Asphalt Compactors Volvo PT125C Service Repair Manual

Make: 
Model: 
Price: US$ 59.00

Complete repair service manual with Electrical Wiring Diagrams for Asphalt Compactors Volvo PT125C, with technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Asphalt Compactors Volvo PT125C workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Asphalt Compactors Volvo PT125C Service Repair Manual.pdf
Asphalt Compactors Volvo PT125C Parts Manual.pdf

PRODUCT DETAILS:
Total Pages: 827 + 212
File Format: PDF (Windows & Mac & Linux)
Language: English

MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

TABLE OF CONTENTS
0 - Foreword....2
0 - GENERAL....3
  03 - SPECIFICATIONS....4
    Tightening torque; specifications....5
    Thread locking compound; application_specifications....7
    Hydraulic connections; tightening torques....9
  07 - STANDARD TIME....16
    Operation numbers for additional work....17
  08 - TOOL....19
    Infrared Thermometer....20
1 - STANDARD PARTS; SERVICE....22
  16 - LUBRICANT; FUEL; OTHER FLUID....23
    Fuel; lubricant and filling capacities....24
    Recommended lubricants....25
    Alternative fuels....27
  17 - SERVICE....30
    Tech Tool; operations ....33
    Service and Maintenance Introduction....34
    Arrival Inspection; according to Inspection Programme....35
    Delivery Inspection; according to Inspection Programme....36
    Maintenance of Stored Machines; according to Inspection Programme....37
    Maintenance service; every 10 hours....38
    Maintenance service; every 50 hours....39
    Maintenance service; every 500 hours....40
    Maintenance service; every 1000 hours....41
    Maintenance service; every 1500 hours....42
    Maintenance service; every 2000 hours....43
    Maintenance service; every 3000 hours....44
    Maintenance service; every 6000 hours....45
    Service position ....46
    Lubrication; every 50 hours....48
    Engine belt tension; checking....50
    Engine belt condition; checking....51
    Crankcase ventilation separator element; replacing....52
    Crankcase ventilation separator rubber hoses; checking....54
    Valves; adjusting ....55
    Engine oil level; checking....65
    Engine oil and filter; changing....66
    Water separator; checking....69
    Fuel filter; replacing....70
    Water separator filter; replacing....72
    Fuel tank breather filter; replacing....74
    Fuel hoses; checking....75
    Fuel injectors; checking....76
    Exhaust manifold; checking....77
    Diesel particulate filter; checking and cleaning....78
    DPF differential pressure pipes and hoses; checking....86
    Turbocharger; checking....87
    Engine air cleaner system integrity; checking....89
    Engine air cleaner primary filter; cleaning....90
    Engine air cleaner primary filter; replacing....93
    Engine air cleaner secondary filter; replacing....96
    Engine pre cleaner cyclone type; cleaning....99
    Charge air pressure sensor; checking....101
    Coolant level; checking....102
    Coolant; changing....103
    Coolant freezing point; checking....105
    Cooling system integrity; checking....107
    EGR system; checking....108
    EGR cooler hose; checking....109
    EGR cooler; checking....110
    Battery system integrity; checking....111
    Emergency stop switch; testing....112
    Parking brake function; checking....113
    Tyre wear and air pressure; checking....115
    Wheel hub bearing; greasing....117
    Centre wheel; adjusting....120
    Wheel nuts torque; checking....121
    Hydraulic oil level; checking....123
    Hydraulic oil; changing....124
    Hydraulic oil suction strainer; cleaning....127
    Hydraulic oil filters; replacing....130
    Water tank level; checking....132
    Water tank; cleaning....134
    Water pump filter; checking....136
    Spray bars; cleaning....138
    Towing a disabled machine....140
  19 - GENERAL....146
    Safety concerns everybody!....147
    Service position....151
    Some simple rules regarding tyre handling....153
    Safety when handling the machine....155
    A few simple safety rules....159
    Before operating....163
    Before service; read....167
    General....171
    Cleanliness....176
    Electrical system....180
    Checklist after a fire or heat exposure....184
    Health hazards with paint; plastics and rubber....187
    Safety when handling oil and fuel....191
    Safety when working with batteries....194
    Charging batteries....197
    Environment....201
    Environmental handling for the future....206
    Decontamination....209
2 - ENGINE WITH MOUNTING AND EQUIPMENT....213
  20 - GENERAL....214
    Engine; description....215
    Engine belt; removing....219
    Engine belt; installing....220
    Tech Tool; operations-5035....222
    Component locations....223
