Complete operator's manual for John Deere 724J LOADER, with all the shop information to maintain & operate your loader.

omt200782 - 644J (S.N. 590068-611231) & 724J (S.N. 590068-611218) LOADERS Operator's Manual.pdf
omt200782 - 644J (S.N. 590068-611231) & 724J (S.N. 590068-611218) LOADERS Operator's Manual.epub

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Total Pages: 434 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

omt200782 - 644J (S.N. 590068-611231) & 724J (S.N. 590068-611218) LOADERS

Table of Contents

Foreword

Emission Control Statement

Technical Information Feedback Form

Section 1-1: Safety—Safety Features

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding For Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Use Special Care When Operating Loader

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating on Slopes

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park And Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator’s Station

Levers

Pedals

Monitor Panel (CMU)

Monitor Panel Functions

Switch Pad

Switch and Accessory Functions

Monitor Display Unit—Normal Display

Monitor Display Unit—Main Menu

Monitor Display Unit—Main Menu—Codes

Monitor Display Unit—Main Menu—Codes—Active Codes

Monitor Display Unit—Main Menu—Codes—Stored Codes

Monitor Display Unit—Main Menu—Machine Settings

Monitor Display Unit—Main Menu—Machine Settings—Quick Shift

Monitor Display Unit—Main Menu—Machine Settings—Auto to 1st

Monitor Display Unit—Main Menu—Machine Settings—Job Timer

Monitor Display Unit—Main Menu—Machine Settings—Stopwatch

Monitor Display Unit—Main Menu—Diagnostics

Monitor Display Unit—Main Menu—Diagnostics—Battery Monitor

Monitor Display Unit—Main Menu—Diagnostics—Engine Sensors

Monitor Display Unit—Main Menu—Diagnostics—Transmission

Monitor Display Unit—Main Menu—Diagnostics—Hydraulic

Monitor Display Unit—Main Menu—Diagnostics—Machine

Monitor Display Unit—Main Menu—Diagnostics—Machine Switches

Monitor Display Unit—Main Menu—Diagnostics—Switch Module

Monitor Display Unit—Main Menu—Diagnostics—Machine I.D.

Monitor Display Unit—Main Menu—Monitor Settings

Monitor Display Unit—Main Menu—Monitor Settings—Units

Monitor Display Unit—Main Menu—Monitor Settings—Hide Main Menu

Monitor Display Unit—Main Menu—Monitor Settings—Backlighting

Monitor Display Unit—Main Menu—Monitor Settings—LCD Contrast

Horn Button

Turn Signals

Air Conditioning Controls and Heater Operation

Adjusting Steering Wheel Tilt

Opening and Securing Side Door

Opening Side Window/Secondary Exit

Opening Rear Side Window

Adjusting Seat

Seat Belt

Section 2-2: Operation—Operating the Machine

Inspect Machine Daily Before Starting

Check Instruments Before Starting

Starting the Engine

Starting Fluid—If Equipped (Cold Weather Starting Aid)

Engine Heater—If Equipped

Using Coolant Heater—If Equipped

Warm-Up

Cold Weather Warm-Up

Neutral Lock

Shifting the Transmission

Park Brake Switch

Boom and Bucket Control Lever—One Lever Design

Boom and Bucket Control Lever—Two Lever Design

Quick Shift Switch

Ride Control—If Equipped

Secondary Steering—If Equipped

Differential Lock Switch

Boom Height Kickout Adjustment

Return-to-Carry Kickout Adjustment

Return-To-Dig Adjustment for Z-Bar Linkage Only

Using the Loader Bucket

Backdragging

Fork Attachment

Arm Attachment

Parking the Machine

Loading Machine on a Trailer

Towing Procedure

Lifting the Machine

Section 3-1: Maintenance—Machine

Diesel Fuel

Biodiesel Fuel

Low Sulfur Diesel Fuel Conditioner

Testing Diesel Fuel

Handling and Storing Diesel Fuel

Alternative and Synthetic Lubricants

Diesel Engine Break-In Oil

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

Transmission, Hydraulic System, Park Brake, and Differential Oil

Grease

Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Your Machine at Specified Intervals

Check Hour Meter Regularly

Prepare Machine for Maintenance

Locking Machine Frame

Boom Lock

Opening Engine Side Shields and Service Doors

Opening Grille Door

Fuel Tank

Check Windshield Washer Fluid Level

Maintenance and Repair Record Keeping System

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Check Tire Pressure

Tire Pressures (644J)

