John Deere MY18 Tractors 6110R-6135R Repair Service Technical Manual (TM410419)

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John Deere MY18 Tractors 6110R-6135R Repair Service Technical Manual (TM410419)

tm410419 - MY18 - Tractors 6110R, 6120R, 6130R and 6135R Repair -: (Worldwide Edition) Technical Manual.pdf

Complete Repair & Service Technical Manual for John Deere MY18 Tractors 6110R, 6120R, 6130R, 6135R - Worldwide Edition, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere MY18 Tractors 6110R, 6120R, 6130R, 6135R workshop Repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 2,002 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

tm410419 - MY18 - Tractors 6110R, 6120R, 6130R and 6135R Repair -: (Worldwide Edition)

Table of Contents

Foreword

Model Year 2018 (MY18) - Information on Serial Numbers and Model Identification

Section 05: Safety

Group 05: Safety Measures

General Information - Safety - Summary of References

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Operating the Tractor Safely

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Backover Accidents

Handle Fluids Safely—Avoid Fires

Handling Batteries Safely

Prepare for Emergencies

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Stay Clear of Rotating Drivelines

Wear Protective Clothing

Protect Against Noise

Practice Safe Maintenance

Avoid Hot Exhaust

Exhaust Filter Cleaning

Clean Exhaust Filter Safely

Read Operator Manuals for ISOBUS Implements

Use Steps and Handholds Correctly

Use Seat Belt Properly

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Service Accumulator Systems Safely

Service Tires Safely

Use Proper Tools

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Section 10: General Information

Group 05: General Information - Specifications

Specifications - Summary of References

Engine Specifications

PTO Power Output

Fluid Capacities

Air Intake System

Electrical System

Hydraulic System with Axial Piston Pump (PFC System)

AutoTrac™

Clutch Operation

DirectDrive transmission

AutoPowr™/IVT™ Transmission

PowrQuad PLUS™ Transmission

AutoQuad PLUS™ Transmission

Rear PTO

Front PTO

Differential

Differential Lock

Final Drives

Front-Wheel Drive

Front-Wheel Drive, Smart MFWD (Optional)

FWD Axle with TLS

Cab Suspension

Hydraulic Brakes

Auxiliary Brake

Park Lock

Hitch

Immobilizer

Front Hitch

Ground Travel Speeds

Front and Rear Wheels

Dimensions and Weights

Handling and Storing Diesel Fuel

Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Biodiesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

John Deere Break-In™ Plus Engine Oil

Transmission and Hydraulic Oil

Oil for Front-Wheel Drive Axle

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product Identification and Component Serial Number Plate

Engine Serial Number

Transmission Serial Number

Front-Wheel Drive Serial Number

Operator's Cab Serial Number

Operator's seat serial number

Subassembly Serial Numbers

Group 10: General Information - Tests and Adjustments

Tests and Adjustments - Summary of References

Using High-Pressure Washers

Preliminary Engine Test

Visual Inspection of the Fuel System

Check the Fuel Filters

Checking the Function of the Fuel Transfer Pump

Bleed Air from Fuel System

Installation and Removal of the Primary Air Cleaner Element

Checking the Secondary (Safety) Element

Draining Coolant

Checking Transmission/Hydraulic System Oil Level

Group 15: General Information - Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine – Removal and Installation of Components

