Caterpillar ASPHALT PAVERS AP-800C, BG-230 ASPHALT PAVER Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-800C, BG-230 ASPHALT PAVER, with all the workshop service information to maintain, diagnose, repair, rebuild.
Caterpillar ASPHALT PAVERS AP800C, BG230 ASPHALT PAVER Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR2592 - Disassembly and Assembly (AP-800C ASPHALT PAVER MACHINE SYSTEMS).pdf
KENR2593 - Disassembly and Assembly (SUPPLEMENT FOR AP-800C ASPHALT PAVER - 3054 ENGINE).pdf
KENR2594 - Schematic (AP-800C Asphalt Paver Electrical Ladder Diagram).pdf
KENR2595 - Disassembly and Assembly (BG-230 ASPHALT PAVER MACHINE SYSTEMS).pdf
KENR2596 - Disassembly and Assembly (3054 ENGINE SUPPLEMNT FOR BG-230 ASPHALT PAVER).pdf
KENR2613 - Disassembly and Assembly (8-16B; 10-20B; & 10-20WB EXTEND-A-MAT SCREED).pdf
KENR2673 - Schematic (AP-800C Asphalt Paver Hydraulic System).pdf
KENR2674 - Specifications (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM).pdf
KENR2675 - Systems Operation (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM).pdf
KENR2675 - Testing and Adjusting (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM).pdf
KENR2676 - Specifications (AP-800 ASPHALT PAVER VIBRATORY SYSTEM).pdf
KENR2676 - Systems Operation (AP-800 ASPHALT PAVER VIBRATORY SYSTEM).pdf
KENR2676 - Testing and Adjusting (AP-800 ASPHALT PAVER VIBRATORY SYSTEM).pdf
KENR2677 - Specifications (AP-800C ASPHALT PAVER CONVEYOR SYSTEM).pdf
KENR2677 - Systems Operation (AP-800C ASPHALT PAVER CONVEYOR SYSTEM).pdf
KENR2677 - Testing And Adjusting (AP-800C ASPHALT PAVER CONVEYOR SYSTEM).pdf
KENR2678 - Specifications (AP-800C ASPHALT PAVER AUXILIARY SYSTEMS).pdf
KENR2679 - Systems Operation (AP-800C ASPHALT PAVER AUXILIARY SYSTEM).pdf
KENR2679 - Testing And Adjusting (AP-800C ASPHALT PAVER AUXILIARY SYSTEM).pdf
KENR2684 - Specifications (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM).pdf
KENR2685 - Systems Operation (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM).pdf
KENR2685 - Testing and Adjusting (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM).pdf
KENR2688 - Specifications (BG-230 ASPHALT PAVER AUXILIARY SYSTEM).pdf
KENR2689 - Systems Operation (BG-230 ASPHALT PAVER AUXILIARY SYSTEM).pdf
KENR2689 - Testing And Adjusting (BG-230 ASPHALT PAVER AUXILIARY SYSTEM).pdf
Total Pages: 894 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
KENR2592 - Disassembly and Assembly (AP-800C ASPHALT PAVER MACHINE SYSTEMS)................3
Bogie Wheel Assembly................5
Bogie Spindle................7
Bogie Assembly................9
Steering Cylinder................11
Hopper................12
Hopper Cylinder................13
Drag Conveyor Gate Actuator Group................14
Conveyor_Auger Drive Pumps................16
Vibatory Drive Pump................51
Auxiliary Pump................52
Travel_Pave Control Valve................65
Differential Lock Valve................66
Propel Pump Filters................67
Propel Pumps................68
Propel Motor And Planetary................87
Propel Planetary................109
Drive Wheels................120
Pump Gearbox................121
Fuel Tank................125
Screed Burner Fuel Pump................127
Screed Lift Cylinder................133
Three Stack (Auxiliary) Valve................134
Hydraulic Tank................135
Hydraulic Return Filter................137
Steering Wheel................139
Hand Metering Unit (HMU)................141
Feeder System Electrical Displacement Control................149
Conveyor_Auger Filter................150
Drag Conveyor Drive Motor................151
Drag Conveyor Planetary And Drive Group................156
Foot Brake Control Group................165
Tow Point Control Valve................167
Tow Point Cylinder................168
Tow Arm................169
Screw Auger Lift Cylinder................171
Screw Auger & AugerFrame................172
Screw Auger Motor................175
Screw Auger Planetary................176
Front Wheel Assist Manifold................178
Front Wheel Assist Motor................179
Truck Hitch Control Valve................181
Truck Hitch Group................182
KENR2593 - Disassembly and Assembly (SUPPLEMENT FOR AP-800C ASPHALT PAVER - 3054 ENGINE)................189
Starter SMCS - 1518-010................190
Alternator SMCS - 1405-010................191
Fuel Filter SMCS - 1261-010................192
Air Cleaner Assembly SMCS - 1051-010................193
Exhaust Group SMCS - 1062-010................194
Turbocharger SMCS - 1052-010................195
