Complete Operator's Manual for John Deere 85D Excavator, with all the shop information to maintain & operate the JD 85D.

Total Pages: 450 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

omt239670 - 85D Excavator Operator's Manual.pdf

omt239670 - 85D Excavator

Table of Contents

Foreword

Non-Road Diesel Engine Emission Control System Warranty Statement

Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Prevent Unintended Detonation of Explosive Devices

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator's Station

Pedals, Levers, and Panels

Switch Panel

Switch Panel Functions

Horn

Pilot Shutoff Lever

Travel Alarm and Travel Alarm Cancel Switch

Right Enable Switch

Engine Stop Knob

Cab Heater and Air Conditioner

Selecting Display Between Celsius and Fahrenheit

Operating the AM/FM Radio

Secondary Exit Tool

Opening Upper Front (Secondary Exit) Window

Removing and Storing the Lower Front Window

Opening Cab Window

Adjusting the Seat

Section 2-2: Operation—Monitor Operation

Monitor

Monitor Functions

Monitor Start-Up

Main Menu

Time Set Menu

Displaying Operating Conditions

Maintenance Settings

Screen Display When Scheduled Maintenance is Due

Fuel Rate Display/No Display

Language Settings

Alarm Occurrence Screen

Section 2-3: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Starting Engine

Cold Weather Warm-Up

Travel Pedals and Levers

Control Lever Pattern Operation

Mechanical Control Lever Pattern Selector—If Equipped

Operating Blade

Operating In Water and Mud

Driving Up a Steep or Slippery Slope

Lifting

Lower Boom With Engine Stopped

Parking Machine

Loading and Unloading for Transport

Towing Machine

Lifting Machine

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Break-In™ Oil

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

Hydraulic Oil

Travel Gear Case Oil

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Open Access Doors for Service

Open Engine Hood for Service

Fuel Tank

Hydraulic Breaker and Crusher Attachments

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Periodic Maintenance Record Keeping System

Section 3-3: Maintenance—As Required

Check and Adjust Track Sag

Clean Fuel Tank Inlet Screen

Drain Fuel Tank Sump

Drain Water Separator

Check and Adjust A/C Belt

Clean Radiator Air Inlet Screen

Check Windshield Washer Fluid Level

Clean Air Cleaner Dust Valve

Check Coolant

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Hydraulic Tank Oil Level

Check Engine Oil Level

Check Recovery Tank Coolant Level

Section 3-5: Maintenance—Initial Service—50 Hours

Inspect and Re-Torque Track Hardware

Section 3-6: Maintenance—Every 100 Hours

Grease Bucket Pivot Pins

Grease Working Tool Pivots

Section 3-7: Maintenance—Every 250 Hours

Grease Blade

Drain Hydraulic Tank Sump

Check Travel Gear Case Oil Level

Check Battery Electrolyte Level and Terminals

Clean or Replace Primary Air Cleaner Element

Inspect and Re-Torque Track Hardware

Take Engine Oil Sample

Section 3-8: Maintenance—Every 500 Hours

Replace Fuel Filter

Replace Water Separator Element

Clean Fuel Pump Strainer

Change Engine Oil and Replace Filter

Check Air Intake Hoses

Grease Swing Bearing

Check Cab Fresh Air Filter

Check Cab Recirculating Air Filter

Grease Swing Bearing Gear

Take Fluid Samples

Section 3-9: Maintenance—Every 1000 Hours

Replace Hydraulic Oil Tank Filter

Replace Pilot System Oil Filter

Adjust Engine Valve Clearance

Check and Adjust Fan Belt Tension

Replace Air Cleaner Elements and Dust Valve

Check Coolant

Section 3-10: Maintenance—Every 2000 Hours

Clean the Engine Crankcase Ventilation Tube

Change Travel Gear Case Oil

Section 3-11: Maintenance—Every 5000 Hours

Replace Swing Motor and Gear Case Filter

Change Hydraulic Tank Oil, Clean Suction Screen

Section 3-12: Maintenance—Every 6000 Hours

Drain Cooling System

Cooling System Fill and Deaeration Procedure

Section 4-1: Miscellaneous—Machine

Bleed Fuel System - Electric Fuel Pump

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Handling, Checking, and Servicing Batteries Carefully

Using Booster Batteries—24-Volt System

Using Battery Charger

Replacing Batteries

Fluid Sampling Test Ports—If Equipped

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Clean the Machine Regularly

Adding 12-Volt Accessories

JDLink™ Machine Monitoring System (MMS)—If Equipped

Replacing Fuses

Replacing Bucket Teeth

Replacing Bucket Tooth Tip—Heavy-Duty Bucket

Removing Bucket

Track Sag General Information

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Travel Motor Serial Numbers

Record Swing Motor Serial Number

Record Hydraulic Pump Serial Number

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

85D Engine Specifications

85D Drain and Refill Capacities

85D Machine Specifications

85D Working Ranges

Lift Capacity—85D, Arm: 1.62 m (5 ft 4 in.), 450 mm (18 in.) Rubber Pads

Lift Capacity—85D, Arm: 1.62 m (5 ft 4 in.), Shoe: 600 mm (24 in.)

Lift Capacity—85D, Arm: 1.62 m (5 ft 4 in.), 450 mm (18 in.) Continuous Rubber Belt

Lift Capacity—85D, Arm: 2.12 m (6 ft 11 in.), 450 mm (18 in.) Rubber Pads

Lift Capacity—85D, Arm: 2.12 m (6 ft 11 in.), Shoe: 600 mm (24 in.)

Lift Capacity—85D, Arm: 2.12 m (6 ft 11 in.), 450 mm (18 in.) Continuous Rubber Belt

John Deere 85D Excavator Operator's Manual (OMT239670)