Volvo BL60 / BL60B Backhoe Loaders Service Repair Manual
Complete official service repair manual with electrical wiring diagrams for Volvo BL60 / BL60B Backhoe Loaders, with all the technical information to maintain, diagnose, repair, and service like professional mechanics.
Volvo BL60, BL60B Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BL60B Volvo Service Repair Manual.PDF
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
File Format: PDF (Windows & Mac & Linux)
Language: English
Total Pages: 2,147 pages
TABLE OF CONTENTS
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Description
03 - SPECIFICATIONS
Conversion tables
Tightening torques
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
E 1708, Checking point
E1820
E-5001
E-5002
E-5003
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Coolant
Fuel_{06-49-06}
Fuel_{06-49-17}
Recommended lubricants, oils_{06-49-36}
Recommended lubricants, oils_{06-49-48}
17 - SERVICE
Accumulator, check pre-charging pressure
Air cleaner dust valve, cleaning
Axle hubs, changing oil
Axle hubs, checking oil level
Axles, changing oil
Axles, checking oil level
Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor, check
Bolted joints, check tightening torque_{06-31-53}
Bolted joints, check tightening torque_{06-32-04}
Boom lock functions, check
Brake test
Cab filter, replace (clean when necessary)
Check coolant anti-freeze concentration (or yearly before winter season)
Coolant, changing_{06-39-08}
Coolant, changing_{06-39-21}
Coolant level, checking
Crankcase ventilation separator, checking_{06-21-08}
Crankcase ventilation separator, replacing_{06-19-24}
Diesel particulate filter, checking and cleaning_{06-23-00}
EGR cooler, pressure test_{06-18-56}
EGR valve, cleaning_{06-18-27}
Engine air cleaner primary filter, cleaning
Engine air cleaner primary filter, replacing_{06-36-14}
Engine air cleaner primary filter, replacing_{06-36-26}
Engine air cleaner secondary filter, replacing
Engine belt tension, adjusting_{06-21-36}
Engine, changing oil and filter_{06-29-27}
Engine, changing oil and filter_{06-29-40}
Engine oil level, checking_{06-24-04}
Engine oil level, checking_{06-24-17}
Engine, pipes and hoses, checking_{06-17-28}
Engine radiator, oil cooler and condensor (if installed), clean_{06-37-28}
Engine radiator, oil cooler and condensor (if installed), clean_{06-37-40}
Engine speed_{06-25-42}
Engine speed_{06-25-53}
Extendible dipper (if installed) wear pads, check
Fan belt and belt tension, check_{06-22-03}
Fan belt, checking_{06-22-31}
Front and rear axle breather, clean
Fuel, coolant and oil leakage, check
Fuel filters, primary and secondary filter, replace_{06-35-30}
Fuel filters, primary and secondary filter, replace_{06-35-42}
Fuel system, bleeding_{06-34-57}
Fuel system, bleeding_{06-35-09}
Fuel system, water trap, check_drain_{06-34-18}
Fuel system, water trap, check_drain_{06-34-29}
Fuel tank breather filter, replacing
Gas springs, doors, rear window, check function
Hydraulic cylinders, check for oil leakage
Hydraulic oil, changing_{06-28-00}
Hydraulic oil, changing_{06-28-12}
Hydraulic oil filter, changing
Hydraulic oil level, checking_{06-27-10}
Hydraulic oil level, checking_{06-27-22}
Hydraulic oil tank breather filter, replace
Hydraulic pressure, checking.
Hydraulic system, pressure release.
Injectors, checking_{06-20-24}
Maintenance service, daily
Maintenance service, every 1000 hours_{06-43-00}
Maintenance service, every 1000 hours_{06-43-13}
Maintenance service, every 1500 hours_{06-42-42}
Maintenance service, every 2000 hours_{06-42-02}
Maintenance service, every 2000 hours_{06-42-13}
Maintenance service, every 250 hours_{06-44-16}
Maintenance service, every 250 hours_{06-44-29}
Maintenance service, every 3000 hours
Maintenance service, every 500 hours_{06-43-32}
Maintenance service, every 500 hours_{06-43-44}
Maintenance service, every 50 hours_{06-44-48}
Maintenance service, every 50 hours_{06-45-00}
Maintenance service, every 6000 hours_{06-41-20}
Maintenance service, every 6000 hours_{06-41-32}
Maintenance service, first 1000 hours_{06-45-32}
Maintenance service, first 1000 hours_{06-45-44}
Maintenance service, first 100 hours_{06-46-03}
Maintenance service, first 100 hours_{06-46-16}
MATRIS, reading, export reading_{06-16-29}
Overflow pipe, inspecting_{06-19-54}
Pipes, couplings and hoses, check
Powershift Transmission (option), oil pressures, checking.