Engine - Removal and Installation of Components, Summary of References

Engine – Removal and Installation of Components, Special Tools

Engine - Removal and Installation of Components, Repair Specifications

Removing the Engine, Preliminary Work

Remove the Engine

Installing the Engine

Install the Engine, Additional Work

Engine Mounting

Replace the Engine Mountings, Preliminary Work

Replace the Front Engine Mountings

Replace the Rear Engine Mounting

Replace the Engine Mountings, Further Work

Group 10: Engine Exhaust Cleaning System

Exhaust Cleaning System – Summary of References

Exhaust Cleaning System - Repair Specifications

Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal

Emission Control System, Important Instructions

Exhaust Cleaning System, Removal of the Diesel Particulate Filter

Exhaust Cleaning System, Installation of the Diesel Particulate Filter

Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter

Cleaning Diesel Exhaust Fluid (DEF) Tank

Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen

Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems

Group 10: Fuel System

Fuel System - Summary of References

Fuel System - Repair Specifications

Fuel Tank, Removal

Fuel Tank, Installation

Fuel Level Sensor, Removal and Installation

Bleed Air from Fuel System

DEF Tank, Removal and Installation

DEF Dosing Unit, Removal and Installation

Change DEF Tank Vent Filter

Group 20: Cooling System

Cooling System - Summary of References

Cooling System - Special Tools

Cooling System - Specifications

Raise the Hood

Engine Hood, Removal and Installation

Cooler Package, Removal and Installation

Charge Air Cooler, Removal and Installation

Radiator, Removal and Installation

Relieve Tension on the Drive Belt

Replace the Drive Belt

Replace Drive Belt on Tractors with Front Hitch and Front PTO

Change Drive Belt on Tractors with Suspended Front Axle

Routing of the Drive Belt

Adjust Plastic Hood on the Fan

Automatic Belt Tensioner, Removal and Installation

Group 30: Exhaust System

Exhaust System - Summary of References

Exhaust System - Repair Specifications

Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter

Emission Control System, Important Instructions

Exhaust System to Top Right, Removal and Installation

Section 40: Electrical System

Group 05: Electrical System - Connectors

Electrical System - Connectors, Summary of References

Connectors—Special Tools, Summary of References

Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)

General

Using high-pressure washers

Strip Wire Ends

Install Electrical Terminal

WEATHER PACK Connectors

METRI PACK Connector with Terminal Lock at the Rear

METRI PACK Connector with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connector

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Bosch™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair Molex™ Connectors

Repair SUMITOMO™ Connectors

Repair YAZAKI™ Connectors

Group 10: Electrical System - Charging Circuit

Electrical System - Charging Circuit, Summary of References

Electrical System - Disconnect the Electrical Circuit

Electrical System - Remove and Install Battery

Electrical System - Alternator Removal and Installation

Group 15: Electrical System - Starter Motor Circuit

Electrical System - Starter Circuit, Summary of References

Electrical System - Starter Removal and Installation

Group 20: Electrical System - Headlights

Electrical System - Lights, Summary of References

General information

Electrical System - Setting Lights

Adjusting the Lights on the Cab Frame

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Electrical System - Worklights and Beacon Warning Light, Removal and Installation

Group 25: Electrical System - CommandArm™

Electrical System - CommandArm™, Summary of References

Remove and Install CommandARM™ Assembly

Replace Throttle Control Lever Module

Replace Transmission Control Lever Module

Replace Rear Hitch Control Lever Module and SCV I Control Lever Module

Replace SCV II and SCV III Control Lever Module

Replace SCV IV and SCV V Control Lever Module

Replace Front Hitch Control Lever Module and SCV XIV Control Lever Module

Replace Hitch Control Lever Module

Replace Rear PTO Switch

Replace Front PTO Switch

Replace Cab Controls Module

Replace SCV Locking Module

Replace Joystick Module

Section 45: Electronic Control Units

Group 05: Removal and Installation of Electronic Control Units

Electronic Control Units - Summary of References

Instructions on Replacing a Control Unit

Roof Control Unit - Removal and Installation

Front Chassis Control Unit (M50) - Removal and Installation

Front Chassis Control Unit (M400) - Removal and Installation

Cab Switch Module Control Unit - Removal and Installation

Engine Control Unit - Removal and Installation

Immobilizer Control Unit - Removal and Installation

Cab Control Unit - Removal and Installation

Control Unit for Air-Conditioning - Removal and Installation

Steering Control Unit (AutoTrac™) - Removal and Installation

Instrument Unit - Removal and Installation

CommandCenter™ Control Unit - Removal and Installation

Rear Chassis Control Unit - Removal and Installation

Control Unit for Power-Assisted Rear PTO Shifting (PAPTOS) - Removal and Installation

Transmission Control Unit (AutoPowr™/IVT™) - Removal and Installation

CommandARM™ Control Unit - Removal and Installation

Processors 4100 and 4600 (A156) - Removal and Installation

Telematics Control Unit (JDLink™ / Service ADVISOR™) - Removal and Installation

Control Unit for John Deere Machine Sync - Removal and Installation

Group 10: Terminating Resistors - Removal and Installation

Terminating Resistors - Summary of References

CAN Bus Terminating Resistor A53 (CAN Bus - Implement)

