Caterpillar ASPHALT PAVERS AP655D, BG655D Repair Service Manuals
Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP-655D, BG-655D, with workshop service information to maintain, diagnose, repair, rebuild.
Caterpillar ASPHALT PAVERS AP655D, BG655D Repair Service Manuals
workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 3,242 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
AP-655D ASPHALT PAVER GNN
AP-655D ASPHALT PAVER GNZ
AP-655D ASPHALT PAVER MAN
AP-655D ASPHALT PAVER MAT
BG655D ASPHALT PAVER B5D
BG655D ASPHALT PAVER BPA
KENR5919 - Troubleshooting (AP600D, AP655D, BG600D and BG655D Asphalt Pavers).pdf
KENR5946 - Schematic (AP-655D and BG-655D Asphalt Paver Hydraulic System).pdf
KENR6049 - Disassembly and Assembly (AP655D Asphalt Paver C6.6 Engine Supplement).pdf
KENR6050 - Disassembly and Assembly (AP655D Asphalt Paver Machine Systems).pdf
KENR6586 - Specifications (AP655D Asphalt Paver Propel System).pdf
KENR6586 - Systems Operation (AP655D Asphalt Paver Propel System).pdf
KENR6586 - Testing and Adjusting (AP655D Asphalt Paver Propel System).pdf
KENR6587 - Specifications (AP655D Asphalt Paver Machine Systems).pdf
KENR6587 - Systems Operation (AP655D Asphalt Paver Machine Systems).pdf
KENR6587 - Testing and Adjusting (AP655D Asphalt Paver Machine Systems).pdf
KENR6652 - Schematic (AP-655D Asphalt Paver Electrical System 269-6422-02).pdf
RENR6489 - Systems Operation (AP600D, AP655D, BG600D and BG655D Asphalt Pavers Monitoring System).pdf
RENR6489 - Testing and Adjusting (AP600D, AP655D, BG600D and BG655D Asphalt Pavers Monitoring System).pdf
TABLE OF CONTENTS
KENR5919 - Troubleshooting (AP600D, AP655D, BG600D and BG655D Asphalt Pavers)......2
Auger Conveyor (Caterpillar Electronic Technician) - Calibrate......14
Calibration......17
Charging System......20
Connector Contact Description......34
Connector Locations......55
Diagnostic Capabilities......63
Diagnostic Code List......69
Drag Conveyor (Caterpillar Electronic Technician) - Calibrate......87
Electrical Connector - Inspect......90
Electronic Control Module (ECM) - Flash Program......99
Electronic Control Module (ECM) - Replace......100
Fuel Level Sender......101
General Information......103
Harness Code......106
MID 039 - CID 0041 - FMI 03......109
MID 039 - CID 0041 - FMI 04......114
MID 039 - CID 0096 - FMI 03......120
MID 039 - CID 0153 - FMI 08......123
MID 039 - CID 0154 - FMI 08......129
MID 039 - CID 0162 - FMI 03......135
MID 039 - CID 0162 - FMI 04......140
MID 039 - CID 0168 - FMI 01......145
MID 039 - CID 0168 - FMI 03......148
MID 039 - CID 0168 - FMI 04......152
MID 039 - CID 0254 - FMI 13......155
MID 039 - CID 0262 - FMI 03......156
MID 039 - CID 0262 - FMI 04......159
MID 039 - CID 0588 - FMI 02......162
MID 039 - CID 0588 - FMI 09......168
MID 039 - CID 0588 - FMI 12......174
MID 039 - CID 0590 - FMI 02......180
MID 039 - CID 0590 - FMI 09......186
MID 039 - CID 0590 - FMI 12......192
MID 039 - CID 0596 - FMI 02......198
MID 039 - CID 0596 - FMI 09......204
MID 039 - CID 0596 - FMI 12......210
MID 039 - CID 0600 - FMI 04......216
MID 039 - CID 0976 - FMI 08......220
MID 039 - CID 0981 - FMI 03......225
MID 039 - CID 0981 - FMI 05......229
MID 039 - CID 0981 - FMI 06......234
MID 039 - CID 0990 - FMI 08......238
MID 039 - CID 0995 - FMI 03......243
MID 039 - CID 0995 - FMI 05......247
MID 039 - CID 0995 - FMI 06......252
MID 039 - CID 1326 - FMI 02......256
MID 039 - CID 1703 - FMI 03......261
MID 039 - CID 1703 - FMI 05......265
MID 039 - CID 1703 - FMI 06......270
MID 039 - CID 1704 - FMI 03......274
MID 039 - CID 1704 - FMI 05......278
MID 039 - CID 1704 - FMI 06......283
MID 039 - CID 1705 - FMI 03......287
MID 039 - CID 1705 - FMI 05......291
MID 039 - CID 1705 - FMI 06......296
MID 039 - CID 1706 - FMI 03......300
MID 039 - CID 1706 - FMI 05......304
MID 039 - CID 1706 - FMI 06......309
MID 039 - CID 1725 - FMI 03......313
MID 039 - CID 1725 - FMI 04......319
MID 039 - CID 1735 - FMI 03......323
MID 039 - CID 1735 - FMI 05......327
MID 039 - CID 1735 - FMI 06......332
MID 039 - CID 1736 - FMI 03......336
MID 039 - CID 1736 - FMI 05......340
MID 039 - CID 1736 - FMI 06......345
MID 039 - CID 1737 - FMI 03......349
MID 039 - CID 1737 - FMI 05......353
