Caterpillar ASPHALT PAVERS AP-800D Repair Service Manuals (SN Prefix A5P)
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-800D, BG-230D, with all the workshop service information to maintain, diagnose, repair, rebuild.
Caterpillar ASPHALT PAVERS AP-800D, ASPHALT PAVERS BG-230D workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR3724 - Schematic Caterpillar (AP-800D and Barber Greene BG-230D Asphalt Pavers Hydraulic System)
KENR3725 - Schematic (Caterpillar AP-800D and Barber Greene BG-230D Asphalt Pavers Electrical System)
KENR3723 - Disassembly and Assembly (AP-800D and BG-230D Asphalt Pavers Engine Supplement).pdf
KENR3727 - Specifications (AP-800D and BG-230D Asphalt Pavers Propel System).pdf
KENR3727 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Propel System).pdf
KENR3727 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Propel System).pdf
KENR3728 - Specifications (AP-800D and BG-230D Asphalt Pavers Machine Systems).pdf
KENR3728 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Machine Systems).pdf
KENR3728 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Machine Systems).pdf
KENR3729 - Specifications (AP-800D and BG-230D Asphalt Pavers Conveyor Systems).pdf
KENR3729 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Conveyor Systems).pdf
KENR3729 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Conveyor Systems).pdf
Total Pages: 381 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
Table of Contents
KENR3723 - Disassembly and Assembly (AP-800D and BG-230D Asphalt Pavers Engine Supplement)................1
Engine - Remove................2
Engine - Install................10
KENR3724 - Schematic Caterpillar (AP-800D and Barber Greene BG-230D Asphalt Pavers Hydraulic System)................18
Collage................18
Main................33
KENR3725 - Schematic (Caterpillar AP-800D and Barber Greene BG-230D Asphalt Pavers Electrical System)................35
Collage................35
Main................50
KENR3727 - Specifications (AP-800D and BG-230D Asphalt Pavers Propel System)................52
Hydraulic Tank................53
Piston Pump (Propel)................56
Hydraulic Oil Filter (Charge Pump)................61
Pump Drive................62
Differential Lock Valve................64
Piston Motor (Propel)................65
Final Drive................66
Final Drive Planetary................67
Bogie................71
Front Wheel Assist................73
Piston Motor (Front Wheel Assist)................76
Front Wheel Drive Manifold................77
KENR3727 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Propel System)................78
General Information................79
Propel Hydraulic System................85
Piston Pump (Propel)................92
Piston Motor (Propel)................102
Final Drive Planetary................105
Front Wheel Assist Hydraulic System................109
Piston Motor (Front Wheel Assist)................111
KENR3727 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Propel System)................123
Hydraulic Oil Contamination - Test................124
Piston Pump Neutral - Test and Adjust................127
Relief Valve (Main) - Test and Adjust................132
Relief Valve (Charge) - Test and Adjust................142
Relief Valve (Front Wheel Assist) - Test and Adjust................147
Wheel Alignment - Check and Adjust................151
KENR3728 - Specifications (AP-800D and BG-230D Asphalt Pavers Machine Systems)................154
Bank Valve (Auger Hoist; Hopper Hoist; Screed Hoist)................155
Hydraulic Cylinder (Auger Hoist)................156
Hydraulic Cylinder (Hopper Hoist)................158
Hydraulic Cylinder (Screed Hoist)................159
Hydraulic Cylinder (Tow Point)................160
Tow Arm................161
Tow Arm Support................162
Push Roller................163
Truck Hitch................165
Solenoid Valve (Truck Hitch)................166
Hydraulic Cylinder (Truck Hitch)................167
Bypass Valve (Hydraulic Oil Cooler)................168
Operator Console................169
Hydraulic Cylinder (Steering)................171
Steering Guide................172
Gear Pump (Vibratory)................173
Piston Pump (Generator) - 23 kW................175
Control Valve (Generator) - 23 kW................176
Piston Motor (Generator) - 23 kW................178
Generator - 23 kW................179
Hydraulic Oil Filter (Return)................180
Engine Mounting................181
Power Actuator (Feeder Gate)................182
KENR3728 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Machine Systems)................183
General Information................184
Auxiliary System................187
Piston Pump (Auxiliary)................190
Bank Valve (Auger Hoist; Hopper Hoist; Screed Hoist)................193
Counterbalance Valve (Screed)................200
Metering Pump (Steering)................203
Tow Point Control................207
Vibratory System................210
Gear Pump (Vibratory)................213
Paver Ventilation System................216
Gear Motor (Ventilation)................218
Generator System................220
Piston Pump (Generator)................224
Control Valve (Generator)................226
Piston Motor (Generator)................228
Generator................229
Truck Hitch System................230
Washdown System................232
KENR3728 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Machine Systems)................234
Machine Preparation for Troubleshooting................235
Visual Inspection................237
Pump Control Valve (Auxiliary) - Test and Adjust................241
Relief Valve (Screed Counterbalance) - Test and Adjust................247
Gear Pump Flow (Vibratory) - Test................249
Relief Valve (Vibratory) - Test and Adjust................255
Piston Pump Flow (Generator) - Test and Adjust................263
Pump Control Valve (Generator) - Test and Adjust................269
Piston Motor Case Drain Flow (Generator) - Test................281
Generator Frequency - Test and Adjust................287
KENR3729 - Specifications (AP-800D and BG-230D Asphalt Pavers Conveyor Systems)................292
Hydraulic Tank................293
Piston Pump (Conveyor)................296
Piston Motor (Auger Conveyor)................300
Piston Motor (Drag Conveyor)................302
Hydraulic Oil Filter (Charge Pump)................304
Footshaft................305
Feeder Drive Shaft (Drag)................307
Conveyor Planetary Drive (Drag)................309
Drag Conveyor................311
Auger Conveyor................312
Conveyor Planetary Drive (Auger)................315
Auger Extension................317
KENR3729 - Systems Operation (AP-800D and BG-230D Asphalt Pavers Conveyor Systems)................318
General Information................319
Conveyor Hydraulic System................324
Conveyor Electrical System................332
Piston Pump (Conveyor)................338
Piston Motor (Drag Conveyor)................344
Drag Conveyor................346
Conveyor Planetary Drive (Drag)................349
Piston Motor (Auger Conveyor)................351
Auger Conveyor................353
Conveyor Planetary Drive (Auger)................355
KENR3729 - Testing and Adjusting (AP-800D and BG-230D Asphalt Pavers Conveyor Systems)................357
Machine Preparation for Troubleshooting................358
Visual Inspection................360
Conveyor System Troubleshooting................362
Hydraulic Oil Contamination - Test................364
Relief Valve (Charge) - Test and Adjust................367
Relief Valve (Main) - Test................371
Piston Pump Neutral - Test and Adjust................376
Conveyor Drive Chain (Auger) - Check and Adjust................380
Conveyor Drive Chain (Drag) - Check and Adjust................382
Conveyor Chain (Drag) - Check and Adjust................385
Caterpillar ASPHALT PAVERS AP-800D/BG-230D Repair Service Manuals (SN Prefix A5P/B4G)