    E-ECU MID 128 pre-programmed; replacing....225
    E-ECU MID 128 non-programmed; replacing....227
  21 - ENGINE....229
    Engine; removing....230
    Engine; installing....237
    Engine; specifications....244
    Engine rotation speed sensor (crank shaft); replacing....246
    Engine rotation speed sensor (camshaft); replacing....248
    Engine; tightening torques....250
    Valve cover; removing....254
    Valve cover; installing....258
    Valve system; specifications....263
    Valves; adjusting....264
    Engine mounts; replacing....275
  22 - LUBRICATING SYSTEM....285
    Lubrication system; component locations....286
    Lubricating system; description....287
    Lubrication system; specifications....291
    Lubrication system; tightening torques_{040-41}....292
    Lubrication system; tightening torques_{040-23}....293
    Lubrication oil pressure; checking with pressure gauge....294
  23 - FUEL SYSTEM....296
    Fuel system; description-3903....297
    Fuel system; description....303
    Fuel system; specifications....309
    Fuel system; tightening torques_{037-40}....310
    Fuel system; tightening torques_{037-22}....311
    Fuel system; bleeding....312
    Fuel pump unit; replacing ....313
    Fuel tank; removing....320
    Fuel tank; installing....331
    Injectors; replacing....341
    Overflow pipe; inspecting....344
    Fuel rail; replacing....347
    Fuel pump unit; replacing....350
  25 - INLET & EXHAUST SYSTEM....357
    Inlet and exhaust system; tightening torques_{030-27}....358
    Inlet and exhaust system; tightening torques_{030-09}....359
    Exhaust Aftertreatment System; description....361
    Regeneration process; description....365
    Inlet throttle; replacing....367
    DOC (Diesel oxidation catalyst); replacing....373
    Turbocharger; removing....380
    Turbocharger; installing....383
    Wastegate; checking....386
    Air cleaner; removing....388
    Air cleaner; installing....390
  26 - COOLING SYSTEM....392
    Cooling system; description....393
    Cooling system; tightening torques....397
    Cooling system; specification....399
    Cooling package; removing....400
    Cooling package; installing....407
    Coolant pump; replacing....414
    Thermostat; replacing....420
  29 - MISCELLANEOUS....424
    Exhaust Gas Recirculation (EGR); description....425
    EGR cooler; replacing....429
    EGR cooler pressure; testing....432
    EGR valve; replacing....435
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....437
  30 - GENERAL....438
    Tech Tool; operations....441
    Software parameters; description....442
    General fault diagnosis information....447
    Troubleshooting strategy....448
    Collection of basic data....450
    SAE error codes; translation to error messages; general....452
    Conditions when checking....455
    Lead and connector checks....457
    Troubleshooting tools....461
    Special tools for troubleshooting....462
    Tech Tool Service Tool....463
    AL3201; description and measuring....466
    FX1052; description and measuring....468
    FX1053; description and measuring....470
    FX1054; description and measuring....471
    HE2501; description and measuring....472
    MA2301-MA2304; description and measuring....474
    MA2310; description and measuring....476
    MA4202; description and measuring....477
    MA4212; description and measuring....479
    MA4407; description and measuring....481
    MO2506; description and measuring....482
    MO3301; description and measuring....483
    MO5401; description and measuring....485
    Power supply E-ECU; description and measuring....487
    RE01; description and measuring....490
    RE03; description and measuring....493
    RE08; description and measuring....495
    RE14; description and measuring....497
    RE2501; description and measuring....499
    SA3601; description and measuring....501
    SAE J1939_CAN1 Control link; description and measuring....502
    SAE J1939_CAN2 Control link; description and measuring....504
    SE2206; description and measuring....507
    SE2302; description and measuring....508
    SE2303; description and measuring....509
    SE2306; description and measuring....511
    SE2309; description and measuring....512
    SE2502; description and measuring....513
    SE2507; description and measuring....514
    SE2508; description and measuring....516
    SE2510; description and measuring....517
    SE2519; description and measuring....519
    SE2521; description and measuring....521
    SE2522; description and measuring....523
    SE2603; description and measuring....525
    SE2606; description and measuring....526
    SE2709; description and measuring....528
    SE2710; description and measuring....529
    SE5501; description and measuring....530