Propeller shaft, lubrication
Safety when servicing
Seat belt, replace
Service_{06-47-14}
Service_{06-47-25}
Service brake, checking pressure
Service journal (included in Operator's manual), fill in
Service points
Service position 1
Service position 2
Service position 3
Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
Test-run and check
Transmission 2WD, oil pressures, checking
Transmission 4WD, oil pressures, checking
Transmission breather filter, replacing
Transmission oil, changing
Transmission oil filter, replacing_{06-30-28}
Transmission oil filter, replacing_{06-30-40}
Transmission oil level, checking_{06-40-50}
Transmission oil level, checking_{06-41-03}
Transmission suction filter, replacing
Turbocharger, checking_{06-17-57}
Turbocharger inclusive inlet and exhaust systems, leakage, check_{06-39-38}
Tyres, wear and air pressure, checking
Valve clearance, checking and adjusting_{06-38-31}
Valve clearance, checking and adjusting_{06-38-49}
Wheel nuts, torque, check
19 - GENERAL
Backhoe, boom lock
CE-marking, EMC-directive_{06-15-21}
Checklist after a fire or heat exposure
Declaration of Conformity_{06-15-32}
FOPS and ROPS
Health hazards with paint, plastics and rubber
Loader boom, safety strut
Pressure setting and leak detection
Rules when handling tyres
Safety concerns everybody!
Safety during electric welding
Safety for work on hydraulic systems
Safety rules when servicing
Safety when handling oils and fuel
Safety when lifting and supporting the machine
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1
Service position 2
Service position 3
Starting with booster batteries
Working on the electrical system of the machine
Working under raised loader arm
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
E-ECU MID 128 non-programmed, replacing_{06-05-46}
E-ECU MID 128 pre-programmed, replacing_{06-06-13}
Engine, capacities_{06-07-54}
Engine, capacities_{06-08-05}
Engine, component locations_{06-09-02}
Engine, description_{06-09-21}
Engine, description_{06-09-36}
Engine protection plates, tightening torques_{06-07-09}
Engine, tightening torque_{06-07-26}
Engine, tightening torque_{06-07-37}
Engine, weights_{06-08-22}
Engine, weights_{06-08-33}
Tech Tool, operations_{06-06-41}
21 - ENGINE
Crankcase ventilation separator, replacing_{06-01-59}
Engine, installing_{06-02-52}
Engine, installing_{06-03-10}
Engine mounts, replacing_{05-59-17}
Engine protection plates, removing and installing_{06-02-31}
Engine, removing_{06-03-34}
Engine, removing_{06-03-50}
Engine, specifications_{06-04-08}
Engine, specifications_{06-04-19}
Valves, adjusting_{06-00-12}
Valves, adjusting_{06-00-25}
Valves, description_{06-01-11}
Valves, description_{06-01-22}
Valve system, specifications_{06-00-54}
22 - LUBRICATING SYSTEM
Lubricating system, description_{05-51-10}
Lubrication oil pressure, checking_{05-48-32}
Lubrication system, component locations_{05-50-00}
Lubrication system, description_{05-50-53}
Lubrication system, specification_{05-50-18}
Lubrication system, specification_{05-50-30}
23 - FUEL SYSTEM
Feed pump, replacing_{05-32-49}
Fuel cooler, replacing
Fuel filters, replacing_{05-31-00}
Fuel filters, replacing_{05-31-18}
Fuel pump, installing_{05-37-50}
Fuel pump, removing_{05-38-28}
Fuel pump, removing_{05-39-04}
Fuel system, bleeding_{05-31-54}
Fuel system, bleeding_{05-32-09}
Fuel system, description_{05-41-57}
Fuel system, description_{05-42-20}
Fuel system, specifications_{05-40-58}
Fuel system, tightening torques_{05-39-35}
Fuel system, tightening torques_{05-39-58}
Fuel tank, installing
Fuel tank, removing
Injection pump, replacing_{05-21-46}
Injectors, replacing_{05-21-02}
Overflow pipe, inspecting_{05-20-21}
25 - INLET & EXHAUST SYSTEM
Air cleaner, installing_{05-03-24}
Air cleaner, installing_{05-03-45}
Air cleaner, installing_{05-03-58}
Air cleaner, removing_{05-04-34}
Air cleaner, removing_{05-04-51}
Charge air cooler, installing_{01-24-45}
