Complete Component Technical Manual with Electrical Wiring Diagrams for John Deere 6068 Diesel Engine (Level 33 ECU), with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.

ctm120019 - 6068 Diesel Engine — Level 33 ECU - (Worldwide Edition) Component Technical Manual.pdf
ctm120019 - 6068 Diesel Engine — Level 33 ECU - (Worldwide Edition) Component Technical Manual.epub

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Total Pages: 4,058 pages
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Language: English

ctm120019 - 6068 Diesel Engine — Level 33 ECU -: (Worldwide Edition) Component Technical Manual - Table of Contents

Foreword

Identification Views—John Deere 6.8 L OEM Diesel Engine

Related Manuals

Training Information

Definition of Terms

Trademarks

Section 01: General Information

Group 000: Safety

Understand Signal Words

Recognize Safety Information

Replace Safety Signs

Follow Safety Instructions

California Proposition 65 Warning

Exhaust Filter Cleaning

Avoid Hot Exhaust

Work In Ventilated Area

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Practice Safe Maintenance

Work in Clean Area

Wear Protective Clothing

Service Machines Safely

Use Proper Tools

Construct Dealer-Made Tools Safely

Support Machine Properly

Use Proper Lifting Equipment

Protect Against Noise

Illuminate Work Area Safely

Install All Guards

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Service Cooling System Safely

Remove Paint Before Welding or Heating

Precautions for Welding

Wait Before Opening High-Pressure Fuel System

Avoid High-Pressure Fluids

Avoid Heating Near Pressurized Fluid Lines

Avoid Static Electricity Risk When Refueling

Handle Fluids Safely—Avoid Fires

Prepare for Emergencies

Handling Batteries Safely

Prevent Acid Burns

Prevent Battery Explosions

Live With Safety

Group 001: Engine Identification

Engine Serial Number Plate Information

OEM Engine Option Code Label

Information Relative to Emissions Regulations

Emissions Control System Certification Label

Group 002: Fuels, Lubricants, and Coolant

Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines

Storing Diesel Exhaust Fluid (DEF)

Refilling Diesel Exhaust Fluid (DEF) Tank

Testing Diesel Exhaust Fluid (DEF)

Disposal of Diesel Exhaust Fluid (DEF)

Diesel Fuel

Supplemental Diesel Fuel Additives

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

BioDiesel Fuel

Testing Diesel Fuel

Fuel Filters

Minimizing the Effect of Cold Weather on Diesel Engines

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV — OEM Applications

Diesel Engine Oil and Filter Service Intervals

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Water Quality for Mixing with Coolant Concentrate

Operating in Warm Temperature Climates

Testing Coolant Freeze Point

Disposing of Coolant

Section 02: Repair and Adjustments

Group 010: Engine Rebuild

Check and Service Cooling System

Check Air Intake System

Check Electrical System

Check Exhaust System

Clean Engine

Disconnect Turbocharger Oil Supply Line

Engine Assembly Sequence

Engine Break-In Guidelines

Engine Disassembly Sequence

General Tune-Up Recommendations

Engine Repair Stand

Install JT07268 Engine Mounting Adapter to D05223ST Repair Stand

Install JDG11853 Engine Mounting Adapter to D05223ST Repair Stand

Install Lift Straps

Lifting Procedure

Mount Engine to Repair Stand Using JT07268

Mount Engine to Repair Stand Using JDG11853

Engine Overhaul Guidelines

Safety Precautions

Sealant Application Guidelines

Group 020: Cylinder Head and Valve Repair and Adjustment

Cylinder Block Top Deck — Cleaning and Inspection

Cylinder Head — Cleaning and Inspection

Cylinder Head — Flatness Check

Cylinder Head — Installation

Cylinder Head — Removal

Cylinder Head — Thickness Measurement

Cylinder Head Gasket — Inspection

Fuel Injector Sleeves — Installation

Fuel Injector Sleeves — Removal

Glow Plug — Installation

Glow Plug — Removal

Glow Plug Bore — Cleaning and Inspection

Glow Plug Heat Shield — Installation

Glow Plug Heat Shield — Removal

Glow Plug Wiring Harness — Installation

Glow Plug Wiring Harness — Removal

Crankcase Pressure Relief Valve — Maintenance

Push Rod — Cleaning and Inspection

Rocker Arm Carrier — Inspection

Rocker Arm Cover — Inspection

Rocker Arm Cover — Installation

Rocker Arm Cover — Removal

Rocker Arm Cover Vent Tube — Inspection

Rocker Arm Shaft Assembly — Assemble

Rocker Arm Shaft Assembly — Inspection

Rocker Arm Shaft Carrier Assembly — Installation

Rocker Arm Shaft Carrier Assembly — Removal

Rocker Arm Shaft Assembly — Tear Down

Valve — Cleaning and Inspection

Valve — Clearance Adjustment

Valve — Grinding

Valve — Measurement

Valve — Recess Measurement

Valve Assembly — Installation

Valve Assembly — Removal

Valve Bridges, Valve Retainer, and Valve Retainer Locks — Inspection

Valve Guide — Cleaning and Measurement

Valve Guide — Installation

Valve Guide — Removal

Valve Seat — Cleaning and Inspection

Valve Seat — Grinding and Measurement

Valve Seat Inserts — Installation

Valve Seat Inserts — Removal

Valve Spring — Inspection and Measurement

Group 030: Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment

Connecting Rod — Center-to-Center Bore Measurement

Connecting Rod and Cap — Inspection

Connecting Rod Bearing — Inspection and Measurement

Connecting Rod Bearing — Inspection and Measurement (Rod and Crankshaft in Engine)

Connecting Rod Cap Screw — Torque Procedure

Connecting Rod Pin Bore — Cleaning and Inspection

Connecting Rod Piston Pin Bushing — Installation

Connecting Rod Piston Pin Bushing — Removal

Cylinder Block — Cleaning and Inspection

Cylinder Block Components — Measurement

Cylinder Block O-ring — Installation

Cylinder Block, Piston, and Rod — Troubleshooting Guide

Cylinder Liner — Cleaning

Cylinder Liner Flange — Measurement

Cylinder Liner — Installation

Cylinder Liner — Removal

Cylinder Liner — Standout Measurement

Cylinder Liner — Visual Inspection

Cylinder Liner O-ring Bore — Cleaning

Cylinder Liner Packing — Installation

Piston — Cleaning

Piston — Inspection

Piston and Connecting Rod Assembly — Installation

Piston and Connecting Rod Assembly — Removal

Piston and Connecting Rod Assembly — Assemble

Piston and Connecting Rod Assembly — Tear Down

Piston Spray Jet — Cleaning and Inspection

Piston Spray Jet — Installation

Piston Spray Jet — Removal

Piston Height — Measurement

Piston Pin and Piston Pin Bore — Inspection

Piston Pin and Connecting Rod Bushing — Inspection

Piston Protrusion — Measurement

Piston Rings — Installation

Piston Skirt — Measurement

Piston to Liner — Clearance Check

Group 040: Crankshaft, Main Bearings, Flywheel Repair, and Adjustment

Crankshaft — End Play Check

Crankshaft — Grinding Specs

Crankshaft — Inspection

Crankshaft — Installation

Crankshaft — Removal

Crankshaft Gear — Installation

Crankshaft Gear — Removal

Crankshaft Grinding — Guidelines

Crankshaft Journals and Bearing Assembly — Measurement

Crankshaft Main Bearing — Oil Clearance Check

Crankshaft Main Bearing Cap — Line Bore Specs

Crankshaft Main Bearing Caps — Installation

Crankshaft Main Bearing Caps — Removal

Crankshaft Rear Oil Seal — Installation

Crankshaft Rear Oil Seal — Removal

Crankshaft Thrust Bearing — Inspection

Crankshaft Timing Wheel — Installation

Crankshaft Timing Wheel — Removal

Crankshaft Unitized Front Oil Seal — Installation

Crankshaft Unitized Front Oil Seal — Removal

Crankshaft Unitized Rear Oil Seal — Installation

Crankshaft Unitized Rear Oil Seal — Removal

Crankshaft Vibration Damper — Inspection

Crankshaft Vibration Damper — Installation

Crankshaft Vibration Damper — Removal

Crankshaft Viscous Damper — Inspection

Crankshaft Viscous Damper — Installation

Crankshaft Viscous Damper — Removal

Flywheel — Inspection

Flywheel — Installation

Flywheel — Removal

Flywheel Face — Flatness Check

Flywheel Housing — Installation

Flywheel Housing — Removal

Flywheel Pilot Bearing Bore — Concentricity Check

Flywheel Ring Gear — Installation

Flywheel Ring Gear — Removal

Open Crankcase Ventilation System — Inspection

Open Crankcase Ventilation System — Installation (Standard System)

Open Crankcase Ventilation System — Removal (Standard System)

Open Crankcase Ventilation System — Installation (High Capacity System)

Open Crankcase Ventilation System — Removal (High Capacity System)

