Caterpillar ASPHALT PAVERS AP500E Repair Service Manuals

Catalog: 
Construction Heavy Machinery
Make: 
Caterpillar
Model: 
AP500E
Price: US$ 65.00

Complete service repair manuals with electrical wiring diagrams for Caterpillar ASPHALT PAVERS AP500E / BG500E, with all the workshop service information to maintain, diagnostic, repair, rebuild.

Caterpillar ASPHALT PAVERS AP500E / BG500E Repair Service Manuals
 workshop service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

KENR9566 - Schematic (AP500E and BG500E Asphalt Paver Hydraulic System)
KENR9567 - Schematic (AP500E & BG500E Wheel-Type; AP555E & BG555E Track-Type Asphalt Paver Electrical System (JWK1-166; A5D1-238; B5E1-UP & B5P1-UP)
UENR5518 - Schematic (AP500E and BG500E Wheel-Type; AP555E and BG555E Track-Type Asphalt Paver Electrical System)
KENR6691 - Troubleshooting (AP500E, AP555E, BG500E and BG555E Asphalt Pavers).pdf
KENR8202 - Systems Operation (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System).pdf
KENR8202 - Testing and Adjusting (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System).pdf
KENR9567-02 - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System).pdf
KENR9811 - Specifications (AP500E and BG500E Asphalt Pavers Propel System).pdf
KENR9812 - Systems Operation (AP500E and BG500E Asphalt Pavers Machine Systems).pdf
KENR9812 - Testing and Adjusting (AP500E and BG500E Asphalt Pavers Machine Systems).pdf
KENR9813 - Specifications (AP500E and BG500E Asphalt Pavers Machine Systems).pdf
KENR9839 - Disassembly and Assembly (AP500E and BG500E Asphalt Pavers C4.4 Engine Supplement).pdf
KENR9840 - Disassembly and Assembly (AP500E and BG500E Asphalt Pavers Machine Systems).pdf
UENR5518 (2015_Mar) - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System).pdf

Total Pages: 3,031 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English

AP-500E ASPHALT PAVER     JWK
BG500E ASPHALT PAVER     B5E

TABLE OF CONTENTS
KENR6691 - Troubleshooting (AP500E, AP555E, BG500E and BG555E Asphalt Pavers)..............1
  000 General Information..............13
  001 Service Tools..............16
  002 Connector Locations..............19
  003 Diagnostic Capabilities..............26
  004 Symptom Troubleshooting..............29
  005 Emerging Symptom Information..............31
  006 Drag Conveyor System..............32
  007 Alert Indicator Is Always Flashing..............37
  008 Alert Indicator Never Flashes..............40
  009 Event Code List..............42
  010 Diagnostic Code List..............46
  011 Using Advisor to Determine Diagnostic Codes..............65
  012 Using Caterpillar Electronic Technician to Determine Diagnostic Codes..............67
  013 MID 039 - CID 0041 - FMI 03..............70
  014 MID 039 - CID 0041 - FMI 04..............74
  015 MID 039 - CID 0153 - FMI 08..............79
  016 MID 039 - CID 0154 - FMI 08..............84
  017 MID 039 - CID 0163 - FMI 03..............89
  018 MID 039 - CID 0163 - FMI 04..............94
  019 MID 039 - CID 0168 - FMI 01..............97
  020 MID 039 - CID 0168 - FMI 03..............100
  021 MID 039 - CID 0168 - FMI 04..............103
  022 MID 039 - CID 0254 - FMI 13..............106
  023 MID 039 - CID 0262 - FMI 03..............107
  024 MID 039 - CID 0262 - FMI 04..............110
  025 MID 039 - CID 0588 - FMI 02..............113
  026 MID 039 - CID 0588 - FMI 09..............119
  027 MID 039 - CID 0588 - FMI 12..............125
  028 MID 039 - CID 0590 - FMI 02..............131
  029 MID 039 - CID 0590 - FMI 09..............137
  030 MID 039 - CID 0590 - FMI 12..............143
  031 MID 039 - CID 0596 - FMI 02..............149
  032 MID 039 - CID 0596 - FMI 09..............155
  033 MID 039 - CID 0596 - FMI 12..............161
  034 MID 039 - CID 0600 - FMI 03..............167
  035 MID 039 - CID 0600 - FMI 04..............171
  036 MID 039 - CID 0976 - FMI 08..............175
  037 MID 039 - CID 0981 - FMI 03..............180
  038 MID 039 - CID 0981 - FMI 05..............184
  039 MID 039 - CID 0981 - FMI 06..............189
  040 MID 039 - CID 0990 - FMI 08..............193
  041 MID 039 - CID 0995 - FMI 03..............198
  042 MID 039 - CID 0995 - FMI 05..............202
  043 MID 039 - CID 0995 - FMI 06..............207
  044 MID 039 - CID 1326 - FMI 02..............211
  045 MID 039 - CID 1703 - FMI 03..............216
  046 MID 039 - CID 1703 - FMI 05..............220
  047 MID 039 - CID 1703 - FMI 06..............225
  048 MID 039 - CID 1704 - FMI 03..............229
  049 MID 039 - CID 1704 - FMI 05..............233
  050 MID 039 - CID 1704 - FMI 06..............238
  051 MID 039 - CID 1705 - FMI 03..............242
  052 MID 039 - CID 1705 - FMI 05..............246
  053 MID 039 - CID 1705 - FMI 06..............251
  054 MID 039 - CID 1706 - FMI 03..............255
  055 MID 039 - CID 1706 - FMI 05..............259
  056 MID 039 - CID 1706 - FMI 06..............264
  057 MID 039 - CID 1735 - FMI 03..............268
  058 MID 039 - CID 1735 - FMI 05..............272
  059 MID 039 - CID 1735 - FMI 06..............277
  060 MID 039 - CID 1736 - FMI 03..............281