Engine Speed Control Cylinder SMCS - 1915-010................197
Hydraulic Oil Cooler SMCS - 1374-010................198
Radiator SMCS - 1353-010................199
Water Separator SMCS - 1263-010................202
Fuel Lift Pump SMCS - 1258-010................203
Oil Filter; Oil Filter Base And Oil Cooler SMCS - 1306; 1318; 1378-010................204
Engine SMCS - 1000-010................205
KENR2594 - Schematic (AP-800C Asphalt Paver Electrical Ladder Diagram)................211
Collage................212
Main................242
KENR2595 - Disassembly and Assembly (BG-230 ASPHALT PAVER MACHINE SYSTEMS)................244
Bogie Wheel Assembly................246
Bogie Spindle................248
Bogie Assembly................250
Steering Cylinder................252
Hopper................253
Hopper Cylinder................254
Drag Conveyor Gate Actuator Group................255
CATERPILLAR AP-800C BARBER-GREENE BG-230 Asphalt Pavers 9AL00001-UP (MACHINE) POWERED BY 3054 Engine(KEBP0122 - 67) - Documentation................257
Conveyor_Auger Drive Pumps................293
Vibatory Drive Pump................328
Auxiliary Pump................329
Travel_Pave Control Valve................342
Differential Lock Valve................343
Propel Pump Filters................344
Propel Pumps................345
Propel Motor And Planetary................364
Propel Planetary................386
Drive Wheels................397
Pump Gearbox................398
Fuel Tank................402
Screed Burner Fuel Pump................404
Screed Lift Cylinder................410
Three Stack (Auxiliary) Valve................411
Hydraulic Tank................412
Hydraulic Return Filter................414
Steering Wheel................416
Hand Metering Unit (HMU)................418
Feeder System Electrical Displacement Control................426
Conveyor_Auger Filter................427
Drag Conveyor Drive Motor................428
Drag Conveyor Planetary And Drive Group................433
Foot Brake Control Group................442
Tow Point Control Valve................444
Tow Point Cylinder................445
Tow Arm................446
Screw Auger Lift Cylinder................448
Screw Auger & AugerFrame................449
Screw Auger Motor................452
Screw Auger Planetary................453
Front Wheel Assist Manifold................455
Front Wheel Assist Motor................456
Truck Hitch Control Valve................458
Truck Hitch Group................459
KENR2596 - Disassembly and Assembly (3054 ENGINE SUPPLEMNT FOR BG-230 ASPHALT PAVER)................466
Starter SMCS - 1518-010................467
Alternator SMCS - 1405-010................468
Fuel Filter SMCS - 1261-010................469
Air Cleaner Assembly SMCS - 1051-010................470
Exhaust Group SMCS - 1062-010................471
Turbocharger SMCS - 1052-010................472
Engine Speed Control Cylinder SMCS - 1915-010................474
Hydraulic Oil Cooler SMCS - 1374-010................475
Radiator SMCS - 1353-010................476
Water Separator SMCS - 1263-010................479
Fuel Lift Pump SMCS - 1258-010................480
Oil Filter; Oil Filter Base And Oil Cooler SMCS - 1306; 1318; 1378-010................481
Engine SMCS - 1000-010................482
KENR2613 - Disassembly and Assembly (8-16B; 10-20B; & 10-20WB EXTEND-A-MAT SCREED)................487
Extender SMCS - 6641-010; 6641-017................489
Extender Nose Bar SMCS - 7180-010................495
Extender Valve SMCS - 6641-010................497
Extender Screed Plate SMCS - 6643-010................498
Extender Cylinder SMCS - 5486-010................500
Sloper Group SMCS - 7219-010................502
Sloper & Height Group Motors SMCS - 7219-010................503
Extender Height Adjuster Group SMCS - 5603-010; 5603-017................504
Height Adjuster SMCS - 5603-010................508
Burner Group SMCS - 6642-010; 6642-017................510
Burner Blower Motor SMCS - 6642-010................512
Lower Burner Chamber SMCS - 6642-010................514
Glow Plug SMCS - 1412-010................516
Control Box Group SMCS - 7490-010................517
Crown Chain SMCS - 6647-010................518
Crown Group SMCS - 6647-010................519
Crown Group (Power) SMCS - 6647-010................521
End Gate (With Extension) SMCS - 6641-010................522
Extension (1.0 ft) SMCS - 6641-010................524
Extension (2.4 ft) SMCS - 6641-010; 6641-017................526
End Gate (Without Extension) SMCS - 6641-010................530