Group 050: Camshaft and Timing Gear Train Repair and Adjustment

Camshaft — Check End Play

Camshaft — Inspection

Camshaft — Installation

Camshaft — Removal

Camshaft Bushing — Installation

Camshaft Bushing Journal #1 — Measurement

Camshaft Bushing — Removal

Camshaft and Upper Idler Gear — Timing

Camshaft Follower — Inspection and Measurement

Camshaft Follower — Installation

Camshaft Follower — Removal

Camshaft Gear — Inspection

Camshaft Gear — Installation

Camshaft Gear — Removal

Camshaft Gear-Driven Auxiliary Drive — Installation

Camshaft Gear-Driven Auxiliary Drive — Removal

Camshaft Journal — Measurement

Camshaft Lobe — Lift Measurement

Camshaft Thrust Plate — Measure Clearance and Thickness

Front Plate — Installation

Front Plate — Removal

Idler Gears — Measure End Play

Lower Idler Gear — Inspection

Lower Idler Gear — Installation

Lower Idler Gear — Removal

Timing Gear Cover — Installation

Timing Gear Cover — Removal

Timing Gears — Check Backlash

Upper Idler Gear — Inspection

Upper Idler Gear — Installation

Upper Idler Gear — Removal

Group 060: Lubrication System Repair and Adjustment

Dipstick Tube and Dipstick — Inspection

Dipstick Tube and Dipstick — Installation

Dipstick Tube and Dipstick — Removal

Oil Cooler — Inspection

Oil Cooler — Installation

Oil Cooler — Removal

Oil Filter — Changing

Oil Filter Header — Installation

Oil Filter Header — Removal

Oil Filter Bypass Valve — Installation

Oil Filter Bypass Valve — Removal

Oil Pan — Installation

Oil Pan — Removal

Oil Pick-Up Tube — Installation

Oil Pick-Up Tube — Removal

Oil Pressure Regulating Valve — Installation

Oil Pressure Regulating Valve — Removal and Inspection

Oil Pump — Installation

Oil Pump — Removal

Group 070: Cooling System Repair and Adjustment

Belt — Wear Check

Belt Tensioner — Installation

Belt Tensioner — Removal

Belt Tensioner — Spring Tension Check

Coolant Manifold Assembly — Installation

Coolant Manifold Assembly — Removal

Coolant Pump Assembly — Inspection

Coolant Pump Assembly — Installation

Coolant Pump Assembly — Removal

Coolant Pump Inlet Elbow — Installation

Coolant Pump Inlet Elbow — Removal

Cooling System — Air Bleeding

Fan (Fixed Speed Fan) — Inspection and Installation

Fan (Fixed Speed Fan) — Removal

Fan (Variable Speed Fan) — Inspection and Installation

Fan (Variable Speed Fan) — Removal

Fan Drive Adapter — Installation

Fan Drive Adapter — Removal

Fan Drive Assembly — Assemble

Fan Drive Assembly — Installation

Fan Drive Assembly — Removal

Fan Drive Pulley — Installation

Fan Drive Pulley — Removal

Thermostat — Installation

Thermostat — Removal

Thermostat Housing — Assemble

Thermostat Housing — Removal

Thermostat Housing — Tear Down

Group 080: Air Intake and Exhaust System Repair and Adjustment - Dual Turbocharger

Air Inlet — Installation (High Capacity OCV)

Air Inlet — Removal (High Capacity OCV)

EGR Cooler Straps (Dual Turbocharger) — Installation

EGR Cooler Straps (Dual Turbocharger) — Removal

EGR Cooler Assembly (Dual Turbocharger) — Installation

EGR Cooler Assembly (Dual Turbocharger) — Removal

EGR Cooler Bracket — Installation

EGR Cooler Bracket — Removal

EGR Cooler Coolant Return Line (Dual Turbocharger) — Installation

EGR Cooler Coolant Return Line (Dual Turbocharger) — Removal

EGR Cooler Coolant Supply Line (Dual Turbocharger) — Installation

EGR Cooler Coolant Supply Line (Dual Turbocharger) — Removal

EGR Cooler Gas Inlet Pipe (Dual Turbocharger) — Installation

EGR Cooler Gas Inlet Pipe (Dual Turbocharger) — Removal

EGR Cooler Gas Outlet Pipe (Dual Turbocharger) — Installation

EGR Cooler Gas Outlet Pipe (Dual Turbocharger) — Removal

EGR Flow Venturi Assembly (Dual Turbocharger) — Installation

EGR Flow Venturi Assembly (Dual Turbocharger) — Removal

EGR Flow Venturi Coolant Return Line (Dual Turbocharger) — Installation

EGR Flow Venturi Coolant Return Line (Dual Turbocharger) — Removal

EGR Flow Venturi Coolant Supply Line (Dual Turbocharger) — Installation

EGR Flow Venturi Coolant Supply Line (Dual Turbocharger) — Removal

EGR Flow Venturi Inlet Pipe (Dual Turbocharger) — Installation

EGR Flow Venturi Inlet Pipe (Dual Turbocharger) — Removal

EGR Valve Bracket (Dual Turbocharger) — Installation

EGR Valve Bracket (Dual Turbocharger) — Removal

Exhaust Gas Recirculation (Dual Turbocharger) — Component View

Exhaust Manifold (Dual Turbocharger) — Installation

Exhaust Manifold (Dual Turbocharger) — Removal and Inspection

Sliding Element Bracket — Installation

Sliding Element Bracket — Removal

Extending Turbocharger Life (Dual Turbocharger)

Fixed Turbocharger Oil Drain Line (Dual Turbocharger) — Installation

Fixed Turbocharger Oil Drain Line (Dual Turbocharger) — Removal

Intake Manifold (Dual Turbocharger) — Installation

Intake Manifold (Dual Turbocharger) — Removal and Inspection

Turbocharger (Dual Turbocharger) — Break-In

Turbocharger (Dual Turbocharger) — Failure Analysis

Turbocharger (Dual Turbocharger) — Inspection

Turbocharger Compression Housing (Dual Turbocharger) — Orientation

Turbocharger Compressor Interstage (Dual Turbocharger) — Installation

Turbocharger Compressor Interstage (Dual Turbocharger) — Removal

Turbocharger Coolant Supply Line and Return Line (Dual Turbocharger) — Installation

Turbocharger Coolant Supply Line and Return Line (Dual Turbocharger) — Removal

Turbocharger, Fixed (Dual Turbocharger) — Installation

Turbocharger, Fixed (Dual Turbocharger) — Removal

Turbocharger Oil Supply Lines (Dual Turbocharger) — Installation

Turbocharger Oil Supply Lines (Dual Turbocharger) — Removal

Turbocharger Turbine Interstage (Dual Turbocharger) — Installation

Turbocharger Turbine Interstage (Dual Turbocharger) — Removal

Turbocharger VGT Adjustment Ring — Installation

Turbocharger VGT Adjustment Ring — Removal

Turbocharger, VGT (Dual Turbocharger) — Installation

Turbocharger, VGT (Dual Turbocharger) — Removal

VGT Actuator (Dual Turbocharger) — Installation

VGT Actuator (Dual Turbocharger) — Removal

VGT Actuator Linkage (Dual Turbocharger) — Installation

VGT Actuator Linkage (Dual Turbocharger) — Removal

VGT Oil Drain Line (Dual Turbocharger) — Installation

VGT Oil Drain Line (Dual Turbocharger) — Removal

VGT Speed Sensor (Dual Turbocharger) — Installation

VGT Speed Sensor (Dual Turbocharger) — Removal

Group 085: Air Intake and Exhaust System Repair and Adjustment - Single Turbocharger

Air Inlet — Installation (Standard Capacity OCV)

Air Inlet — Removal (Standard Capacity OCV)

EGR Cooler Assembly (Single Turbocharger) — Installation

EGR Cooler Assembly (Single Turbocharger) — Removal

EGR Cooler Coolant Return Line (Single Turbocharger) — Installation

EGR Cooler Coolant Return Line (Single Turbocharger) — Removal

EGR Cooler Coolant Supply Line (Single Turbocharger) — Installation

EGR Cooler Coolant Supply Line (Single Turbocharger) — Removal

EGR Cooler Gas Inlet Pipe (Single Turbocharger) — Installation

EGR Cooler Gas Inlet Pipe (Single Turbocharger) — Removal

EGR Cooler Gas Outlet Pipe (Single Turbocharger) — Installation

EGR Cooler Gas Outlet Pipe (Single Turbocharger) — Removal

EGR Flow Venturi Assembly (Single Turbocharger) — Installation

EGR Flow Venturi Assembly (Single Turbocharger) — Removal

EGR Flow Venturi Coolant Return Line (Single Turbocharger) — Installation

EGR Flow Venturi Coolant Return Line (Single Turbocharger) — Removal

EGR Flow Venturi Coolant Supply Line (Single Turbocharger) — Installation

EGR Flow Venturi Coolant Supply Line (Single Turbocharger) — Removal

EGR Flow Venturi Inlet Pipe (Single Turbocharger) — Installation

EGR Flow Venturi Inlet Pipe (Single Turbocharger) — Removal

Exhaust Gas Recirculation (Single Turbocharger) — Component View

Exhaust Manifold (Single Turbocharger) — Installation

Exhaust Manifold (Single Turbocharger) — Removal and Inspection

Extending Turbocharger Life (Single Turbocharger)

Intake Manifold (Single Turbocharger) — Installation

Intake Manifold (Single Turbocharger) — Removal and Inspection

Turbocharger (Single Turbocharger) — Break-In

Turbocharger (Single Turbocharger) — Failure Analysis

Turbocharger (Single Turbocharger) — Inspection

Turbocharger Compression Housing (Single Turbocharger) — Orientation

VGT Actuator (Single Turbocharger) — Installation

VGT Actuator (Single Turbocharger) — Removal

VGT Actuator Linkage (Single Turbocharger) — Installation

VGT Actuator Linkage (Single Turbocharger) — Removal

VGT Coolant Supply Line and Return Line (Single Turbocharger) — Installation

VGT Coolant Supply Line and Return Line (Single Turbocharger) — Removal

VGT Oil Drain Line (Single Turbocharger) — Installation

VGT Oil Drain Line (Single Turbocharger) — Removal

VGT Speed Sensor (Single Turbocharger) — Installation

VGT Speed Sensor (Single Turbocharger) — Removal

VGT Turbocharger Assembly (Single Turbocharger) — Installation

VGT Turbocharger Assembly (Single Turbocharger) — Removal

VGT Turbocharger Oil Supply Lines (Single Turbocharger) — Installation

VGT Turbocharger Oil Supply Lines (Single Turbocharger) — Removal

Group 090: Electronic Fuel System Repair and Adjustment

EGR Cooler Bracket — Fuel Component Assembly

Electronic Injectors — Cleaning (In Engine)

