyor) Control Manifold SMCS - 5264-010................936
  Left Feeder (Conveyor) Control Manifold SMCS - 5264-015; 5264-010................938
  Truck Hitch Group SMCS - 7122-015; 7122-010................945
  Truck Hitch Cylinder SMCS - 7562-015; 7562-010................951
  Screed Lift Cylinder SMCS - 7562-015; 7562-010................956
  Screed SMCS - 6640-010................959
  Auger Group SMCS - 6631-010................961
  Tow Arm SMCS - 7121-010................964
  Auger Lift Cylinder SMCS - 7562-010; 7562-015................966
  Auger Motor SMCS - 4351-010; 4351-015................969
  Feeder Drag Conveyor Planetary & Chain SMCS - 5629-015; 6630-010................977
  Auger Planetary & Chain SMCS - 5629-015; 6630-010................983
  Auger (screw conveyor) SMCS - 6631-010; 6631-015................988
  Propel System Electronic Control Module SMCS - 1901-010................993
  Feeder System Electronic Control Module SMCS - 1901-010................994
  Junction Box SMCS - 7426-010................995
  Steering Wheel SMCS - 4309-010................997
  Steering Column Group SMCS - 4310-010; 4310-015................999
  Track Tension Valve SMCS - 4157-010; 4157-015................1002
  Hopper Hoist Cylinder SMCS - 7562-010; 7562-015................1005
  Hopper SMCS - 6639-010................1009
  Feeder Drag Conveyor SMCS - 6630-010................1012
  Front Idler Group SMCS - 4159-015; 4159-010................1015
  Track Tension Cylinder SMCS - 4157-015; 4157-010................1017
  Front Bogie Group SMCS - 7217-015; 7217-010................1019
  Rear Bogie Group SMCS - 7217-010; 7217-015................1022
  Center Bogie Group SMCS - 7217-015; 7217-010................1025
  Propel Planetary & Motor SMCS - 3154-010; 4184-015; 4351-015................1028
  Final Drive Planetary - Disassemble and Assemble SMCS - 3154-010; 4184-015; 4351-015................1060
  Track For AP-1050B SMCS - 4170-010................1061
  Mobile Track For AP-1055B SMCS - 4198-010................1065
KENR2889 - Disassembly & Assembly (SUPPLEMENT FOR AP-1050B & AP-1055B ASPHALT PAVER - 3116 ENGINE)................1070
  Air Cleaner SMCS - 1051-010................1071
  Muffler SMCS - 1062-010................1072
  Turbocharger SMCS - 1052-010................1074
  Fuel Priming & Primary Filter SMCS - 1258; 1260-010................1076
  Fuel Filter SMCS - 1261-010................1077
  Fuel & Water Separator SMCS - 1263-010................1078
  Alternator SMCS - 1405-010................1079
  Water Pump SMCS - 1361-010................1080
  Engine Oil Cooler SMCS - 1378-010................1083
  Starting Motor SMCS - 1453-010................1085
  Engine Speed Control Cylinder SMCS - 1915-010................1087
  Hydraulic Oil Cooler SMCS - 1376-010................1088
  Radiator SMCS - 1353-010................1091
  Engine SMCS - 1000-010................1096
KENR2893 - Schematic (AP-1050B Asphalt Paver Hydraulic System)................1103
  Collage................1104
  Main................1134
KENR2894 - Schematic (AP-1050B Asphalt Paver Electrical System)................1136
  Collage................1137
  Main................1165
KENR2897 - Specifications (AP-1050B & AP-1055B ASPHALT PAVER CONVEYOR SYSTEM)................1167
  Introduction SMCS - 5622-025; 5622-081................1168
  Hydraulic Tank SMCS - 5622-025; 5622-081................1169
  Suction Screen Filter SMCS - 5622-025; 5622-081................1170
  Conveyor Pump SMCS - 5622-025; 5622-081................1171
  Conveyor Control Valve SMCS - 5622-025; 5622-081................1173
  Conveyor Drive Motor SMCS - 5622-025; 5622-081................1174
  Rotary Position Sensor SMCS - 5622-025; 5622-081................1175
  Planetaries SMCS - 5622-025; 5622-081................1176
  Return Filter SMCS - 5622-025; 5622-081................1178
  Drag Conveyor Drive Chain SMCS - 5622-025; 5622-081................1179
  Auger Conveyor Drive Chain SMCS - 5622-025; 5622-081................1181
  Auger Segment Bolts SMCS - 5622-025; 5622-081................1182
  Conveyor Chain Tension SMCS - 5622-025; 5622-081................1183
KENR2903 - Disassembly and Assembly (BG-245C & BG-2455C ASPHALT PAVER MACHINE SYSTEMS)................1184
  Vibratory Pump................1186
  Screed Burner; Washer Pump & Motor................1194
  Auxiliary System Pump................1201