  061 MID 039 - CID 1736 - FMI 05..............285
  062 MID 039 - CID 1736 - FMI 06..............290
  063 MID 039 - CID 1821 - FMI 02..............294
  064 MID 039 - CID 1821 - FMI 09..............300
  065 MID 039 - CID 1821 - FMI 12..............306
  066 MID 039 - CID 1822 - FMI 02..............312
  067 MID 039 - CID 1822 - FMI 09..............318
  068 MID 039 - CID 1822 - FMI 12..............324
  069 MID 039 - CID 2655 - FMI 08..............330
  070 MID 039 - CID 2656 - FMI 08..............335
  071 MID 039 - CID 2822 - FMI 03..............340
  072 MID 039 - CID 2822 - FMI 04..............343
  073 MID 039 - CID 2823 - FMI 03..............347
  074 MID 039 - CID 2823 - FMI 04..............352
  075 MID 039 - CID 2827 - FMI 03..............356
  076 MID 039 - CID 2827 - FMI 04..............359
  077 MID 039 - CID 3586 - FMI 03..............362
  078 MID 039 - CID 3586 - FMI 05..............366
  079 MID 039 - CID 3586 - FMI 06..............371
  080 MID 053 - CID 0271 - FMI 03..............375
  081 MID 053 - CID 0271 - FMI 05..............377
  082 MID 053 - CID 0271 - FMI 06..............380
  083 MID 053 - CID 0590 - FMI 02..............383
  084 MID 053 - CID 0590 - FMI 09..............389
  085 MID 053 - CID 0590 - FMI 12..............395
  086 MID 053 - CID 1821 - FMI 02..............401
  087 MID 053 - CID 1821 - FMI 09..............407
  088 MID 053 - CID 1821 - FMI 12..............413
  089 MID 053 - CID 1822 - FMI 02..............419
  090 MID 053 - CID 1822 - FMI 09..............425
  091 MID 053 - CID 1822 - FMI 12..............431
  092 MID 082 - CID 0041 - FMI 03..............437
  093 MID 082 - CID 0041 - FMI 04..............440
  094 MID 082 - CID 0168 - FMI 01..............443
  095 MID 082 - CID 0168 - FMI 03..............446
  096 MID 082 - CID 0168 - FMI 04..............449
  097 MID 082 - CID 0262 - FMI 03..............452
  098 MID 082 - CID 0262 - FMI 04..............455
  099 MID 082 - CID 0337 - FMI 02..............458
  100 MID 082 - CID 0588 - FMI 02..............462
  101 MID 082 - CID 0588 - FMI 09..............468
  102 MID 082 - CID 0588 - FMI 12..............474
  103 MID 082 - CID 0590 - FMI 02..............480
  104 MID 082 - CID 0590 - FMI 09..............486
  105 MID 082 - CID 0590 - FMI 12..............492
  106 MID 082 - CID 0967 - FMI 02..............498
  107 MID 082 - CID 0967 - FMI 09..............505
  108 MID 082 - CID 0967 - FMI 12..............512
  109 MID 082 - CID 0977 - FMI 08..............518
  110 MID 082 - CID 0978 - FMI 03..............523
  111 MID 082 - CID 0978 - FMI 04..............526
  112 MID 082 - CID 0991 - FMI 08..............530
  113 MID 082 - CID 0992 - FMI 03..............535
  114 MID 082 - CID 0992 - FMI 04..............538
  115 MID 082 - CID 1768 - FMI 03..............542
  116 MID 082 - CID 1768 - FMI 04..............547
  117 MID 082 - CID 1821 - FMI 02..............551
  118 MID 082 - CID 1821 - FMI 09..............557
  119 MID 082 - CID 1821 - FMI 12..............563
  120 MID 082 - CID 1822 - FMI 02..............569
  121 MID 082 - CID 1822 - FMI 09..............575
  122 MID 082 - CID 1822 - FMI 12..............581
  123 MID 082 - CID 2555 - FMI 03..............587
  124 MID 082 - CID 2555 - FMI 05..............591
  125 MID 082 - CID 2555 - FMI 06..............596
  126 MID 082 - CID 2556 - FMI 03..............600
  127 MID 082 - CID 2556 - FMI 05..............604
  128 MID 082 - CID 2556 - FMI 06..............609
  129 MID 082 - CID 2557 - FMI 03..............613
  130 MID 082 - CID 2557 - FMI 05..............617
  131 MID 082 - CID 2557 - FMI 06..............622
  132 MID 082 - CID 2558 - FMI 03..............626
  133 MID 082 - CID 2558 - FMI 05..............630
  134 MID 082 - CID 2558 - FMI 06..............635
  135 MID 082 - CID 2575 - FMI 03..............639
  136 MID 082 - CID 2575 - FMI 04..............643
  137 MID 082 - CID 2577 - FMI 03..............646
  138 MID 082 - CID 2577 - FMI 04..............651
  139 MID 082 - CID 2700 - FMI 02..............655
  140 MID 082 - CID 2701 - FMI 02..............658
  141 MID 082 - CID 2702 - FMI 02..............661
  142 MID 082 - CID 2703 - FMI 02..............664
  143 MID 082 - CID 2840 - FMI 02..............667
  144 MID 082 - CID 2841 - FMI 02..............670
  145 MID 082 - CID 2842 - FMI 02..............673
  146 MID 082 - CID 2843 - FMI 02..............676
  147 MID 082 - CID 2844 - FMI 02..............679
  148 MID 082 - CID 2845 - FMI 02..............682
  149 MID 082 - CID 2846 - FMI 02..............685
  150 MID 082 - CID 2847 - FMI 02..............688
  151 MID 082 - CID 2848 - FMI 02..............691
  152 MID 082 - CID 2849 - FMI 02..............694
  153 MID 082 - CID 2878 - FMI 02..............697
  154 MID 082 - CID 2928 - FMI 03..............700
  155 MID 082 - CID 2928 - FMI 05..............704
  156 MID 082 - CID 2928 - FMI 06..............709
  157 MID 082 - CID 2930 - FMI 03..............713
  158 MID 082 - CID 2930 - FMI 05..............717
  159 MID 082 - CID 2930 - FMI 06..............722
  160 MID 156 - CID 0041 - FMI 03..............726
  161 MID 156 - CID 0041 - FMI 04..............730