Electronic Injectors — Installation

Electronic Injectors — Removal

Flow Dampers — Installation

Flow Dampers — Removal

Fuel Filter Bracket — Installation

Fuel Filter Bracket — Removal

Fuel Filter Elements — Replacement

Fuel Rail Pressure Relief Valve — Installation

Fuel Rail Pressure Relief Valve — Removal

High-Pressure Common-Rail (HPCR) — Installation

High-Pressure Common-Rail (HPCR) — Removal

High-Pressure Fuel Pump — Disassembly

High-Pressure Fuel Pump — Assemble

High-Pressure Fuel Pump — Installation

High-Pressure Fuel Pump — Removal

High-Pressure Injection Lines and Feed Tubes — Installation

High-Pressure Injection Lines and Feed Tubes — Removal

Injector Wiring Harness — Installation

Injector Wiring Harness — Removal

Low-Pressure Fuel Pump — Installation

Low-Pressure Fuel Pump — Removal

Primary Fuel Filter Assembly — Installation

Primary Fuel Filter Assembly — Removal

Secondary Fuel Filter Assembly — Installation

Secondary Fuel Filter Assembly — Removal

Group 100: OEM Starting and Charging Systems Repair and Adjustment

Alternator — Installation

Alternator — Removal

Starter Motor — Installation

Starter Motor — Removal

Group 110: Electrical Engine Control Repair and Adjustment

Aftertreatment Inlet NOx Sensor — Installation

Aftertreatment Inlet NOx Sensor — Removal

Aftertreatment Outlet NOx Sensor — Installation

Aftertreatment Outlet NOx Sensor — Removal

Air Throttle Actuator — Installation

Air Throttle Actuator — Removal

Camshaft Position Sensor — Installation

Camshaft Position Sensor — Removal

Charge Air Cooler Outlet Temperature Sensor — Installation

Charge Air Cooler Outlet Temperature Sensor — Removal

Crankshaft Position Sensor — Installation

Crankshaft Position Sensor — Removal

DPF Differential Pressure Sensor — Installation

DPF Differential Pressure Sensor — Removal

EGR Flow Sensor — Installation

EGR Flow Sensor — Removal

EGR Temperature Sensor — Installation

EGR Temperature Sensor — Removal

EGR Valve — Installation

EGR Valve — Removal

Engine Control Unit (ECU) — Installation

Engine Control Unit (ECU) — Maintenance

Engine Control Unit (ECU) — Removal

Engine Coolant Pressure Sensor — Installation

Engine Coolant Pressure Sensor — Removal

Engine Coolant Temperature Sensor — Installation

Engine Coolant Temperature Sensor — Removal

Engine Crankcase Pressure Sensor — Installation

Engine Crankcase Pressure Sensor — Removal

Engine Oil Pressure Sensor — Installation

Engine Oil Pressure Sensor — Removal

Aftertreatment Temperature Module — Installation

Aftertreatment Temperature Module — Removal

Exhaust Manifold Pressure Sensor — Installation

Exhaust Manifold Pressure Sensor — Removal

Fixed Turbocharger Compressor Outlet Temperature Sensor — Installation

Fixed Turbocharger Compressor Outlet Temperature Sensor — Removal

Fuel Rail Pressure Relief Valve Solenoid — Installation

Fuel Rail Pressure Relief Valve Solenoid — Removal

Fuel Rail Pressure Sensor — Installation

Fuel Rail Pressure Sensor — Removal

Fuel Temperature Sensor — Installation

Fuel Temperature Sensor — Removal

Intake Air Sensor — Installation

Intake Air Sensor — Removal

Intake Manifold Air Pressure (MAP) Sensor — Installation

Intake Manifold Air Pressure (MAP) Sensor — Removal

Intake Manifold Air Temperature (MAT) Sensor — Installation

Intake Manifold Air Temperature (MAT) Sensor — Removal

Low-Pressure Fuel Pressure Sensor — Installation

Low-Pressure Fuel Pressure Sensor — Removal

Pressure Control Valve Solenoid — Installation

Pressure Control Valve Solenoid — Removal

SCR Temperature Module — Installation

SCR Temperature Module — Removal

VGT Speed Sensor — Installation

VGT Speed Sensor — Removal

Water-In-Fuel (WIF) Sensor — Installation

Water-In-Fuel (WIF) Sensor — Removal

Wiring Harness — Installation

Wiring Harness — Removal

Wiring Harness — Routing

Group 112: Connector Repair and Adjustment

Connector Repair and Adjustment

Installation of Repair Wire Assembly (RWA)

Repair AMP® Seal 16 - Type “A” Connectors

Repair AMP® Seal 16 - Type “B” Connectors

Repair AMP® Seal 16 - Type “C” Connectors

Repair Bosch Connectors

Repair DEUTSCH Connectors

Repair Metri-Pack™ Connectors

Repair Tyco HDSCS Connectors

Repair WEATHER PACK® Connectors

Using High-Pressure Washing

Group 115: Fuel Dosing Aftertreatment Devices Repair and Adjustment

Diesel Particulate Filter Maintenance and Service

Diesel Oxidation Catalyst (DOC) — Cleaning

DPF Differential Pressure Sensor Manifold Fittings— Installation

DPF Differential Pressure Sensor Manifold Fittings— Removal

Exhaust Filter — Assemble

Exhaust Filter — Cleaning

Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal

Exhaust Filter — Disposal

Exhaust Filter — Handling

Exhaust Filter — Tear Down and Inspection

Exhaust Filter, Brackets, and Piping — Installation

Exhaust Filter, Brackets and Piping — Removal

Group 116: DEF Dosing Aftertreatment Devices Repair and Adjustment

DEF Decomposition Tube — Cleaning

DEF Decomposition Tube — Installation

DEF Decomposition Tube — Removal

DEF Dosing Injector — Cleaning

DEF Dosing Injector — Installation

DEF Dosing Injector — Removal

DEF Dosing System Coolant Filter— Installation

DEF Dosing System Coolant Filter — Removal

DEF Dosing System Coolant Lines — Installation

DEF Dosing System Coolant Lines — Removal

DEF Dosing System Lines — Installation

DEF Dosing System Lines — Removal

DEF Dosing Unit — Installation

DEF Dosing Unit — Removal

DEF Dosing Unit Filter — Installation

DEF Dosing Unit Filter — Removal

DEF Dosing Unit Fittings — Installation

DEF Dosing Unit Fittings — Removal

DEF Tank Header Assembly — Installation

DEF Tank Header Assembly — Removal

DEF Tank Header Assembly (CAN Based) — Installation

DEF Tank Header Assembly (CAN Based) — Removal

DEF Tank Header Coolant Control Valve and Fitting (CAN Based) — Installation

DEF Tank Header Coolant Control Valve and Fitting (CAN Based) — Removal

DEF Tank Header Fittings (CAN Based) — Installation

DEF Tank Header Fittings (CAN Based) — Removal

DEF Tank Header Suction Screen (CAN Based) — Installation

DEF Tank Header Suction Screen (CAN Based) — Removal

DEF Tank Header Suction Screen — Installation

DEF Tank Header Suction Screen — Removal

DEF Tank Heater Coolant Control Valve Solenoid — Installation

DEF Tank Heater Coolant Control Valve Solenoid — Removal

Selective Catalyst Reduction (SCR) — Cleaning and Inspection

Selective Catalyst Reduction (SCR) — Handling

Selective Catalyst Reduction (SCR), Brackets and Piping — Installation

Selective Catalyst Reduction (SCR), Brackets and Piping — Removal

Section 03: Theory of Operation

Group 120: PowerTech PSS Base Engine Operation

Engine Sectional View Component Location Diagrams

General Engine Operation

General Engine Operation — Continue

Head Gasket Joint Construction and Operation

Group 123: Cooling System

Cooling System Component Location Diagram

Cooling System Operation

Group 126: Lubrication System

Lubrication System Component Location Diagram

Lubrication System Operation

Group 130: Electronic Fuel System

Fuel System Schematic

Electronic Fuel System Component Location Diagram 1

Electronic Fuel System Component Location Diagram 2

Electronic Fuel System Component Location Diagram 3

Electronic Fuel System Component Location Diagram 4

Electric Low-Pressure Fuel Pump Operation

Electric Low-Pressure Fuel System Operation

Primary and Secondary Fuel Filter Operation

Electronic Injector (EI) Operation

High-Pressure Common Rail (HPCR) Operation

High-Pressure Fuel Pump Operation

High-Pressure Fuel System Operation

Pilot Injection Operation

Group 135: Air Intake and Exhaust System

Air Intake and Exhaust System Operation

Air Throttle Actuator Operation

Cold Start Aid Operation

Air Intake and Exhaust System Component Location Diagram 1

Air Intake and Exhaust System Component Location Diagram 2

Air Intake and Exhaust System Component Location Diagram 3

Air Intake and Exhaust System Component Location Diagram 4

EGR Cooler Operation

EGR Valve Operation

Fixed Turbocharger Operation

VGT Operation

Group 137: Aftertreatment System

Aftertreatment System Operation

Component Location Diagram 1

Component Location Diagram 2

Exhaust Filter Operation

DEF Dosing Injector Operation

DEF Dosing Unit Operation

DEF Tank Header (CAN Based) Operation

DEF Tank Header Operation

Regeneration — Engines without DPF

SCR Operation

SCR System Derates

Group 140: Electrical Control System

Electrical Engine Control Component Location Diagram 1

Electrical Engine Control Component Location Diagram 2

Electrical Engine Control Component Location Diagram 3

Electrical Engine Control Component Location Diagram 4

Electrical Engine Control Component Location Diagram 5

Electrical Engine Control Component Location Diagram 6

Electrical Engine Control Component Location Diagram 7

Analog Throttle

A5507 — DEF Tank Header Assembly Connector

B5009 — Engine Coolant Level Alarm Switch

B5010 — Engine Coolant Level Information Switch

B5101 — Engine Oil Pressure Sensor

B5102 — Exhaust Manifold Pressure Sensor

B5103 — EGR Flow Sensor

B5104 — Manifold Air Pressure Sensor

B5105 — Engine Crankcase Pressure Sensor

B5107 — Low-Pressure Fuel Pressure Sensor

B5108 — Engine Coolant Pressure Sensor

B5109 — DPF Differential Pressure Sensor

B5113 — Fuel Rail Pressure Sensor

B5200 — Fixed Turbocharger Compressor Outlet Temperature Sensor

B5204 — Aftertreatment Temperature Module

B5205 — Charge Air Cooler Outlet Temperature Sensor

B5206 — Manifold Air Temperature Sensor

B5207 — EGR Temperature Sensor

B5208 — Engine Coolant Temperature Sensor

B5209 — Fuel Temperature Sensor

B5212 — SCR Temperature Module

B5300 — VGT Speed Sensor

B5301 — Crankshaft Position Sensor

B5302 — Camshaft Position Sensor

B5500 — Intake Air Sensor

B5501 — DEF Dosing Unit

B5502 — Aftertreatment Inlet NOx Sensor

B5506 — DEF Tank Header Assembly Connector (CAN Based)