CAN Bus Terminating Resistor A130 (CAN Bus - Implement)

CAN Bus Terminating Resistor A131 (CAN Bus - Engine)

CAN Bus Terminating Resistor A137 (CAN Bus - Implement)

CAN Bus Terminating Resistor A149 (CAN Bus - Engine)

CAN Bus Terminating Resistor R020 (CAN Bus - Vehicle)

R022 - CAN Bus Terminating Resistor (CAN Bus - E-SCV)

Section 50A: Drive Train (without Transmission)

Group 00: Drive Train (without Transmission) - Removal and Installation of Components

Drive Train (without Transmission) - Removal and Installation of Components, Summary of References

Drivetrain (without Transmission) - Special Tools

Drivetrain (without Transmission) - Repair Specifications

Drain Transmission/Hydraulic Oil

Fill with Transmission/Hydraulic Oil

Remove the Final Drives

Install the Final Drives

Rear PTO Removal

Install the Rear PTO

Remove Front PTO

Installing the Front PTO

Group 10: Drivetrain (without Transmission) - Universal-Jointed Shafts and Torsion Dampers

Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers, Summary of References

U-Jointed Shafts and Torsion Dampers - Repair Specifications

U.J. Shafts and Torsion Dampers - Removing the U.J. Shaft (MFWD)

Universal-joint shafts and torsion dampers - Reconditioning the u.j. shaft (MFWD)

U.J. Shafts and Torsion Dampers - Installing the U.J. Shaft (MFWD)

U.J. Shafts and Torsion Dampers - Remove the Engine U.J. Shaft

Universal-Joint Shafts and Torsion Dampers - Installing the Engine Universal-Joint shafts

Universal-Joint Shafts and Torsion Dampers - Removing the Torsion Dampers

Universal-Joint Shafts and Torsion Dampers - Replacing the Torsion Damper Bearing

Universal-Jointed Shafts and Torsion Dampers - Installing the Torsion Damper

Group 15: Drivetrain (without Transmission) - Mechanical Front-Wheel Drive

Drive Train (without Transmission) - Mechanical Front-Wheel Drive, Summary of References

Mechanical Front-Wheel Drive - Special Tools

Mechanical Front-Wheel Drive - Repair Specifications

Mechanical Front-Wheel Drive - Replace the Front-Wheel Drive Axle Speed Sensor

Mechanical Front-Wheel Drive - Reconditioning the MFWD Solenoid Valve

Mechanical Front-Wheel Drive - Sectional View

Remove the Mechanical Front-Wheel Drive

Mechanical Front-Wheel Drive - Removing the FWD Clutch (PowrQuad™ Transmission)

Mechanical Front-Wheel Drive - Remove the Front-Wheel Drive Clutch (AutoPowr™/IVT™ Transmission)

Mechanical Front-Wheel Drive - Repair the Front-Wheel Drive Clutch

Mechanical Front-Wheel Drive - Install the Front-Wheel Drive Clutch (PowrQuad™ Transmission)

Mechanical Front-Wheel Drive - Install the Front-Wheel Drive Clutch (AutoPowr™/IVT™ Transmission)

