John Deere 300C Articulated Dump Truck Operator's Manual (OMT166954)

omt166954 - 300c articulated dump truck Operator's Manual.pdf

Complete Operator's Manual for300C300C Articulated Dump Truck, with all the shop information to maintain & operate the 300C ADT.

PRODUCT DETAILS:
Total Pages: 536 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt166954 - 300c articulated dump truck

Table of Contents

Introduction

Emissions Control Warranty

HELP!! HELP!! HELP!! HELP!!

Section 05: Safety

John Deere Articulated Dump Truck Features Page

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Avoid Injury From Rollover Accidents ---------------- Wear Your Seat Belt ---------------- Do Not Attempt to Jump Clear of Tipping Machine-Serious or Fatal Crushing Injuries Will Result ---------------- Machine Will Tip Over Faster Than You Can Jump Free

Avoid Injury from Backover Accidents ---------------------------------- Before Moving Machine, Be Sure All Persons Are Clear of Area ---------------------------------- Always Be Alert for Bystanders Moving into the Work Area. Use Horn or Other Signal to Warn Bystanders Before Moving Machine ---------------------------------- When Using a Signal Person, Keep Person in View at All Times, Be Sure Signal Person Is Clear Before Backing Up

Avoid Injury from Rollaway Accidents -------------------------------- To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat -------------------------------- Death or Serious Injury May Result if You Attempt to Mount or Stop a Moving Machine

Inspect Machine

Use Handholds and Steps

Use Seat Belt

Maintain Seat Belt

Move and Operate Machine Safely

Drive Machine Safely

Avoid Power Lines

Beware of Exhaust Fumes

Keep Riders off Machine

Handle Fluids Safely-Avoid Fires

Prepare for Emergencies

Clean Trash from Machine

Protect Against Flying Debris

Wear Protective Clothing

Handle Chemical Products Safely

Warn Others of Service Work

Practice Safe Maintenance

Stay Clear of Moving Parts

Support Machine Properly

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Avoid High-Pressure Fluids

Prevent Battery Explosions

Clean the Machine Regularly

Dispose of Waste Properly

Section 06: Safety Signs

Safety Signs

Section 10: Operator’s Station

Operator Controls and Instruments

Center Instrument Panel

Right Control Panel

Circuit Breaker Panel

Speedometer

Tachometer

Main Warning Indicator

Engine Overspeed Indicator

Transmission Display Screen

List of Service Codes

Brake System Low Pressure Indicator

Secondary Steering Indicator

Low Engine Coolant Level Indicator

High Hydraulic Oil Temperature Indicator

Battery Charge Indicator

Do Not Shift Indicator

Low Pneumatic Pressure Indicator

Cold Start Indicator

Exhaust Brake/Retarder Indicator

Park Brake Indicator

Inter-Axle Lock Indicator

Body Raised Indicator

Turn Signals

High Beam Indicator

Master Display Unit (MDU)

Default Display

Engine Coolant Temperature Button

Transmission Oil Temperature Button

Fuel Button

System Air Pressure Button

Engine Oil Pressure Button

System Voltage Button

Trip Button

Dome Light

Light Switch

Windshield Wiper and Washer Switch

Inter-Axle Lock Switch

Hazard Indicator Switch

Battery Disconnect Switch

Key Switch

Start Button

Battery Circuit Breaker

Steering Column Lever

Steering Wheel

Accelerator and Brake Pedals

Retarder Pedal

Kick-Down Switch

Gear Shift Control

Park Brake Control

Body Control Lever

Seat Controls

Seat Belt

Seat Belt-Maintenance

Climate Control Vents

Lights

Hood Release Lever

12-Volt Accessory Outlet

Manual Holder

Wheel Wrench and Brace

Windshield Washer Reservoir

Windshield Wiper and Washer Nozzle

Instructional Seat

Horn

Reverse Warning Alarm

Section 15: Break-In

Every 10 Hours or Daily

After the First 50 Hours

After the First 100 Hours

Section 20: Pre-Start Inspection

Inspect Machine Daily Before Starting

Section 25: Operating the Engine

Check Instruments Before Starting

Starting the Engine

Cold Weather Start-Up

Using Booster Batteries-24-Volt System

Stopping the Engine

Section 30: Driving the Machine

Driving the Machine

Steering

Shifting the Transmission

Exhaust Brake and Retarder Pedal

Service Brakes and Park Brakes

Travel Speeds

Parking the Machine

Lock All Compartments

Section 35: Operating the Machine

Inter-Axle Lock

Uphill Operation

Downhill Operation

Using the Engine to Slow Machine

Off-Road Operation

Loading

Unloading

Stuck Machine

Rocking Out

Section 40: Transporting

Towing a Machine with Inoperable Engine

Towing a Machine with Operable Engine

Towing a Machine with Inoperable Steering System

Machine Lifting Points

Loading Machine on a Trailer

Machine Tie-Down Points

Unloading Machine from Trailer

Section 45: Fuels and Lubricants

Diesel Fuel

Lubricity of Diesel Fuels

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Fuel Tank

Do Not Use Galvanized Containers

Diesel Engine Oil

Transmission and Hydraulic Oil

Multipurpose Lubricant (Axles and Final Drives)