MID 039 - CID 1737 - FMI 06......358
MID 039 - CID 1738 - FMI 03......362
MID 039 - CID 1738 - FMI 05......366
MID 039 - CID 1738 - FMI 06......371
MID 039 - CID 1821 - FMI 02......375
MID 039 - CID 1821 - FMI 09......381
MID 039 - CID 1821 - FMI 12......387
MID 039 - CID 1822 - FMI 02......393
MID 039 - CID 1822 - FMI 09......399
MID 039 - CID 1822 - FMI 12......405
MID 039 - CID 2549 - FMI 03......411
MID 039 - CID 2549 - FMI 05......415
MID 039 - CID 2549 - FMI 06......420
MID 039 - CID 2550 - FMI 03......424
MID 039 - CID 2550 - FMI 05......428
MID 039 - CID 2550 - FMI 06......433
MID 039 - CID 2553 - FMI 03......437
MID 039 - CID 2553 - FMI 05......441
MID 039 - CID 2553 - FMI 06......446
MID 039 - CID 2554 - FMI 03......450
MID 039 - CID 2554 - FMI 05......454
MID 039 - CID 2554 - FMI 06......459
MID 039 - CID 2581 - FMI 03......463
MID 039 - CID 2581 - FMI 05......467
MID 039 - CID 2581 - FMI 06......472
MID 039 - CID 2582 - FMI 03......476
MID 039 - CID 2582 - FMI 05......480
MID 039 - CID 2582 - FMI 06......485
MID 039 - CID 2655 - FMI 08......489
MID 039 - CID 2656 - FMI 08......494
MID 039 - CID 2822 - FMI 03......499
MID 039 - CID 2822 - FMI 04......503
MID 039 - CID 2823 - FMI 03......507
MID 039 - CID 2823 - FMI 04......512
MID 039 - CID 2827 - FMI 03......516
MID 039 - CID 2827 - FMI 04......520
MID 053 - CID 0271 - FMI 03......524
MID 053 - CID 0271 - FMI 05......526
MID 053 - CID 0271 - FMI 06......529
MID 053 - CID 0590 - FMI 02......532
MID 053 - CID 0590 - FMI 09......538
MID 053 - CID 0590 - FMI 12......544
MID 053 - CID 1821 - FMI 02......550
MID 053 - CID 1821 - FMI 09......556
MID 053 - CID 1821 - FMI 12......562
MID 053 - CID 1822 - FMI 02......568
MID 053 - CID 1822 - FMI 09......574
MID 053 - CID 1822 - FMI 12......580
MID 082 - CID 0041 - FMI 03......586
MID 082 - CID 0041 - FMI 04......589
MID 082 - CID 0168 - FMI 01......592
MID 082 - CID 0168 - FMI 03......595
MID 082 - CID 0168 - FMI 04......598
MID 082 - CID 0262 - FMI 03......601
MID 082 - CID 0262 - FMI 04......604
MID 082 - CID 0337 - FMI 02......607
MID 082 - CID 0967 - FMI 02......612
MID 082 - CID 0967 - FMI 09......619
MID 082 - CID 0977 - FMI 08......626
MID 082 - CID 0978 - FMI 03......631
MID 082 - CID 0978 - FMI 04......634
MID 082 - CID 0991 - FMI 08......638
MID 082 - CID 0992 - FMI 03......643
MID 082 - CID 0992 - FMI 04......646
MID 082 - CID 1768 - FMI 03......650
MID 082 - CID 1768 - FMI 04......655
MID 082 - CID 2555 - FMI 03......659
MID 082 - CID 2555 - FMI 05......663
MID 082 - CID 2555 - FMI 06......668
MID 082 - CID 2556 - FMI 03......672
MID 082 - CID 2556 - FMI 05......676
MID 082 - CID 2556 - FMI 06......681
MID 082 - CID 2557 - FMI 03......685
MID 082 - CID 2557 - FMI 05......689
MID 082 - CID 2557 - FMI 06......694
MID 082 - CID 2558 - FMI 03......698
MID 082 - CID 2558 - FMI 05......702
MID 082 - CID 2558 - FMI 06......707
MID 082 - CID 2575 - FMI 03......711
MID 082 - CID 2575 - FMI 04......715
MID 082 - CID 2577 - FMI 03......718
MID 082 - CID 2577 - FMI 04......723
MID 082 - CID 2700 - FMI 02......727
MID 082 - CID 2701 - FMI 02......730
MID 082 - CID 2702 - FMI 02......733
MID 082 - CID 2703 - FMI 02......736
MID 082 - CID 2840 - FMI 02......739
MID 082 - CID 2841 - FMI 02......743
MID 082 - CID 2842 - FMI 02......747
MID 082 - CID 2843 - FMI 02......751
MID 082 - CID 2844 - FMI 02......755
MID 082 - CID 2845 - FMI 02......759
MID 082 - CID 2846 - FMI 02......762
MID 082 - CID 2847 - FMI 02......765
MID 082 - CID 2848 - FMI 02......768
MID 082 - CID 2849 - FMI 02......771
MID 082 - CID 2878 - FMI 02......775
MID 082 - CID 2928 - FMI 03......779
MID 082 - CID 2928 - FMI 05......783
MID 082 - CID 2928 - FMI 06......788
MID 082 - CID 2930 - FMI 03......792
MID 082 - CID 2930 - FMI 05......796
MID 082 - CID 2930 - FMI 06......801
MID 156 - CID 0041 - FMI 03......805
MID 156 - CID 0041 - FMI 04......810
MID 156 - CID 0070 - FMI 02......815
MID 156 - CID 0151 - FMI 03......820
MID 156 - CID 0151 - FMI 05......824
MID 156 - CID 0151 - FMI 06......829
MID 156 - CID 0168 - FMI 01......833
MID 156 - CID 0168 - FMI 03......836
MID 156 - CID 0168 - FMI 04......839
MID 156 - CID 0254 - FMI 13......842
MID 156 - CID 0262 - FMI 03......843