Tire Pressures (724J)

Tighten Wheel Retainer Nuts

Clean or Replace Air Cleaner Elements

Check Air Inlet Cover

Inspect Serpentine Belt

Drain Fuel Tank Sediment

Inspect Fuel Filler Drain Hose and Tank Breather Hose

Drain Water Separator Bowl

Replace Primary and Final Fuel Filters

Replace In-Line Fuel Filter

Check Cab Fresh Air Filter—If Equipped With Cab

Check Cab Recirculating Air Filter—If Equipped With Cab

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Recovery Tank Coolant Level

Clean Air Cleaner Dust Unloader Valve

Check Engine Oil Level

Check Hydraulic Oil Level

Check Transmission Oil Level

Section 3-6: Maintenance—Every 100 Hours

Grease Loader Linkage and Cylinder Pivots

Grease Front Steering Cylinder Pivots

Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots

Section 3-5: Maintenance—Initial Service - 250 Hours

Change Engine Break-In Oil and Replace Filter

Change Front and Rear Differential/Axle Oil

Section 3-7: Maintenance—Every 250 Hours

Grease Front Driveline Sliding Joint

Check Radiator Coolant Level

Clean Spark Arrestor Muffler (If Equipped)

Section 3-8: Maintenance—Every 500 Hours

Grease Upper and Lower Drive Line Sliding Joints and U-Joints

Check Air Intake Hoses

Check Battery Electrolyte Level and Terminals

Change Engine Oil and Replace Filter

Replace Primary and Final Fuel Filters

Replace Hydraulic System Return Filter

Grease Rear Oscillating Support Cover

Replace Hydraulic Reservoir Breather Filter

Check Park Brake Oil Level

Check Front and Rear Differential/Axle Oil Level

Section 3-9: Maintenance—Every 1000 Hours

Clean Engine Crankcase Vent Tube

Replace Air Cleaner Dust Unloader Valve

Replace Air Cleaner Elements

Check Coolant

Check Radiator Hoses

Replace In-Line Fuel Filter

Replace Transmission Oil Filter

Grease Frame Hinge Pivots

Change Park Brake Oil

Section 3-10: Maintenance—Every 2000 Hours

Adjust Engine Valve Lash (Clearance)

Re-Run Clutch Calibration

Change Transmission Oil

Change Front and Rear Differential/Axle Oil

Clean Axle Differential Recirculation Screen—If Equipped

Section 3-11: Maintenance—Every 3000 Hours

Change Hydraulic System Oil

Clean Hydraulic System Strainer

Change Front and Rear Differential Oil

Section 3-12: Maintenance—Every 4500 Hours

Replace Engine Crankshaft Dampener

Section 4-1: Miscellaneous—Machine

Draining the Cooling System

Filling the Cooling System

Replacing Engine Vibration Damper

Checking Fuel Tank Vent Hose

Clean Axle Differential Recirculation Screen

Bleeding Fuel System

Checking Fire Extinguisher—If Equipped

Precautions for Alternator and Regulator

Handling, Checking and Servicing Batteries Carefully

Using Booster Batteries—24 Volt System

Using Battery Charger

Replacing Batteries

Removing and Installing Batteries

Replacing Fuses

Fuse (Blade-Type) Color Codes

Replacing Halogen Bulbs

Engine Speeds

Checking Neutral Start System

Servicing Air Conditioning System—If Equipped

Welding on Machine

External Service Brake Inspection

Checking Ride Control Accumulator—If Equipped

Transmission Oil Cooler, Hydraulic Oil Cooler, Air-to-Air Aftercooler, and Radiator External Cleaning Procedure

Service Recommendations For Snap-To-Connect (STC®) Fittings

Do Not Service Control Valves, Cylinders, Pumps or Motors

Hardware Torque Specifications

Keep ROPS Installed Properly

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Transmission

Differential And Axle

Service Brake

Drive Line

Park Brake

Hydraulic System

Steering

Air Conditioning System

Heater System

Section 4-4: Miscellaneous—Storage

Prepare Machine For Storage

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Transmission Serial Number

Record Hydraulic Pump Serial Number

Record Axle Serial Number

Keep Machines Secure

Keep Proof of Ownership

Section 4-6: Miscellaneous—Specifications

644J Specifications

644J High Lift Specifications

724J Specifications

Drain and Refill Capacities

John Deere 724J LOADER Operator's Manual (OMT200782)