Caterpillar ASPHALT PAVERS AP-900B, BG-240C Repair Service Manuals (SN Prefix AGJ)
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-900B & Barber-Greene BG-240C Asphalt Pavers, with all the workshop service information to maintain, diagnose, repair, and rebuild.
Caterpillar ASPHALT PAVERS AP-900B (AGJ), BG-240C Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR3531 - Schematic (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Paver Electrical System)
KENR3532 - Schematic (CATERPILLAR AP-900B & BARBER-GREEN BG-240C ASPHALT PAVER HYD.).pdf
KENR3533 - Specifications & Testing and Adjusting & Systems Operation (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Vibratory System).pdf
KENR3534 - Specifications (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Auxiliary System).pdf
KENR3534 - Systems Operation (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Auxiliary System).pdf
KENR3534 - Testing and Adjusting (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Auxiliary System).pdf
KENR3535 - Specifications (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers Conveyor Systems).pdf
KENR3535 - Systems Operation (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers Conveyor Systems).pdf
KENR3535 - Testing and Adjusting (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers Conveyor Systems).pdf
KENR3539 - Specifications (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Propel System).pdf
KENR3539 - Systems Operation (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Propel System).pdf
KENR3539 - Testing and Adjusting (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Propel System).pdf
KENR3543 - Disassembly and Assembly (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers).pdf
KENR3544 - Disassembly and Assembly (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers 3116 Engine Supplement).pdf
Total Pages: 1,173 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
TABLE OF CONTENTS
KENR3531 - Schematic (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Paver Electrical System)........1
Collage........1
Main........11
KENR3532 - Schematic (CATERPILLAR AP-900B & BARBER-GREEN BG-240C ASPHALT PAVER HYD.)........21
KENR3533 - Specifications & Testing and Adjusting & Systems Operation (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Vibratory System)........23
Gear Pump (Vibratory)........24
Gear Motor (Vibratory)........26
General Information........28
Vibratory Hydraulic System........32
Gear Pump (Vibratory) ........40
Machine Preparation for Troubleshooting........43
Visual Inspection........45
Vibratory System Troubleshooting........47
Relief Valve (Vibratory Pump) - Test........49
Vibratory Shaft Speed - Test and Adjust........57
KENR3534 - Specifications (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Auxiliary System)........60
Piston Pump (Auxiliary)........61
Hydraulic Cylinder (Hopper Hoist)........62
Hydraulic Cylinder (Tow Point)........63
Truck Hitch........64
Hydraulic Cylinder (Truck Hitch)........65
Hydraulic Cylinder (Auger Hoist)........66
Hydraulic Cylinder (Screed Hoist)........68
Manifold Valve (Screed Counterbalance)........69
Steering Column........70
Metering Pump (Steering)........71
Hydraulic Cylinder (Steering)........73
Shutoff Valve (Ventilation System)........74
Flow Control Valve (Ventilation System)........75
Gear Motor (Ventilation System)........76
KENR3534 - Systems Operation (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Auxiliary System)........77
General Information........78
Auxiliary Hydraulic System........88
Piston Pump (Auxiliary)........101
Bank Valve (Auger Hoist; Counterbalance and Screed Hoist)........104
Metering Pump (Steering)........108
KENR3534 - Testing and Adjusting (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers Auxiliary System)........114
Machine Preparation for Troubleshooting........115
Visual Inspection........117
Auxiliary System Troubleshooting........119
Pressure Compensator Control - Test and Adjust........121
Relief Valve (Screed Counterbalance) - Test and Adjust........123
KENR3535 - Specifications (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers Conveyor Systems)........125