MID 156 - CID 0262 - FMI 04......847
MID 156 - CID 0681 - FMI 03......852
MID 156 - CID 0681 - FMI 05......856
MID 156 - CID 0681 - FMI 06......861
MID 156 - CID 0967 - FMI 02......865
MID 156 - CID 0967 - FMI 09......872
MID 156 - CID 0972 - FMI 02......879
MID 156 - CID 0973 - FMI 02......883
MID 156 - CID 0975 - FMI 03......887
MID 156 - CID 0975 - FMI 04......891
MID 156 - CID 0983 - FMI 02......895
MID 156 - CID 0986 - FMI 02......899
MID 156 - CID 0987 - FMI 02......903
MID 156 - CID 0989 - FMI 03......907
MID 156 - CID 0989 - FMI 04......911
MID 156 - CID 1251 - FMI 08......915
MID 156 - CID 1326 - FMI 02......919
MID 156 - CID 1723 - FMI 03......924
MID 156 - CID 1723 - FMI 04......929
MID 156 - CID 1725 - FMI 03......933
MID 156 - CID 1725 - FMI 04......939
MID 156 - CID 1727 - FMI 03......943
MID 156 - CID 1727 - FMI 04......948
MID 156 - CID 1729 - FMI 03......953
MID 156 - CID 1729 - FMI 04......958
MID 156 - CID 1731 - FMI 02......962
MID 156 - CID 1733 - FMI 03......966
MID 156 - CID 1733 - FMI 05......970
MID 156 - CID 1733 - FMI 06......975
MID 156 - CID 1767 - FMI 02......979
MID 156 - CID 2410 - FMI 03......983
MID 156 - CID 2410 - FMI 05......987
MID 156 - CID 2410 - FMI 06......992
MID 156 - CID 2411 - FMI 03......996
MID 156 - CID 2411 - FMI 05......1000
MID 156 - CID 2411 - FMI 06......1005
MID 156 - CID 2551 - FMI 03......1009
MID 156 - CID 2551 - FMI 05......1013
MID 156 - CID 2551 - FMI 06......1018
MID 156 - CID 2552 - FMI 03......1022
MID 156 - CID 2552 - FMI 05......1026
MID 156 - CID 2552 - FMI 06......1031
MID 156 - CID 2559 - FMI 02......1035
MID 156 - CID 2561 - FMI 02......1038
MID 156 - CID 2563 - FMI 02......1042
MID 156 - CID 2565 - FMI 03......1046
MID 156 - CID 2565 - FMI 04......1051
MID 156 - CID 2567 - FMI 02......1056
MID 156 - CID 2569 - FMI 03......1059
MID 156 - CID 2569 - FMI 05......1063
MID 156 - CID 2569 - FMI 06......1068
MID 156 - CID 2570 - FMI 03......1072
MID 156 - CID 2570 - FMI 05......1076
MID 156 - CID 2570 - FMI 06......1081
MID 156 - CID 2573 - FMI 02......1085
MID 156 - CID 2574 - FMI 03......1089
MID 156 - CID 2574 - FMI 05......1093
MID 156 - CID 2574 - FMI 06......1098
MID 156 - CID 2579 - FMI 03......1102
MID 156 - CID 2579 - FMI 05......1106
MID 156 - CID 2579 - FMI 06......1111
MID 156 - CID 2580 - FMI 02......1115
MID 156 - CID 2583 - FMI 03......1119
MID 156 - CID 2583 - FMI 05......1123
MID 156 - CID 2583 - FMI 06......1128
MID 156 - CID 2585 - FMI 02......1132
MID 156 - CID 2586 - FMI 02......1136
MID 156 - CID 2590 - FMI 03......1140
MID 156 - CID 2590 - FMI 05......1144
MID 156 - CID 2590 - FMI 06......1149
MID 156 - CID 2591 - FMI 03......1153
MID 156 - CID 2591 - FMI 05......1157
MID 156 - CID 2591 - FMI 06......1162
MID 156 - CID 2657 - FMI 02......1166
MID 156 - CID 2658 - FMI 02......1170
MID 156 - CID 2705 - FMI 02......1174
MID 157 - CID 0041 - FMI 03......1178
MID 157 - CID 0041 - FMI 04......1182
MID 157 - CID 0070 - FMI 02......1187
MID 157 - CID 0168 - FMI 01......1190
MID 157 - CID 0168 - FMI 03......1193
MID 157 - CID 0168 - FMI 04......1196
MID 157 - CID 0254 - FMI 13......1199
MID 157 - CID 0262 - FMI 03......1200
MID 157 - CID 0262 - FMI 04......1204
MID 157 - CID 0967 - FMI 02......1209
MID 157 - CID 0967 - FMI 09......1216
MID 157 - CID 0997 - FMI 02......1223
MID 157 - CID 1326 - FMI 02......1226
MID 157 - CID 1724 - FMI 03......1231
MID 157 - CID 1724 - FMI 04......1236
MID 157 - CID 1726 - FMI 03......1240
MID 157 - CID 1726 - FMI 04......1246
MID 157 - CID 1728 - FMI 03......1250
MID 157 - CID 1728 - FMI 04......1255
MID 157 - CID 1730 - FMI 03......1260
MID 157 - CID 1730 - FMI 04......1265
MID 157 - CID 1732 - FMI 02......1269
MID 157 - CID 1737 - FMI 03......1272
MID 157 - CID 1737 - FMI 05......1276
MID 157 - CID 1737 - FMI 06......1281
MID 157 - CID 1738 - FMI 03......1285
MID 157 - CID 1738 - FMI 05......1289
MID 157 - CID 1738 - FMI 06......1294
MID 157 - CID 1769 - FMI 03......1298
MID 157 - CID 1769 - FMI 04......1302
MID 157 - CID 1770 - FMI 03......1306
MID 157 - CID 1770 - FMI 04......1310
MID 157 - CID 1771 - FMI 02......1314
MID 157 - CID 1782 - FMI 02......1317
MID 157 - CID 1783 - FMI 02......1320
MID 157 - CID 1784 - FMI 02......1323
MID 157 - CID 2549 - FMI 03......1326
