New Holland Backhoe Loaders B100C, B100CLR, B100CTC, B110C, B110CTC, B115C Repair Service Manual

New Holland Backhoe Loaders B100C, B100CLR, B100CTC, B110C, B110CTC, B115C Repair Service Manual

84568042A - New Holland Backhoe Loaders B100C_B100CLR_B100CTC_B110C_B110CTC_B115C Service Manual.pdf

Complete service repair manual with electrical wiring diagrams for New Holland Backhoe Loaders B100C, B100CLR, B100CTC, B110C, B110CTC, B115C, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

New Holland Backhoe Loaders B100C, B100CLR, B100CTC, B110C, B110CTC, B115C workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,230 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

The Service Manual consists of two volumes:
- B100C - B100CLR - B100CTC - B110C - B110CTC - B115C
Service Manual for “Loader backhoe”
- B100C - B100CLR - B100CTC - B110C - B110CTC - B115C
Service Manual for “Engine”

The Service Manuals for “Loader backhoe” and “Engine” contain the necessary technical information to carry out service and repair on machine and on engine, necessary tools to carry out those operations and information on service standard, on procedures for connection, disconnection, dis- assembly and assembly of parts.

The Service Manual which covers the loader backhoe models B100C - B100CLR - B100CTC - B110C - B110CTC - B115C consists of the follow- ing volumes, which can be identified by their print number as stated below:
Service Manual for “Loader backhoe” B100C - B100CLR - B100CTC - B110C - B110CTC - B115C 84568042A
Service Manual - “Engine” B100C - B100CLR - B100CTC - B110C - B110CTC - B115C 84496793