B5503 — Aftertreatment Outlet NOx Sensor

B5600 — Water-In-Fuel Sensor

Barometric Air Pressure Sensor

Combination Throttle

Controller Area Network (CAN)

Cruise Control Operation

Digital Throttle

E5601 — DEF Dosing Unit Pressure Line Heater

E5602 — DEF Dosing Unit Supply Line Heater

E5603 — DEF Dosing Unit Return Line Heater

Engine Control Unit (ECU) System Operation

Engine Control Unit Temperature Sensor

Engine Derate and Shutdown Protection

Governor Droop Mode Selection

Measuring Pressure

Measuring Speed

Measuring Temperature

Sensor Supply #1

Sensor Supply #2

Sensor Supply #3

Sensor Supply #4

Sensor Supply #5

Sensor Supply #6

Sensor Supply #7

Sensor Supply #8

Sensor Supply #9

Sensor Supply #10

Throttle Adjustments

Throttle Offset

Throttle Self-Calibration

Torque Speed Control (TSC)

Y5004 — Low-Pressure Fuel Pump (2 pin connector)

Y5014 — Fan Solenoid - Increase

Y5015 — Fan Solenoid - Decrease

Y5018 — Ether Control Solenoid

Y5019 — DEF Tank Heater Coolant Control Valve

Y5020 — DEF Dosing Injector

Y5021 — Fuel Injector Harness

Y5022 — Pressure Control Valve 1

Y5023 — Pressure Control Valve 2

Y5024 — Pressure Relief Valve

Y5400 — EGR Valve

Y5401 — Air Throttle Actuator

Y5500 — VGT Actuator

Y5501 — Low-Pressure Fuel Pump

Section 04: Diagnostics

Group 150: Observable Diagnostics

Abnormal Engine Noise

Coolant in Oil or Oil in Coolant

ECU Does Not Communicate with Powerview

ECU Does Not Communicate with Service ADVISOR

ECU Does Not Program with Service ADVISOR

Engine Coolant Temperature Below Normal

Engine Cranks and Will Not Start

Engine Does Not Develop Full Power

Engine Emits Excessive Black or Gray Exhaust Smoke

Engine Emits Excessive Blue Exhaust Smoke

Engine Emits Excessive White Exhaust Smoke

Engine Misfires or Runs Irregularly

Engine Will Not Crank

Excessive DEF Consumption

Excessive Fuel Consumption

Excessive Oil Carryover

Excessive Oil Consumption

Frequent Regenerations

Fuel in Coolant

Fuel in Oil

JDLink Does Not Communicate with ECU

Throttle Not Responding

Group 155: Checks, Tests, and Procedures

Aftertreatment CAN Diagnostic Procedure

Aftertreatment Verification Procedure

Air in Fuel Check

CAN Message Not Received

CAN Message Received Error

CAN Message Received Is Incorrect

Carbon Removal Procedure

Charge Air Cooler Test

Cooling System Pressure Test

Crankcase Pressure (Blow-By) Test

DEF Dosing System — Cleaning

DEF Quality Check

DEF Quantity Test

EGR Cooler Test

Engine CAN Diagnostic Procedure

Engine Cranking Speed Check

Engine Oil Pressure Check

Exhaust Condition Check

Fuel Rail Cap and Plug Procedure

Fuel Return Line (Leakoff) Restriction Check

Fuel Supply Quality Check

High-Pressure Fuel System Bleed Down Procedure

High-Pressure Fuel System Check

Low-Pressure Fuel System Check

Mechanical Compression Test

Primary CAN Diagnostic Procedure

Problem Not Found Procedure

Short to Voltage Procedure

Terminal Test

Thermostat — Testing

Turbocharger Oil Seal Leak Check

Venturi — Cleaning

Verification Procedure

Wiggle Test

Group 160: Diagnostic Instructions and Information

Aftertreatment NOx Sensor Test

Air Throttle Actuator Learn Value Reset Instructions

Clear Aftertreatment Latched DTC — Test Instructions

Communication Error Test Instructions

Connecting to Service ADVISOR

Control Unit Information and Overview Test

Cylinder Cutout Test Instructions

Cylinder Electronic Compression Test Instructions

Cylinder Misfire Test Instructions

Data Points Used in Service ADVISOR

DEF Dosing System High Flow Rate Test

DEF Dosing System Test

DEF Header Coolant Purge Test

DEF Pump Diagnostic Test

Diagnostic Gauge — Main Menu

PV480 Diagnostic Gauge — Using

Diagnostic Test Box — Using

Diagnostic Trouble Code Designations

Digital Multimeter — Using

DOC Calibration — Instructions

DPF Calibration — Instructions

EGR Valve — Clean Test Instructions

EGR Valve — Learn Value Reset Instructions

Electrical Circuit Concepts

Electrical Noise — Possible Causes

Electronic Injector — Calibration Information

Emission Control System Derate Temporary Override

Enable Low-Pressure Fuel Pump

Engine Control Unit (ECU) — Level Identification

Engine Control Unit (ECU) — Donating this Engine’s ECU to be Used Elsewhere

Engine Control Unit (ECU) — Replacing Current ECU with Another ECU

Engine Control Unit (ECU) — Replacing Current ECU with Another ECU — Cannot Communicate with Current ECU

Engine Control Unit (ECU) — Reprogramming Current ECU

Engine Control Unit (ECU) — Reprogramming Instructions

Engine Hours — Updating Instructions

Engine Overspeed Verification Test

ESM Operator Action Information Decoder — Instructions

Exhaust Temperature Management Test Instructions

Frequent Regeneration Test — Instructions

Harness Diagnostic Mode Test

Interactive Tests and Calibration Results — Printing, Exporting, or Saving Instructions