Hydraulic Tank........126
Piston Pump (Conveyor)........128
Piston Motor (Auger Conveyor)........129
Piston Motor (Drag Conveyor)........130
Hydraulic Oil Filter (Charge Pump)........131
Footshaft........132
Conveyor Planetary Drive (Drag)........134
Drag Conveyor........136
Auger Conveyor........139
Conveyor Planetary Drive (Auger)........142
Auger Extension........144
Position Sensor (Paddle)........146
KENR3535 - Systems Operation (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers Conveyor Systems)........147
Position Sensor (Paddle)........148
General Information........149
Conveyor Hydraulic System........157
Piston Pump (Conveyor)........164
Piston Motor (Drag Conveyor)........170
Drag Conveyor........172
Conveyor Planetary Drive (Drag)........176
Piston Motor (Auger Conveyor)........178
Auger Conveyor........180
Conveyor Planetary Drive (Auger)........183
KENR3535 - Testing and Adjusting (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers Conveyor Systems)........185
Machine Preparation for Troubleshooting........186
Visual Inspection........188
Conveyor System Troubleshooting........190
Relief Valve (Charge) - Test and Adjust........192
Relief Valve (Main) - Test........194
Piston Pump Neutral - Test and Adjust........197
Conveyor Drive Chain (Auger) - Check and Adjust........201
Conveyor Drive Chain (Drag) - Check and Adjust........203
Conveyor Chain (Drag) - Check and Adjust........206
Conveyor Speed - Test and Adjust........208
KENR3539 - Specifications (Caterpillar© AP-900B andBarber-Greene© BG-240C Asphalt Pavers Propel System)........210
Piston Pump (Propel)........211
Differential Lock Valve........213
Piston Motor (Propel)........214
Speed Sensor........215
Rear Drive........217
Final Drive Planetary........218
Bogie........220
Front Wheel Assist........221
Piston Motor (Front Wheel Assist)........222
Front Wheel Drive Manifold........223
KENR3539 - Systems Operation (Caterpillar© AP-900B andBarber-Greene© BG-240C Asphalt Pavers Propel System)........224
General Information........225
Propel Hydraulic System........230
Piston Pump (Propel)........236
Piston Motor (Propel)........246
Final Drive Planetary........249
Front Wheel Assist Hydraulic System........251
KENR3539 - Testing and Adjusting (Caterpillar© AP-900B andBarber-Greene© BG-240C Asphalt Pavers Propel System)........253
Machine Preparation for Troubleshooting........254
Visual Inspection........256
Propel System Troubleshooting........258
Relief Valve (Charge) - Test and Adjust........263
Relief Valve (Main) - Test........265
Piston Pump Neutral - Test and Adjust........269
Relief Valve (Front Wheel Assist) - Test and Adjust........272
Wheel Alignment - Check and Adjust........275
KENR3543 - Disassembly and Assembly (Caterpillar AP-900B and Barber-Greene BG-240C Asphalt Pavers)........277
Gear Pump (Vibratory) - Remove........283
Gear Pump (Vibratory) - Disassemble........285
Gear Pump (Vibratory) - Assemble........291
Gear Pump (Vibratory) - Install........296
Fuel Pump (Screed Burner) - Remove........298
Fuel Pump (Screed Burner) - Disassemble........300
Fuel Pump (Screed Burner) - Assemble........302
Fuel Pump (Screed Burner) - Install........304
Electric Motor (Screed Burner Fuel Pump) - Remove and Install........306
Piston Pumps (Auger Conveyor and Drag Conveyor) - Remove........311
Piston Pump (Conveyor) - Disassemble........315
Piston Pump (Conveyor) - Assemble........338
Piston Pumps (Auger Conveyor and Drag Conveyor) - Install........360
Hydraulic Oil Filter (Conveyor System Charge Pump) - Remove and Install........363
Piston Motor (Auger Conveyor) - Remove........365
Piston Motor (Auger Conveyor) - Disassemble........367
Piston Motor (Auger Conveyor) - Assemble........373
Piston Motor (Auger Conveyor) - Install........379
Chain (Auger Conveyor) - Remove and Install........380
Conveyor Drive (Auger Conveyor) - Remove........383
Conveyor Drive (Auger Conveyor) - Disassemble........386
Conveyor Drive (Auger Conveyor) - Assemble........390
Conveyor Drive (Auger Conveyor) - Install........394
Transverse Beam - Remove and Install........397
Auger Conveyor - Remove and Install........400
Auger - Remove........408
Auger - Disassemble........412