INDEX
SECTION 00 - SAFETY RULES
FOREWORD... 4
SAFETY INSTRUCTIONS .. 6
PREVENTION OF FIRE OR EXPLOSIONS... 8
PREVENTION OF BURNS ... 9
PRECAUTIONS FOR WASTE DISPOSAL... 10
SECTION 01 - MAINTENANCE
SECTION 02 - TECHNICAL SPECIFICATIONS
MODELS... 3
IDENTIFICATION OF MAIN COMPONENTS... 4
TECHNICAL SPECIFICATIONS... 7
DIESEL ENGINE ... 7
TRANSMISSION.. 9
AXLES ... 10
BRAKES .. 10
STEERING... 11
HYDRAULIC SYSTEM .. 11
FRONT COUNTERWEIGHT ... 12
BUCKETS .. 12
TYRES ... 13
DPF SYSTEM .. 14
DIMENSIONS AND PERFORMANCE.. 18
DIMENSIONS - 2WS SIDESHIFT ... 18
DIMENSIONS - 2WS CENTER PIVOT.. 19
DIMENSIONS - 2WS TC - SIDESHIFT ... 20
DIMENSIONS - 4WS SIDESHIFT ... 21
DIMENSIONS - 4WS CENTER PIVOT.. 22
LOADER ATTACHMENT PERFORMANCE.. 23
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS .. 33
BACKHOE ATTACHMENT PERFORMANCE... 38
BACKHOE ATTACHMENT LIFTING CAPACITY ... 58
MAXIMUM LIFTING LOADS... 63
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE .. 63
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE ... 64
SUPPLY SUMMARY TABLE .. 65
SECTION 10 - ENGINE
REMOVAL AND INSTALLATION THE ENGINE HOOD, THE RADIATOR AND ENGINE .. 3
PRELIMINARY OPERATIONS .. 3
BATTERY.. 4
DISCONNECT ... 4
ENGINE HOOD... 6
REMOVE.. 6
RADIATOR.. 9
REMOVE.. 9
ENGINE .. 16
REMOVE.. 16
INSTALL... 26
RADIATOR.. 35
INSTALL... 35
ENGINE HOOD... 41
INSTALL... 41
BATTERY.. 44
CONNECT ... 44
ENGINE ERROR CODES... 46
SECTION 21 - TRANSMISSION
POWERSHUTTLE TRANSMISSION.. 3
TECHNICAL SPECIFICATIONS.. 4
CONTROLS ... 8
LUBRICATION ... 12
GREASING .. 15
REMOVAL FROM MACHINE .. 17
DISASSEMBLY AND ASSEMBLY... 20
TROUBLESHOOTING ... 132
TRANSMISSION ERROR CODES .. 136
REPAIR TIMES.. 140
SPECIAL TOOLS... 141
POWERSHIFT TRANSMISSION.. 142
TECHNICAL SPECIFICATIONS.. 142
CONTROLS ... 153
LUBRICATION ... 155
GREASING .. 157
REMOVAL FROM MACHINE .. 158
DISASSEMBLY AND ASSEMBLY... 161
TROUBLESHOOTING ... 325
TRANSMISSION ERROR CODES .. 329
REPAIR TIMES.. 333
SPECIAL TOOLS... 334
SECTION 25 - FRONT AXLES
2WS FRONT AXLE... 3
TECHNICAL SPECIFICATIONS.. 3
LUBRICATION AND GREASING .. 4
REMOVAL FROM MACHINE .. 6
DISASSEMBLY AND ASSEMBLY... 7
TROUBLESHOOTING... 7
4WD - 2WS FRONT AXLE ... 10
TECHNICAL SPECIFICATIONS.. 10
LUBRICATION AND GREASING .. 11
REMOVAL FROM MACHINE .. 13
DISASSEMBLY AND ASSEMBLY... 14
TROUBLESHOOTING... 57
SPECIAL TOOLS... 61
4WS FRONT AXLE... 62
TECHNICAL SPECIFICATIONS.. 62
LUBRICATION AND GREASING .. 63
REMOVAL FROM MACHINE .. 65
SECTION 27 - REAR AXLE
2WS REAR AXLE (B100C - B100CTC).. 3
TECHNICAL SPECIFICATIONS.. 3
LUBRICATION AND GREASING .. 5
REMOVAL FROM MACHINE .. 7
DISASSEMBLY AND ASSEMBLY... 8
TROUBLESHOOTING... 61
REPAIR TIMES.. 67
SPECIAL TOOLS... 68
2WS REAR AXLE (B110C - B110CTC).. 69
TECHNICAL SPECIFICATIONS.. 69
LUBRICATION AND GREASING .. 71
REMOVAL FROM MACHINE .. 73
DISASSEMBLY AND ASSEMBLY... 74
TROUBLESHOOTING... 127
REPAIR TIMES.. 133
SPECIAL TOOLS... 134
4WS REAR AXLE (B115C)... 135
TECHNICAL SPECIFICATIONS.. 135
LUBRICATION AND GREASING .. 138
REMOVAL FROM MACHINE .. 140
DISASSEMBLY AND ASSEMBLY... 141
TROUBLESHOOTING... 219
REPAIR TIMES.. 225
SPECIAL TOOLS... 227
SECTION 33 - BRAKE SYSTEM
PARKING BRAKE... 3
TECHNICAL SPECIFICATIONS.. 3
OPERATION .. 3
ADJUSTMENT ... 4
DISASSEMBLY AND ASSEMBLY... 6
SERVICE BRAKE ... 15
TECHNICAL SPECIFICATIONS.. 15
OPERATION .. 15
BRAKE PUMP - Remove ... 16
BRAKE PUMP - Install ... 18
SECTION 35 - HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS ... 3
HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS
POWERSHUTTLE (B100C - B100CTC).. 3
HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS
POWERSHUTTLE (B100C - B100CTC - B110C - B110CTC) .. 5
HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS POWERSHUTTLE (B100CLR) .. 7
HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS POWERSHUTTLE (B100CLR) ... 9
HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (B110CTC)... 11
HYDRAULIC DIAGRAM - 4WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (B115C).. 13
HYDRAULIC DIAGRAM - 4WS SIDESHIFT PILOT MODELS POWERSHIFT (B115C)... 15
HYDRAULIC DIAGRAM - 4WS CENTER PIVOT PILOT MODELS POWERSHIFT (B115C) ... 17
HYDRAULIC PUMP .. 19
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP.. 19
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP.. 30
CONTROL VALVES.. 44
LOADER CONTROL VALVE ... 53
BACKHOE ATTACHMENT CONTROL VALVE... 57
RELIEF VALVES.. 69
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE .. 78
ACCUMULATOR “AUTO GLIDE RIDE” PARKER .. 81