Internal Data Monitor — Instructions

Keep Electronic Control Unit Connectors Clean

Load Profile Information Test — Instructions

Lost ECU Data Reset

NOx Conversion Efficiency Validation Test

Regeneration Abort Source Identification Test — Instructions

Regeneration Failure — Possible Causes

SCR Calibration — Instructions

SCR System Performance Verification Test

Service Regeneration Instructions

Servicing Electronic Control Units

Snapshot Instructions

Software and Hardware Verification

Trim Options Information

VGT — Learn Value Reset Instructions

VGT Travel Range Recovery Instructions

Welding Near Electronic Control Units

Group 161: DTC SPN - 000001—000199

000027.03 - EGR Valve Position Signal Out of Range High

000027.04 - EGR Valve Position Signal Out of Range Low

000027.07 - EGR Valve Desired and Actual Position Mismatch

000028.03 - Digital Throttle Signal Out of Range High

000028.04 - Digital Throttle Signal Out of Range Low

000028.14 - Digital Throttle Inhibited

000029.03 - Secondary Analog Throttle Signal Out of Range High

000029.04 - Secondary Analog Throttle Signal Out of Range Low

000029.14 - Secondary Analog Throttle Inhibited

000051.03 - Air Throttle Actuator Position Signal Out of Range High

000051.04 - Air Throttle Actuator Position Signal Out of Range Low

000051.07 - Air Throttle Actuator Desired and Actual Position Mismatch

000051.14 - Air Throttle Actuator and EGR Valve Connectors Swapped

000091.03 - Primary Analog Throttle Signal Out of Range High

000091.04 - Primary Analog Throttle Signal Out of Range Low

000091.09 - Primary Analog Throttle Signal Erratic

000091.14 - Primary Analog Throttle Inhibited

000094.03 - Low-Pressure Fuel Signal Out of Range High

000094.04 - Low-Pressure Fuel Signal Out of Range Low

000094.16 - Low-Pressure Fuel Signal Moderately High

000094.17 - Low-Pressure Fuel Signal Slightly Low

000094.18 - Low-Pressure Fuel Signal Moderately Low

000097.00 - Water-In-Fuel Level Extremely High

000097.03 - Water-In-Fuel Signal Out Of Range High

000097.04 - Water-In-Fuel Signal Out Of Range Low

000097.16 - Water-In-Fuel Level Moderately High

000100.01 - Engine Oil Pressure Signal Extremely Low

000100.02 - Engine Oil Pressure is not Zero with Engine Stopped

000100.03 - Engine Oil Pressure Signal Out of Range High

000100.04 - Engine Oil Pressure Signal Out of Range Low

000100.18 - Engine Oil Pressure Signal Moderately Low

000101.00 - Engine Crankcase Pressure Extremely High

000101.03 - Engine Crankcase Pressure Signal Out of Range High

000101.04 - Engine Crankcase Pressure Signal Out of Range Low

000101.16 - Engine Crankcase Pressure Moderately High

000102.03 - Manifold Air Pressure Signal Out of Range High

000102.04 - Manifold Air Pressure Signal Out of Range Low

000102.07 - Manifold Air Pressure Signal In Range Invalid

000103.00 - VGT Speed Signal Extremely High

000103.02 - VGT Speed Signal Invalid

000103.05 - VGT Speed Circuit Has High Resistance

000105.00 - Manifold Air Temperature Signal Extremely High

000105.03 - Manifold Air Temperature Signal Out of Range High

000105.04 - Manifold Air Temperature Signal Out of Range Low

000105.15 - Manifold Air Temperature Signal Slightly High

000105.16 - Manifold Air Temperature Signal Moderately High

000107.00 - Air Filter Pressure Differential Extremely High

000107.15 - Air Filter Pressure Differential Slightly High

000107.16 - Air Filter Pressure Differential Moderately High

000108.02 - Barometric Pressure Signal Invalid

000108.07 - Barometric Pressure Signal Mismatch

000109.01 - Engine Coolant Pressure Signal Extremely Low

000109.03 - Engine Coolant Pressure Signal Out of Range High

000109.04 - Engine Coolant Pressure Signal Out of Range Low

000109.17 - Engine Coolant Pressure Signal Slightly Low

000109.18 - Engine Coolant Pressure Signal Moderately Low

000109.31 - Engine Coolant Pressure Signal Fault

000110.00 - Engine Coolant Temperature Signal Extremely High

000110.03 - Engine Coolant Temperature Signal Out of Range High

000110.04 - Engine Coolant Temperature Signal Out of Range Low

000110.15 - Engine Coolant Temperature Signal Slightly High

000110.16 - Engine Coolant Temperature Signal Moderately High

000110.17 - Engine Coolant Temperature Signal Slightly Low

000111.01 - Engine Coolant Level Alarm Switch Activated at High Coolant Temperature

000111.07 - Engine Coolant Level Switch Mismatch

000111.17 - Engine Coolant Level Information Switch Activated

000111.18 - Engine Coolant Level Alarm Switch Activated at Moderate Coolant Temperature