Auger - Assemble........415
Auger - Install........418
Piston Motor (Drag Conveyor) - Remove........422
Piston Motor (Drag Conveyor) - Disassemble........424
Piston Motor (Drag Conveyor) - Assemble........430
Piston Motor (Drag Conveyor) - Install........436
Conveyor Drive Chain (Drag Conveyor) - Remove and Install........438
Conveyor Drive (Drag Conveyor) - Remove........441
Conveyor Drive (Drag Conveyor) - Disassemble........444
Conveyor Drive (Drag Conveyor) - Assemble........449
Conveyor Drive (Drag Conveyor) - Install........455
Feeder Drive Shaft Group - Remove........457
Feeder Drive Shaft Group - Disassemble........460
Feeder Drive Shaft Group - Assemble........464
Feeder Drive Shaft Group - Install........468
Plates (Drag Pans) - Remove and Install........472
Feeder Gate - Remove and Install........475
Power Actuator (Feeder Gate) - Remove........477
Power Actuator (Feeder Gate) - Disassemble........479
Power Actuator (Feeder Gate) - Assemble........484
Power Actuator (Feeder Gate) -Install........489
Footshaft - Remove........491
Footshaft - Disassemble........493
Footshaft - Assemble........498
Footshaft - Install........503
Drag Conveyor - Remove and Install........505
Piston Pumps (Propel) - Remove........511
Piston Pump (Propel) - Disassemble........517
Piston Pump (Propel) - Assemble........538
Piston Pumps (Propel) - Install........560
Pump Drive - Remove........565
Pump Drive - Disassemble........569
Pump Drive - Assemble........573
Pump Drive - Install........577
Differential Lock Valve - Remove........581
Differential Lock Valve - Disassemble........584
Differential Lock Valve - Assemble........587
Differential Lock Valve - Install........590
Rear Drive; Final Drive Planetary; and Piston Motor (Propel) - Remove........592
Rear Drive; Final Drive Planetary; and Piston Motor (Propel) - Separate........594
Final Drive Planetary - Disassemble........596
Duo-Cone Conventional Seals - Install........603
Final Drive Planetary - Assemble........615
Piston Motor (Propel) - Disassemble........622
Piston Motor (Propel) - Assemble........631
Rear Drive; Final Drive Planetary; and Piston Motor (Propel) - Connect........642
Rear Drive; Final Drive Planetary; and Piston Motor (Propel) - Install........644
Control Valve (Parking Brake) - Remove........646
Control Valve (Parking Brake) - Disassemble........648
Control Valve (Parking Brake) - Assemble........650
Control Valve (Parking Brake) - Install........652
Hand Pump (Parking Brake Release) - Remove and Install........653
Piston Pump (Auxiliary) - Remove........655
Piston Pump (Auxiliary) - Disassemble........657
Piston Pump (Auxiliary) - Assemble........668
Piston Pump (Auxiliary) - Install........680
Pressure Reducing Valve (Truck Hitch) - Remove and Install........681
Control Valve (Tow Point) - Remove........685
Control Valve (Truck Hitch and Tow Point) - Remove........687
Control Valve (Hopper Hoist and Tow Point) - Remove........689
Control Valve (Hopper Hoist; Tow Point; and Truck Hoist) - Disassemble........691
Control Valve (Hopper Hoist; Tow Point; and Truck Hitch) - Assemble........695
Control Valve (Tow Point) - Install........699
Control Valve (Hopper Hoist and Tow Point) - Install........700
Control Valve (Truck Hitch and Tow Point) - Install........701
Hydraulic Cylinder (Hopper Hoist) - Remove and Install........702
Hydraulic Cylinder (Tow Point) - Remove and Install........706
Hydraulic Cylinder (Truck Hitch) - Remove and Install........708
Truck Hitch - Remove........716
Truck Hitch - Disassemble........720
Truck Hitch - Assemble........726
Truck Hitch - Install........732
Bank Valve (Auger Hoist; Counterbalance; and Screed Hoist) - Remove........736
Bank Valve (Auger Hoist; Counterbalance; and Screed Hoist) - Disassemble........738
Bank Valve (Auger Hoist; Counterbalance; and Screed Hoist) - Assemble........743
Bank Valve (Auger Hoist; Counterbalance; and Screed Hoist) - Install........748
Hydraulic Cylinder (Auger Hoist) - Remove and Install........749
Manifold Valve (Screed Counterbalance) - Remove........752
Manifold Valve (Screed Counterbalance) - Disassemble........754
Manifold Valve (Screed Counterbalance) - Assemble........758
Manifold Valve (Screed Counterbalance) - Install........762
