omt327049 - 655K Crawler Loader Operator's Manual.pdf

Complete Operator's Manual for John Deere 655K Crawler Loader, with all the shop information to maintain & operate your John Deere 655K Crawler Loader.

PRODUCT DETAILS:
Total Pages: 583 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt327049 - 655K Crawler Loader

Table of Contents

Foreword

IMPORTANT

License Agreement for John Deere Software

Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU)

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

FCC Notifications to User

Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS

John Deere Online Bookstore

Technical Information Feedback Form

Section 1-1: Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Exhaust Filter Ash Handling and Disposal

Prepare for Emergencies

Clean Debris from Machine

Add Cab Guarding for Special Uses

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over and Machine Damage

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Clean Exhaust Filter Safely

Section 1-5: Safety—Safety Signs and Other Instructions

Safety Signs and Other Instructions

Section 2-1: Operation—Operator's Station

Monitor Display Unit—Normal Display

Display Monitor

Display Monitor Functions

Sealed Switch Module (SSM)

Sealed Switch Module Functions

Warmup Indicator

Front Console Switch Function

Air Conditioner and Heat—If Equipped

Transmission Control Lever

Joystick Boom and Bucket Control Lever

Boom and Bucket Control Levers

Auxiliary Control Lever—If Equipped

Horn Switch

Battery Disconnect Switch

Auxiliary Lighting (Beacon) Connector

Seat Adjustment

Door Latch

Secondary Exits—Cab Units Only

Cab Windows

Fire Extinguisher Mounting Location

Section 2-2: Operation—Operating the Machine

Inspect Machine Daily Before Starting

Check Instruments Before Starting

Engine Break-In Period

Starting the Engine

Engine Block Heater—If Equipped

Engine Warmup

Exhaust Filter

Cold Weather Warmup

Transmission Control Lever Operation

Driving the Machine—2-Axis Joystick

Driving the Machine—V-Pattern Lever

Using Engine Speed Control Dial

Setting Travel Speed

Decelerator/Brake Pedal

Using Park Lock Levers

Hydraulic Enable Switch

Boom Release

Stopping the Machine

Stopping the Engine—Normal Shutdown

Parking the Machine

Joystick Boom and Bucket Control

Two Lever and Three Lever Boom and Bucket Control—If Equipped

Using Multipurpose Bucket—If Equipped

Ripper Control Lever—If Equipped

Setting Return-to-Dig

Setting Boom Height Kickout

Operating on Steep Hills

Avoid Track Damage

Operating in Water

Extend Undercarriage Life

Loading Machine on a Trailer

Lifting the Machine

Releasing Park Brakes to Tow the Machine

Service ADVISOR™ Remote (SAR) Software Delivery Process

Section 2-3: Operation—Monitor Operation

Standard Display Monitor (SDM)—Main Menu

Standard Display Monitor (SDM)—Main Menu—Codes

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Soot Level

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning

Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning

Standard Display Monitor (SDM)—Main Menu—Service

Standard Display Monitor (SDM)—Main Menu—Machine Settings

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINs

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Transport PIN

Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay

Standard Display Monitor (SDM)—Main Menu—Diagnostics

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLink™ System Info

Standard Display Monitor (SDM)—Main Menu—Monitor

Standard Display Monitor (SDM)—Main Menu—Monitor—Units

Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast

Standard Display Monitor—Main Menu—Software Delivery

Standard Display Monitor—Main Menu—Software Delivery—Software Update

Section 3-1: Maintenance—Machine

Alternative and Synthetic Lubricants

Hydraulic and Hydrostatic Oil

Inner and Outer Final Drive Oil

Track Rollers, Front Idler, Carrier Roller, and Track Frame Pivot Oil

Grease

Lubricant Storage

Mixing of Lubricants

Diesel Fuel

Diesel Fuel Specifications

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

John Deere Break-In Plus™ Engine Oil

Diesel Engine Oil—Interim Tier 4 and Stage III B Engines

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Disposing of Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check Hour Meter Regularly