    SE8501; description and measuring....531
    SE8502; description and measuring....532
    SE9105; description and measuring....534
    SE9428; description and measuring....535
    SE9809; description and measuring....536
    SW5501; description and measuring....537
    Multimeter 8889 0074....539
    Test pins 999 0008....540
    Adapter cable 999 0020....541
    Extension cable 999 0062....542
    Adapter cable 999 3893....543
    Multi-pin breaker box 999 8699....544
    Template 8889 0019....545
    Harness 8889 0016....546
    Adapter cable 999 0014....547
    Adapter cable 999 0216....548
    Component fault diagnosis; description....549
    Test methods; description....552
  33 - STARTING SYSTEM....555
    Starting system; description....556
  36 - OTHER ELECTRICAL EQUIPMENT....559
    V-ECU MID 187 pre-programmed; replacing....560
    V-ECU MID 187 non-programmed; replacing....562
  37 - CABLE; FUSE; RELAY....564
    Component list; fuses....565
    Component list; Miscellaneous....567
    Component list; motors....568
    Component list; relays....569
    Component list; sensors....571
    Component list; Solenoid valves....572
    Component list; Switches....573
    E-ECU; I_O list....578
    I-ECU; I_O list....583
    V-ECU; I_O list....584
    Wiring diagram index....587
    Wiring diagram 1....588
    Wiring diagram 2....591
    Wiring diagram 3....594
    Wiring diagram 4....597
    Wiring diagram 5....600
    Wiring diagram 6....603
    Wiring diagram 7....606
    Wiring diagram 8....609
    Wiring diagram 9....612
    Wiring diagram 10....615
    Wiring diagram 11....618
    Wiring diagram 12....621
    Wiring diagram 13....624
    Wiring diagram 14....627
    Wiring diagram 15....630
    Wiring diagram 16....633
    Wiring diagram 17....636
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....639
    Fuel level sender; replacing....640
4 - POWER TRANSMISSION....664
  42 - TRANSMISSION; HYDRAULIC CONTROL....665
    Propulsion control cable; replacing....666
    Propulsion control lever; replacing....669
  44 - HYDROSTATIC DRIVE....672
    Propulsion system; tightening torques....673
    Propulsion pump; specifications....676
    Propulsion motor; specifications....677
    Brake_shunt valve function; description....678
    Propulsion system; description....681
    Propulsion motor; removing....685
    Propulsion motor; installing....687
    Propulsion pump; removing....689
    Propulsion pump; installing....692
    Propulsion pump high pressure relief valve; replacing....694
    Charge pressure relief valve; replacing....698
    Charge pressure relief valve; adjusting....702
5 - BRAKE....706
  55 - PARKING BRAKE....707
    Parking brake; function description....708
6 - STEERING....712
  60 - GENERAL....713
    Steering system; specifications....714
    Steering system; tightening torques....715
    Steering system; description....717
  62 - STEERING AXLE....720
    Steering bearing; replacing....721
    Spindle; removing....727
    Spindle; installing....729
  64 - STEERING....731
    Steering pump; removing....732
    Steering pump; installing....734
    Steering valve; replacing....736
    Steering cylinder; removing....740
    Steering cylinder; installing....742
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....744
  71 - FRAME....745
    Frame; tightening torques....746
  72 - SUSPENSION....747
    Centre mount; replacing_{11-50}....748
    Centre mount; replacing_{11-33}....750
    Centre mount; replacing_{11-15}....752
  75 - AXLE SUSPENSION....760
    Suspension; removing....761
    Suspension; installing....765
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM....768
    Wheels; tightening torques....769
    Tyres; specifications....771
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....772
  81 - CAB; NAKED; CANOPY....773
    Operator's platform; tightening torques....774
  86 - PROTECTIVE EQUIPMENT....776
    FOPS (Falling object protection structure); removing....777
    FOPS (Falling object protection structure); installing....780
    ROPS (Roll Over Protection); removing....783
    ROPS (Roll Over Protection); installing....785
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....787
  90 - GENERAL....788
    Hydraulic diagram; component locations....789
    Hydraulic diagram 1....793
    Hydraulic pressure; testing....797
    Hydraulic system; tightening torques....799
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS....800
    Hydraulic oil tank; removing....801
    Hydraulic oil tank; installing....809
  98 - FUNCTION FOR ROAD CONSTRUCTION....817
    Water spray system; description....818
    Water pump; removing....820
    Water pump; installing....822
    Water tank; removing....824
    Water tank; installing....826