  162 MID 156 - CID 0070 - FMI 02..............735
  163 MID 156 - CID 0168 - FMI 01..............739
  164 MID 156 - CID 0254 - FMI 13..............742
  165 MID 156 - CID 0262 - FMI 03..............743
  166 MID 156 - CID 0262 - FMI 04..............747
  167 MID 156 - CID 0588 - FMI 02..............751
  168 MID 156 - CID 0588 - FMI 09..............757
  169 MID 156 - CID 0588 - FMI 12..............763
  170 MID 156 - CID 0590 - FMI 02..............769
  171 MID 156 - CID 0590 - FMI 09..............775
  172 MID 156 - CID 0590 - FMI 12..............781
  173 MID 156 - CID 0596 - FMI 02..............787
  174 MID 156 - CID 0596 - FMI 09..............793
  175 MID 156 - CID 0596 - FMI 12..............799
  176 MID 156 - CID 0681 - FMI 03..............805
  177 MID 156 - CID 0681 - FMI 05..............809
  178 MID 156 - CID 0681 - FMI 06..............814
  179 MID 156 - CID 0967 - FMI 02..............818
  180 MID 156 - CID 0967 - FMI 09..............825
  181 MID 156 - CID 0967 - FMI 12..............832
  182 MID 156 - CID 0972 - FMI 02..............838
  183 MID 156 - CID 0973 - FMI 02..............841
  184 MID 156 - CID 0975 - FMI 03..............844
  185 MID 156 - CID 0975 - FMI 04..............847
  186 MID 156 - CID 0983 - FMI 02..............851
  187 MID 156 - CID 0986 - FMI 02..............854
  188 MID 156 - CID 0987 - FMI 02..............857
  189 MID 156 - CID 0989 - FMI 03..............860
  190 MID 156 - CID 0989 - FMI 04..............863
  191 MID 156 - CID 0998 - FMI 03..............866
  192 MID 156 - CID 0998 - FMI 05..............870
  193 MID 156 - CID 0998 - FMI 06..............875
  194 MID 156 - CID 1251 - FMI 08..............879
  195 MID 156 - CID 1326 - FMI 02..............882
  196 MID 156 - CID 1723 - FMI 03..............887
  197 MID 156 - CID 1723 - FMI 04..............893
  198 MID 156 - CID 1725 - FMI 03..............898
  199 MID 156 - CID 1725 - FMI 04..............903
  200 MID 156 - CID 1727 - FMI 03..............907
  201 MID 156 - CID 1727 - FMI 04..............912
  202 MID 156 - CID 1729 - FMI 03..............917
  203 MID 156 - CID 1729 - FMI 06..............921
  204 MID 156 - CID 1731 - FMI 02..............924
  205 MID 156 - CID 1733 - FMI 03..............927
  206 MID 156 - CID 1733 - FMI 05..............931
  207 MID 156 - CID 1733 - FMI 06..............936
  208 MID 156 - CID 1763 - FMI 02..............940
  209 MID 156 - CID 1767 - FMI 02..............943
  210 MID 156 - CID 1822 - FMI 02..............946
  211 MID 156 - CID 1822 - FMI 09..............952
  212 MID 156 - CID 1822 - FMI 12..............958
  213 MID 156 - CID 2410 - FMI 03..............964
  214 MID 156 - CID 2410 - FMI 05..............968
  215 MID 156 - CID 2410 - FMI 06..............973
  216 MID 156 - CID 2411 - FMI 03..............977
  217 MID 156 - CID 2411 - FMI 05..............981
  218 MID 156 - CID 2411 - FMI 06..............986
  219 MID 156 - CID 2551 - FMI 03..............990
  220 MID 156 - CID 2551 - FMI 05..............994
  221 MID 156 - CID 2551 - FMI 06..............999
  222 MID 156 - CID 2552 - FMI 03..............1003
  223 MID 156 - CID 2552 - FMI 05..............1007
  224 MID 156 - CID 2552 - FMI 06..............1012
  225 MID 156 - CID 2559 - FMI 02..............1016
  226 MID 156 - CID 2563 - FMI 02..............1019
  227 MID 156 - CID 2567 - FMI 02..............1022
  228 MID 156 - CID 2569 - FMI 03..............1025
  229 MID 156 - CID 2569 - FMI 05..............1029
  230 MID 156 - CID 2569 - FMI 06..............1034
  231 MID 156 - CID 2570 - FMI 03..............1038
  232 MID 156 - CID 2570 - FMI 05..............1042
  233 MID 156 - CID 2570 - FMI 06..............1047
  234 MID 156 - CID 2573 - FMI 02..............1051
  235 MID 156 - CID 2579 - FMI 03..............1054
  236 MID 156 - CID 2579 - FMI 05..............1058
  237 MID 156 - CID 2579 - FMI 06..............1063
  238 MID 156 - CID 2580 - FMI 02..............1067
  239 MID 156 - CID 2583 - FMI 03..............1070
  240 MID 156 - CID 2583 - FMI 05..............1074
  241 MID 156 - CID 2583 - FMI 06..............1079
  242 MID 156 - CID 2585 - FMI 02..............1083
  243 MID 156 - CID 2586 - FMI 02..............1086
  244 MID 156 - CID 2590 - FMI 03..............1089
  245 MID 156 - CID 2590 - FMI 05..............1093
  246 MID 156 - CID 2590 - FMI 06..............1098
  247 MID 156 - CID 2591 - FMI 03..............1102
  248 MID 156 - CID 2591 - FMI 05..............1106
  249 MID 156 - CID 2591 - FMI 06..............1111
  250 MID 156 - CID 2657 - FMI 02..............1115
  251 MID 156 - CID 2658 - FMI 02..............1118
  252 MID 156 - CID 2677 - FMI 03..............1121
  253 MID 156 - CID 2677 - FMI 04..............1124
  254 MID 156 - CID 2705 - FMI 02..............1127
  255 MID 156 - CID 3017 - FMI 03..............1131
  256 MID 156 - CID 3017 - FMI 05..............1135
  257 MID 156 - CID 3017 - FMI 06..............1140
  258 MID 157 - CID 0041 - FMI 03..............1144
  259 MID 157 - CID 0041 - FMI 04..............1148
  260 MID 157 - CID 0070 - FMI 02..............1153
  261 MID 157 - CID 0096 - FMI 03..............1156
  262 MID 157 - CID 0151 - FMI 03..............1160