TECHNICAL SPECIFICATIONS.. 81
MAINTENANCE ... 81
SAFETY ... 81
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE ... 82
HYDRAULIC SWING SYSTEM .. 84
OPERATION .. 84
HYDRAULIC CYLINDERS.. 87
LOADER ATTACHMENT BOOM CYLINDER.. 88
LOADER BUCKET CYLINDER.. 95
4X1 LOADER BUCKET CYLINDER .. 101
BACKHOE BOOM CYLINDER .. 104
BACKHOE ATTACHMENT DIPPER CYLINDER .. 108
BACKHOE BUCKET CYLINDER... 112
TELESCOPIC CYLINDER ... 116
STABILIZER CYLINDER - CENTER PIVOT ... 120
STABILIZER CYLINDER - SIDESHIFT ... 124
SWING CYLINDER.. 128
BACKHOE ATTACHMENT LOCK CYLINDER - SIDESHIFT.. 132
SPECIAL TOOLS... 133
HYDRAULIC CONTROL LEVERS ... 134
TECHNICAL SPECIFICATIONS.. 134
CONTROLS AND OPERATION .. 135
COMPONENTS ... 136
DISASSEMBLY AND ASSEMBLY... 138
CONTROL LEVER VALVE .. 141
TROUBLESHOOTING.. 143
PRELIMINARY CHECKS... 143
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES).. 144
SWING... 146
HYDRAULIC PUMP... 147
SECTION 39 - CHASSIS
DESCRIPTION ... 3
REMOVAL AND INSTALLATION OF COMPONENTS .. 6
COMPONENTS WITHIN THE CHASSIS .. 6
COMPONENTS OF THE LOWER PART OF THE CHASSIS ... 7
COMPONENTS ATTACHED OUTSIDE THE CHASSIS... 11
COMPONENTS OF THE UPPER PART ... 12
SECTION 41 - STEERING SYSTEM
DESCRIPTION ... 3
2WS STEERING SYSTEM ... 4
4WS STEERING SYSTEM ... 7
POWER STEERING ... 11
TECHNICAL SPECIFICATIONS.. 11
COMPONENTS ... 13
DISASSEMBLY.. 15
ASSEMBLY.. 18
SECTION 50 - CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS... 3
GENERAL.. 3
CAB HEATING.. 5
CONTROLS ... 5
OPERATION.. 6
OVERHAUL ... 9
TROUBLESHOOTING... 11
AIR CONDITIONING... 12
PRINCIPLES OF AIR CONDITIONING ... 12
CONTROLS ... 17
OPERATION .. 18
TROUBLESHOOTING AND TESTING.. 25
FLUSHING THE SYSTEM ... 43
DRAINING THE SYSTEM.. 45
CHARGING THE SYSTEM.. 46
OVERHAUL ... 47
COMPRESSOR .. 52
TECHNICAL SPECIFICATIONS.. 52
REMOVAL AND INSTALLATION .. 53
DISASSEMBLY AND ASSEMBLY... 56
TROUBLESHOOTING ... 65
SECTION 55 - ELECTRIC SYSTEM
ELECTRIC DIAGRAMS .. 3
ELECTRIC DIAGRAMS - POWERSHUTTLE CAB (B100C - B100CTC - B110C - B110CTC) ... 3
ELECTRIC DIAGRAMS - POWERSHIFT CAB (B110C - B110CTC) .. 21
ELECTRIC DIAGRAMS - 4WS POWERSHIFT CAB (B115C) .. 40
CONTROLS AND INSTRUMENTS... 59
FRONT INSTRUMENT PANEL ... 59
SIDE INSTRUMENT CLUSTER PANEL (B100C - B100CTC - B110C - B110CTC - B115C)... 62
SIDE INSTRUMENT CLUSTER (B100C - B100CTC - B110C - B110CTC - B115C).. 64
ANTI-START SYSTEM .. 66
DIAGNOSTIC DISPLAY (B100C - B100CTC - B110C - B110CTC - B115C) ... 67
SYMBOLS.. 69
SETUP MENU.. 70
PROCEDURE ABOUT SELF TEST... 71
ON BOARD ERROR CODE RETRIEVAL.. 72
BACKLIGHTING AND DIMMING... 73
WORK HOURS .. 74
OPERATION .. 75
WARNING SYSTEM .. 79
MAINTENANCE ... 80
WARNING MESSAGES... 82
STARTING SYSTEM .. 88
OPERATION .. 88
STARTER MOTOR .. 91
TROUBLESHOOTING ... 98
ALTERNATOR .. 100
TECHNICAL SPECIFICATIONS.. 100
OPERATION .. 100
COMPONENTS ... 102
REMOVAL.. 103
PRELIMINARY CHECKS AND TESTS.. 104
TROUBLESHOOTING ... 113
BATTERY ... 114
TECHNICAL SPECIFICATIONS.. 114
OPERATION.. 114
REPLACEMENT .. 115
CHARGE AND ELECTROLYTE LEVEL CHECK .. 116
CONNECTING A BOOSTER BATTERY ... 117
BATTERY MASTER SWITCH ... 117
TROUBLESHOOTING.. 118
SECTION 82 - LOADER
LOADER ATTACHMENT CONTROLS... 4
LOADER ATTACHMENT OPERATION .. 4
4x1 LOADER BUCKET CONTROL (Optional) .. 7
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries).. 8
LOADER BUCKET SELF-LEVELLING... 9
LOADER ATTACHMENT SAFETY STRUT.. 12
LOADER ATTACHMENT SAFETY STRUT (B100C - B110C) .. 12
LOADER ATTACHMENT SAFETY STRUT (B100CTC - B110CTC - B115C) .. 14
REMOVAL AND INSTALLATION OF LOADER BUCKET .. 15
LOADER BUCKET (B100C - B110C) .. 15
LOADER BUCKET (B100CTC - B110CTC - B115C) .. 16
LOADER BUCKET WITH FORKS (Optional) .. 17
BUCKET TEETH REPLACEMENT.. 18
LOADER REMOVAL... 19
LOADER ATTACHMENT (B100C - B110C) .. 19
LOADER ATTACHMENT (B100CTC - B110CTC - B115C) .. 21
SECTION 84 - BACKHOE
DESCRIPTION AND OPERATION... 3
BACKHOE ATTACHMENT CONTROLS.. 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS .. 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS ... 17
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) .. 23
BACKHOE ATTACHMENT DISASSEMBLY .. 25
CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY.. 25
SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY.. 28
BACKHOE BUCKET REPLACEMENT.. 30
BUCKET TEETH REPLACEMENT.. 31
DIPPER REMOVE ... 32
TELESCOPIC DIPPER REVISION... 35
OVERHAUL ... 35
BACKHOE ATTACHMENT HYDRAULIC HANDLING ... 38
CONTROLS ... 38
HYDRAULIC DIAGRAM .. 38
DISASSEMBLY AND ASSEMBLY... 39