Charge air cooler, removing_{01-25-45}
DPF (Diesel particulate filter), checking and cleaning_{05-06-35}
Exhaust aftertreatment system_{05-09-08}
Exhaust Aftertreatment System, description_{05-08-43}
Exhaust pipe flexible tube, replacing_{05-10-14}
Exhaust pipe, replacing_{05-09-54}
Exhaust system, description_{05-13-52}
Exhaust system, description_{05-14-18}
Inlet and exhaust system, component location_{05-16-06}
Inlet and exhaust system, description_{05-16-50}
Inlet and exhaust system, specification_{05-15-19}
Inlet and exhaust system, specification_{05-15-31}
Inlet and exhaust system, tightening torques_{05-14-36}
Inlet and exhaust system, tightening torques_{05-15-00}
Perform a regeneration_{05-08-14}
Regeneration process, description_{05-07-10}
Silencer, replacing_{05-13-10}
Turbocharger, description_{05-05-16}
Turbocharger, description_{05-05-27}
26 - COOLING SYSTEM
Belt tension, specifications_{08-46-51}
Cooling system, component location_{01-23-15}
Cooling system, description_{01-23-34}
Cooling system, description_{01-23-51}
Cooling system, specifications_{08-55-30}
Cooling system, specifications_{08-55-44}
Cooling system, tightening torques_{01-21-48}
Cooling system, tightening torques_{01-22-10}
Expansion tank, replacing_{08-53-59}
Expansion tank, replacing_{08-54-19}
Fan belt and_or alternator belt, checking and adjusting tension_{11-22-16}
Fan belt and_or alternator belt, replacing_{09-44-33}
Fan belt and_or alternator belt, replacing_{11-22-52}
Fan shroud, replacing_{11-23-31}
Fan shroud, replacing_{11-24-10}
Radiator hoses lower, replacing_{08-52-27}
Radiator hoses lower, replacing_{08-52-47}
Radiator hose upper, replacing_{08-53-12}
Radiator hose upper, replacing_{08-53-29}
Radiator, installing_{08-50-00}
Radiator, installing_{08-50-31}
Radiator, removing_{08-51-15}
Radiator, removing_{08-51-51}
27 - ENGINE CONTROL
Throttle control cable, installing_{11-20-25}
Throttle control cable, removing_{11-20-11}
29 - MISCELL
EGR cooler pressure, testing_{11-17-32}
Exhaust Gas Recirculation (EGR), description_{11-18-36}
Exhaust Gas Recirculation (EGR), description_{11-19-40}
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
Air filter clogged
AL3201, description and measuring
Boom suspension system_{10-09-12}
Boom suspension system_{10-09-26}
CAN1 Control link, description and measuring
Code lock (option)
Collection of basic data
Communication with data buses
Differential lock_{10-06-39}
Differential lock_{10-06-54}
Direction indicators
Electrical system, description_{11-15-30}
Electrical system, description_{11-16-07}
Electrical system, specifications
Electrical system, work instructions
Electrical troubleshooting, Powershift transmission
Electronic control system, description_{11-14-37}
Electronic control system, description_{11-14-57}
Engine coolant temperature_{11-09-46}
Engine coolant temperature_{11-10-25}
Engine speed_{11-09-03}
Engine speed_{11-09-16}
Error codes, build-up_{08-55-52}
Fault code list
Four–wheel drive_{10-31-07}
Four–wheel drive_{10-31-22}
Four–wheel drive_{10-32-37}
Four–wheel drive_{10-32-51}
FU20, description and measuring
Fuel shut-off
FX1016, description and measuring
FX1052, description and measuring
FX1053, description and measuring
FX1054, description and measuring
FX1093, description and measuring
Gear selector switch, testing
Hazard lights
Hour meter_{11-07-42}
Hour meter_{11-08-00}
Hydraulic attachment bracket, backhoe (option)
Hydraulic attachment bracket, loader (option)
Hydraulic oil temperature_{11-04-35}
Hydraulic oil temperature_{11-04-54}
I-ECU inputs and Outputs_{08-57-56}
I-ECU inputs and Outputs_{08-58-08}
Information display, electrical system (Electrical system)
Information display, engine (Engine)
Information display, general
Information display, hydraulics (Hydraulic)
Information display, vehicle information (Vehicle information)
Lead and connector checks