  263 MID 157 - CID 0151 - FMI 05..............1164
  264 MID 157 - CID 0151 - FMI 06..............1169
  265 MID 157 - CID 0168 - FMI 01..............1173
  266 MID 157 - CID 0168 - FMI 03..............1176
  267 MID 157 - CID 0168 - FMI 04..............1179
  268 MID 157 - CID 0254 - FMI 13..............1182
  269 MID 157 - CID 0262 - FMI 03..............1183
  270 MID 157 - CID 0262 - FMI 04..............1187
  271 MID 157 - CID 0588 - FMI 02..............1192
  272 MID 157 - CID 0588 - FMI 09..............1198
  273 MID 157 - CID 0588 - FMI 12..............1204
  274 MID 157 - CID 0590 - FMI 02..............1210
  275 MID 157 - CID 0590 - FMI 09..............1216
  276 MID 157 - CID 0590 - FMI 12..............1222
  277 MID 157 - CID 0596 - FMI 02..............1228
  278 MID 157 - CID 0596 - FMI 09..............1234
  279 MID 157 - CID 0596 - FMI 12..............1240
  280 MID 157 - CID 0967 - FMI 02..............1246
  281 MID 157 - CID 0967 - FMI 09..............1253
  282 MID 157 - CID 0967 - FMI 12..............1259
  283 MID 157 - CID 0997 - FMI 02..............1265
  284 MID 157 - CID 1326 - FMI 02..............1268
  285 MID 157 - CID 1724 - FMI 03..............1273
  286 MID 157 - CID 1724 - FMI 04..............1278
  287 MID 157 - CID 1726 - FMI 03..............1282
  288 MID 157 - CID 1726 - FMI 04..............1288
  289 MID 157 - CID 1728 - FMI 03..............1292
  290 MID 157 - CID 1728 - FMI 04..............1297
  291 MID 157 - CID 1730 - FMI 03..............1302
  292 MID 157 - CID 1730 - FMI 06..............1306
  293 MID 157 - CID 1732 - FMI 02..............1309
  294 MID 157 - CID 1737 - FMI 03..............1312
  295 MID 157 - CID 1737 - FMI 05..............1316
  296 MID 157 - CID 1737 - FMI 06..............1321
  297 MID 157 - CID 1738 - FMI 03..............1325
  298 MID 157 - CID 1738 - FMI 05..............1329
  299 MID 157 - CID 1738 - FMI 06..............1334
  300 MID 157 - CID 1769 - FMI 03..............1338
  301 MID 157 - CID 1769 - FMI 04..............1342
  302 MID 157 - CID 1770 - FMI 03..............1346
  303 MID 157 - CID 1770 - FMI 04..............1350
  304 MID 157 - CID 1771 - FMI 02..............1354
  305 MID 157 - CID 1782 - FMI 02..............1357
  306 MID 157 - CID 1783 - FMI 02..............1360
  307 MID 157 - CID 1784 - FMI 02..............1363
  308 MID 157 - CID 1821 - FMI 02..............1366
  309 MID 157 - CID 1821 - FMI 09..............1372
  310 MID 157 - CID 1821 - FMI 12..............1378
  311 MID 157 - CID 2549 - FMI 03..............1384
  312 MID 157 - CID 2549 - FMI 05..............1388
  313 MID 157 - CID 2549 - FMI 06..............1393
  314 MID 157 - CID 2550 - FMI 03..............1397
  315 MID 157 - CID 2550 - FMI 05..............1401
  316 MID 157 - CID 2550 - FMI 06..............1406
  317 MID 157 - CID 2553 - FMI 03..............1410
  318 MID 157 - CID 2553 - FMI 05..............1414
  319 MID 157 - CID 2553 - FMI 06..............1419
  320 MID 157 - CID 2554 - FMI 03..............1423
  321 MID 157 - CID 2554 - FMI 05..............1427
  322 MID 157 - CID 2554 - FMI 06..............1432
  323 MID 157 - CID 2560 - FMI 02..............1436
  324 MID 157 - CID 2564 - FMI 02..............1439
  325 MID 157 - CID 2568 - FMI 02..............1442
  326 MID 157 - CID 2571 - FMI 03..............1445
  327 MID 157 - CID 2571 - FMI 05..............1449
  328 MID 157 - CID 2571 - FMI 06..............1454
  329 MID 157 - CID 2572 - FMI 03..............1458
  330 MID 157 - CID 2572 - FMI 05..............1462
  331 MID 157 - CID 2572 - FMI 06..............1467
  332 MID 157 - CID 2574 - FMI 03..............1471
  333 MID 157 - CID 2574 - FMI 05..............1475
  334 MID 157 - CID 2574 - FMI 06..............1480
  335 MID 157 - CID 2581 - FMI 03..............1484
  336 MID 157 - CID 2581 - FMI 05..............1488
  337 MID 157 - CID 2581 - FMI 06..............1493
  338 MID 157 - CID 2582 - FMI 03..............1497
  339 MID 157 - CID 2582 - FMI 05..............1501
  340 MID 157 - CID 2582 - FMI 06..............1506
  341 MID 157 - CID 2584 - FMI 03..............1510
  342 MID 157 - CID 2584 - FMI 05..............1514
  343 MID 157 - CID 2584 - FMI 06..............1519
  344 MID 157 - CID 2587 - FMI 02..............1523
  345 MID 157 - CID 2588 - FMI 02..............1526
  346 MID 157 - CID 2657 - FMI 02..............1529
  347 MID 157 - CID 2658 - FMI 02..............1532
  348 MID 157 - CID 2677 - FMI 03..............1535
  349 MID 157 - CID 2677 - FMI 04..............1538
  350 MID 157 - CID 2698 - FMI 02..............1541
  351 MID 157 - CID 2705 - FMI 02..............1544
KENR8202 - Systems Operation (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System)..............1548
  Control Menu..............1549
  Data Link..............1556
  Display Module..............1557
  General Information..............1562
  Menu Contents..............1564
  Menu Navigation..............1566
  Monitoring System..............1567
  Operator Profile Menu..............1570
  Output Components..............1575
  Performance Menu..............1576
  Service Menu..............1580