MID 157 - CID 2549 - FMI 05......1330
MID 157 - CID 2549 - FMI 06......1335
MID 157 - CID 2550 - FMI 03......1339
MID 157 - CID 2550 - FMI 05......1343
MID 157 - CID 2550 - FMI 06......1348
MID 157 - CID 2553 - FMI 03......1352
MID 157 - CID 2553 - FMI 05......1356
MID 157 - CID 2553 - FMI 06......1361
MID 157 - CID 2554 - FMI 03......1365
MID 157 - CID 2554 - FMI 05......1369
MID 157 - CID 2554 - FMI 06......1374
MID 157 - CID 2560 - FMI 02......1378
MID 157 - CID 2562 - FMI 02......1381
MID 157 - CID 2564 - FMI 02......1384
MID 157 - CID 2568 - FMI 02......1387
MID 157 - CID 2571 - FMI 03......1390
MID 157 - CID 2571 - FMI 05......1394
MID 157 - CID 2571 - FMI 06......1399
MID 157 - CID 2572 - FMI 03......1403
MID 157 - CID 2572 - FMI 05......1407
MID 157 - CID 2572 - FMI 06......1412
MID 157 - CID 2584 - FMI 03......1416
MID 157 - CID 2584 - FMI 05......1420
MID 157 - CID 2584 - FMI 06......1425
MID 157 - CID 2587 - FMI 02......1429
MID 157 - CID 2588 - FMI 02......1432
MID 157 - CID 2698 - FMI 02......1435
MID 157 - CID 2705 - FMI 02......1438
Main Display Module - Flash Program......1441
Main Display Module - Replace......1442
Material Height (Caterpillar Electronic Technician) - Calibrate......1444
Material Height Dial - Test......1446
Material Height Sensor - Test......1456
Power Supply Circuit of Electronic Control Module......1471
Propel (Caterpillar Electronic Technician) - Calibrate......1473
Propel Lever (Caterpillar Electronic Technician) - Calibrate......1476
Pulse Width Modulated Sensor......1478
Service Tools......1481
Steering Wheel (Caterpillar Electronic Technician) - Calibrate......1484
Switch Circuits......1486
System Schematic......1489
Temperature Sender......1515
Using Advisor to Determine Diagnostic Codes......1516
Using Caterpillar Electronic Technician to Determine Diagnostic Codes......1518
Wiring Harness (Open Circuit) - Test......1521
Wiring Harness (Short Circuit) - Test......1522
KENR5946 - Schematic (AP-655D and BG-655D Asphalt Paver Hydraulic System)......1523
Collage......1524
Main......1540
KENR6049 - Disassembly and Assembly (AP655D Asphalt Paver C6.6 Engine Supplement)......1542
Air Cleaner - Remove and Install......1543
Alternator - Remove and Install......1547
Battery - Remove and Install......1551
Electric Starting Motor - Remove and Install......1556
Engine - Install......1558
Engine - Remove......1564
Engine Enclosure (Hood) - Remove and Install......1570
Exhaust (Muffler) - Remove and Install......1576
Fan - Remove and Install......1581
Fuel Filter (Primary) and Fuel Filter Base - Remove and Install......1583
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install......1585
Gear Motor (Hydraulic Fan) - Assemble......1588
Gear Motor (Hydraulic Fan) - Disassemble......1594
Gear Motor (Hydraulic Fan) - Install......1600
Gear Motor (Hydraulic Fan) - Remove......1602
Gear Pump (Fan Drive) - Assemble......1605
Gear Pump (Fan Drive) - Disassemble......1609
Gear Pump (Fan Drive) - Install......1613
Gear Pump (Fan Drive) - Remove......1614
Hydraulic System Pressure - Release......1616
Radiator and Hydraulic Oil Cooler - Remove and Install......1617
KENR6050 - Disassembly and Assembly (AP655D Asphalt Paver Machine Systems)......1643
Accumulator (Track Tension) - Remove and Install......1649
Auger - Assemble......1652
Auger - Disassemble......1654
Auger - Install......1656
Auger - Remove......1662
Auger Conveyor - Remove and Install......1665
Battery and Battery Cable - Separate and Connect......1669
Belt - Install......1672
Belt - Remove......1675
Bogie (Front) - Install......1679
Bogie (Front) - Remove......1681
Bogie (Rear) - Install......1682
Bogie (Rear) - Remove......1684
Bogie - Assemble......1685
Bogie - Disassemble......1688
Brake Pump and Valve - Assemble......1691
Brake Pump and Valve - Disassemble......1693
Brake Pump and Valve - Install......1695
Brake Pump and Valve - Remove......1696
Chain (Auger Conveyor) - Remove and Install......1698
Chain (Drag Conveyor) - Remove and Install......1701
Control Valve (Apron) - Assemble......1705
Control Valve (Apron) - Disassemble......1707
Control Valve (Apron) - Install......1709
Control Valve (Apron) - Remove......1710
