Asphalt Compactors DD35B Volvo Service Repair Manual
Complete repair service manual with Electrical Wiring Diagrams for Asphalt Compactors DD35B Volvo, with technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Volvo Constructions Asphalt Compactors DD35B workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
Asphalt Compactors DD35B Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
File Format: PDF (Windows & Mac & Linux)
Language: English
Total Pages: 621
0 - Foreword...2
0 - GENERAL...3
03 - SPECIFICATIONS...4
Tightening torque; specifications_{40-10}...5
Tightening torque; specifications_{39-51}...8
Thread locking compound; application_specifications...11
Hydraulic connections; tightening torques...13
07 - STANDARD TIME...20
Operation numbers for additional work...21
08 - TOOL...23
Infrared Thermometer...24
1 - STANDARD PARTS; SERVICE...26
16 - LUBRICANT; FUEL; OTHER FLUID...27
Fuel; lubricant and filling capacities...28
Recommended lubricants...29
Alternative fuels...31
17 - SERVICE...34
Service and Maintenance Introduction...36
Arrival Inspection; according to Inspection Programme...37
Delivery Inspection; according to Inspection Programme...38
Maintenance of Stored Machines; according to Inspection Programme...39
Maintenance service; first 50 hours...40
Maintenance service; every 10 hours...41
Maintenance service; every 50 hours...42
Maintenance service; every 250 hours...43
Maintenance service; every 500 hours...44
Maintenance service; every 1000 hours...46
Maintenance service; every 1500 hours...48
Maintenance service; every 2000 hours...50
Maintenance service; every 3000 hours...52
Service position-2950...54
Lubrication; every 50 hours...57
Warning devices; checking...59
Leakage; checking...60
Fuel tank; cleaning...61
Battery system integrity; checking...63
Emergency stop switch; testing...64
Parking brake function; checking...65
Drum shock mounts; checking...67
Drum eccentric oil level; checking...68
Drum eccentric oil; changing...69
Hydraulic oil level; checking...71
Hydraulic oil; changing...72
Hydraulic oil filters; replacing...74
Hydraulic oil tank breather filter; cleaning...76
Water tank level; checking...78
Water tank; cleaning...79
Water pump filter; checking...81
Water pump filter; cleaning...83
Spray bars; cleaning...85
Starting with booster batteries...87
Towing a disabled machine...89
19 - GENERAL...94
Safety concerns everybody!...95
Service position...99
Safety when handling the machine...102
A few simple safety rules...106
Before operating...110
Before service; read...114
General...118
Cleanliness...123
Electrical system...127
Checklist after a fire or heat exposure...131
Health hazards with paint; plastics and rubber...134
Safety when handling oil and fuel...138
Safety when working with batteries...141
Charging batteries...144
Environment...148
Environmental handling for the future...153
Decontamination...156
2 - ENGINE WITH MOUNTING AND EQUIPMENT...160
20 - GENERAL...161
Engine fault codes; description...162
21 - ENGINE...165
Engine; tightening torques...166
23 - FUEL SYSTEM...168
Fuel system; bleeding_{09-41}...169
Fuel system; bleeding_{09-23}...170
26 - COOLING SYSTEM...172
Cooling package; removing...173
Cooling package; installing...178
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...184
30 - GENERAL...185
Electrical system; tightening torques...188
Tech Tool; operations-...190
Software parameters; description...191
Tech Tool operation; 23712-3 - Injectors shut off; manual...196
General fault diagnosis information...197
Troubleshooting strategy...198
Collection of basic data...200
SAE error codes; translation to error messages; general...202
Conditions when checking...205
Lead and connector checks...207
Troubleshooting tools...211
Special tools for troubleshooting...212
Tech Tool Service Tool...213
Tech Tool; operations...217
AL3201; description and measuring...218
FX1052; description and measuring...220
FX1053; description and measuring...222
FX1054; description and measuring...224
MA2301-MA2303; description and measuring...226
MA2310; description and measuring...228
MA4202; description and measuring...229
MA4212; description and measuring...231
MA9426; description and measuring...233
MA9427; description and measuring...235
MO2506; description and measuring...237
MO5401; description and measuring...238
Power supply E-ECU; description and measuring...240
Power supply W-ECU; description and measuring...242
RE2501; description and measuring...244
RE3101; description and measuring...246
RE3102; description and measuring...248
RE3301; description and measuring...250
RE3501; description and measuring...252
RE3502; description and measuring...254
RE3510; description and measuring...256
RE3530; description and measuring...258
RE3531; description and measuring...261
RE3619; description and measuring...263
RE3620; description and measuring...265
RE5401; description and measuring...267
SA3601; description and measuring...269
SAE J1939_CAN1 Control link; description and measuring...270
SAE J1939_CAN2 Control link; description and measuring...273
SE2206; description and measuring...276
SE2302; description and measuring...277