  Settings Menu..............1585
  Totals Menu..............1588
  Warning Operation..............1591
KENR8202 - Testing and Adjusting (AP500E, AP555E, BG500E and BG555E Asphalt Pavers Monitoring System)..............1593
  Connector Contact Description..............1594
  Module - Replace..............1596
  Self Test..............1600
  System Schematic..............1604
KENR9567-02 - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System)..............1606
  Collage..............1607
  Main..............1652
    Feature..............1652
    Cover Page..............1653
    Information..............0
      Component Location..............0
        Volume 1 of 2 - Machine Wiring..............0
          Page 1 of 2..............1654
          Page 2 of 2..............1655
        Volume 2 of 2 - AC Wiring..............1656
      Connector Location..............0
        Volume 1 of 2 - Machine Wiring..............1657
      CID/MID/FMI..............0
        Volume 1 of 2 - Machine Wiring..............1658
      Specifications and Related Manuals..............0
        Volume 1 of 2 - Machine Wiring..............1659
      Standard Electrical..............1660
    Schematics..............0
      Volume 1 of 2 - Machine Wiring..............1661
      Volume 2 of 2 - AC Wiring..............1662
    Machine Views..............0
      Volume 1 of 2 - Machine Wiring..............0
        Engine and Powertrain Wiring..............1663
        Front Wheel Assist Wiring..............1664
        Left Tractor and Operator Station Wiring..............1665
        Machine Control Wiring..............1666
        Rear Wiring..............1667
        Right Tractor and Operator..............1668
      Volume 2 of 2 - AC Wiring..............0
        Generator Wiring..............1669
        NACD Metal Box..............1670
KENR9811 - Specifications (AP500E and BG500E Asphalt Pavers Propel System)..............1671
  Hydraulic Tank..............1672
  Piston Pump (Propel)..............1674
  Pump Drive..............1676
  Hydraulic Oil Filter (Charge Pump)..............1678
  Piston Motor (Propel)..............1680
  Final Drive Planetary..............1681
  Bogie..............1683
  Front Wheel Assist - Four-Wheel Drive..............1695
  Front Wheel Assist - Two-Wheel Drive..............1698
  Piston Motor (Front Wheel Assist)..............1701
  Front Wheel Drive Manifold..............1702
KENR9812 - Systems Operation (AP500E and BG500E Asphalt Pavers Machine Systems)..............1704
  Graphic Color Codes..............1706
  General Information (Auxiliary Hydraulic System)..............1708
  Operator Controls (Auxiliary Hydraulic System)..............1709
  Electrical System (Auxiliary Hydraulic)..............1723
  Hydraulic System (Auxiliary)..............1748
  Piston Pump (Auxiliary)..............1752
  Control Valve (Hopper Hoist; Tow Point)..............1755
  Control Valve (Auxiliary)..............1758
  Manifold Valve (Apron Fold)..............1762
  Manifold Valve (Steering)..............1764
  Metering Pump (Steering)..............1766
  Paver Ventilation System..............1767
  Electrical Schematic (Auxiliary Hydraulic System)..............1769
  Hydraulic Schematic (Auxiliary Hydraulic System)..............1791
  General Information (Fan Hydraulic System)..............1811
  Location of Components (Fan System)..............1812
  Gear Pump (Fan Drive)..............1820
  Gear Motor (Fan Drive)..............1821
  Cooling Fan Manifold..............1822
  Electrical Schematic (Hydraulic Fan)..............1825
  Hydraulic Schematic (Hydraulic Fan)..............1828
  General Information (Auger and Conveyor System)..............1832
  Operator Controls (Auger and Conveyor System)..............1834
  Location of Components (Auger and Conveyor System)..............1844
  Piston Pump (Auger and Conveyor)..............1866
  Piston Motor (Auger and Conveyor)..............1874
  Electrical Schematic (Auger and Conveyor System)..............1877
  Hydraulic Schematic (Auger and Conveyor System)..............1889
  General Information (Vibratory System)..............1896
  Operator Controls (Vibratory System)..............1897
  Location of Components (Vibratory System)..............1900
  Vibratory Valve..............1908
  Electrical Schematic (Vibratory System)..............1910
  General Information (Tamper System)..............1913
  Operator Controls (Tamper System)..............1914
  Electrical System (Tamper)..............1917
  Piston Pump (Tamper)..............1928
  Electrical Schematic (Tamper System)..............1932
  Hydraulic Schematic (Tamper System)..............1936
  General Information (Washdown System)..............1940
  Operator Controls (Washdown System)..............1941
  Location of Components (Washdown System)..............1942
  Electrical Schematic (Washdown System)..............1950
  General Information (Generator System)..............1953
  Operator Controls (Generator)..............1954
  Location Of Components (Generator System)..............1957
  Electrical Schematic (Generator System)..............1963