  Feeder System Pumps................1217
  Propel System Pump................1239
  Pump Drive Group................1271
  Right Grade Control & Hopper Hoist Valve Group................1280
  Left Grade Control & Truck Hitch Valve Group................1285
  Propel System Control Solenoids................1288
  Two-Stack Control Valve................1291
  Screed Counterbalance Valve................1305
  Throttle; Brake & Travel _ Pave Control Manifold................1311
  Feeder Drag Conveyor Motor................1325
  Hydraulic Return Filter................1334
  Hydraulic Tank................1337
  Feeder (conveyor) Return Manifold & Hydraulic Filter................1341
  Right Feeder (Conveyor) Control Manifold................1344
  Left Feeder (Conveyor) Control Manifold................1346
  Truck Hitch Group................1353
  Truck Hitch Cylinder................1358
  Screed Lift Cylinder................1363
  Screed................1366
  Auger Group................1368
  Tow Arm................1372
  Auger Lift Cylinder................1374
  Auger Motor................1377
  Feeder Drag Conveyor Planetary & Chain................1386
  Auger Planetary & Chain................1392
  Auger (screw conveyor)................1398
  Propel System Electronic Control Module................1403
  Feeder System Electronic Control Module................1404
  Junction Box................1405
  Steering Wheel................1407
  Steering Column Group................1409
  Track Tension Valve................1412
  Hopper Hoist Cylinder................1415
  Hopper................1419
  Feeder Drag Conveyor................1422
  Front Idler Group................1425
  Track Tension Cylinder................1427
  Front Bogie Group................1429
  Rear Bogie Group................1432
  Center Bogie Group................1435
  Propel Planetary & Motor................1438
  Track For AP-1050B................1471
  Mobile Track For AP-1055B................1475
KENR2904 - Disassembly & Assembly (3116 Engine Supplement For Ap-1055B & Ap-1050B Asphalt Paver)................1480
  Alternator................1481
  Engine Oil Cooler................1482
  Fuel & Water Separator................1484
  Fuel Filter................1485
  Fuel Priming & Primary Filter................1486
  Starting Motor................1487
  Turbocharger................1489
  Water Pump................1491
  Muffler................1494
  Engine Speed Control Cylinder................1496
  Engine................1497
  Hydraulic Oil Cooler................1505
  Radiator................1508
KENR2952 - Schematic (AP-1055B Asphalt Paver Electrical System)................1513
KENR2974 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Propel System)................1524
  Hydraulic Tank................1525
  Hydraulic Oil Filter (Case Drain)................1527
  Hydraulic Oil Filter (Return)................1529
  Front Idler................1531
  Track Roller................1532
  Center and Front Bogies................1533
  Track................1535
  Hydraulic Cylinder (Track Tension)................1536
  Manifold Valve (Track Tension)................1537
  Hydraulic Cylinder (Throttle Control)................1538
  Control Manifold................1539
  Steering Column................1541
  Rotary Position Sensor................1542
  General Information................1543
  Propel Hydraulic System................1550
  Piston Pump (Propel)................1557
  Piston Motor (Propel)................1571
  Final Drive Planetary................1578
  Machine Preparation for Troubleshooting................1583
  Visual Inspection................1585
  Propel System Troubleshooting................1587
  Piston Pump Neutral - Test and Adjust................1593
  Relief Valve (Charge) - Test and Adjust................1597
  Pressure Limiter Valve - Test and Adjust................1599
  Piston Motor Case Drain Flow - Test................1604
  Lever (Propel Control) and Electronic Sensor - Test................1606
  Harness (Speed Potentiometer) and Electronic Sensor - Test................1608
  Position Sensor (Brake Pedal) - Test and Adjust................1610
  Rotary Position Sensor (Steering) - Test and Adjust................1612
  Relief Valve (Track Tension) - Test and Adjust................1615
KENR2976 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Auxiliary System)................1621
