Complete service Operator's manual for John Deere 210LE Landscape Loader, with all the shop information to maintain & operate your loader.

omt186794 - John Deere 210LE Landscape Loader Operator's Manual.pdf

PRODUCT DETAILS:
Total Pages: 445 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt186794 - 210LE Landscape Loader

Table of Contents

Foreword

Emissions Control Warranty Statement—U.S. and Canada

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Stay Clear of Rotating Drivelines

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Tires Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety Signs

Replace Safety Signs

Safety Signs

Section 2-1: Operation—Operator’s Station

Display Monitor Functions

Controls—Steering Console

Front Loader Controls

Three-Point Hitch Levers and Engine Speed Control Knob

Seat Belt—Operation

Seat Belt—Maintenance

Seat Controls—Suspension

Seat Controls—Non-Suspension

Accessory Power Outlets—12 Volt—If Equipped

Operator’s Manual Holder

Vandal Protection

Fire Extinguisher

Section 2-2: Operation—Operating the Machine

Inspect Machine Daily Before Starting

Check Instruments Before Starting

Engine Break-In Period

Starting the Engine

Starting Fluid—Cold Weather Start Aid (S.N. —882699)

Starting Fluid—Cold Weather Start Aid (S.N. 882700—)

Using Coolant Heater—If Equipped

Warm-Up

Cold Weather Warm-Up

Driving the Machine

Operating Loader

Operating Three-Point Hitch

Operating PTO—If Equipped

Operating Differential Lock

Operating Mechanical Front Wheel Drive (MFWD)—If Equipped

Lifting

Parking the Machine

Loading Machine on a Trailer

Towing

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Alternative and Synthetic Lubricants

Diesel Engine Break-In™ Oil

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

Engine Oil (S.N. —881401)

Engine and Hydraulic Oil (S.N. 881402—)

Transmission, Hydraulic, Axles, and Mechanical Front Wheel Drive Oil (S.N. —881401)

Transmission, Axles, and Mechanical Front Wheel Drive Oil (S.N. 881402—)

Grease

PTO Gear Case Oil—If Equipped

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II COOLANT EXTENDER

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check Hour Meter Regularly

Battery Disconnect—If Equipped

Prepare Machine for Maintenance

Loader Boom Service Lock

Opening and Closing Engine Hood (S.N. 882700— )

Fuel Tank

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals (S.N. —888000)

Required Parts (S.N. —888000)

Service Intervals (S.N. 888001—)

Required Parts (S.N. 888001—)

Section 3-3: Maintenance—As Required

Inspect Loader Boom Service Lock (S.N —888000)

Drain Fuel Tank Water and Sediment

Check Tire Pressure

Tire Inflation Pressures

Check Park Brake (S.N. —888000)

Inspect Belt

Lubricate Front Non-Powered Axle Wheel Bearings (S.N. —888000)

Lubricate Draft Link Wear Plates

Clean Dust Unloader Valve

Inspecting and Cleaning Dusty Secondary and Primary Element (S.N. 888001—)

Draining Water Separator Sediment (S.N. 888001—)

Lubricate MFWD Drive Shaft Splines—If Equipped (S.N. 888001—)

Check Wheel Fasteners (S.N 888001—)

Check Coolant

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Engine Oil Level

Check Hydraulic Oil Level

Check Coolant Overflow Tank Level

Lubricate Loader Pivots

Lubricate 4-in-1 Bucket Pivots—If Equipped

Lubricate MFWD Drive Shaft Splines—If Equipped (S.N. —888000)

Lubricate Three-Point Hitch Pivots (S.N. —888000)

Lubricate Three-Point Hitch Pivots (S.N. 888001—)

Lubricate Lift Cylinder (S.N. —888000)

Lubricate MFWD Drive Shaft Universal Joints—If Equipped (S.N. —888000)

Lubricate MFWD Front Axle Universal Joints—If Equipped

Lubricate MFWD Front Axle Pivot—If Equipped (S.N. —888000)

Lubricate MFWD Front Axle Pivot (S.N. 888001—)

Lubricate Non-Powered Front Axle Steering—If Equipped

Section 3-5: Maintenance—Every 50 Hours

Check Transmission Oil Level (S.N. 888001—)

Section 3-6: Maintenance—Initial Service - 100 Hours

Change Engine Break-In Oil and Replace Filter (S.N. —882699)

Change Engine Break-In Oil and Replace Filter (S.N. 882700—888000)

Change Transmission and Torque Converter Oil and Replace Filter (S.N. —886534)

Section 3-7: Maintenance—Initial Service - 250 Hours

Change Engine Break-In Oil and Replace Filter (S.N. 888001— )

Section 3-8: Maintenance—Every 250 Hours

Change Engine Oil and Replace Filter (S.N. —882699)