KENR9812 - Testing and Adjusting (AP500E and BG500E Asphalt Pavers Machine Systems)..............1968
  Machine Preparation for Troubleshooting..............1969
  Visual Inspection..............1972
  Machine System Troubleshooting..............1976
  Hydraulic Oil Contamination - Test..............1980
  Piston Pump Flow (Auxiliary) - Test..............1983
  Piston Pump Flow (Vibratory) - Test..............1990
  Pressure Limiter Valve (Tamper Pump) - Test and Adjust..............1999
  Solenoid Valve (Tamper) - Calibrate..............2008
  Gear Pump Flow (Cooling Fan) - Test..............2018
  Pump Control Valve (Auxiliary) - Test and Adjust..............2024
  Relief Valve (Charge; Auger Conveyor and Drag Conveyor) - Test and Adjust..............2031
  Relief Valve (Main; Auger Conveyor and Drag Conveyor) - Test and Adjust..............2052
  Piston Pump Neutral (Auger Conveyor and Drag Conveyor) - Test and Adjust..............2084
  Piston Motor Case Drain Flow (Auger Conveyor and Drag Conveyor) - Test..............2103
  Conveyor Drive Chain (Auger) - Check and Adjust..............2114
  Conveyor Drive Chain (Drag) - Check and Adjust..............2118
  Conveyor Chain (Drag) - Check and Adjust..............2123
  Conveyor Speed (Auger) - Check..............2127
  Conveyor Speed (Drag) - Check..............2132
  Pressure Reducing Valve (Shift) - Test and Adjust..............2138
  Pressure Reducing Valve (Truck Hitch) - Test and Adjust..............2145
  Pressure Reducing Valve (Tow Point) - Test and Adjust..............2151
  Relief Valve (Screed Counterbalance) - Test and Adjust..............2158
  Fan Speed (Ventilation) - Test..............2172
  Auger Conveyor - Calibrate..............2180
  Sensor (Paddle) - Calibrate..............2198
  Drag Conveyor - Calibrate..............2213
  Vibratory Shaft Speed - Calibrate..............2232
KENR9813 - Specifications (AP500E and BG500E Asphalt Pavers Machine Systems)..............2244
  Hydraulic Tank..............2246
  Suction Strainer..............2248
  Oil Cooler Bypass Valve..............2250
  Hydraulic Oil Filter (Charge Pump)..............2251
  Hydraulic Oil Filter (Return) - Main..............2253
  Pump Drive..............2255
  Piston Pump (Auxiliary)..............2257
  Control Valve (Auxiliary)..............2260
  Control Valve (Apron)..............2263
  Hydraulic Cylinder (Apron)..............2265
  Counterbalance Valve (Hopper Hoist; Tow Point)..............2266
  Tow Point Cylinder and Mounting..............2268
  Control Valve (Truck Hitch)..............2271
  Hydraulic Cylinder (Truck Hitch)..............2272
  Tow Arm..............2273
  Push Roller..............2276
  Truck Hitch..............2278
  Oscillating Hitch..............2280
  Hydraulic Cylinder (Hopper Hoist)..............2281
  Hydraulic Cylinder (Auger Hoist) - Right Cylinder..............2284
  Hydraulic Cylinder (Auger Hoist) - Left Cylinder..............2285
  Hydraulic Cylinder (Screed Hoist)..............2286
  Hopper..............2287
  Piston Pump (Conveyor)..............2289
  Conveyor Drive Motor..............2290
  Conveyor Planetary Drive (Drag)..............2291
  Drag Conveyor..............2293
  Footshaft..............2294
  Feeder Drive Shaft (Drag)..............2295
  Sensor (Paddle)..............2297
  Piston Pump (Auger)..............2298
  Auger Drive Motor..............2301
  Auger Conveyor..............2302
  Screed Extension..............2305
  Main Frame Extension..............2308
  Gear Pump (Hydraulic Fan)..............2309
  Gear Motor (Hydraulic Fan)..............2311
  Control Valve (Vibratory)..............2313
  Gear Motor (Ventilation System)..............2314
  Generator..............2315
  Washdown Group..............2317
  Washdown Hose Reel..............2318
  Platform..............2319
  Metering Pump (Steering)..............2321
  Control Manifold (Steering Priority)..............2323
  Air Cleaner..............2324
  Muffler..............2325
KENR9839 - Disassembly and Assembly (AP500E and BG500E Asphalt Pavers C4.4 Engine Supplement)..............2327
  System Pressure - Release..............2328
  Air Cleaner - Remove and Install..............2329
  Exhaust (Muffler) - Remove and Install..............2334
  Battery - Remove and Install..............2339
  Alternator - Remove and Install..............2342
  Electric Starting Motor - Remove and Install..............2347
  Fuel Filter (Primary) and Fuel Filter Base - Remove and Install..............2351
  Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install..............2353
  Fan - Remove and Install..............2355
  Gear Pump (Fan Drive) - Remove..............2358
  Gear Pump (Fan Drive) - Disassemble..............2361
  Gear Pump (Fan Drive) - Assemble..............2365
  Gear Pump (Fan Drive) - Install..............2369
  Gear Motor (Hydraulic Fan) - Remove..............2371
  Gear Motor (Hydraulic Fan) - Disassemble..............2373
  Gear Motor (Hydraulic Fan) - Assemble..............2379
  Gear Motor (Hydraulic Fan) - Install..............2385
  Air Aftercooler - Remove and Install..............2386