Control Valve (Auxiliary) - Assemble......1712
Control Valve (Auxiliary) - Disassemble......1714
Control Valve (Auxiliary) - Install......1716
Control Valve (Auxiliary) - Remove......1719
Control Valve (Hopper Hoist and Tow Point) - Assemble......1722
Control Valve (Hopper Hoist and Tow Point) - Disassemble......1724
Control Valve (Hydraulic Generator) - Assemble......1726
Control Valve (Hydraulic Generator) - Disassemble......1729
Control Valve (Hydraulic Generator) - Install......1732
Control Valve (Hydraulic Generator) - Remove......1734
Control Valve (Left Tow Point) - Assemble......1736
Control Valve (Left Tow Point) - Disassemble......1738
Control Valve (Left Tow Point) - Install......1740
Control Valve (Left Tow Point) - Remove......1742
Control Valve (Right Tow Point and Hopper Hoist) - Install......1744
Control Valve (Right Tow Point and Hopper Hoist) - Remove......1747
Control Valve (Truck Hitch) - Assemble......1750
Control Valve (Truck Hitch) - Disassemble......1752
Control Valve (Truck Hitch) - Install......1754
Control Valve (Truck Hitch) - Remove......1755
Control Valve (Vibratory) - Assemble......1757
Control Valve (Vibratory) - Disassemble......1758
Control Valve (Vibratory) - Install......1759
Control Valve (Vibratory) - Remove......1760
Drag Conveyor - Remove and Install......1762
Drive Belt (Generator) - Remove and Install - 25K......1768
Duo-Cone Conventional Seals - Install......1771
Electric Motor (Washdown Pump) - Remove and Install......1783
Feeder Drive Shaft Group - Assemble......1785
Feeder Drive Shaft Group - Disassemble......1790
Feeder Drive Shaft Group - Install......1794
Feeder Drive Shaft Group - Remove......1799
Final Drive Planetary (Auger Conveyor) - Assemble......1804
Final Drive Planetary (Auger Conveyor) - Disassemble......1812
Final Drive Planetary (Auger Conveyor) - Install......1820
Final Drive Planetary (Auger Conveyor) - Remove......1823
Final Drive Planetary (Drag Conveyor) - Assemble......1826
Final Drive Planetary (Drag Conveyor) - Disassemble......1834
Final Drive Planetary (Drag Conveyor) - Install......1842
Final Drive Planetary (Drag Conveyor) - Remove......1843
Final Drive Planetary - Assemble......1844
Final Drive Planetary - Disassemble......1862
Final Drive Planetary - Install......1880
Final Drive Planetary - Remove......1883
Footshaft - Assemble......1886
Footshaft - Disassemble......1891
Footshaft - Install......1895
Footshaft - Remove......1897
Fuel Tank - Remove and Install......1899
Gear Motor (Ventilation System) - Assemble......1904
Gear Motor (Ventilation System) - Disassemble......1906
Gear Motor (Ventilation System) - Install......1908
Gear Motor (Ventilation System) - Remove......1910
Generator - Remove and Install - 25K......1913
Generator - Remove and Install - 35K......1921
Hopper - Remove and Install......1928
Hydraulic Cylinder (Apron) - Remove and Install......1932
Hydraulic Cylinder (Auger Hoist) - Remove and Install......1935
Hydraulic Cylinder (Hopper Hoist) - Remove and Install......1938
Hydraulic Cylinder (Screed Hoist) - Remove and Install......1943
Hydraulic Cylinder (Tow Point) - Remove and Install......1946
Hydraulic Cylinder (Track Tensioner) - Remove and Install......1949
Hydraulic Cylinder (Truck Hitch) - Remove and Install......1953
Hydraulic Filter (Suction Return) - Remove and Install......1961
Hydraulic Oil Filter (Return) - Assemble......1965
Hydraulic Oil Filter (Return) - Disassemble......1967
Hydraulic Oil Filter (Return) - Install......1969
Hydraulic Oil Filter (Return) - Remove......1971
Hydraulic System Pressure - Release......1974
Hydraulic Tank - Remove and Install......1975
Operator Platform - Remove and Install......1982
Piston Motor (Auger Conveyor) - Assemble......1990
Piston Motor (Auger Conveyor) - Disassemble......1995
Piston Motor (Auger Conveyor) - Install......2000
Piston Motor (Auger Conveyor) - Remove......2002
Piston Motor (Drag Conveyor) - Assemble......2004
Piston Motor (Drag Conveyor) - Disassemble......2009
Piston Motor (Drag Conveyor) - Install......2014
Piston Motor (Drag Conveyor) - Remove......2016
Piston Motor (Hydraulic Generator) - Assemble......2018
Piston Motor (Hydraulic Generator) - Disassemble......2023
Piston Motor (Hydraulic Generator) - Install - 25K......2028