Limp-home operation
Loader lever lock
MA2301-MA2304, description and measuring
MA2310, description and measuring
MA4220, description and measuring
MA4221, description and measuring
MA4409, description and measuring
MA4601, description and measuring
MA8701, description and measuring
MA9136, description and measuring
Neutral_{11-06-35}
Neutral_{11-06-53}
Parking brake
part number, checking_{11-12-11}
part number, checking_{11-12-23}
part number, general_{08-53-44}
part number, general_{08-54-14}
part number, general_{08-55-39}
part number, general_{11-12-44}
part number, general_{11-12-56}
part number, general
Power derating
PWM9123, description and measuring
PWM9124, description and measuring
PWM9133, description and measuring
PWM9145, description and measuring
PWM9146, description and measuring
RE2501, description and measuring
RE3601, description and measuring
RE9102, description and measuring
SE2206, description and measuring
SE2302, description and measuring
SE2303, description and measuring
SE2306, description and measuring
SE2309, description and measuring
SE2502, description and measuring
SE2507, description and measuring
SE2508, description and measuring
SE2510, description and measuring
SE2519, description and measuring
SE2521, description and measuring
SE2522, description and measuring
SE2606, description and measuring
SE2702, description and measuring
SE2708, description and measuring
SE2709, description and measuring
SE2710, description and measuring
SE4202, description and measuring_{12-29-43}
SE4307, description and measuring_{12-29-01}
SE6406, description and measuring
SE9105, description and measuring
SE9106, description and measuring
Seat belt
Service light
Service mode, description
Software_{11-13-16}
Software_{11-13-28}
Software parameters, description_{09-11-05}
Software parameters, description_{09-11-17}
Software versions and ECUs_part number, general_{08-57-09}
Solenoids, checking resistance
Solenoid valves, specification
Special tools for troubleshooting
Stabilisers_{10-08-38}
Stabilisers_{10-08-52}
Starter motor engagement_{10-07-27}
Starter motor engagement_{10-07-38}
Starter motor engagement_{10-07-53}
Starter motor engagement_{10-08-05}
SW4202, description and measuring
SW9111, description and measuring
SW9113, description and measuring
SW9114, description and measuring
SW9161, description and measuring
Tech Tool operation, 17034-3 - Vehicle information, test_{08-57-21}
Tech Tool, operations_{08-53-56}
T-ECU, Inputs and outputs-[5739]
Transmission oil temperature_{10-09-52}
Transmission oil temperature_{10-10-06}
Troubleshooting, general
VCADS Pro service tool_{08-54-27}
V-ECU inputs and outputs_{08-58-26}
V-ECU inputs and outputs_{08-58-37}
V-ECU, software functions
Wires, testing
Working lights
31 - BATTERY
Batteries, replacing
Battery, charging
Battery, checking electrolyte
Battery, description_{12-17-20}
Battery, description_{12-17-32}
Battery, specifications_{12-16-49}
Battery, specifications_{12-17-00}
Battery, storage
32 - ALTERNATOR; CHARGE REGULATOR
Alternator, description
Alternator, specifications_{12-14-52}
Alternator, specifications_{12-15-04}
Alternator, tightening torques
33 - STARTING SYSTEM
Preheating, description
Preheating, specifications
Starter motor, description
Starter motor, specifications
35 - LIGHTING
Lighting, description
Lighting, specifications
36 - OTHER ELECTRICAL EQUIPMENT
Engine control unit E-ECU, description_{12-11-02}
Engine control unit E-ECU, description_{12-11-30}
I-ECU, replacing
Instrument control unit I-ECU, description
Software versions and ECUs part number, general
Software versions and ECUs_part number, general
Transmission control unit T-ECU, description
V-ECU MID 187 non-programmed, replacing_{12-07-52}
V-ECU MID 187 pre-programmed, replacing_{12-07-19}
V-ECU, replacing_{12-08-18}
V-ECU, replacing_{12-08-29}
Vehicle control unit V-ECU, description_{12-09-40}
