Volvo EC13 XR / EC13 XTV Compact Excavators Service Repair Manual
Complete repair service manual with Electrical Wiring Diagrams for Volvo EC13 XR / EC13 XTV Compact Excavators, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Volvo Constructions EC13 XR / EC13 XTV Compact Excavators official workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo EC13 XR / EC13 XTV Compact Excavators Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 531
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
TABLE OF CONTENTS
0 - Foreword................2
0 - GENERAL................3
00 - DESCRIPTION; COMPLETE MACHINE................4
Caution sign - Fuel................5
Caution sign - Hydraulic oil................6
Caution sign - Lashing................7
Caution sign - Loading or Unloading_Lifting................8
Caution sign - Operation and maintenance................9
Caution sign - Sound capacity level................10
Caution sign - Track tension................11
Identification of the engine................12
Machine identification................13
Position of components................14
Warning and information decals................16
Warning sign - Open engine hood only with engine stopped................17
Warning sign - Safety distance from the movement area................18
Warning sign - Safety distance from the work area................19
03 - SPECIFICATIONS................20
Dimensions in milimetre (mm)................21
Electrical system................22
Engine-................24
Engine................25
Fuels; lubricants and filling capacities (litres)-................27
Gear motor for slewing................28
Hydraulic motor 1 - travel system-................29
Hydraulic system................30
Main dimensions................31
Mechanical transmission - track gearbox ................32
Nominal lifting loads EC13XTV................33
Nominal lifting loads EC13XR................35
Plugs with tapered thread-................37
Power Transmission................38
Reach................39
Reach of the working attachment................41
Strength class 8.8 Metric coarse and fine threads-[0721]................42
Strength class 10.9 Metric coarse and fine threads-[0703]................43
UNC-threads; coarse pitch-[0645]................44
Volvo standard tightening torques................45
1 - STANDARD PARTS; SERVICE................46
16 - LUBRICANT; FUEL; OTHER FLUID................47
Lubricant recommendations................48
17 - SERVICE................50
Cleanliness; braking and hydraulic system................51
Electric welding................52
Repairs in hydraulic system................53
Change engine oil; replace filter................54
Changing the hydraulic oil-[0324]................56
Checking the hydraulic oil level-[0257]................59
Creeping of hydraulic cylinders................60
Cylinder speed................61
Deviation when travelling straight ahead................64
Engine air filter unit................66
Hydraulic system; replacement of hydraulic filter element1................68
Inspection................70
Maintenance instructions................71
Measuring the play of the slewing bearing................75
Recharging of batteries................78
Slewing overtravel................79
Slewing speed................81
Track running speed................82
Travel gear; oil change................83
Travel speed................84
Jump starting................85
19 - GENERAL................87
General safety measures................88
Preparations for work................91
Safe operation of the machine................94
Safety measures during operation................95
Safety is everybodys concern!................100
2 - ENGINE WITH MOUNTING AND EQUIPMENT................101
20 - GENERAL................102
Description-[5416]................103
Installing the engine................106
Removing the engine................117
21 - ENGINE................131
Cooling system................132
Engine performance diagram (measuring values for one hour with fan)................133
Specification; engine................134
Specification; filling capacities................135
Specification; weight................136
Tightening torque................137
Valve timing................138
Checking the compression pressure................139
Miscellaneous-[4917]................140
22 - LUBRICATING SYSTEM................142
Description-[4850]................143
23 - FUEL SYSTEM................144
Description................145
Bleeding the fuel system................146
Changing the fuel filter................147
Disassembling the fuel pump................149
Installing the fuel pump................150
Assembling the fuel injection line................151
Disassembling the fuel injection line................152
Idle speed; inspection and adjustment................153
26 - COOLING SYSTEM................155
Schematic-[4421]................156
Removing the radiator................157
Schematic................168
Changing the V-belt................169
Removing the coolant pump................170
Removing the thermostat housing................173
Tensioning the V-belt................177
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS................178
30 - GENERAL................179
Basic objects of examination................180
Colur codes................181
Designations of electrical components................182
Diagnostics................190
Electric system; trouble shooting................192
Electrical system; description................193
Electrical system; technical data................194
Identification of lines................195
Identification of plug connectors_lines-[3812]................196
Identification of plug connectors_lines................197
Line connections in the wiring loom................198
Marking of plug connectors................199
Minus connection................200
Overview digital immobilizer (option)................201
Plus connection................204
Precautions when handling plug connectors................205
Wiring diagram - legend................207
Wiring diagram solenoid valve for ariable track (only XTV design)................208
Wiring diagram travel system solenoid valve 002 travel speeds................209
Wiring diagram; slewing_offsetting................212
Wiring diagrams................215
31 - BATTERY................218
Battery; description................219
Battery; specification................220
32 - ALTERNATOR; CHARGE REGULATOR................221
Battery; generator; dashboard................222
Tests before disassembly-[3218]................225
Wiring diagram; electric power supply................227
Disassemble the generator................228
Installing the generator................235
Removing the generator................237
Checking the performance characteristics................238
Checking the voltage regulation................239
33 - STARTING SYSTEM................240
Starter; preheating relay; ignition switch................241
Starting process................244
Testing method................246
Wiring diagram; starter system................247
Assembling the starter................248
Dismantling the starter................251
Ignition switch; specification................259
Installation of the solenoid................260
Key-operated engine shut down system with EDD-solenoid................262
Removing the starter................263
Starter relay................265
Tests before disassembly................267
Characteristics of the glow plug system................271
Checking the glow plug................273
Installing the glow plug................274
35 - LIGHTING................275
Boom_roll over protection system................276