Piston Motor (Hydraulic Generator) - Install - 35K......2032
Piston Motor (Hydraulic Generator) - Remove - 25K......2034
Piston Motor (Hydraulic Generator) - Remove - 35K......2038
Piston Motor (Propel) - Assemble......2040
Piston Motor (Propel) - Disassemble......2050
Piston Motor (Propel) - Install......2059
Piston Motor (Propel) - Remove......2060
Piston Pump (Auxiliary) - Assemble......2061
Piston Pump (Auxiliary) - Install......2074
Piston Pump (Auxiliary) - Remove......2076
Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble......2091
Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble......2100
Piston Pump (Hydraulic Generator) - Assemble......2110
Piston Pump (Hydraulic Generator) - Disassemble......2117
Piston Pump (Hydraulic Generator) - Install......2123
Piston Pump (Hydraulic Generator) - Remove......2125
Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Install......2127
Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove......2129
Piston Pump (Propel) - Assemble......2131
Piston Pump (Propel) - Disassemble......2157
Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Install......2180
Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove......2183
Piston Pump (Tamper Bar) - Assemble......2187
Piston Pump (Tamper Bar) - Disassemble......2197
Piston Pump (Tamper Bar) - Install......2207
Piston Pump (Tamper Bar) - Remove......2209
Plates (Drag Pans) - Remove and Install......2212
Pump Drive - Assemble......2215
Pump Drive - Disassemble......2218
Pump Drive - Install......2221
Pump Drive - Remove......2224
Push Roller - Assemble......2226
Push Roller - Disassemble......2228
Push Roller - Install......2230
Push Roller - Remove......2232
Return Manifold and Oil Cooler Bypass Valve - Remove and Install......2234
Screed - Remove and Install......2237
Seat - Remove and Install......2248
Steering Wheel - Remove and Install......2250
Tow Arm - Remove and Install......2253
Track Roller Frame (Front) - Install......2256
Track Roller Frame (Front) - Remove......2259
Track Roller Frame (Rear) - Assemble......2262
Track Roller Frame (Rear) - Disassemble......2266
Track Roller Frame (Rear) - Install......2270
Track Roller Frame (Rear) - Remove......2272
Track Tensioner - Assemble......2274
Track Tensioner - Disassemble......2279
Track Tensioner - Install......2283
Track Tensioner - Remove......2285
Transverse Beam - Remove and Install......2288
Truck Hitch - Assemble......2290
Truck Hitch - Disassemble......2295
Truck Hitch - Install......2300
Truck Hitch - Remove......2302
Wheel (Final Drive) - Remove and Install......2305
KENR6586 - Specifications (AP655D Asphalt Paver Propel System)......2308
Accumulator (Track Tension) (Mobil-Trac)......2309
Accumulator Charging Valve (Track Tension)......2311
Bogie (Mobil-Trac)......2313
Final Drive Planetary (Mobil-Trac)......2315
Hydraulic Cylinder (Track Tension, Mobil-Trac)......2319
Piston Motor (Propel) (Mobil-Trac)......2321
Piston Pump (Propel) (Mobil-Trac)......2324
Pressure Control Valve (Parking Brake Release)......2326
Pressure Switch (Track Tension)......2330
Propel Lines (Mobil-Trac)......2332
Track Roller Frame (Mobil-Trac)......2333
Track Tensioner......2340
KENR6586 - Systems Operation (AP655D Asphalt Paver Propel System)......2342
Electrical Schematic (Propel System)......2343
Final Drive Planetary - Mobil-Trac System......2351
General Information (Propel System)......2355
Graphic Color Codes......2357
Hydraulic Schematic (Propel System) - Mobil-Trac System......2359
Location of Electrical Components (Propel System)......2367
Location of Hydraulic Components (Propel System) - Mobil-Trac Tension System......2383
Location of Hydraulic Components (Propel System)......2386
Operator Controls (Propel System)......2390
Parking Brake - Mobil-Trac System......2397
Piston Motor (Propel) - Mobil-Trac System......2399
Piston Pump (Propel) - Mobil-Trac System......2402
KENR6586 - Testing and Adjusting (AP655D Asphalt Paver Propel System)......2409
Accumulator (Track Tension) - Test and Charge......2411
Forward Currents (EDC)- Calibrate......2421
Harness (Speed Potentiometer) and Electronic Sensor - Test......2430
Hydraulic Oil Contamination - Test......2434