  Hydraulic Tank................1622
  Hydraulic Cylinder (Hopper Hoist)................1624
  Hydraulic Cylinder (Tow Point)................1625
  Truck Hitch................1626
  Hydraulic Cylinder (Truck Hitch)................1627
  Hydraulic Cylinder (Auger Hoist)................1628
  Manifold Valve (Screed Counterbalance)................1630
  Hydraulic Cylinder (Screed Hoist)................1631
  Flow Control Valve (Ventilation System)................1632
  Gear Motor (Ventilation System)................1633
  General Information................1634
  Auxiliary Hydraulic System................1644
  Piston Pump (Auxiliary)................1655
  Bank Valve (Auger Hoist; Counterbalance and Screed Hoist)................1659
  Machine Preparation for Troubleshooting................1663
  Visual Inspection................1665
  Auxiliary System Troubleshooting................1667
  Pressure Compensator Control - Test and Adjust................1669
  Relief Valve (Screed Counterbalance) - Test and Adjust................1671
KENR2977 - Specifications; Systems Operation; Testing & Adjusting (Caterpillar AP-1050B and Barber-Greene BG-245C Asphalt Pavers Vibratory System)................1673
  Hydraulic Tank................1674
  Gear Motor (Vibratory)................1676
  General Information................1678
  Vibratory Hydraulic System................1684
  Gear Pump (Vibratory)................1691
  Machine Preparation for Troubleshooting................1696
  Visual Inspection................1698
  Vibratory System Troubleshooting................1700
  Relief Valve (Vibratory Pump) - Test................1702
  Vibratory Shaft Speed - Test and Adjust................1709
KENR5013 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Propel System)................1712
  Accumulator (Track Tension)................1713
  Accumulator Charging Valve (Track Tension)................1715
  Belt Tensioner................1718
  Bogie................1720
  Bolt (Track Roller Frame)................1722
  Final Drive Planetary................1724
  Hydraulic Cylinder (Track Tension)................1729
  Hydraulic Oil Filter (Return)................1731
  Idlers (Track)................1733
  Piston Motor (Propel)................1735
  Position Sensor (Brake)................1738
  Steering Column................1739
  Track Roller Frame................1741
  Hydraulic Oil Filter (Case Drain)................1749
  Hydraulic Oil Filter (Charge Pump)................1750
  Hydraulic Tank................1752
  Piston Pump (Propel)................1755
  Position Sensor (Steering)................1759
KENR5013 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Propel System)................1760
  General Information................1761
  Piston Pump (Propel)................1767
  Propel Hydraulic System................1779
  Final Drive Planetary................1783
  Parking Brake................1786
  Piston Motor (Propel)................1788
KENR5013 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Propel System)................1792
  Machine Preparation for Troubleshooting................1793
  Propel System Troubleshooting................1795
  Visual Inspection................1802
  Belt Alignment - Test and Adjust................1804
  Harness (Speed Potentiometer) and Electronic Sensor - Test................1809
  Lever (Propel Control) and Electronic Sensor - Test................1811
  Piston Motor Case Drain Flow - Test................1813
  Piston Pump Neutral - Test and Adjust................1815
  Position Sensor (Brake Pedal) - Test and Adjust................1819
  Pressure Limiter Valve - Test and Adjust................1821
  Relief Valve (Charge) - Test and Adjust................1825
  Speed Sensor (Propel Motor) - Calibrate................1828
  Rotary Position Sensor (Steering) - Test and Adjust................1833
KENR5016 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems)................1836
  Check Valve................1837
  Auger Conveyor................1838
  Control Valve (Conveyor)................1841
  Conveyor Planetary Drive (Auger)................1843
  Conveyor Planetary Drive (Drag)................1846
  Drag Conveyor................1848
  Footshaft................1849
  Hydraulic Oil Filter (Return)................1851
  Hydraulic Tank................1853
  Piston Motor (Conveyor)................1856
  Piston Pump (Conveyor)................1860