Check MFWD Axle Oil—If Equipped

Check MFWD Planetary Housing Oil—If Equipped

Check Rear Axle Oil Level (S.N. —888000)

Check Rear Axle Oil Level (S.N. 888001—)

Check Battery Electrolyte Level and Terminals

Check Transmission Oil Level (S.N. —888000)

Take Engine Oil Sample

Section 3-9: Maintenance—Every 500 Hours

Check Air Intake Hose

Change Engine Oil and Replace Filter (S.N. 882700— )

Replace Hydraulic Oil Filter and PTO Filter—If Equipped (S.N. —888000)

Replace Fuel Filter

Inspect and Clean Hydraulic Reservoir Fill Screen and Breather Screen

Take Fluid Samples

Section 3-10: Maintenance—Every 1000 Hours

Change MFWD Front Axle Housing Oil—If Equipped (S.N. —888000)

Change MFWD Front Wheel Planetary Housing Oil—If Equipped (S.N —888000)

Clean, Pack, and Adjust Front Non-Powered Axle Wheel Bearings—If Equipped

Change Rear Axle Oil (S.N. —888000)

Replace Hydraulic Oil Filter and PTO Filter—If Equipped (S.N. 888001—)

Change Transmission and Torque Converter Oil and Replace Filter (S.N. —888000)

Change Transmission and Torque Converter Oil and Replace Filter (S.N. 888001—)

Change Hydraulic Reservoir Oil, Filter, PTO Oil and Filter—If Equipped (S.N. —888000)

Clean Engine Crankcase Vent Tube

Adjust Engine Speed Control Linkage (S.N. —882699)

Adjust Engine Speed Control Linkage (S.N. 882700— )

Replace Air Cleaner Elements

Check Coolant

Section 3-11: Maintenance—Every 2000 Hours

Adjust Engine Valve Lash (Clearance)

Change MFWD Front Axle Housing Oil—If Equipped (S.N. 888001—)

Change MFWD Front Wheel Planetary Housing Oil—If Equipped (S.N 888001—)

Change Rear Axle and Planetary Housing Oil (S.N. 888001—)

Change Hydraulic Reservoir Oil, Filter, PTO Oil and Filter—If Equipped (S.N. 888001—)

Section 3-12: Maintenance—Every 6000 Hours

Draining the Cooling System

Filling the Cooling System

Section 4-1: Miscellaneous—Machine

Inspecting and Cleaning Dusty Secondary and Primary Element

Checking Coolant Hoses and Radiator

Do Not Service or Adjust Injection Nozzles or Injection Pump

Draining Fuel Filter Sediment

Precautions for Alternator and Regulator

Handling, Checking and Servicing Batteries Carefully

Using Booster Batteries—12-Volt System

Replacing Batteries

Removing Batteries

Using Battery Charger

Fuse Specifications—(S.N. —880053)

Fuse Specifications—(S.N. 880054—882699)

Fuse Specifications—(S.N. 882700—888000)

Fuse Specifications—(S.N. 888001— )

Remove and Install Halogen Bulb

Changing Backup Alarm Volume (S.N. —882699)

Checking Neutral Start System

Changing Loader Buckets

Adding Attachments/Accessories to Roll-Over Protective Structure (ROPS)

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

External Service Brake Inspection (S.N. —888000)

External Service Brake Inspection (S.N. 888001—)

Bleeding Service Brakes (S.N. —880907)

Bleed Service Brakes (S.N. 880908— )

Toe-In Check and Adjust (S.N. —888000)

Toe-In Check and Adjust (S.N. 888001—)

Rear Counterweights

Adding Liquid Ballast to Rear Tires

Adding Liquid Ballast to Front Tires

Do Not Service Control Valves, Cylinders, Pumps or Motors

Checking Wheel Fasteners (S.N. —888000)

Keep ROPS Installed Properly

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Hydraulic System

Electrical System

Gauges and Indicators

Transmission

MFWD

Rear Axle

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Specifications

210LE Travel Speed (S.N. —888000)

210LE Travel Speed (S.N. 888001—)

210LE Landscape Loader Drain and Refill Capacities (S.N. —888000)

210LE Landscape Loader Drain and Refill Capacities (S.N. 888001—)

210LE Landscape Loader Dimensions

210LE Landscape Loader

210LE Landscape Loader Weight

210LE Landscape Loader Buckets

Section 4-6: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Transmission Serial Number—Manual Shift (S.N. —888000)

Record Transmission Serial Number—Powershift (S.N.—888000)

Record Transmission Serial Number (S.N. 888001—)

Record Rear Axle Housing Serial Number

Record (MFWD) Front Axle Housing Serial Number

Keep Proof of Ownership

Keep Machines Secure

John Deere 210LE Landscape Loader Operator's Manual (OMT186794)