Komatsu Bulldozers D61- series Operation & Maintenance Manuals
Komatsu Bulldozers D61- series Operation & Maintenance Manuals
Complete Operation & Maintenance Manuals for Komatsu Bulldozers D61- Series, with all the service information to maintain & operate the Komatsu Bulldozers.
PRODUCT DETAILS:
Total Pages: 2,511 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MANUAL LIST:
KEAD003300 - Bulldozer D61EX-12, D61PX-12 Operation & Maintenance Manual (SN B1501&up).pdf
KEAM019001T - Bulldozer D61EX-15E0, D61PX-15E0 Operation & Maintenance Manual (SN B46105&up).pdf
KEAM049700T - Bulldozer GALEO D61EX-15, D61PX-15 Operation & Maintenance Manual (SN B40001&up).pdf
KEAM052200T - Bulldozer D61EX-12, D61PX-12 Operation & Maintenance Manual (SN B3001&up).pdf
SEAD035000 - Bulldozer D61EX-12, D61PX-12 Operation & Maintenance Manual (SN1001&up).pdf
SEAD035003 - Bulldozer D61EX-12, D61PX-12 Operation & Maintenance Manual (SN1006&up).pdf
SEPTA00100 - Bulldozer 3M-Blade D61PX-12 Operation, Maintenance & Parts Manual (SN1001&up).pdf
SRAM005200 - Бульдозер D61E-12 Технический паспорт.pdf
TEN00190-00D - Bulldozer GALEO D61EX-15E0, D61PX-15E0 Operation & Maintenance Manual (SN B45001&up).pdf
TEN00594-04 - Bulldozer D61EX-23, D61PX-23 Operation & Maintenance Manual (SN30001&up).pdf
TEN00616-01 - Bulldozer D61EXi-23, D61PXi-23 Operation & Maintenance Manual (SN30324&up).pdf
D61-12(CIS CYL) electrical wiring diagrams.pdf
TABLE OF CONTENTS
CONTENTS
FOREWORD
FOREWORD... 1-2
SAFETY INFORMATION..... 1-5
INTRODUCTION... 1-7
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE ..... 1-7
NECESSARY INFORMATION ..... 1-8
MACHINE SERIAL NO. PLATE AND POSITION ... 1-8
ENGINE SERIAL NO. PLATE AND POSITION ... 1-8
POSITION OF SERVICE METER ..... 1-9
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR ... 1-9
SAFETY
SAFETY .... 2-2
SAFETY LABELS.... 2-4
POSITIONS OF SAFETY PICTOGRAMS ..... 2-4
SAFETY LABELS ... 2-5
GENERAL PRECAUTIONS ... 2-8
PRECAUTIONS FOR OPERATION .... 2-17
STARTING ENGINE ... 2-17
OPERATION... 2-19
TRANSPORTATION... 2-23
BATTERY .... 2-24
TOWING ... 2-26
PRECAUTIONS FOR MAINTENENCE ..... 2-27
OPERATION
GENERAL VIEW ..... 3-2
GENERAL VIEW OF MACHINE ..... 3-2
GENERAL VIEW OF CONTROLS AND GAUGES.... 3-3
EXPLANATION OF COMPONENTS..... 3-5
MONITOR PANEL ..... 3-5
SWITCHES .... 3-9
LAMP ..... 3-14
CONTROL LEVERS AND PEDALS ... 3-15
FUSE ..... 3-22
ELECTRIC POWER TAKE-OUT ADAPTER ..... 3-24
DOOR-OPEN LOCK ... 3-25
SASH GLASS INTERMEDIATE LOCK..... 3-25
CAP, COVER WITH LOCK..... 3-26
HOT AND COOL BOX ... 3-27
OPERATION MANUAL STORAGE .... 3-27
ASHTRAY .... 3-28
TOOL BOX... 3-28
AIR CONDITIONER.... 3-29
HEATER ... 3-35
OPERATION.... 3-38
CHECK BEFORE STARTING ENGINE, ADJUST... 3-38
STARTING ENGINE ... 3-54
OPERATIONS AND CHECKS AFTER STARTING ENGINE .... 3-59