Grease

Oil Filters

Lubricant Storage

Alternative and Synthetic Lubricants

Mixing of Lubricants

Section 50: Periodic Maintenance

Service Your Machine at Specified Intervals

Use Correct Fuels and Lubricants

Prepare Machine for Maintenance

Install Body Prop

Install Articulation Safety Locking Bar

Lower and Raise Bottom Guard

Maintenance and Repair Record Keeping System

OILSCAN Plus, OILSCAN Plus is a registered trademark of Deere & Company CoolScan Plus CoolScan Plus is a registered trademark of Deere & Company and 3-Way Coolant Test Kit

Maintenance and Repair Record Keeping System

Section 55: Maintenance-As Required

Check Axle Restraining Cable

Check Belt Tension

Inspect Tires, Check Pressure

Check Service Brake and Park Brake Pads

Check Radiator and Transmission Cooler

Clean Radiator and Transmission Cooler

Clean Fuel Screen

Drain Primary Fuel Filter (Water Separator)

Check Air Cleaner Service Indicator

Clean or Replace Primary Air Filter Element

Clean or Replace Secondary Air Filter Element

Check and Clean Air Cleaner Pre-Cleaner Bowl

Check and Clean Crankcase Breather (Oil Separator)

Check and Clean Oil Cooler (Hydraulic System)

Section 60: Maintenance-Every 10 Hours or Daily

Check Axle Breathers

Check Engine Oil Level

Check Hydraulic Tank Oil Level

Check Transmission Oil Level

Drain Pneumatic Air Reservoirs

Check Hydraulic Tank Breather Filter

Grease Front Axle Suspension Pivot Pins and Steering Cylinders

Grease Oscillation, Articulation Joints and Body Tip Pivot Pins

Grease Body Lift Cylinders

Grease Walking Beam Pivot Pins

Section 65: Maintenance-Every 250 Hours

Check Coolant Level in Radiator

Change Engine Oil and Replace Filters

Check and Clean Transmission Breather

Check Axle Oil Level

Clean Axle Breathers

Check Final Drive Oil Level

Check and Clean Air Conditioner Fresh Air Filter

Section 70: Maintenance-Every 500 Hours

Grease Oscillation Drive Shaft Bearing

Check Coolant Conditioner in Radiator

Replace Hydraulic Tank Breather Filter

Adjust Engine Valve Clearance

Check Battery, Clean and Tighten Terminals

Check Air Intake System

Section 75: Maintenance-Every 1000 Hours

Change Transmission Oil and Replace Filter

Replace Hydraulic System Oil Return Filters

Replace Air Conditioner and Alternator Drive Belts

Replace Primary Fuel Filter (Water Separator)

Replace Secondary Fuel Filters

Replace Pneumatic System Air Dryer Filter

Replace Air Conditioner Fresh Air Filter

Clean or Replace Air Conditioner Recirculating Filter

Section 80: Maintenance-Every 2000 Hours

Change Axle Oil

Change Final Drive Oil

Change Hydraulic Tank Oil

Grease Driveshaft Universal and Slip Joints

Adjust Engine Valve Clearance

Section 81: Maintenance-Every 3000 Hours

Clean or Replace Fuel Injectors

Section 85: Maintenance-Every 4000 Hours

Replace Crankcase Breather (Oil Separator)

Section 90: Maintenance

Draining the Cooling System

Diesel Engine Coolant

Do Not Service Injection Nozzles

Do Not Adjust Injection Pump

Adjusting Alternator Drive Belts

Adjusting Air Conditioner Drive Belts

Greasing Door Hinges, Battery Box Hinges and Grille Pivot Cap Screws

Cleaning Dust Unloader Valve

Bleeding Fuel System

Replacing Transmission Breather

Checking Oil Filler Cap and Seal

Checking Steering Cylinder Pins for Free Play

Checking Park Brake

Bleeding Brake System

Checking Wheel Nuts

Removing and Installing Wheels

Removing and Installing Tire

Using Battery Charger

Replacing Batteries

Checking All Exterior Lights, Reverse Alarm and Horn

Replacing Headlights and Front Park Lights

Adjusting Headlights

Replacing Front Turn Signal Bulb

Replacing Tail Lights and Rear Turn Signals

Replacing Backup Lights

Replacing Indicator Bulbs

Replacing Rocker Switch Indicator Bulbs

Replacing Dome Light Bulb

Checking Hood Components

Adjusting Hood Latch

Replacing Wiper Blade

Do Not Service Control Valves, Cylinders, Pumps or Motors

Hardware Torque Specifications

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Metric Cap Screw and Nut Torque Values

Imperial and SAE (Inch) Cap Screw and Nut Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for Flared Connections-Straight or Tapered Threads

Service Recommendations for Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Welding on Machine

Section 95: Operational Checkout

Operational Checkout

Section 100: Troubleshooting

Using Troubleshooting Charts

Engine

Transmission

Axle

Wheel

Tires

Brakes

Hydraulic System

Instruments and Controls

Electrical System

Rear Frame and Cab

Section 105: Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 110: Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Transmission Serial Number

Front Axle Serial Number

Middle Axle Serial Number

Rear Axle Serial Number

Section 115: Specifications

Articulated Dump Truck Specifications

Engine Specifications

Travel Speeds

Drain and Refill Capacities

Section 120: Crime Prevention Tips

Help Prevent Crime

Record Identification Numbers

Keep Proof of Ownership

Park Indoors Out of Sight

When Parking Outdoors

Reduce Vandalism

Report Thefts Immediately

Section CLIS: Checklists

Maintenance and Repair Record Keeping System

Section IBC: John Deere Service Keeps You On the Job

At Your Service When You Need It