  Engine - Remove..............2392
  Engine - Install..............2410
KENR9840 - Disassembly and Assembly (AP500E and BG500E Asphalt Pavers Machine Systems)..............2428
  System Pressure - Release..............2433
  Fuel Tank - Remove and Install..............2435
  Hydraulic Oil Filter (Return) - Remove..............2441
  Hydraulic Oil Filter (Return) - Disassemble..............2443
  Hydraulic Oil Filter (Return) - Assemble..............2445
  Hydraulic Oil Filter (Return) - Install..............2447
  Hydraulic Tank - Remove and Install..............2449
  Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove..............2456
  Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove..............2458
  Piston Pump (Drag Conveyor and Auger Conveyor) - Disassemble..............2460
  Piston Pump (Drag Conveyor and Auger Conveyor) - Assemble..............2470
  Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Install..............2479
  Piston Motor (Drag Conveyor) - Remove..............2481
  Piston Motor (Drag Conveyor) - Disassemble..............2483
  Piston Motor (Drag Conveyor) - Assemble..............2488
  Piston Motor (Drag Conveyor) - Install..............2493
  Chain (Drag Conveyor) - Remove and Install..............2495
  Final Drive Planetary (Drag Conveyor) - Remove..............2497
  Final Drive Planetary (Drag Conveyor) - Disassemble..............2498
  Final Drive Planetary (Drag Conveyor) - Assemble..............2504
  Final Drive Planetary (Drag Conveyor) - Install..............2510
  Drag Conveyor - Remove and Install..............2511
  Feeder Drive Shaft Group - Remove..............2517
  Feeder Drive Shaft Group - Disassemble..............2521
  Feeder Drive Shaft Group - Assemble..............2525
  Feeder Drive Shaft Group - Install..............2530
  Footshaft - Remove..............2534
  Footshaft - Disassemble..............2536
  Footshaft - Assemble..............2540
  Footshaft - Install..............2545
  Plates (Drag Pans) - Remove and Install..............2547
  Piston Motor (Auger Conveyor) - Remove..............2550
  Piston Motor (Auger Conveyor) - Disassemble..............2552
  Piston Motor (Auger Conveyor) - Assemble..............2557
  Piston Motor (Auger Conveyor) - Install..............2562
  Chain (Auger Conveyor) - Remove and Install..............2564
  Final Drive Planetary (Auger Conveyor) - Remove..............2567
  Final Drive Planetary (Auger Conveyor) - Install..............2570
  Hydraulic Cylinder (Auger Hoist) - Remove and Install..............2573
  Auger Conveyor - Remove and Install..............2576
  Auger - Remove..............2580
  Auger - Disassemble..............2583
  Auger - Assemble..............2585
  Auger - Install..............2587
  Hydraulic Filter (Suction Return) - Remove and Install..............2590
  Piston Pump (Right Propel) - Remove..............2594
  Piston Pump (Left Propel) - Remove..............2596
  Piston Pump (Propel) - Disassemble..............2598
  Piston Pump (Propel) - Assemble..............2619
  Piston Pump (Right Propel) - Install..............2645
  Piston Pump (Left Propel) - Install..............2647
  Piston Motor (Propel) - Remove..............2649
  Piston Motor (Propel) - Disassemble..............2652
  Piston Motor (Propel) - Assemble..............2665
  Piston Motor (Propel) - Install..............2677
  Brake Pump and Valve - Remove..............2680
  Brake Pump and Valve - Disassemble..............2682
  Brake Pump and Valve - Assemble..............2684
  Brake Pump and Valve - Install..............2686
  Pump Drive - Remove..............2687
  Pump Drive - Disassemble..............2690
  Pump Drive - Assemble..............2693
  Pump Drive - Install..............2696
  Wheel (Front Wheel Assist) - Remove and Install..............2699
  Front Wheel Drive Manifold - Remove..............2701
  Front Wheel Drive Manifold - Disassemble..............2703
  Front Wheel Drive Manifold - Assemble..............2706
  Front Wheel Drive Manifold - Install..............2708
  Piston Motor (Front Wheel Assist) - Remove..............2710
  Piston Motor (Front Wheel Assist) - Disassemble..............2713
  Piston Motor (Front Wheel Assist) - Assemble..............2720
  Piston Motor (Front Wheel Assist) - Install..............2726
  Wheel (Rear) - Remove and Install..............2728
  Final Drive Planetary - Remove..............2731
  Final Drive Planetary - Disassemble..............2734
  Duo-Cone Conventional Seals - Install..............2746
  Final Drive Planetary - Assemble..............2758
  Final Drive Planetary - Install..............2770
  Piston Pump (Auxiliary) - Remove..............2773
  Piston Pump (Auxiliary) - Disassemble..............2775
  Piston Pump (Auxiliary) - Assemble..............2784
  Piston Pump (Auxiliary) - Install..............2796
  Control Valve (Auxiliary) - Remove..............2798
  Control Valve (Auxiliary) - Disassemble..............2802
  Control Valve (Auxiliary) - Assemble..............2804
  Control Valve (Auxiliary) - Install..............2806
  Control Valve (Right Tow Point and Hopper Hoist) - Remove..............2809