000157.01 - Fuel Rail Pressure Signal Extremely Low

000157.02 - Fuel Rail Pressure Invalid

000157.03 - Fuel Rail Pressure Signal Out of Range High

000157.04 - Fuel Rail Pressure Signal Out of Range Low

000157.12 - Fuel Rail Pressure Measurement Error

000157.16 - Fuel Rail Pressure Signal Moderately High

000157.17 - Fuel Rail Pressure Signal Slightly Low

000157.18 - Fuel Rail Pressure Signal Moderately Low

000158.12 - ECU Power Down Error

000160.02 - Primary Shaft Speed Invalid

000168.01 - Unswitched Battery Voltage Extremely Low

000168.16 - Unswitched Battery Voltage Moderately High

000168.18 - Unswitched Battery Voltage Moderately Low

000174.00 - Fuel Temperature Signal Extremely High

000174.03 - Fuel Temperature Signal Out Of Range High

000174.04 - Fuel Temperature Signal Out Of Range Low

000174.16 - Fuel Temperature Signal Moderately High

000189.31 - Engine Speed Derate Condition Exists

000190.00 - Engine Speed Extremely High

000190.16 - Engine Speed Moderately High

Group 162: DTC SPN - 000200—000699

000237.02 - VIN Security Data Invalid

000237.13 - VIN Option Code Security Data Conflict

000237.31 - VIN Security Data Missing

000412.00 - EGR Temperature Signal Extremely High

000412.03 - EGR Temperature Signal Out of Range High

000412.04 - EGR Temperature Signal Out Of Range Low

000412.15 - EGR Temperature Signal Slightly High

000412.16 - EGR Temperature Signal Moderately High

000611.03 - Injector Drive #1 Shorted to Voltage Source

000611.04 - Injector Drive #1 Shorted to Ground

000612.03 - Injector Drive #2 Shorted to Voltage Source

000612.04 - Injector Drive #2 Shorted to Ground

000613.03 - Fuel Pressure Control Valve Drive Shorted to Voltage Source

000613.04 - Fuel Pressure Control Valve Drive Shorted to Ground

000613.31 - Fuel Pressure Control Valve Drive Fault

000629.12 - ECU EEPROM Error

000629.13 - ECU Boot Block Error

000636.02 - Camshaft Position Signal Invalid

000636.05 - Camshaft Position Circuit Has High Resistance

000636.06 - Camshaft Position Circuit Has Low Resistance

000636.08 - Camshaft Position Signal Missing

000636.10 - Camshaft Position Signal Rate of Change Abnormal

000637.02 - Crankshaft Position Signal Invalid

000637.05 - Crankshaft Position Circuit Has High Resistance

000637.06 - Crankshaft Position Circuit Has Low Resistance

000637.07 - Crankshaft Position and Camshaft Position Signals Out of Sync

000637.08 - Crankshaft Position Signal Missing

000637.10 - Crankshaft Position Signal Rate of Change Abnormal

000640.11 - External Engine Protection Activated

000640.31 - External Derate Activated

000641.00 - VGT Actuator Temperature Extremely High

000641.05 - VGT Actuator Drive Circuit Fault

000641.06 - VGT Actuator Drive Circuit Has Low Resistance

000641.07 - VGT Actuator Learn Error

000641.09 - VGT Actuator Loss of Communication

000641.12 - VGT Actuator Internal Error

000641.13 - VGT Actuator Calibration Error

000641.16 - VGT Actuator Temperature Moderately High

000641.31 - VGT Actuator Supply Voltage Fault

000647.05 - Engine Fan Drive Circuit Has High Resistance

000647.06 - Engine Fan Drive Circuit Has Low Resistance

000647.07 - Engine Fan Drive Decrease Circuit Has High Resistance

000651.02 - Injector #1 Part Number Data Invalid

000651.05 - Injector #1 Circuit Has High Resistance

000651.06 - Injector #1 Circuit Has Low Resistance

000651.13 - Injector #1 Calibration Fault

000651.18 - Injector #1 Not Responding

000652.02 - Injector #2 Part Number Data Invalid

000652.05 - Injector #2 Circuit Has High Resistance

000652.06 - Injector #2 Circuit Has Low Resistance

000652.13 - Injector #2 Calibration Fault

000652.18 - Injector #2 Not Responding

000653.02 - Injector #3 Part Number Data Invalid

000653.05 - Injector #3 Circuit Has High Resistance

000653.06 - Injector #3 Circuit Has Low Resistance

000653.13 - Injector #3 Calibration Fault

000653.18 - Injector #3 Not Responding

000654.02 - Injector #4 Part Number Data Invalid

000654.05 - Injector #4 Circuit Has High Resistance

000654.06 - Injector #4 Circuit Has Low Resistance

000654.13 - Injector #4 Calibration Fault

000654.18 - Injector #4 Not Responding

000655.02 - Injector #5 Part Number Data Invalid

000655.05 - Injector #5 Circuit Has High Resistance

000655.06 - Injector #5 Circuit Has Low Resistance

000655.13 - Injector #5 Calibration Fault

000655.18 - Injector #5 Not Responding

000656.02 - Injector #6 Part Number Data Invalid

000656.05 - Injector #6 Circuit Has High Resistance

000656.06 - Injector #6 Circuit Has Low Resistance

000656.13 - Injector #6 Calibration Fault

000656.18 - Injector #6 Not Responding

000676.05 - Cold Start Aid Drive Circuit has High Resistance

000676.06 - Cold Start Aid Drive Circuit Has Low Resistance

000676.14 - Cold Start Aid Relay Signal Not Received When Expected

000676.31 - Cold Start Aid Signal Received When Not Expected

000695.19 - Unapproved Engine Speed Request

Group 163: DTC SPN - 000700—001999

000876.05 - A/C System Drive Circuit Has High Resistance

000876.06 - A/C System Drive Circuit Has Low Resistance

000970.31 - External Shutdown Commanded

000971.31 - External Derate Commanded

000974.03 - Remote Analog Throttle Signal Out of Range High

000974.04 - Remote Analog Throttle Signal Out of Range Low

001069.31 - Calculated Tire Size Is Out Of Range

001075.02 - Low-Pressure Fuel Pump Data Erratic

001075.04 - Low-Pressure Fuel Pump Supply Voltage Low

001075.05 - Low-Pressure Fuel Pump Circuit Has High Resistance

001075.06 - Low-Pressure Fuel Pump Circuit Has Low Resistance

001075.09 - Low-Pressure Fuel Pump Loss of Communication

001075.12 - Low-Pressure Fuel Pump Loss of Communication

001075.15 - Low-Pressure Fuel Pump Temperature Slightly High

001110.31 - Engine Protection System Activated

001136.00 - ECU Temperature Signal Extremely High

001136.02 - ECU Temperature Signal Invalid

001136.16 - ECU Temperature Signal Moderately High

001172.12 - Intake Air Temperature Error

001176.07 - Intake Air Pressure Mismatch

001176.12 - Intake Air Pressure Error

001180.00 - Calculated VGT Turbine Inlet Temperature Extremely High

001180.16 - Calculated VGT Turbine Inlet Temperature Moderately High

001209.03 - Exhaust Manifold Pressure Signal Out of Range High

001209.04 - Exhaust Manifold Pressure Signal Out of Range Low

001209.07 - Exhaust Manifold Pressure Invalid

001321.05 - Engine Starter Solenoid Lockout Relay Circuit Has High Resistance

001321.06 - Engine Starter Solenoid Lockout Relay Circuit Has Low Resistance

001321.16 - Engine Starter Engaged for Too Long

001347.05 - Fuel Pressure Control Valve #1 Circuit Has High Resistance

001347.06 - Fuel Pressure Control Valve #1 Circuit Has Low Resistance

001347.07 - High-Pressure Fuel Pump Start Angle Mismatch

001348.05 - Fuel Pressure Control Valve #2 Circuit Has High Resistance

001348.06 - Fuel Pressure Control Valve #2 Circuit Has Low Resistance

001569.31 - Engine Power Derate Condition Exists

001639.00 - Fan Speed Signal Extremely High

001639.01 - Fan Speed Signal Extremely Low

001639.18 - Fan Speed Signal Moderately Low

001761.01 - DEF Tank Fluid Level Signal Extremely Low

001761.03 - DEF Tank Fluid Level Signal Out of Range High

001761.04 - DEF Tank Fluid Level Signal Out of Range Low

001761.17 - DEF Tank Fluid Level Signal Slightly Low

001761.18 - DEF Tank Fluid Level Signal Moderately Low

Group 164: DTC SPN - 002000—002299

002002.09 - No CAN Message Received From Source Address 2

002003.09 - No CAN Message Received From Source Address 3

002003.14 - Incorrect CAN Message Received From Source Address 3

002003.19 - Communication Error with Source Address 3

002004.09 - No CAN Message Received From Source Address 4

002005.09 - No CAN Message Received From Source Address 5

002006.09 - No CAN Message Received From Source Address 6

002006.14 - Incorrect CAN Message Received From Source Address 6

002006.19 - Communication Error with Source Address 6

002007.09 - No CAN Message Received From Source Address 7

002008.09 - No CAN Message Received From Source Address 8

002009.09 - No CAN Message Received From Source Address 9

002010.09 - No CAN Message Received From Source Address 10

002011.09 - No CAN Message Received From Source Address 11

002012.09 - No CAN Message Received From Source Address 12

002013.09 - No CAN Message Received From Source Address 13

002014.09 - No CAN Message Received From Source Address 14

002015.09 - No CAN Message Received From Source Address 15

002016.09 - No CAN Message Received From Source Address 16

002017.09 - No CAN Message Received From Source Address 17

002018.09 - No CAN Message Received From Source Address 18

002019.09 - No CAN Message Received From Source Address 19

002020.09 - No CAN Message Received From Source Address 20

002021.09 - No CAN Message Received From Source Address 21

002022.09 - No CAN Message Received From Source Address 22

002023.09 - No CAN Message Received From Source Address 23

002024.09 - No CAN Message Received From Source Address 24

002025.09 - No CAN Message Received From Source Address 25

002025.14 - Incorrect CAN Message Received From Source Address 25

002025.19 - Communication Error with Source Address 25

002026.09 - No CAN Message Received From Source Address 26

002027.09 - No CAN Message Received From Source Address 27

002028.09 - No CAN Message Received From Source Address 28

002029.09 - No CAN Message Received From Source Address 29

002030.09 - No CAN Message Received From Source Address 30

002030.14 - Incorrect CAN Message Received From Source Address 30

002030.19 - Communication Error with Source Address 30

002031.09 - No CAN Message Received From Source Address 31

002032.09 - No CAN Message Received From Source Address 32

002033.09 - No CAN Message Received From Source Address 33

002033.14 - Incorrect CAN Message Received From Source Address 33

002033.19 - Communication Error with Source Address 33

002034.09 - No CAN Message Received From Source Address 34

002035.09 - No CAN Message Received From Source Address 35

002036.09 - No CAN Message Received From Source Address 36

002037.09 - No CAN Message Received From Source Address 37

002038.09 - No CAN Message Received From Source Address 38

002039.09 - No CAN Message Received From Source Address 39

002040.09 - No CAN Message Received From Source Address 40

002040.14 - Incorrect CAN Message Received From Source Address 40

002040.19 - Communication Error with Source Address 40

002041.09 - No CAN Message Received From Source Address 41

002042.09 - No CAN Message Received From Source Address 42

002043.09 - No CAN Message Received From Source Address 43

002044.09 - No CAN Message Received From Source Address 44

002045.09 - No CAN Message Received From Source Address 45

002046.09 - No CAN Message Received From Source Address 46

002047.09 - No CAN Message Received From Source Address 47

002048.09 - No CAN Message Received From Source Address 48

002049.09 - No CAN Message Received From Source Address 49

002049.14 - Incorrect CAN Message Received From Source Address 49

002049.19 - Communication Error with Source Address 49

002050.09 - No CAN Message Received From Source Address 50

002051.09 - No CAN Message Received From Source Address 51

002052.09 - No CAN Message Received From Source Address 52

002053.09 - No CAN Message Received From Source Address 53

002054.09 - No CAN Message Received From Source Address 54

002055.09 - No CAN Message Received From Source Address 55

002056.09 - No CAN Message Received From Source Address 56

002057.09 - No CAN Message Received From Source Address 57

002058.09 - No CAN Message Received From Source Address 58

002059.09 - No CAN Message Received From Source Address 59

002060.09 - No CAN Message Received From Source Address 60

002061.09 - No CAN Message Received From Source Address 61

002062.09 - No CAN Message Received From Source Address 62

002063.09 - No CAN Message Received From Source Address 63

002064.09 - No CAN Message Received From Source Address 64

002065.09 - No CAN Message Received From Source Address 65

002066.09 - No CAN Message Received From Source Address 66

002067.09 - No CAN Message Received From Source Address 67

002068.09 - No CAN Message Received From Source Address 68

002069.09 - No CAN Message Received From Source Address 69

002070.09 - No CAN Message Received From Source Address 70

002071.09 - No CAN Message Received From Source Address 71

002071.14 - Incorrect CAN Message Received From Source Address 71

002071.19 - Communication Error with Source Address 71

002072.09 - No CAN Message Received From Source Address 72

002073.09 - No CAN Message Received From Source Address 73

002074.09 - No CAN Message Received From Source Address 74

002075.09 - No CAN Message Received From Source Address 75

002076.09 - No CAN Message Received From Source Address 76

002077.09 - No CAN Message Received From Source Address 77

002078.09 - No CAN Message Received From Source Address 78

002079.09 - No CAN Message Received From Source Address 79

002080.09 - No CAN Message Received From Source Address 80

002081.09 - No CAN Message Received From Source Address 81

002082.09 - No CAN Message Received From Source Address 82

002083.09 - No CAN Message Received From Source Address 83

002084.09 - No CAN Message Received From Source Address 84