Vehicle control unit V-ECU, description_{12-09-52}
37 - CABLE; FUSE; RELAY
Cables, description
Component list, Alternator, batteries, code lock, radio_{12-05-45}
Component list, Alternator, batteries, code lock, radio_{12-05-58}
Component list, Antennas (Care Track)
Component list, Diodes
Component list, Distribution boxes and control units_{12-04-43}
Component list, Distribution boxes and control units_{12-04-55}
Component list, fuses_{12-04-07}
Component list, fuses_{12-04-23}
Component list, Heating coils
Component list, instruments_{12-03-03}
Component list, instruments_{12-03-16}
Component list, lights_{12-02-30}
Component list, lights_{12-02-44}
Component list, motors_{12-01-58}
Component list, motors_{12-02-11}
Component list, relays_{12-01-23}
Component list, relays_{12-01-38}
Component list, resistors_{12-00-50}
Component list, resistors_{12-01-01}
Component list, sensors_{12-00-06}
Component list, sensors_{12-00-30}
Component list, Solenoid valves_{11-59-19}
Component list, Solenoid valves_{11-59-41}
Component list, Sounders_{11-58-41}
Component list, Sounders_{11-58-54}
Component list, Switches_{11-58-01}
Component list, Switches_{11-58-21}
Fuses, specifications_{11-42-58}
Fuses, specifications_{11-43-09}
T-ECU, Inputs and outputs
V-ECU inputs and outputs_{11-57-07}
V-ECU inputs and outputs_{11-57-19}
Wiring diagram SCH01, overview_{11-56-36}
Wiring diagram SCH01, overview_{11-56-47}
Wiring diagram SCH02_{11-56-05}
Wiring diagram SCH02_{11-56-18}
Wiring diagram SCH03_{11-55-33}
Wiring diagram SCH03_{11-55-45}
Wiring diagram SCH04_{11-55-00}
Wiring diagram SCH04_{11-55-13}
Wiring diagram SCH05_{11-54-24}
Wiring diagram SCH05_{11-54-37}
Wiring diagram SCH06_{11-53-49}
Wiring diagram SCH06_{11-54-02}
Wiring diagram SCH07_{11-53-15}
Wiring diagram SCH07_{11-53-30}
Wiring diagram SCH08_{11-52-42}
Wiring diagram SCH08_{11-52-55}
Wiring diagram SCH09_{11-52-09}
Wiring diagram SCH09_{11-52-22}
Wiring diagram SCH10_{11-51-30}
Wiring diagram SCH10_{11-51-44}
Wiring diagram SCH11_{11-50-52}
Wiring diagram SCH11_{11-51-05}
Wiring diagram SCH12_{11-50-19}
Wiring diagram SCH12_{11-50-33}
Wiring diagram SCH13_{11-49-46}
Wiring diagram SCH13_{11-50-00}
Wiring diagram SCH14_{11-49-12}
Wiring diagram SCH14_{11-49-25}
Wiring diagram SCH15_{11-48-38}
Wiring diagram SCH15_{11-48-51}
Wiring diagram SCH16_{11-47-55}
Wiring diagram SCH16_{11-48-08}
Wiring diagram SCH17_{11-47-22}
Wiring diagram SCH17_{11-47-35}
Wiring diagram SCH18_{11-46-50}
Wiring diagram SCH18_{11-47-03}
Wiring diagram SCH19_{11-46-17}
Wiring diagram SCH19_{11-46-30}
Wiring diagram SCH20_{11-45-45}
Wiring diagram SCH20_{11-45-58}
Wiring diagram SCH21_{11-45-12}
Wiring diagram SCH22_{11-44-41}
Wiring diagram SCH23_{11-44-10}
Wiring diagram SCH24_{11-43-39}
39 - MISCELLANEOUS
CareTrack W-ECU, description
4 - POWER TRANSMISSION
40 - GENERAL
Power transmission, description
Power transmission, troubleshooting
41 - CLUTCH; TORQUE CONVERTER
Torque converter, description
Torque converter, installing
Torque converter, removing
Torque converter, specifications
42 - TRANSMISSION; HYDRAULIC CONTROL
Electrical troubleshooting, Powershift transmission
Hydraulic control valve, reconditioning
Oil filler pipe, replacing_{11-32-42}
Oil filler pipe, replacing_{11-32-58}
Powershift transmission, description
Powershift Transmission (option), oil pressures, checking
Powershift transmission, specifications
Solenoid valves, description
Transmission control unit T-ECU, description
Transmission, installing_{11-34-57}
Transmission, installing_{11-35-13}
Transmission, removing_{11-35-44}
Transmission, removing_{11-36-10}
Transmission solenoid, replacing
Transmission, tightening torques_{11-37-51}
Transmission, tightening torques_{11-38-02}
Transmission, weights_{11-38-32}
Transmission, weights_{11-38-43}
43 - GEARBOX
4WD control valve, reconditioning
Gearbox 2WD, specifications
Gearbox 4WD, description
