John Deere 600CLC and 800C Excavator Operator's Manual (OMT188589)

omt188589 - John Deere 600CLC and 800C Excavator Operator's Manual.pdf

Complete Operator's Manual for John Deere 600CLC and 800C Excavator, with all the shop information to maintain & operate your excavator.

Total Pages: 534 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt188589 - 600CLC and 800C Excavator

Table of Contents

Introduction

Non-Road Diesel Engine Emission Control System Warranty Statement

Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Conveniences Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator's Station

Pedals, Levers, and Panels

Monitor Panel—600CLC

Monitor Panel Functions—600CLC

Monitor Panel—800C

Monitor Panel Functions—800C

Front Switch Panel

Front Switch Panel Functions

Rear Switch Panel

Horn

Power Boost Switch—600CLC

Quick Idle Switch—800C

Pilot Shutoff Lever

Travel Alarm and Travel Alarm Cancel Switch

Engine Stop Knob

Cab Heater and Air Conditioner

Monitor Display Diagnostic Function

Operating the AM/FM Radio

Secondary Exit Tool

Opening Upper Front (Secondary Exit) Window

Removing and Storing the Lower Front Window

Opening Side Windows

Opening and Closing the Roof Exit Cover

Adjusting The Seat

Section 2-2: Operation—Operating the Machine

Before Starting Work

Operators Daily Machine Check Before Starting

Starting Engine

Cold Weather Warm-Up

Travel Pedals and Levers

Control Lever Pattern Operation

Control Lever Pattern Conversion

Operating In Water and Mud

Driving Up a Steep or Slippery Slope

Lifting

Parking the Machine

Section 3-1: Maintenance—Machine

Diesel Fuel

Testing Diesel Fuel

Handling and Storing Diesel Fuel

Alternative and Synthetic Lubricants

Diesel Engine Oil

Hydraulic Oil

Swing Gearbox and Travel Gearbox Oils

Pump Gearbox Oil

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Open Engine Hood For Service

Open Access Doors for Service

Fuel Tank

Hydraulic Breaker and Crusher Attachments

Maintenance and Repair Record Keeping System

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Periodic Maintenance Record Keeping System

Section 3-3: Maintenance—As Required

Clean Fuel Tank Inlet Screen

Drain Fuel Tank Sump

Check Air Cleaner Element

Clean Radiator Air Inlet Screen

Inspect Belts and Check Tension

Drain Water Separator

Bleed Fuel System

Check and Adjust Track Sag

Check Windshield Washer Fluid Level

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Recovery Tank Coolant Level

Check Engine Oil Level

Check Hydraulic Oil Level

Grease Working Tool Pivots and Links

Section 3-5: Maintenance—Every 50 Hours

Grease Front End Pin Joints

Section 3-6: Maintenance—Every 250 Hours

Check Battery Electrolyte Level and Terminals

Check Swing Gearbox Oil Level

Check Radiator Coolant Level

Check Travel Gearbox Oil Level

Clean or Replace Dusty Primary Element

Check Pump Drive Gearbox Oil Level

Drain Hydraulic Tank Sump

Section 3-7: Maintenance—Every 500 Hours

Grease Swing Bearing Gear

Change Engine Oil and Replace Filters

Replace Fuel Filter

Check Air Intake Hose

Replace Pump Case Drain Filter

Bleed Air From Hydraulic System

Replace Hydraulic Tank Oil Filter

Grease Swing Bearing

Clean Cab Fresh Air and Recirculating Air Filters

Section 3-8: Maintenance—Every 1000 Hours

Change Swing Gearbox Oil

Remove and Clean Engine Crankcase Ventilation Tube

Replace Air Cleaner Elements

Change Pump Drive Gearbox Oil

Replace Pilot System Oil Filter

Replace Hydraulic Cap Breather Element

Clean Engine Fuel Feed Pump Strainer

Adjust Engine Valve Clearance

Section 3-9: Maintenance—Every 2000 Hours

Change Travel Gearbox Oil

Drain Cooling System

Heavy Duty Diesel Engine Coolant

Cooling System Fill and Deaeration Procedure

Section 3-10: Maintenance—Every 4000 Hours

Change Hydraulic Tank Oil, Clean Suction Screen

Section 4-1: Miscellaneous—Machine

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Handling, Checking, and Servicing Batteries Carefully

Using Booster Batteries—24 Volt System

Using Battery Charger

Replacing Batteries

Welding On Machine

Clean the Machine Regularly

Adding 12—Volt Accessories

Replacing Fuses

Replacing Bucket Teeth

Replacing Bucket Tooth Tip—Heavy-Duty Bucket

Adjust Bucket to Arm Joint

Removing the Bucket

Track Sag General Information

Check Track Shoe Hardware

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Transporting—600CLC

Transporting the Machine by Trailer

Types of Packings for Transportation

Install Arm

Packing Dimensions and Weights for Transportation

Retracting or Extending the Side Frame

Retracting the Side Frame

Extending the Side Frame

Counterweight Removal—If Equipped

Counterweight Installation (With Hydraulic Removal Option)

Section 4-3: Miscellaneous—Transporting—800C

Transporting the Machine by Trailer

Types of Packings for Transportation

Packing Dimensions and Weights for Transportation

Retracting or Extending the Side Frame

Retracting the Side Frame

Extending the Side Frame

Counterweight Removal—If Equipped

Counterweight Installation—If Equipped

Section 4-4: Miscellaneous—Machine Assembly

Precautions for Assembling

Precautions for Lifting Work

Precautions for Operating Machine

Avoid High-Pressure Fluids

Installation Sequence

Installing Boom Cylinder

Installing Boom

Connecting Hoses Between Boom and Machine

Connecting Boom Cylinder Rod

Installing Arm

Connecting Arm Cylinder Rod

Connecting Bucket Cylinder Hoses

Installing Bucket

Retracting the Side Frame

Extending the Side Frame

Check Hydraulic Oil Level

Lubricate Working Tool Pivots

Installing Counterweight (Without Hydraulic Removal Option)—600CLC

Installing Counterweight (Without Hydraulic Removal Option)—800C

Installing Counterweight (With Hydraulic Removal Option)—600CLC

Installing Counterweight (With Hydraulic Removal Option)—800C

Section 4-5: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-6: Miscellaneous—Troubleshooting

Using Troubleshooting Charts

Engine

Electrical System

Hydraulic System

Section 4-7: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-8: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Travel Motor Serial Numbers

Record Swing Motor Serial Numbers

Keep Proof of Ownership

Keep Machines Secure

Section 4-9: Miscellaneous—Specifications

600CLC Excavator

600CLC Working Ranges

600CLC Engine Specifications

600CLC Drain and Refill Capacities

600CLC Lift Capacity—KG (LB)

800C Excavator

800C Working Ranges

800C Engine Specifications

800C Drain and Refill Capacities

800C Lift Capacity With Mining Front Option—KG (LB)

800C Lift Capacity—KG (LB)