002085.09 - No CAN Message Received From Source Address 85

002086.09 - No CAN Message Received From Source Address 86

002087.09 - No CAN Message Received From Source Address 87

002088.09 - No CAN Message Received From Source Address 88

002089.09 - No CAN Message Received From Source Address 89

002090.09 - No CAN Message Received From Source Address 90

002091.09 - No CAN Message Received From Source Address 91

002092.09 - No CAN Message Received From Source Address 92

002093.09 - No CAN Message Received From Source Address 93

002094.09 - No CAN Message Received From Source Address 94

002095.09 - No CAN Message Received From Source Address 95

002096.09 - No CAN Message Received From Source Address 96

002097.09 - No CAN Message Received From Source Address 97

002098.09 - No CAN Message Received From Source Address 98

002099.09 - No CAN Message Received From Source Address 99

002100.09 - No CAN Message Received From Source Address 100

002101.09 - No CAN Message Received From Source Address 101

002102.09 - No CAN Message Received From Source Address 102

002103.09 - No CAN Message Received From Source Address 103

002104.09 - No CAN Message Received From Source Address 104

002105.09 - No CAN Message Received From Source Address 105

002106.09 - No CAN Message Received From Source Address 106

002107.09 - No CAN Message Received From Source Address 107

002108.09 - No CAN Message Received From Source Address 108

002109.09 - No CAN Message Received From Source Address 109

002110.09 - No CAN Message Received From Source Address 110

002111.09 - No CAN Message Received From Source Address 111

002112.09 - No CAN Message Received From Source Address 112

002113.09 - No CAN Message Received From Source Address 113

002114.09 - No CAN Message Received From Source Address 114

002115.09 - No CAN Message Received From Source Address 115

002116.09 - No CAN Message Received From Source Address 116

002117.09 - No CAN Message Received From Source Address 117

002118.09 - No CAN Message Received From Source Address 118

002119.09 - No CAN Message Received From Source Address 119

002120.09 - No CAN Message Received From Source Address 120

002121.09 - No CAN Message Received From Source Address 121

002122.09 - No CAN Message Received From Source Address 122

002123.09 - No CAN Message Received From Source Address 123

002124.09 - No CAN Message Received From Source Address 124

002125.09 - No CAN Message Received From Source Address 125

002126.09 - No CAN Message Received From Source Address 126

002127.09 - No CAN Message Received From Source Address 127

002128.09 - No CAN Message Received From Source Address 128

002129.09 - No CAN Message Received From Source Address 129

002130.09 - No CAN Message Received From Source Address 130

002131.09 - No CAN Message Received From Source Address 131

002132.09 - No CAN Message Received From Source Address 132

002133.09 - No CAN Message Received From Source Address 133

002134.09 - No CAN Message Received From Source Address 134

002135.09 - No CAN Message Received From Source Address 135

002136.09 - No CAN Message Received From Source Address 136

002137.09 - No CAN Message Received From Source Address 137

002138.09 - No CAN Message Received From Source Address 138

002139.09 - No CAN Message Received From Source Address 139

002140.09 - No CAN Message Received From Source Address 140

002141.09 - No CAN Message Received From Source Address 141

002142.09 - No CAN Message Received From Source Address 142

002143.09 - No CAN Message Received From Source Address 143

002144.09 - No CAN Message Received From Source Address 144

002145.09 - No CAN Message Received From Source Address 145

002146.09 - No CAN Message Received From Source Address 146

002147.09 - No CAN Message Received From Source Address 147

002148.09 - No CAN Message Received From Source Address 148

002149.09 - No CAN Message Received From Source Address 149

002150.09 - No CAN Message Received From Source Address 150

002151.09 - No CAN Message Received From Source Address 151

002152.09 - No CAN Message Received From Source Address 152

002153.09 - No CAN Message Received From Source Address 153

002154.09 - No CAN Message Received From Source Address 154

002155.09 - No CAN Message Received From Source Address 155

002156.09 - No CAN Message Received From Source Address 156

002157.09 - No CAN Message Received From Source Address 157

002158.09 - No CAN Message Received From Source Address 158

002159.09 - No CAN Message Received From Source Address 159

002160.09 - No CAN Message Received From Source Address 160

002161.09 - No CAN Message Received From Source Address 161

002162.09 - No CAN Message Received From Source Address 162

002163.09 - No CAN Message Received From Source Address 163

002164.09 - No CAN Message Received From Source Address 164

002165.09 - No CAN Message Received From Source Address 165

002166.09 - No CAN Message Received From Source Address 166

002167.09 - No CAN Message Received From Source Address 167

002168.09 - No CAN Message Received From Source Address 168

002169.09 - No CAN Message Received From Source Address 169

002170.09 - No CAN Message Received From Source Address 170

002171.09 - No CAN Message Received From Source Address 171

002172.09 - No CAN Message Received From Source Address 172

002173.09 - No CAN Message Received From Source Address 173

002174.09 - No CAN Message Received From Source Address 174

002175.09 - No CAN Message Received From Source Address 175

002176.09 - No CAN Message Received From Source Address 176

002177.09 - No CAN Message Received From Source Address 177

002178.09 - No CAN Message Received From Source Address 178

002179.09 - No CAN Message Received From Source Address 179

002180.09 - No CAN Message Received From Source Address 180

002181.09 - No CAN Message Received From Source Address 181

002182.09 - No CAN Message Received From Source Address 182

002183.09 - No CAN Message Received From Source Address 183

002184.09 - No CAN Message Received From Source Address 184

002185.09 - No CAN Message Received From Source Address 185

002186.09 - No CAN Message Received From Source Address 186

002187.09 - No CAN Message Received From Source Address 187

002188.09 - No CAN Message Received From Source Address 188

002189.09 - No CAN Message Received From Source Address 189

002190.09 - No CAN Message Received From Source Address 190

002191.09 - No CAN Message Received From Source Address 191

002192.09 - No CAN Message Received From Source Address 192

002193.09 - No CAN Message Received From Source Address 193

002194.09 - No CAN Message Received From Source Address 194

002195.09 - No CAN Message Received From Source Address 195

002196.09 - No CAN Message Received From Source Address 196

002197.09 - No CAN Message Received From Source Address 197

002198.09 - No CAN Message Received From Source Address 198

002199.09 - No CAN Message Received From Source Address 199

002200.09 - No CAN Message Received From Source Address 200

002201.09 - No CAN Message Received From Source Address 201

002202.09 - No CAN Message Received From Source Address 202

002203.09 - No CAN Message Received From Source Address 203

002204.09 - No CAN Message Received From Source Address 204

002205.09 - No CAN Message Received From Source Address 205

002206.09 - No CAN Message Received From Source Address 206

002207.09 - No CAN Message Received From Source Address 207

002208.09 - No CAN Message Received From Source Address 208

002209.09 - No CAN Message Received From Source Address 209

002210.09 - No CAN Message Received From Source Address 210

002211.09 - No CAN Message Received From Source Address 211

002212.09 - No CAN Message Received From Source Address 212

002213.09 - No CAN Message Received From Source Address 213

002214.09 - No CAN Message Received From Source Address 214

002215.09 - No CAN Message Received From Source Address 215

002216.09 - No CAN Message Received From Source Address 216

002217.09 - No CAN Message Received From Source Address 217

002218.09 - No CAN Message Received From Source Address 218

002219.09 - No CAN Message Received From Source Address 219

002220.09 - No CAN Message Received From Source Address 220

002221.09 - No CAN Message Received From Source Address 221

002222.09 - No CAN Message Received From Source Address 222

002223.09 - No CAN Message Received From Source Address 223

002224.09 - No CAN Message Received From Source Address 224

002225.09 - No CAN Message Received From Source Address 225

002226.09 - No CAN Message Received From Source Address 226

002227.09 - No CAN Message Received From Source Address 227

002228.09 - No CAN Message Received From Source Address 228

002228.14 - Incorrect CAN Message Received From Source Address 228

002228.19 - Communication Error with Source Address 228

002229.09 - No CAN Message Received From Source Address 229

002230.09 - No CAN Message Received From Source Address 230

002231.09 - No CAN Message Received From Source Address 231

002232.09 - No CAN Message Received From Source Address 232

002233.09 - No CAN Message Received From Source Address 233

002234.09 - No CAN Message Received From Source Address 234

002235.09 - No CAN Message Received From Source Address 235

002236.09 - No CAN Message Received From Source Address 236

002237.09 - No CAN Message Received From Source Address 237

002238.09 - No CAN Message Received From Source Address 238

002239.09 - No CAN Message Received From Source Address 239

002240.09 - No CAN Message Received From Source Address 240

002241.09 - No CAN Message Received From Source Address 241

002242.09 - No CAN Message Received From Source Address 242

002243.09 - No CAN Message Received From Source Address 243

002244.09 - No CAN Message Received From Source Address 244

002245.09 - No CAN Message Received From Source Address 245

002246.09 - No CAN Message Received From Source Address 246

002247.09 - No CAN Message Received From Source Address 247

002248.09 - No CAN Message Received From Source Address 248

002249.09 - No CAN Message Received From Source Address 249

002250.09 - No CAN Message Received From Source Address 250

002251.09 - No CAN Message Received From Source Address 251

002252.09 - No CAN Message Received From Source Address 252

002253.09 - No CAN Message Received From Source Address 253

Group 165: DTC SPN - 002300—002999

002629.03 - Fixed Turbocharger Compressor Outlet Temperature Signal Out Of Range High

002629.04 - Fixed Turbocharger Compressor Outlet Temperature Signal Out Of Range Low

002630.00 - Charge Air Cooler Outlet Temperature Signal Extremely High

002630.03 - Charge Air Cooler Outlet Temperature Signal Out Of Range High

002630.04 - Charge Air Cooler Outlet Temperature Signal Out Of Range Low

002630.15 - Charge Air Cooler Outlet Temperature Signal Slightly High

002630.16 - Charge Air Cooler Outlet Temperature Signal Moderately High

002659.02 - EGR Calculated Flow Invalid

002659.03 - EGR Flow Signal Out of Range High

002659.04 - EGR Flow Signal Out of Range Low

002659.14 - Calculated EGR Flow Rate Error

002659.15 - EGR Flow Signal Slightly High

002659.17 - EGR Flow Signal Slightly Low

002790.16 - Calculated VGT Compressor Outlet Temperature Moderately High

002791.05 - EGR Valve Drive Circuit Fault

002791.06 - EGR Valve Drive Circuit Has Low Resistance

002791.07 - EGR Valve Desired and Actual Position Mismatch During a Learn

002791.13 - EGR Valve Calibration Error

002795.07 - VGT Vane Desired and Actual Position Mismatch

002795.31 - VGT Vane Position Invalid

002797.03 - Injector High Voltage Supply #1 Out of Range High

002797.05 - Injector High Voltage Supply #1 Circuit Has High Resistance

002797.06 - Injector High Voltage Supply #1 Circuit Has Low Resistance

002798.03 - Injector High Voltage Supply #2 Out of Range High

002798.05 - Injector High Voltage Supply #2 Circuit Has High Resistance

002798.06 - Injector High Voltage Supply #2 Circuit Has Low Resistance

Group 166: DTC SPN - 003000—003999

003031.03 - DEF Tank Fluid Temperature Signal Out of Range High

003031.04 - DEF Tank Fluid Temperature Signal Out of Range Low

003031.12 - DEF Tank Fluid Temperature Error

003216.09 - Aftertreatment Inlet NOx Loss of Communication

003216.12 - Aftertreatment Inlet NOx Sensor Fault

003216.14 - Aftertreatment Inlet NOx Sensor Data Invalid

003226.09 - Aftertreatment Outlet NOx Loss of Communication

003226.12 - Aftertreatment Outlet NOx Sensor Fault

003226.14 - Aftertreatment Outlet NOx Sensor Data Invalid

003246.00 - DPF Outlet Temperature Extremely High

003246.12 - DPF Outlet Temperature Error

003251.00 - DPF Differential Pressure Signal Not Responding

003251.02 - DPF Differential Pressure Signal Invalid

003251.03 - DPF Differential Pressure Signal Out of Range High

003251.04 - DPF Differential Pressure Signal Out of Range Low

003251.07 - DPF Differential Pressure Signal Mismatch

003361.03 - DEF Dosing Injector Signal Out of Range High

003361.04 - DEF Dosing Injector Signal Out of Range Low

003361.05 - DEF Dosing Injector Circuit Has High Resistance

003361.06 - DEF Dosing Injector Circuit Has Low Resistance

003361.07 - DEF Dosing Injector Position Invalid

003361.31 - DEF Dosing Injector Active Without Injection.