Gearbox 4WD, specifications
Gearbox, installing_{11-27-35}
Gearbox, installing_{11-27-54}
Gearbox, removing_{11-28-22}
Gearbox, removing_{11-28-48}
Oil filler pipe, replacing
Solenoid valves, description
T-ECU, replacing-[2544]
T-ECU, replacing
Transmission 2WD, oil pressures, checking
Transmission 4WD, oil pressures, checking
Transmission, capacities
Transmission mounts, changing_{11-23-48}
Transmission mounts, changing_{11-24-03}
Transmission mounts, tightening torque_{11-24-21}
Transmission mounts, tightening torque_{11-24-32}
Transmission mounts, tightening torque_{11-24-47}
Transmission mounts, tightening torque_{11-24-58}
Transmission solenoid, replacing
Transmission, tightening torques_{11-29-58}
Transmission, tightening torques_{11-30-09}
Transmission, weights_{11-30-51}
Transmission, weights_{11-31-02}
45 - PROPELLER SHAFT
Propeller shaft front, replacing
Propeller shaft rear, replacing
Propeller shaft, tightening torque
46 - FRONT AXLE; REAR AXLE
Axle, installing_{11-17-32}
Axle, removing_{11-17-16}
Axles to frame, tightening torques
Axle suspension, adjusting axial clearance
Front axle, capacities
Front axle, installing
Front axle, removing
Front axle, specification_{11-21-29}
Front axle, specification_{11-21-40}
Front axle, tightening torque
Front axle, weight_{11-20-35}
Front axle, weight_{11-20-46}
Rear axle, capacities
Rear axle, specification
Rear axle, tightening torque
Rear axle, weight
49 - MISCELLANEOUS
Hydraulic diagram, gearbox 2WD
Hydraulic diagram, gearbox 4WD
Hydraulic diagram, Powershift transmission
Transmission oil cooler
5 - BRAKE
50 - GENERAL
General description
Parking brake, description
Service brake, description
Service brake, specification
Service brakes, tightening torques
51 - WHEEL BRAKE
Brake disc, replacing both sides
Brake discs, checking wear
Service brakes function, checking
52 - HYDRAULIC BRAKE SYSTEM
Brake pedals, adjusting
Brake system, bleeding
Foot brake valve, installing
Foot brake valve, removing
Service brake pressure, checking
55 - PARKING BRAKE
Parking brake cable, adjusting
Parking brake function, checking
Parking brake, replacing control cable
6 - STEERING
60 - GENERAL
Steering, description
Steering, hydraulic equipment, specifications
Steering, specifications
Steering system function, checking
Steering, tightening torques
Steering, troubleshooting
62 - STEERING AXLE
Steering axle and swivel-joint, description
Toe - in, checking and adjusting
64 - STEERING
Priority valve, description
Steering angle, checking and adjusting
Steering column, installing_{11-09-38}
Steering column, installing_{11-09-52}
Steering column, removing_{11-10-13}
Steering column, removing_{11-10-26}
Steering cylinder, installing
Steering cylinder removed, reconditioning incl replacing bearings
Steering cylinder, removing
Steering system working pressure, checking
Steering valve, description
Steering valve, installing
Steering valve, removing
Steering wheel, replacing
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
70 - GENERAL
Frame, description
Frame, tightening torque
71 - FRAME
Additional counterweight, installing
Additional counterweight, removing
Counterweight, description
Counterweight, installing_{11-03-28}
Counterweight, installing_{11-03-53}
Counterweight, removing_{11-04-15}
Counterweight, removing_{11-04-32}
Counterweight, specifications
Counterweight, tightening torques
77 - WHEELS; TRACKS; TYRE; HUB; DRUM
Front wheel, installing
Front wheel, removing
Rear wheel, installing
Rear wheel, removing
Wheels, tightening torques_{11-01-07}
Wheels, tightening torques_{11-01-18}
Wheels, weights_{11-01-35}
Wheels, weights_{11-01-46}
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
80 - GENERAL
Cab, description
Cab, tightening torques
Cab, weights
Canopy, weights
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood, installing_{10-56-44}
Engine hood, installing_{10-56-56}
Engine hood, removing_{10-57-15}