  Position Sensor (Paddle)................1862
  Auger Extension................1864
KENR5016 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems)................1866
  Conveyor Hydraulic System................1867
  General Information................1886
  Piston Pump (Conveyor)................1896
  Auger Conveyor................1898
  Conveyor Planetary Drive (Auger)................1901
  Conveyor Planetary Drive (Drag)................1903
  Drag Conveyor................1905
  Piston Motor (Conveyor)................1909
KENR5016 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Conveyor Systems)................1911
  Conveyor Hydraulic System Air - Purge................1912
  Conveyor System Troubleshooting................1917
  Machine Preparation for Troubleshooting................1921
  Visual Inspection................1923
  Conveyor Chain (Drag) - Check and Adjust................1925
  Conveyor Drive Chain (Auger) - Check and Adjust................1927
  Conveyor Drive Chain (Drag) - Check and Adjust................1929
  Conveyor Speed - Test and Adjust................1932
  Pump Control Valve (Conveyor) - Test and Adjust................1934
KENR5019 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System)................1941
  Hydraulic Tank................1942
  Hydraulic Cylinder (Tow Point)................1945
  Hydraulic Cylinder (Track Tension)................1946
  Piston Pump (Auxiliary)................1950
  Hydraulic Cylinder (Hopper Hoist)................1951
  Hydraulic Cylinder (Truck Hitch)................1952
  Control Valve (Generator)................1953
  Flow Control Valve (Ventilation System)................1956
  Gear Motor (Ventilation System)................1957
  Hydraulic Cylinder (Auger Hoist)................1958
  Hydraulic Cylinder (Screed Hoist)................1961
  Hydraulic Cylinder (Throttle Control)................1962
  Manifold Valve (Screed Counterbalance)................1963
  Piston Motor (Generator)................1964
  Piston Pump (Generator)................1966
  Generator................1969
KENR5019 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System)................1977
  Generator System................1978
  Generator................1983
  Piston Pump (Generator)................1984
  Auxiliary Hydraulic System................1986
  Control Valve (Generator)................2001
  General Information (Auxiliary Hydraulic System)................2003
  Piston Motor (Generator)................2015
  Piston Pump (Auxiliary)................2016
KENR5019 - Testing & Adjusting (AP-1055B and BG-2455C Asphalt Pavers Auxiliary System)................2024
  Auxiliary System Troubleshooting................2025
  Machine Preparation for Troubleshooting................2027
  Pressure Reducing Valve - Test and Adjust................2029
  Visual Inspection................2030
  Generator Frequency - Test and Adjust................2032
  Piston Motor Case Drain Flow (Generator) - Test................2037
  Piston Pump Flow (Generator) - Test and Adjust................2043
  Pump Control Valve (Generator) - Test and Adjust - Generator................2049
  Relief Valve (Screed Counterbalance) - Test and Adjust................2064
  Track Tension - Test and Adjust................2066
KENR5022 - Specifications (AP-1055B and BG-2455C Asphalt Pavers Vibratory System)................2076
  Specifications................2077
  Gear Motor (Vibratory)................2080
  Gear Pump (Vibratory)................2082
  Hydraulic Oil Filter (Return)................2084
  Cooling Manifold................2086
KENR5022 - Systems Operation (AP-1055B and BG-2455C Asphalt Pavers Vibratory System)................2088
  General Information................2089
  Gear Pump (Vibratory)................2095
  Vibratory Hydraulic System................2098
KENR5022 - Testing & Adjusting  (AP-1055B and BG-2455C Asphalt Pavers Vibratory System)................2099
  Machine Preparation for Troubleshooting................2100
  Visual Inspection................2102
  Hydraulic Oil Contamination - Test................2104
  Relief Valve (Vibratory Pump) - Test................2107
  Vibratory System Troubleshooting................2114
  Vibratory Shaft Speed - Test and Adjust................2116

Caterpillar ASPHALT PAVERS AP-1050B, AP-1055B, BG-245C, BG-2455C Repair Service Manuals

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