003464.05 - Air Throttle Actuator Drive Circuit Fault

003464.06 - Air Throttle Actuator Drive Circuit Has Low Resistance

003464.07 - Air Throttle Actuator Desired and Actual Position Mismatch During a Learn

003464.13 - Air Throttle Actuator Calibration Error

003509.03 - Sensor Supply #1 Voltage Out of Range High

003509.04 - Sensor Supply #1 Voltage Out of Range Low

003510.03 - Sensor Supply #2 Voltage Out of Range High

003510.04 - Sensor Supply #2 Voltage Out of Range Low

003511.03 - Sensor Supply #3 Voltage Out of Range High

003511.04 - Sensor Supply #3 Voltage Out of Range Low

003512.03 - Sensor Supply #4 Voltage Out of Range High

003512.04 - Sensor Supply #4 Voltage Out of Range Low

003513.03 - Sensor Supply #5 Voltage Out of Range High

003513.04 - Sensor Supply #5 Voltage Out of Range Low

003514.03 - Sensor Supply #6 Voltage Out of Range High

003514.04 - Sensor Supply #6 Voltage Out of Range Low

003516.01 - Aftertreatment DEF Concentration Extremely Low

003516.07 - Aftertreatment DEF Concentration Sensor Obstructed

003516.09 - Aftertreatment DEF Concentration Sensor Loss of Communication

003516.12 - Aftertreatment DEF Concentration Sensor Error

003516.14 - Aftertreatment DEF Contaminated

003516.16 - Aftertreatment DEF Concentration Moderately High

003517.07 - DEF Tank Fluid Level Sensor Obstructed

003517.12 - DEF Tank Fluid Level Error

003597.01 - Fuel Injector High Voltage Supply Extremely Low

003695.14 - Calculated Soot Level High and Regeneration Inhibited

003711.14 - DOC Inlet Temperature Target Not Reached During ETM With Parasitic Loading

003711.31 - DOC Inlet Temperature Target Not Reached During ETM

003719.00 - Calculated Soot Level Extremely High

003719.10 - Calculated Soot Loading Rate of Change Abnormal

003719.13 - Excessive DPF Recovery Attempts

003719.14 - Calculated Soot Level Most Severe

003719.15 - Calculated Soot Level Slightly High

003719.16 - Calculated Soot Level Moderately High

003720.15 - Calculated Ash Level Slightly High

003720.16 - Calculated Ash Level Moderately High

003936.00 - Calculated Unintended Combustibles in DPF Extremely High

003936.15 - Calculated Unintended Combustibles In DPF Slightly High

003936.16 - Calculated Unintended Combustibles In DPF Moderately High

Group 167: DTC SPN - 004000—529999

004212.05 - Fan Drive Bypass Command Current Below Normal or Open Circuit

004334.00 - DEF Dosing Unit Pressure Extremely High

004334.01 - DEF Dosing Unit Pressure Extremely Low

004334.03 - DEF Dosing Unit Pressure Signal Out of Range High

004334.04 - DEF Dosing Unit Pressure Signal Out of Range Low

004334.11 - DEF Dosing Unit Pressure Signal Fault

004334.16 - DEF Dosing Unit Pressure Moderately High

004334.18 - DEF Dosing Unit Pressure Moderately Low

004334.31 - DEF Dosing Unit Pressure Fault

004341.05 - DEF Dosing Unit Pressure Line Heater Circuit Has High Resistance

004341.06 - DEF Dosing Unit Pressure Line Heater Circuit Has Low Resistance

004343.05 - DEF Dosing Unit Supply Line Heater Circuit Has High Resistance

004343.06 - DEF Dosing Unit Supply Line Heater Circuit Has Low Resistance

004345.05 - DEF Dosing Unit Return Line Heater Circuit Has High Resistance

004345.06 - DEF Dosing Unit Return Line Heater Circuit Has Low Resistance

004360.07 - SCR Inlet Temperature Invalid

004360.12 - SCR Inlet Temperature Error

004363.12 - SCR Outlet Temperature Error

004364.01 - SCR Catalyst Conversion Efficiency Extremely Low

004364.17 - SCR Catalyst Conversion Efficiency Slightly Low

004364.18 - SCR Catalyst Conversion Efficiency Moderately Low

004366.05 - DEF Tank Heater Coolant Control Valve Circuit Has High Resistance

004366.06 - DEF Tank Heater Coolant Control Valve Circuit Has Low Resistance

004366.16 - DEF Tank Temperature Moderately High

004366.18 - DEF Tank Insufficient Heating Fault

004376.05 - DEF Dosing Unit Reversing Valve Circuit Has High Resistance

004376.06 - DEF Dosing Unit Reversing Valve Circuit Has Low Resistance

004376.14 - DEF Dosing System Shutdown Fault

004490.12 - Intake Air Humidity Error

004765.00 - DOC Inlet Temperature Extremely High

004765.12 - DOC Inlet Temperature Error

004766.12 - DOC Outlet Temperature Error

004766.15 - DOC Outlet Temperature Slightly High

004766.16 - DOC Outlet Temperature Moderately High

004766.17 - DOC Outlet Temperature Slightly Low

004766.18 - DOC Outlet Temperature Moderately Low

004795.13 - Exhaust Filter Calibration Fault

004795.31 - DPF Missing

005018.00 - Calculated Unintended Combustibles in DOC Extremely High

005018.15 - Calculated Unintended Combustibles In DOC Slightly High

005018.16 - Calculated Unintended Combustibles In DOC Moderately High

005125.03 - Sensor Supply #7 Voltage Out of Range High

005125.04 - Sensor Supply #7 Voltage Out of Range Low

005126.03 - Sensor Supply #8 Voltage Out of Range High

005126.04 - Sensor Supply #8 Voltage Out of Range Low

005127.03 - Sensor Supply #9 Voltage Out of Range High

005127.04 - Sensor Supply #9 Voltage Out of Range Low

005128.05 - Sensor Supply #10 Circuit Has High Resistance

005128.06 - Sensor Supply #10 Circuit Has Low Resistance

005246.00 - SCR Operator Level #3 Derate Notification

005246.13 - SCR Operator Derate Notification Active

005246.14 - SCR Operator Level #4 Derate Notification

005246.15 - SCR Operator Level #1 Derate Notification

005246.16 - SCR Operator Level #2 Derate Notification

005246.31 - SCR Operator Final Derate Notification

005298.01 - DOC Efficiency Extremely Low

005298.18 - DOC Efficiency Moderately Low

005435.06 - DEF Dosing Unit Pump Circuit Has Low Resistance

005435.09 - DEF Dosing Unit Pump Loss of Communication

005435.11 - DEF Dosing Unit Failed to Prime

005435.14 - DEF Dosing Unit Pump Motor Error

005435.31 - DEF Dosing Unit Pump Fault

005571.05 - Fuel Rail Pressure Relief Valve Circuit Has High Resistance

005571.06 - Fuel Rail Pressure Relief Valve Circuit Has Low Resistance

005743.09 - SCR Temperature Module Loss of Communication

005745.05 - DEF Supply Module Heater Has High Resistance

005745.06 - DEF Supply Module Heater Has Low Resistance

005745.18 - DEF Dosing Unit Heater Temperature Moderately Low

005745.31 - DEF Supply Module Temperature Invalid Fault

516434.01 - Emergency Derate Override Timer Has Expired

516434.14 - Emergency Derate Override Paused

516434.31 - Emergency Derate Override Activated

516435.14 - Emergency Derate Override Timer Reminder

520629.31 - ECU Illegal Input Map Structure

522494.09 - Intake Air Sensor Loss of Communication

522495.09 - Aftertreatment Temperature Module Loss of Communication

523653.01 - ECU Supply #3 Voltage Low Fault

523653.14 - ECU Shutdown Error

523665.01 - ECU Supply #1 Voltage Low Fault

523666.01 - ECU Supply #2 Voltage Low Fault

Section 05: Tools and Other Materials

Group 170: Special Tools

75240

D01045AA

D01061AA

D01168AA

D01200AA

D01218AA

D01300AA

D05012ST-A

D05104ST

D05223ST

D05226ST

D15001NU

D17015BR

D17024BR

D17525CI

D17526CI

D17527CI

DFRG9

DFRG11

DFRG15

J-35616-20

JD248A

JD254A

JDE81-1

JDE85

JDE135

JDE138

JDE41296

JDG23

JDG360

JDG361

JDG362

JDG363

JDG364

JDG451

JDG536

JDG537

JDG680

JDG698A

JDG738-2

JDG783

JDG739B

JDG739-1

JDG739-3

JDG739-4

JDG739-5B

JDG739-6

JDG739-8

JDG777

JDG782A

JDG820

JDG839

JDG865

JDG953

JDG953-1

JDG953-2

JDG954B

JDG954-1B

JDG954-2

JDG954-8

JDG1069

JDG1145

JDG1449

JDG1560

JDG1571

JDG1649A

JDG1653

JDG1653-1

JDG1653-2

JDG1923A

JDG2074A

JDG8092

JDG10040

JDG10059A

JDG10205

JDG10233

JDG10243

JDG10273

JDG10273P1

JDG10273P2

JDG10407

JDG10408

JDG10446

JDG10447

JDG10451

JDG10456

JDG10457

JDG10458

JDG10459

JDG10460

JDG10461

JDG10464

JDG10465

JDG10466

JDG10467

JDG10519

JDG10539A

JDG10576

JDG10631

JDG10760

JDG10993

JDG11005

JDG11016

JDG11017

JDG11019

JDG11065A

JDG11072

JDG11084

JDG11100A

JDG11101

JDG11184

JDG11185

JDG11186

JDG11202

JDG11204

JDG11205

JDG11233

JDG11260

JDG11263

JDG11409

JDG11413

JDG11453B

JDG11594

JDG11684

JDG11796

JDG11864

JDG11853

JDG11896

JT01674A

JT01682A

JT05412

JT05470

JT05697A

JT05719

JT07253

JT07268

JT07306

JT30040B

JT30041A

JT30042

KJD10140

Group 180: Lubricants, Sealants, and Other Materials

Other Materials

Section 06: Specifications

Group 200: Repair and General OEM Specifications

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Group 210: Diagnostic Specifications

Engine Schematic 1

Engine Schematic 2

Engine Schematic 3

OEM Instrument Panel Schematic

6.8 L Wiring Diagram 1

6.8 L Wiring Diagram 2

6.8 L Wiring Diagram 3

6.8 L Wiring Diagram 3A

6.8 L Wiring Diagram 4

6.8 L Wiring Diagram 4A

6.8 L Wiring Diagram 5

6.8 L Wiring Diagram 6

6.8 L Wiring Diagram 7

6.8 L Wiring Diagram 8

6.8 L Wiring Diagram 9

6.8 L Wiring Diagram 10

6.8 L Wiring Diagram 11

6.8 L Wiring Diagram 12

Connector and Wire Splice Location Diagrams

John Deere 6068 Diesel Engine (Level 33 ECU) Component Technical Manual (CTM120019)