Engine hood, removing_{10-57-28}
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Rear window bearing, adjusting
Window panes, glued, replacing
Windows, general
85 - CAB INTERIOR; UPHOLSTERY
Front console, installing_{10-53-33}
Front console, installing_{10-53-45}
Front console, removing_{10-54-05}
Front console, removing_{10-54-18}
Operator's seat, installing
Operator's seat, removing
87 - AIR CONDITIONING UNIT
Air conditioning, specifications
Air conditioning, tightening torques
Belt, replacing
Cab filter box, assembling
Climate control system, description
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
Cleanliness when working on hydraulic components
Hydraulic components, storing and transporting
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic system, bleeding air
Hydraulic system, repair of hydraulic components in workshop
V2-ECU, MID 249, changing non-programmed ECU_{10-47-43}
V2-ECU, MID 249, changing pre-programmed ECU_{10-48-20}
Vacuum pump, connection
Vacuum pump, disconnection
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
Accumulator, specification
Boom suspension accumulator, checking and adjusting
Boom Suspension System, description
Control lever, changing
Hydraulic cylinders, cleaning-[4254]
Hydraulic cylinders, cleaning
Hydraulic oil cooler, description
Hydraulic oil cooler, installing_{10-43-25}
Hydraulic oil cooler, removing_{10-44-01}
Hydraulic oil tank, description-[4449]
Hydraulic oil tank, description
Hydraulic pressure, checking
Hydraulic pump, description
Hydraulic pump, replacing
Hydraulic pump, specification
Hydraulic pump, suction hose, replacing
Hydraulic pump, tightening torque
Hydraulic system, capacities
Hydraulic system, component location
Hydraulic system, description
Hydraulic system, pressure release
Hydraulic system, specification
Hydraulic system, weights_{10-45-59}
Hydraulic system, weights_{10-46-10}
Main control valve, changing spool seal
Main control valve leakage
Main valve block, backhoe, installing
Main valve block, backhoe, removing
Main valve block, loader, installing
Main valve block, loader, removing
Radiator, installing_{10-43-12}
Radiator, removing_{10-43-45}
Valve block, backhoe, description_{10-42-17}
Valve block, backhoe, specification_{10-41-35}
Valve block, loader, description_{10-42-05}
Valve block, loader, specification_{10-41-25}
Valve block, specification_{10-41-46}
Valve block, tightening torques
Working hydraulics, description
92 - MECHANICAL EQUIPMENT_ATTACHMENT
Bucket assembly, replacing
Hammer, connection
Hammer, disconnection
Multi-purpose bucket cylinder, reconditioning
Multi-purpose bucket cylinder, replacing
94 - UNIT, LOAD HANDLING
Cylinders loader unit, description
Cylinders loader unit, specification
Lift cylinder, installing
Lift cylinder, reconditioning
Lift cylinder, removing
Multi-purpose bucket cylinder
Self level function, description
Tilt cylinder, installing
Tilt cylinder, reconditioning
Tilt cylinder, removing
97 - UNIT, DIGGING
Boom bushing, changing
Boom cylinder, installing
Boom cylinder, removing
Boom cylinder, renovation
Boom lock, description
Boom swing cylinder, installing
Boom swing cylinder, removing
Bucket cylinder, installing
Bucket cylinder, removing
Bucket cylinder, renovation
Cylinders backhoe unit, description
Cylinders backhoe unit, specification
Dipper arm cylinder, installing
Dipper arm cylinder, removing
Dipper arm cylinder, renovation
Extendible dipper arm cylinder, installing
Extendible dipper arm cylinder, removing
Extendible dipper arm cylinder, renovation
Hydraulic cylinders, tightening torques
Stabilisers, description
Stabilisers, hydraulic cylinder, installing
Stabilisers, hydraulic cylinder, removing
Stabilisers, reconditioning hydraulic cylinder
Swing cylinder, renovation
99 - MISCELLANEOUS
Hydraulic diagram_{10-20-24}
Hydraulic diagram_{10-20-36}
Volvo BL60 / BL60B Backhoe Loaders Service Repair Manual