SE2303; description and measuring...279
SE2309; description and measuring...281
SE2502; description and measuring...283
SE2508; description and measuring...284
SE2510; description and measuring...286
SE2519; description and measuring...288
SE2521; description and measuring...289
SE2522; description and measuring...291
SE2606; description and measuring...293
SE2709; description and measuring...295
SE2710; description and measuring...297
SE5501; description and measuring...299
SE9428; description and measuring...301
SE9809; description and measuring...303
SW5501; description and measuring...305
Multimeter 8889 0074...307
Test pins 999 0008...308
Adapter cable 999 0020...309
Extension cable 999 0062...310
Adapter cable 999 3893...311
Multi-pin breaker box 999 8699...312
Template 8889 0019...313
Harness 8889 0016...314
Adapter cable 999 0014...315
Adapter cable 999 0216...316
Component fault diagnosis; description...317
Test methods; description...320
31 - BATTERY...324
Battery; removing...325
Battery; installing...326
33 - STARTING SYSTEM...327
Starting system; description...328
36 - OTHER ELECTRICAL EQUIPMENT...331
Ground locations...332
V-ECU MID 187 pre-programmed; replacing...335
V-ECU MID 187 non-programmed; replacing...337
37 - CABLE; FUSE; RELAY...339
Components list_{16-29}...341
Components list_{16-11}...346
E-ECU; I_O list...351
I-ECU; I_O list...355
V-ECU; I_O list...356
Wiring diagram index...359
Wiring diagram 1_{14-27}...360
Wiring diagram 1_{14-09}...363
Wiring diagram 2_{13-28}...366
Wiring diagram 2_{13-10}...369
Wiring diagram 3_{12-42}...372
Wiring diagram 3_{12-23}...375
Wiring diagram 4_{11-56}...378
Wiring diagram 4_{11-37}...381
Wiring diagram 5_{11-10}...384
Wiring diagram 5_{10-52}...387
Wiring diagram 6_{10-21}...390
Wiring diagram 6_{10-01}...393
Wiring diagram 7_{09-31}...396
Wiring diagram 7_{09-11}...399
Wiring diagram 8_{08-43}...402
Wiring diagram 8_{08-25}...405
Wiring diagram 9_{07-57}...408
Wiring diagram 9_{07-39}...411
Wiring diagram 10_{07-09}...414
Wiring diagram 10_{06-51}...417
Wiring diagram 11_{06-23}...420
Wiring diagram 11_{06-03}...423
Wiring diagram 12_{05-35}...426
Wiring diagram 12_{05-17}...429
Wiring diagram 13_{04-42}...432
Wiring diagram 13_{04-24}...435
Wiring diagram 14_{03-54}...438
Wiring diagram 14_{03-36}...441
Wiring diagram 15_{03-08}...444
Wiring diagram 15_{02-48}...447
Wiring diagram 16_{02-20}...450
Wiring diagram 16_{02-02}...453
Wiring diagram 17_{01-27}...456
Wiring diagram 17_{01-09}...459
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...462
Fuel level sender; replacing...463
Engine fault codes; description...466
4 - POWER TRANSMISSION...469
42 - TRANSMISSION; HYDRAULIC CONTROL...470
Propulsion control lever; replacing...471
44 - HYDROSTATIC DRIVE...474
Propulsion system; tightening torques...475
Propulsion pump; specifications...476
Drum drive motor; specifications...477
Propulsion system; description...478
Propulsion pump; removing...481
Propulsion pump; installing...485
5 - BRAKE...489
55 - PARKING BRAKE...490
Parking brake; function description...491
Drum brake; specifications...495
6 - STEERING...496
60 - GENERAL...497
Steering system; specifications...498
Steering system; tightening torques...499
Steering system; description...500
64 - STEERING...502
Steering pump; removing...503
Steering pump; installing...505
Steering valve; replacing...507
Steering cylinder; removing...513
Steering cylinder; installing...515
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...517
70 - GENERAL...518
Frame; tightening torques...519
74 - FRAME LINK...521
Articulation pin; removing...522
Articulation bearings; replacing...525
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...527
Vibration motor; specifications...528
Vibration pump; specifications...529
Drum vibration; specifications...530
Vibration system; description...531
Drum; tightening torques...534
Carrier; removing...536
Carrier; installing...541
Drum; removing...545
Drum; installing...548
Eccentric weight; removing...550
Eccentric weight; installing...553
Drum drive motor; replacing...556
Vibration motor; removing...560
Vibration motor; installing...562
Vibration pump; removing...564
Vibration pump; installing...566
Vibration control valve; replacing...568
Eccentric weight bearings; replacing...571
Drum drive assembly; removing...573
Drum drive assembly; installing...578
Vibration system pressure; checking...585
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...588
81 - CAB; NAKED; CANOPY...589
Operator's platform; tightening torques...590
Operator's platform; removing...591
Operator's platform; installing...592
85 - CAB INTERIOR; UPHOLSTERY...593
Operator's seat; removing...594
Operator's seat; installing...597
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...600
90 - GENERAL...601
Hydraulic diagram; component locations...602
Hydraulic diagram 1...606
Hydraulic pressure; testing...607
98 - FUNCTION FOR ROAD CONSTRUCTION...609
Water pump; removing...610
Water pump; installing...613
Water tank; removing...616
Water tank; installing...623
Asphalt Compactors DD35B Volvo Service Repair Manual