  Control Valve (Hopper Hoist and Tow Point) - Disassemble..............2811
  Control Valve (Hopper Hoist and Tow Point) - Assemble..............2813
  Control Valve (Right Tow Point and Hopper Hoist) - Install..............2815
  Control Valve (Left Tow Point) - Remove..............2816
  Control Valve (Left Tow Point) - Disassemble..............2818
  Control Valve (Left Tow Point) - Assemble..............2820
  Control Valve (Left Tow Point) - Install..............2822
  Hydraulic Cylinder (Hopper Hoist) - Remove and Install..............2823
  Hydraulic Cylinder (Apron) - Remove and Install..............2827
  Control Valve (Apron) - Remove..............2830
  Control Valve (Apron) - Disassemble..............2832
  Control Valve (Apron) - Assemble..............2834
  Control Valve (Apron) - Install..............2836
  Hopper - Remove and Install..............2837
  Seat - Remove and Install..............2841
  Steering Wheel - Remove and Install..............2843
  Metering Pump (Steering) - Remove and Install..............2846
  Hydraulic Cylinder (Steering) - Remove and Install..............2849
  Canopy - Remove and Install..............2854
  Operator Platform - Remove and Install..............2860
  Piston Pump (Tamper Bar) - Remove..............2864
  Piston Pump (Tamper Bar) - Disassemble..............2866
  Piston Pump (Tamper Bar) - Assemble..............2875
  Piston Pump (Tamper Bar) - Install..............2887
  Control Valve (Vibratory) - Remove..............2889
  Control Valve (Vibratory) - Disassemble..............2891
  Control Valve (Vibratory) - Assemble..............2892
  Control Valve (Vibratory) - Install..............2893
  Screed - Remove and Install..............2894
  Hydraulic Cylinder (Screed Hoist) - Remove and Install..............2900
  Hydraulic Cylinder (Tow Point) - Remove and Install..............2903
  Tow Arm - Remove and Install..............2906
  Gear Motor (Ventilation System) - Remove..............2909
  Gear Motor (Ventilation System) - Disassemble..............2911
  Gear Motor (Ventilation System) - Assemble..............2913
  Gear Motor (Ventilation System) - Install..............2915
  Push Roller - Remove..............2917
  Push Roller - Disassemble..............2919
  Push Roller - Assemble..............2921
  Push Roller - Install..............2923
  Transverse Beam - Remove and Install..............2925
  Control Valve (Truck Hitch) - Remove..............2927
  Control Valve (Truck Hitch) - Disassemble..............2929
  Control Valve (Truck Hitch) - Assemble..............2931
  Control Valve (Truck Hitch) - Install..............2933
  Hydraulic Cylinder (Truck Hitch) - Remove and Install..............2935
  Truck Hitch - Remove..............2943
  Truck Hitch - Disassemble..............2946
  Truck Hitch - Assemble..............2951
  Truck Hitch - Install..............2956
  Washdown Tank - Remove and Install..............2958
  Electric Motor (Washdown Pump) - Remove and Install..............2961
  Drive Belt (Generator) - Remove and Install..............2963
  Generator - Remove and Install..............2965
UENR5518 (2015_Mar) - Schematic (AP500E and BG500E Wheel-Type, AP555E and BG555E Track-Type Asphalt Paver Electrical System)..............2973
  Collage..............2974
  Main..............3032
    Feature..............3032
    Cover Page..............3033
    Information..............0
      Component Location..............0
        Volume 1 of 3 - Machine Wiring..............0
          Page 1 of 2..............3034
          Page 2 of 2..............3035
        Volume 2 of 3 - Machine Wiring Continuation..............3036
        Volume 3 of 3 - AC Wiring..............3037
      Connector Location..............0
        Volume 1 of 3 - Machine Wiring..............3038
        Volume 2 of 3 - Machine Wiring Continuation..............3039
      CID/MID/FMI..............0
        Volume 1 of 3 - Machine Wiring..............3040
      Specifications and Related Manuals..............0
        Volume 1 of 3 - Machine Wiring..............3041
      Standard Electrical..............3042
    Schematics..............0
      Volume 1 of 3 - Machine Wiring..............3043
      Volume 2 of 3 - Machine Wiring Continuation..............3044
      Volume 3 of 3 - AC Wiring..............3045
    Machine Views..............0
      Volume 1 of 3 - Machine Wiring..............0
        Engine and Powertrain Wiring..............3046
        Front Wheel Assist Wiring..............3047
        Left Tractor and Operator Station Wiring..............3048
        Machine Control Wiring..............3049
        Rear Wiring..............3050
        Right Tractor and Operator Station Wiring..............3051
      Volume 2 of 3 - Machine Wiring Continuation..............0
        Left Tractor and Operator Station Wiring..............3052
      Volume 3 of 3 - AC Wiring..............0
        Generator Wiring..............3053
        NACD Metal Box..............3054

Caterpillar ASPHALT PAVERS AP500E / BG500E Repair Service Manuals

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