STOPPING ENGINE... 3-62
CHECK AFTER STOPPING ENGINE ... 3-63
MACHINE OPERATION ... 3-64
SHIFTING GEAR ..... 3-68
SHIFTING BETWEEN FORWARD AND REVERSE ..... 3-69
STEERING MACHINE ... 3-71
PRECAUTIONS FOR OPERATION ... 3-75
WORK POSSIBLE USING BULLDOZER .... 3-77
ADJUSTING POSTURE OF WORK EQUIPMENT..... 3-79
PARKING MACHINE ..... 3-81
CHECK AFTER FINISHING WORK ... 3-83
LOCKING..... 3-83
TIPS FOR LONGER UNDERCARRIAGE LIFE .... 3-84
TRANSPORTATION.... 3-88
TRANSPORTATION PROCEDURE... 3-88
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT... 3-88
REMOVING CAB ..... 3-89
LOADING, UNLOADING WORK ..... 3-90
LIFTING MACHINE..... 3-94
COLD WEATHER OPERATION ... 3-97
PRECAUTIONS FOR LOW TEMPERATURE ... 3-97
AFTER COMPLETION OF WORK ..... 3-99
AFTER COLD WEATHER ... 3-99
LONG-TERM STORAGE.... 3-100
BEFORE STORAGE.... 3-100
DURING STORAGE .... 3-100
AFTER STORAGE.... 3-100
STARTING MACHINE AFTER LONG-TERM STORAGE .... 3-101
TROUBLESHOOTING..... 3-102
AFTER RUNNING OUT OF FUEL.... 3-102
TOWING THE MACHINE ..... 3-102
IF BATTERY IS DISCHARGED..... 3-103
OTHER TROUBLE ... 3-107
MAINTENANCE
GUIDE TO MAINTENANCE ... 4-2
OUTLINE OF SERVICE.... 4-5
OUTLINE OF OIL, FUEL, COOLANT ... 4-5
RELATING TO ELECTRIC SYSTEM ... 4-7
HANDLING HYDRAULIC SYSTEM ... 4-7
WEAR PARTS ... 4-9
WEAR PARTS LIST... 4-9
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE... 4-10
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ... 4-10
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS... 4-14
TORQUE LIST ... 4-14
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ..... 4-15
SAFETY CRITICAL PARTS.... 4-16
MAINTENANCE SCHEDURE CHART ... 4-17
MAINTENANCE SCHEDURE CHART ..... 4-17
SERVICE PROCEDURE ... 4-19
WHEN REQUIRED ..... 4-19
CHECK BEFORE STARTING ... 4-40
EVERY 50 HOURS SERVICE ... 4-41
EVERY 250 HOURS SERVICE .... 4-42
EVERY 500 HOURS SERVICE .... 4-49
EVERY 1000 HOURS SERVICE ..... 4-52
EVERY 2000 HOURS SERVICE ..... 4-57
EVERY 4000 HOURS SERVICE ..... 4-59
SPECIFICATIONS
SPECIFICATIONS ... 5-2
ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS ... 6-2
PRECAUTIONS RELATED TO SAFETY ... 6-2
HANDLING HYDRAULIC RIPPER..... 6-3
GENERAL VIEW..... 6-3
EXPLANATION OF COMPONENTS .... 6-4
OPERATION..... 6-5
INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE .... 6-5
ADJUSTMENT OF WORK EQUIPMENT ... 6-5
TROUBLESHOOTING..... 6-7
INSPECTION AND MAINTENANCE .... 6-8
SPECIFICATIONS ..... 6-8
HANDLING TOWING WINCH ... 6-9
EXPLANATION OF COMPONENTS .... 6-9
OPERATION... 6-11
INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE ..... 6-12
ADJUSTING.... 6-15
HANDLING WIRE ROPE..... 6-16
SERVICE PROCEDURE ..... 6-17
SPECIFICATIONS ... 6-19
HEADREST ..... 6-21
EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT .... 6-22
INDEX .... 7-1