Extension (2.4 ft) Drive Shaft SMCS - 6641-010................531
Deflector Plates SMCS - 1151-010................532
Platform SMCS - 7253-010................533
Screed SMCS - 6640-010................537
Screed Plate (Main Screed Assembly) SMCS - 6643-010................539
Nose Bars (Main Screed Assembly) SMCS - 7180-010................541
Thickness Control Assembly SMCS - 5644-010................543
Drop Arm Bracket Assembly SMCS - 7121-010................546
Vibratory Motor SMCS - 5651-010................548
Vibratory Shaft SMCS - 6645-010................549
Vibratory Flow Control Valve SMCS - 6645-010................551
KENR2673 - Schematic (AP-800C Asphalt Paver Hydraulic System)................552
Collage................553
Main................569
KENR2674 - Specifications (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM)................570
Introduction................571
Ground Drive Pump................572
Ground Drive Motor And Torque Hub................577
Ground Drive Motor................579
Ground Drive Torque Hub................585
Steering Sensor................588
KENR2675 - Systems Operation (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM)................589
KENR2675 - Testing and Adjusting (AP-800C ASPHALT PAVER GROUND DRIVE SYSTEM)................613
KENR2676 - Specifications (AP-800 ASPHALT PAVER VIBRATORY SYSTEM)................624
KENR2676 - Systems Operation (AP-800 ASPHALT PAVER VIBRATORY SYSTEM)................626
KENR2676 - Testing and Adjusting (AP-800 ASPHALT PAVER VIBRATORY SYSTEM)................634
KENR2677 - Specifications (AP-800C ASPHALT PAVER CONVEYOR SYSTEM)................640
Conveyor Drive Motors................641
Electrical Displacement Control (EDC)................642
Feed Control Sensor................644
Flight Conveyor Chain................645
Flight Conveyor Drive Chain................646
Introduction................647
Pump Group................648
Screw Conveyor Drive Chain................652
Torque Hubs................653
KENR2677 - Systems Operation (AP-800C ASPHALT PAVER CONVEYOR SYSTEM)................655
KENR2677 - Testing And Adjusting (AP-800C ASPHALT PAVER CONVEYOR SYSTEM)................679
KENR2678 - Specifications (AP-800C ASPHALT PAVER AUXILIARY SYSTEMS)................690
Introduction................691
Auxiliary Pump................692
Compensator Valve................695
Auxiliary Suction Filter................696
Auxiliary Return Filter................697
Steering Control Valve................699
Grade_Slope Control Components................701
Three Stack Valve................703
Hydraulic Cylinders................705
Counter Balance Valve................708
Truck Hitch Valve................710
Truck Hitch................711
Forward Assist Motor................712
Forward Assist Valve................714
KENR2679 - Systems Operation (AP-800C ASPHALT PAVER AUXILIARY SYSTEM)................715
KENR2679 - Testing And Adjusting (AP-800C ASPHALT PAVER AUXILIARY SYSTEM)................759
KENR2684 - Specifications (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM)................769
Introduction................770
Ground Drive Pump................771
Ground Drive Motor And Torque Hub................776
Ground Drive Motor................778
Ground Drive Torque Hub................780
Steering Sensor................783
KENR2685 - Systems Operation (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM)................784
KENR2685 - Testing and Adjusting (BG-230 ASPHALT PAVER GROUND DRIVE SYSTEM)................808
KENR2688 - Specifications (BG-230 ASPHALT PAVER AUXILIARY SYSTEM)................819
Introduction SMCS - 1000-010................820
Auxiliary Pump SMCS - 1000-010................821
Compensator Valve SMCS - 1000-010................824
Steering Control Valve SMCS - 1000-010................825
Auxiliary Suction Filter................827
Auxiliary Return Filter................828
Steering Control Valve................830
Grade_Slope Control Components................832
Three Stack Valve................834
Hydraulic Cylinders................836
Counter Balance Valve................839
Truck Hitch Valve................841
Truck Hitch................842
Forward Assist Motor................843
Forward Assist Valve................845
KENR2689 - Systems Operation (BG-230 ASPHALT PAVER AUXILIARY SYSTEM)................846
KENR2689 - Testing And Adjusting (BG-230 ASPHALT PAVER AUXILIARY SYSTEM)................885
Caterpillar ASPHALT PAVERS AP-800C, BG-230 ASPHALT PAVER Repair Service Manuals