Lever (Propel Control) and Electronic Sensor - Test......2436
Machine Preparation for Troubleshooting......2440
Piston Pump Flow - Test - Mobil-Trac System......2443
Piston Pump Neutral - Test and Adjust - Left Propel Pump (Mobil-Trac System)......2448
Piston Pump Neutral - Test and Adjust - Right Propel Pump (Mobil-Trac System)......2454
Piston Pump Neutral - Test and Adjust - Right Propel Pump (Steel Track)......2460
Pressure Limiter Valve - Test and Adjust - Left Propel Pump (Mobil-Trac System)......2466
Pressure Limiter Valve - Test and Adjust - Right Propel Pump (Mobil-Trac System)......2477
Propel Lever - Calibrate......2487
Propel System Troubleshooting......2493
Pump Synchronization - Test and Adjust - Mobil-Trac System......2499
Relief Valve (Charge) - Test and Adjust - Left Propel Pump (Mobil-Trac System)......2509
Relief Valve (Charge) - Test and Adjust - Right Propel Pump (Mobil-Trac System)......2520
Reverse Currents (EDC)- Calibrate......2531
Rotary Position Sensor (Brake Pedal) - Test and Adjust......2541
Rotary Position Sensor (Steering) - Test and Adjust......2546
Seal Leakage (Brake Piston) - Test......2551
Solenoid (Shift) - Test......2556
Speed Sensor (Propel Motor) - Adjust......2559
Steering Wheel - Calibrate......2568
Track Alignment......2575
Visual Inspection......2584
KENR6587 - Specifications (AP655D Asphalt Paver Machine Systems)......2588
Access Cover - Tool Box......2590
Access Door......2591
Air Cleaner......2593
Auger Conveyor......2595
Auger Drive Motor......2597
Auger Extension - 152.4 mm (6.00 inch)......2598
Auger Extension - 305 mm (12.0 inch)......2599
Auger Extension - 610 mm (24.0 inch)......2600
Control Valve (Apron)......2601
Control Valve (Auxiliary)......2603
Control Valve (Generator)......2605
Control Valve (Truck Hitch)......2607
Control Valve (Vibratory)......2608
Conveyor Drive Motor......2609
Conveyor Planetary Drive (Drag)......2611
Counterbalance Valve (Hopper Hoist, Tow Point)......2613
Footshaft......2615
Gear Motor (Hydraulic Fan)......2616
Gear Motor (Ventilation System)......2617
Gear Pump (Hydraulic Fan)......2619
Generator......2620
Hopper......2622
Hydraulic Cylinder (Apron)......2624
Hydraulic Cylinder (Auger Hoist) - Left Cylinder......2626
Hydraulic Cylinder (Auger Hoist) - Right Cylinder......2628
Hydraulic Cylinder (Hopper Hoist)......2630
Hydraulic Cylinder (Screed Hoist)......2632
Hydraulic Cylinder (Truck Hitch)......2634
Hydraulic Oil Filter (Return) - Main......2636
Hydraulic Oil Filter (Return) - Oil Cooler......2638
Hydraulic Tank......2640
Main Frame Extension......2642
Muffler......2643
Oil Cooler Bypass Valve......2645
Oscillating Hitch......2646
Paver Blade......2648
Piston Motor (Generator)......2649
Piston Pump (Auxiliary)......2651
Piston Pump (Generator)......2652
Piston Pump (Vibratory)......2653
Platform......2655
Pump Drive......2657
Push Roller......2659
Radiator and Hydraulic Oil Cooler......2661
Sensor (Paddle)......2664
Steering Control Group - Friction......2666
Steering Control Group - Mechanical......2668
Suction Strainer......2670
Tow Arm......2672
Tow Point Cylinder and Mounting......2673
Washdown Group - Diesel......2675
Washdown Group - Ecological......2677
Washdown Hose Reel......2680
KENR6587 - Systems Operation (AP655D Asphalt Paver Machine Systems)......2681
Control Valve (Auxiliary)......2683
Control Valve (Generator)......2687
Control Valve (Hopper Hoist)......2689
Control Valve (Tow Point)......2691
Electrical Schematic (Auger and Conveyor System)......2694
Electrical Schematic (Auxiliary Hydraulic System)......2702
Electrical Schematic (Generator System)......2710
Electrical Schematic (Hydraulic Fan)......2716
Electrical Schematic (Tamper System)......2718
Electrical Schematic (Vibratory System)......2721
Electrical Schematic (Washdown System)......2723
Electrical System (Auxiliary Hydraulic)......2725
Electrical System (Tamper)......2740
Gear Motor (Tamper)......2748
General Information (Auger and Conveyor System)......2749
General Information (Auxiliary Hydraulic System)......2750
General Information (Fan Hydraulic System)......2752
General Information (Generator System)......2753
General Information (Tamper System)......2754
General Information (Vibratory System)......2755