Hydraulic Cylinder (Screed Hoist) - Remove and Install........763
Hydraulic Oil Filter (Return) - Remove........766
Hydraulic Oil Filter (Return) - Disassemble........768
Hydraulic Oil Filter (Return) - Assemble........771
Hydraulic Oil Filter (Return) - Install........774
Hydraulic Tank - Remove and Install........776
Push Roller - Remove........781
Push Roller - Disassemble........783
Push Roller - Assemble........785
Push Roller - Install........787
Tow Arm - Remove and Install........789
Steering Wheel - Remove and Install........793
Steering Column - Remove and Install........796
Metering Pump (Steering) - Remove........800
Metering Pump (Steering) - Disassemble........803
Metering Pump (Steering) - Assemble........809
Metering Pump (Steering) - Install........816
Hydraulic Cylinder (Steering) - Remove and Install........818
Hopper - Remove and Install........822
Wheel (Front Bogie) - Remove and Install........829
Front Bogie - Remove........834
Front Bogie - Disassemble........836
Front Bogie - Assemble........838
Front Bogie - Install........840
Wheel (Front Wheel Assist) - Remove and Install........842
Front Wheel Drive Manifold - Remove........845
Front Wheel Drive Manifold - Disassemble........847
Front Wheel Drive Manifold - Assemble........852
Front Wheel Drive Manifold - Install........858
Piston Motor (Front Wheel Assist) - Remove........859
Piston Motor (Front Wheel Assist) - Disassemble........863
Piston Motor (Front Wheel Assist) - Assemble........873
Piston Motor (Front Wheel Assist) - Install........883
Wheel (Rear) - Remove and Install........886
Gear Motor (Ventilation System) - Remove........890
Gear Motor (Ventilation System) - Disassemble........892
Gear Motor (Ventilation System) - Assemble........897
Gear Motor (Ventilation System) - Install........902
Paver Ventilation Group - Remove and Install........904
Screed - Remove and Install........908
Washdown Hose Reel - Remove and Install........914
Piston Pump (Hydraulic Generator) - Remove........917
Piston Pump (Hydraulic Generator) - Disassemble........919
Piston Pump (Hydraulic Generator) - Assemble........931
Piston Pump (Hydraulic Generator) - Install........943
Control Valve (Hydraulic Generator) - Remove........944
Control Valve (Hydraulic Generator) - Disassemble........946
Control Valve (Hydraulic Generator) - Assemble........949
Control Valve (Hydraulic Generator) - Install........952
Gear Motor (Hydraulic Generator) - Remove........953
Gear Motor (Hydraulic Generator) - Disassemble........955
Gear Motor (Hydraulic Generator) - Assemble........959
Gear Motor (Hydraulic Generator) - Install........963
Hydraulic Generator - Remove........964
Hydraulic Generator - Disassemble........966
Hydraulic Generator - Assemble........970
Hydraulic Generator - Install........974
KENR3544 - Disassembly and Assembly (Caterpillar© AP-900B and Barber-Greene© BG-240C Asphalt Pavers 3116 Engine Supplement)........976
Gear Pump (Vibratory) - Remove........977
Battery - Remove and Install........1121
Alternator - Remove and Install........1123
Electric Starting Motor - Remove and Install........1126
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Remove........1130
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Disassemble........1132
Water Separator (Fuel Priming Pump and Primary Fuel Filter) - Assemble........1135
Water Separator (Fuel Priming Pump and Fuel Primary Filter) - Install........1138
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install........1139
Precleaner - Remove and Install........1141
Air Cleaner - Remove and Install........1143
Exhaust (Muffler) - Remove and Install........1148
Turbocharger - Remove and Install........1151
Air Inlet Heater - Remove and Install........1153
Hydraulic Oil Cooler - Remove and Install........1155
Radiator - Remove and Install........1163
Fan - Remove and Install........1168
Fan Drive Pulley - Remove and Install........1170
Fan Drive - Remove........1173
Fan Drive - Disassemble........1174
Fan Drive - Assemble........1177
Fan Drive - Install........1180
Engine - Remove........1181
Engine - Install........1188
Caterpillar ASPHALT PAVERS AP-900B Repair Service Manuals (SN Prefix AGJ)