0 - Foreword.....2
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....3
  21 - ENGINE.....4
    Engine 12818054.....5
    Repair kits for engine 17263037-[2720].....7
    Repair kits for engine; upper gaskets 17263037.....8
    Repair kits for engine; lower gaskets 17263037.....10
    Cylinder head 17263037.....12
    Valve cover 17263037.....14
    Crankshaft and related parts 17263037.....15
    Piston kit 17263037.....17
    Valve mechanism 17263037.....18
    Rocker arm shaft 17263037.....20
    Camshaft 17263037.....22
    Repair kits for engine 17263037.....24
    Crankshaft ; pistons and connecting rods 17263037.....26
    Crankshaft _ flywheel 17263037.....28
    Oil sump 17263037.....30
    Oil dipstick 17263037.....32
    Oil drain 12767477; S_N -327064.....33
    Oil drain 12767477; S_N 327065-.....34
    Engine mounting.....35
  22 - LUBRICATING SYSTEM.....37
    Front cover 17263037.....38
    Sensor 12767477.....40
    Oil cooler with hoses 17263037.....41
  23 - FUEL SYSTEM.....43
    Fuel filter 17263037.....44
    Fuel tank.....45
    Fuel Lines.....46
    Injection pump 17263037.....48
    Common Rail 17263037.....50
    Fuel pipes-injector 17263037.....52
  25 - INLET & EXHAUST SYSTEM.....54
    Inlet manifold 17263037.....55
    Air Cleaner Inlet Pipe 17263037.....56
    Exhaust manifold 17263037.....57
    Inlet system 17263037-[1900].....58
    Inlet system 17263037.....59
    Exhaust manifold.....60
    Diesel Particulate Filter 17263037-[1809].....61
    Diesel Particulate Filter 17263037-[1749].....63
    Diesel Particulate Filter 17263037-[1729].....65
    Diesel Particulate Filter 17263037.....66
    Turbo charger 17263037.....67
    Oil pipe 17263037.....69
    Breather Pipe 17263037.....71
    Fuel filter _ water seperator 17263037.....73
    Air cleaner installation.....75
    Air filter.....77
  26 - COOLING SYSTEM.....78
    Radiator installation.....79
    Expansion tank with fitting parts.....81
    Cooling system 17263037.....83
    Waterpump; assembly 17263037.....84
    Cooling fan mounting 17263037.....85
    Fan Assembly 12767477.....86
  28 - IGNITION AND CONTROL SYSTEM.....87
    Engine ECU 17263037.....88
    Ecu; assembly 12767477.....89
    Engine harness 17263037.....90
    Fastenings for Cable Harness 17263037.....91
    Sensor 17263037.....93
  29 - MISCELLANEOUS.....95
    Egr system 17263037.....96
    Egr system; valve 17263037.....98
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....99
  31 - BATTERY.....100
    Battery with assembling details.....101
  32 - ALTERNATOR; CHARGE REGULATOR.....102
    Alternator with assembling details 17263037.....103
    Alternator 17263037.....104
  33 - STARTING SYSTEM.....106
    Starter motor with assembling details 17263037.....107
    Starter 17263037.....108
    Ignition Starter Switch.....110
    Lighting; front 12799579.....111
    Work lights 12796766.....112
    Hazard Flasher_Turn Signal Installation 12796768.....113
  36 - OTHER ELECTRICAL EQUIPMENT.....114
    Horn.....115
    Back-up warning unit.....116
    Rotating beacon 12820237.....117
    Side console-[0721].....119
    Switch 12796768.....121
  37 - CABLE; FUSE; RELAY.....122
    Battery cable and main switch.....123
    Wiring harness; chassis-[0619].....125
    Wiring harness; chassis.....127
    Cable harness; steering console-[0543].....129
    Cable harness; steering console.....130
    Cable harness; work lights 12799579-[0508].....131
    Cable harness; work lights 12799579.....132
    Cable harness; rotating beacon 12820237.....134
    Cable harness; side console-[0417].....135
    Cable harness; side console.....136
    Electrical distribution box.....138
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....140
    Buzzer.....141
    Speedometer Installation 12820774.....142
    Temperature Sensor 12820940.....143
    Display panel.....144
4 - POWER TRANSMISSION.....145
  44 - HYDROSTATIC DRIVE.....146
    Drive Motor Installation.....147
    Wheel Drive Motor.....149
    Pump; Mounting 12767477.....151
5 - BRAKE.....152
  52 - HYDRAULIC BRAKE SYSTEM.....153
    Hydraulic system; brake line.....154
6 - STEERING.....156
  62 - STEERING AXLE.....157
    Steering Bolster And Spindle Installation.....158
    Double-ended Spindle and Hub Assembly.....160
  64 - STEERING.....162
    Pedestal Assembly.....163
    Steering system.....165
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....167
  71 - FRAME.....168
    Heat shield 12822977.....169
    Coverplates.....171
  75 - AXLE SUSPENSION.....173
    Suspension System Installation.....174
    Arm Assembly.....176
    Spindle Assembly.....177
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....179
    Wheel and tire 59283176.....180
    Wheel and tire 13373071.....181
    Nylon Scraper Installation 58936162.....182
    Steel Scraper Installation 59038059.....184
    Cocoa Mat Installation.....186
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....187
  82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....188
    Engine hood 12769100.....189
    Engine hood 12819137.....191
  85 - CAB INTERIOR; UPHOLSTERY.....193
    Operator seat with fitting parts.....194
    Operator's seat.....195
  88 - INTERIOR EQUIPMENT.....197
    Side console.....198
    Manual Case Installation 12795667.....200
  89 - MISCELLANEOUS.....201
    Sign plates and decals.....202
    Sign plates and decals 12795960.....204
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....206
  98 - FUNCTION FOR ROAD CONSTRUCTION.....207
    Water System Installation.....208
  99 - MISCELLANEOUS.....211
    Vandalism kit 12820696.....212

Asphalt Compactors Volvo PT125, PT125C Service Repair Manual

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