General Information (Washdown System)......2756
Graphic Color Codes......2757
Hydraulic Schematic (Auger and Conveyor System) ......2759
Hydraulic Schematic (Auger and Conveyor System)......2766
Hydraulic Schematic (Auxiliary Hydraulic System) - Mobil-Trac System......2773
Hydraulic Schematic (Generator System)......2786
Hydraulic Schematic (Hydraulic Fan)......2790
Hydraulic Schematic (Tamper System)......2793
Hydraulic Schematic (Vibratory System)......2798
Hydraulic System (Auxiliary)......2802
Location Of Components (Generator System)......2806
Location of Components (Auger and Conveyor System) - Electrical Components......2812
Location of Components (Fan System)......2826
Location of Components (Vibratory System)......2834
Location of Components (Washdown System)......2841
Manifold Valve (Screed Extend)......2845
Operator Controls (Auger and Conveyor System)......2847
Operator Controls (Auxiliary Hydraulic System)......2853
Operator Controls (Generator)......2860
Operator Controls (Tamper System)......2862
Operator Controls (Vibratory System)......2864
Operator Controls (Washdown System)......2866
Paver Ventilation System......2869
Piston Motor (Auger and Conveyor)......2871
Piston Motor (Generator)......2875
Piston Pump (Auger and Conveyor)......2878
Piston Pump (Auxiliary)......2887
Piston Pump (Generator)......2890
Piston Pump (Tamper)......2894
KENR6587 - Testing and Adjusting (AP655D Asphalt Paver Machine Systems)......2901
Conveyor Chain (Drag) - Check and Adjust......2903
Conveyor Drive Chain (Auger) - Check and Adjust......2907
Conveyor Drive Chain (Drag) - Check and Adjust......2912
Conveyor Speed (Auger) - Check......2917
Conveyor Speed (Drag) - Check......2922
Fan Speed (Ventilation) - Test......2927
Gear Pump Flow (Cooling Fan) - Test......2933
Gear Pump Flow (Vibratory) - Test......2939
Generator Frequency - Test and Adjust......2946
Hydraulic Oil Contamination - Test......2952
Machine Preparation for Troubleshooting......2954
Machine System Troubleshooting......2957
Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test......2961
Piston Motor Case Drain Flow (Generator) - Test......2974
Piston Pump Flow (Auxiliary) - Test......2980
Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust......2986
Piston Pump Neutral (Tamper) - Test and Adjust......3005
Pressure Limiter Valve (Tamper Pump) - Test and Adjust......3010
Pressure Reducing Valve (Tow Point) - Test and Adjust......3018
Pressure Reducing Valve - Test and Adjust......3024
Pump Control Valve (Auxiliary) - Test and Adjust......3030
Pump Control Valve (Generator) - Test and Adjust......3035
Relief Valve (Charge, Auger Conveyor and Drag Conveyor) - Test and Adjust......3044
Relief Valve (Charge, Tamper Pump) - Test and Adjust......3063
Relief Valve (Main, Auger Conveyor and Drag Conveyor) - Test and Adjust......3069
Relief Valve (Screed Counterbalance) - Test and Adjust......3097
Relief Valve (Vibratory) - Test and Adjust......3102
Sensor (Paddle) - Calibrate......3108
Solenoid Valve (Left Auger) - Calibrate......3121
Solenoid Valve (Left Conveyor) - Calibrate......3131
Solenoid Valve (Right Auger) - Calibrate......3141
Solenoid Valve (Right Conveyor) - Calibrate......3151
Solenoid Valve (Tamper) - Calibrate......3161
Solenoid Valve (Vibratory Motor) - Calibrate......3172
Visual Inspection......3182
KENR6652 - Schematic (AP-655D Asphalt Paver Electrical System 269-6422-02)......3186
Collage......3187
Main......3215
RENR6489 - Systems Operation (AP600D, AP655D, BG600D and BG655D Asphalt Pavers Monitoring System)......3217
Control Menu......3218
Data Link......3221
Display Module......3223
General Information......3227
Menu Contents......3229
Menu Navigation......3231
Monitoring System......3232
Operator Profile Menu......3236
Output Components......3241
Performance Menu......3242
Service Menu......3247
Settings Menu......3252
Totals Menu......3255
Warning Operation......3258
RENR6489 - Testing and Adjusting (AP600D, AP655D, BG600D and BG655D Asphalt Pavers Monitoring System)......3261
Connector Contact Description......3262
Module - Replace......3264
Self Test......3266
System Schematic......3267
Caterpillar ASPHALT PAVERS AP655D, BG655D Repair Service Manuals