Prepare Machine for Maintenance

Location of Engine Access and Machine Service Doors

Cooling System Doors

Fuel Tank

Boom Lock

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Inspect Belt and Check Tension

Check Track Sag

Adjust Track Sag

Check Engine Air Filter Restriction Indicator

Clean or Replace Cab Fresh Air Filter

Clean or Replace Cab Recirculating Air Filter

Check Coolant

Drain Sediment From Fuel Tank

Service Exhaust Filter

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Engine Oil Level

Check Surge Tank Coolant Level

Check Hydrostatic Transmission Oil Level

Check Hydraulic Oil Level

Check Auxiliary Fuel Filter and Water Separator—If Equipped

Check Primary Fuel Filter and Water Separator

Check Nevergrease™ Outer Pin Seals—If Equipped

Section 3-5: Maintenance—Every 50 Hours

Lubricate Right and Left End Crossbar Pivots

Lubricate Rear Ripper—If Equipped

Lubricate Loader Linkage and Cylinder Pivots

Lubricate Multi-Purpose Bucket—If Equipped

Section 3-6: Maintenance—Every 250 Hours

Check Inner and Outer Final Drive Housing Oil Levels

Take Engine Oil Sample

Section 3-7: Maintenance—Every 500 Hours

Drain and Refill Engine Oil and Replace Filter

Replace Primary and Final Fuel Filters

Replace Auxiliary Fuel Filter and Water Separator—If Equipped

Check Battery Electrolyte Level; Clean and Tighten Terminals

Take Fluid Samples

Section 3-8: Maintenance—Every 1000 Hours

Drain and Refill Final Drive Housing Oil

Check Track Frame Pivot Shaft Bushing Oil Level

Check Coolant

Check Air Intake Hose

Section 3-9: Maintenance—Every 2000 Hours

Drain and Refill Hydraulic System Oil and Replace Filters

Drain and Refill Hydrostatic Transmission Oil and Replace Oil Filter

Replace Hydraulic Tank Breather Filter

Check and Adjust Engine Valve Lash

Replace Open Crankcase Ventilation (OCV) Filter

Replace Nevergrease™ Outer Pin Seals—If Equipped

Section 3-10: Maintenance—Every 5000 Hours

Inspect After Treatment Device Mounts

Section 3-11: Maintenance—Every 6000 Hours

Draining the Engine Cooling System

Refill Engine Cooling System

Section 4-1: Miscellaneous—Machine

Inspect and Clean Polycarbonate Windows

Replace Engine Air Filter Elements

Keep ROPS Installed Properly

Checking Coolant Hoses

Servicing the Cooling System

Clean Cooler Cores

Do Not Service or Adjust Injection Nozzles or Injection Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Fuel Drain and Shutoff Valve

Discharge Pilot Control System Hydraulic Pressure

Precautions for Alternator and Regulator

Handling, Checking and Servicing Batteries Carefully

Using Battery Charger

Using Booster Batteries—24-Volt System

Replacing Batteries

Removing Batteries

JDLink™ Machine Monitoring System (MMS)—If Equipped

Replacing Fuses

Bleed Fuel System

Check Engine Speeds

Track Sag General Information

Checking Track Shoe Cap Screw Torque

Checking Track Shoe Cap Screw Torque—Master Link

Checking Idlers and Rollers for Oil Leakage

Checking Carrier Roller Oil Level

Cab or ROPS Tilting Procedure

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Inspect and Clean Windows

Checking Park Lock Start System

Checking Transmission Start System

Replacing Bucket Teeth

Replacing Ripper Teeth—If Equipped

Replacing Bucket Teeth—TK Series

Fluid Sampling Test Ports

Quick Service Connectors—If Equipped

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Hydrostatic Transmission

Heating and Air Conditioning

Software Update

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Avoid Track Damage

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

655K Crawler Loader Dimensions

655K Crawler Loader Specifications

655K Crawler Loader Weights

Ripper Dimensions

655K Crawler Loader Drain and Refill Capacities

John Deere 655K Crawler Loader Operator's Manual (OMT327049)