Wiring diagram for lighting................279
Working headlights and main headlights; specification................280
Working headlights and main headlights; description................281
36 - OTHER ELECTRICAL EQUIPMENT................282
Operating_control elements on driver’s platform................283
Wiring diagram; socket (012 V)................286
Warning system................287
Wiring diagram; external warning system................289
37 - CABLE; FUSE; RELAY................290
Main wiring loom_main plug connector roll over protection structure................291
Wiring looms................293
Fuses for machine equipment................297
Relay_ECU................299
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM................300
Electrical components (hydraulic system side)................301
Electrical components (machine side)................302
Wiring diagram for sensor; control_warning system................305
Overview................307
Wiring diagram for dashboard................309
4 - POWER TRANSMISSION................310
40 - GENERAL................311
General notes to be observe when working on power transmission assemblies-[1328]................312
44 - HYDROSTATIC DRIVE................314
Specification - Image................315
Fuels; lubricants and filling capacities (litres)................316
General notes to be observe when working on power transmission assemblies................317
Hydraulic motor 001 - travel system................319
Hydraulic motor; slewing................320
Mechanical transmission - track gearbox................321
Plugs with tapered thread................322
Specification................323
Strength class 008.8 Metric coarse and fine threads................325
Strength class 010.9 Metric coarse and fine threads................326
Technical data................327
UNC-threads; coarse pitch................328
Assembling the hydraulic motor................329
Assembling the travel gear................336
Assembling the valve unit................347
Disassembling the hydraulic motor................349
Disassembling the travel motor................355
Dismantling the travel gear................358
Dismantling the valve unit................366
High speed solenoid valve................368
Hydraulic motor – slewing of superstructure................370
Installing the gear motor................372
Installing the travel motor................374
Removing the gear motor................376
Travel gear................378
Valve unit................380
Design................381
Function................382
Miscellaneous................383
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT................384
71 - FRAME................385
Frame; technical data................386
General description................387
Live ring; tightening torques................389
Assembling the cylinder for adjustable track width................390
Assembling the superstructure................392
Removing the cylinder for adjustable track width................393
Removing the superstructure................395
77 - WHEELS; TRACKS; TYRE; HUB; DRUM................397
Drive gear; tightening torque................398
Track pad; tightening torque................399
Track roller; tightening torque................400
Track supporting idler; tightening torque................401
Adjusting the track sagging................402
Assembling the guide sprocket................405
Assembling the rubber track................406
Assembling the sliding bar................407
Drive sprocket................408
Removing the rubber track................410
Removing the sliding bar................412
Removing the guide sprocket................413
Track drive; wear measurement................414
Track roller................415
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE................418
80 - GENERAL................419
Roll over protection structure; tightening torques................420
Roll over protection structure................421
Roll over protection structure; specification................423
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS................424
90 - GENERAL................425
Hydraulic components; cleanliness during handling................426
Hydraulic oil; description................427
Hydraulic oil; storage and handling................428
Hydraulic parts; storage and transport................429
Hydraulic system; description................430
91 - WORKING HYDRAULIC; SERVO HYDRAULICS................432
Solenoid valve for hydraulic working unit - Image................433
Adjusting the pressure and checking for leaks................434
General notes to be observe when working on the hydraulic system................435
Changing the hydraulic oil................437
Changing the hydraulic oil filter................440
Checking the hydraulic oil level................442
Hydraulic oil tank; filling capacity................443
Removing the oil cooler................444
Adjustment of secondary valves................459
Assembling the valve block................461
Checking and adjusting the breaker (volumetric capacity)................462
Checking and adjusting the pressure relief valve................463
Control valve................464
Control valve block for slewing gear Test and adjustment................465
Dismantling the valve block................467
Hose rupture valve on boom cylinder Test and adjustment procedure................468
Installing the valve block................471
Leak test on boom cylinder................473
Pressure relief valves................474
Removing the valve block................475
Solenoid valve for hydraulic working unit................476
Stand-by pressure................478
Test and adjustment values for EC013XR_XTV................479
Tests and adjustments of the power control................481
Valve block for slewing gear................483
Way valve; control valve................485
Installing the hydraulic pump................486
Removing the hydraulic oil pump................488
99 - MISCELLANEOUS................490
Return flow; hydraulic circuit for accessories - Image................491
Hydraulic system; function diagram - Image................492
Hydraulic diagram EC13 XTV - Image................493
Hydraulic diagram EC13 XR - Image................494
Hydraulic circuit; travel system EC13 XTV - Image................495
Hydraulic circuit; travel system EC13 XR - Image................496
Hydraulic circuit; slewing gear_offset - Image................497
Hydraulic circuit; dozer blade - Image................498
Hydraulic circuit; dipper arm - Image................499
Hydraulic circuit; boom - Image................500
Hydraulic circuit for dozer blade and adjustable track width - Image................501
Hydraulic circuit for bucket - Image................502
Hose rupture valve on boom cylinder - Image................503
Hose rupture valve on boom cylinder................504
Hydraulic circuit for bucket................506
Hydraulic circuit for dozer blade and adjustable track width................508
Hydraulic circuit; boom................510
Hydraulic circuit; dipper arm................512
Hydraulic circuit; dozer blade................514
Hydraulic circuit; slewing gear_offset................516
Hydraulic circuit; travel system EC013 XR................518
Hydraulic circuit; travel system EC013 XTV................520
Hydraulic diagram EC013 XR................522
Hydraulic diagram EC013 XTV................525
Hydraulic system; function diagram................528
Return flow; hydraulic circuit for accessories................530
Volvo EC13 XR / EC13 XTV Compact Excavators Service Repair Manual