Mechanical front-wheel drive - Adjusting axial play of output driveshaft

Installing the Mechanical Front-Wheel Drive

Group 20: Drivetrain (without Transmission) - Differential

Drive Train (without Transmission) - Differential, Summary of References

Differential - Special Tools

Differential - Repair Specifications

Differential - Handling KJD10672 - Lifting tool for differential

Differential - Replacing the Wheel Speed Sensor

Differential - Replacing Solenoid Valve for Differential Lock

Differential - Sectional View

Remove the Differential

Recondition the Differential

Install Differential

Differential - Adjusting the Tapered Roller Bearing and Backlash

Group 25: Drivetrain (without Transmission) - Hydraulic Pump Drive

Drive Train (without Transmission) - Hydraulic Pump Drive, Summary of References

Hydraulic Pump Drive - Special Tools

Hydraulic Pump Drive - Repair Specifications

Hydraulic Pump Drive - Sectional View

Removing the hydraulic pump drive

Installing the Hydraulic Pump Drive

Adjusting the Hydraulic Pump Drive

Hydraulic Pump Drive - Check and Adjust the Backlash of the Pump Drive Pinion

Group 30: Drivetrain (without Transmission) - Final Drives

Drive Train (without Transmission) - Final Drives, Summary of References

Final Drives - Special Tools

Final Drives - Repair Specifications

Final Drives - Sectional View

Exploded View of Final Drives

Disassemble the Final Drives

Reconditioning the Final Drives

Assemble the Final Drives

Final Drives - Checking and Adjusting Rolling Drag Torque

Group 35: Drivetrain (without Transmission) - Rear PTO Options

Drive Train (without Transmission) - Rear PTO Options, Summary of References

Rear PTO Options - Special Tools

Rear PTO Options - Repair Specifications

Rear PTO Options - Replacing the Output Shaft Seal Ring

Rear PTOs - Sectional View

Rear PTO Options - Exploded View

Rear PTO Options - Removing the PTO Clutch

Rear PTO Options - Reconditioning the PTO Clutch

Rear PTOs - Reconditioning the PTO brake

Rear PTO Options - Installing the PTO Clutch

Rear PTO Options - Removing the PTO Drive Train

Rear PTO Options - Reconditioning the Output Shaft

Rear PTO Options - Reconditioning the Countershaft

Rear PTOs - Reconditioning the PTO shifter

Rear PTO Options - Install the PTO Drivetrain

Rear PTO Options - Adjusting the Tapered Roller Bearing of the Countershaft

Rear PTO Options - Adjusting the Tapered Roller Bearing of the Bearing Support

Rear PTO Options - Reconditioning the PTO Shaft Spline Identifier

Rear PTO Options - Replacing Y81 Proportional Solenoid Valve for Rear PTO

Rear PTOs - Replacing B06 sensor for rear PTO speed

Rear PTOs - Reconditioning the oil sight glass

Group 40: Drivetrain (without Transmission) - Front PTO

Drive train (without transmission) - Front PTO, Summary of references

Front PTO - Repair Specifications

Front PTO - Sectional View

Front PTO - Changing the Oil Filter

Disassembling the Front PTO

Assemble Front PTO

Front PTO - Replacing the front PTO speed sensor

Front PTO - Replacing the front PTO proportional solenoid valve

Front PTO - Replacing the Oil Cooler

Group 45: Drivetrain (without Transmission) - Front Implement Drive

Drive Systems - Front Implement Drive, Summary of References

Front Implement Drive - General Information

Front Implement Drive - Repair Specifications

Removing the Front Implement Drive

Reconditioning the Front Implement Drive

Installing the Front Implement Drive

Section 50B: AutoPowr™/IVT™ Transmission

Group 00: AutoPowr™/IVT™ Transmission - Removal and Installation of Components

AutoPowr™/IVT™ Transmission - Removal and Installation of Components, Summary of References

AutoPowr™/IVT™ Transmission - Special Tools

AutoPowr™/IVT™ Transmission - Repair Specifications

Remove the AutoPowr™/IVT™ Transmission, Preliminary Work

Removing the AutoPowr™/IVT™ Transmission

Install the AutoPowr™/IVT™ Transmission

Group 05: AutoPowr™/IVT™ Transmission (Repair, Removal and Installation)

AutoPowr™/IVT™ Transmission (Repair, Removal and Installation)

Section 50C: PowrQuad™ Transmission

Group 00: PowrQuad™ Transmission - Removal and Installation of Components

PowrQuad™ Transmission - Removal and Installation of Components, Summary of References

PowrQuad™ Transmission – Installation and Removal of Components, Special Tools

PowrQuad™ Transmission - Removal and Installation of Components, Repair Specifications

PowrQuad™ Plus Transmission, Removal and Installation

AutoQuad™ Plus Transmission, Removal and Installation

Remove the PowrQuad™ Transmission - Preliminary Work

Remove the PowrQuad™ Transmission

Install the PowrQuad™ Transmission

Remove the Creeper or Option Transmissions

Install the Creeper or Option Transmissions

Remove the Range Transmission

Install the Range Transmission

Group 10: PowrQuad™ Transmission - Transmission Shift Unit

Transmission Shift Units, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Check and Adjust the Shift Unit and Park Lock

PowrQuad™ Transmission - Replacing Switch Module for Gear Shifting and Clutch Function

PowrQuad™ Transmission - Recondition the Clutch Actuation Mechanism

Group 15: PowrQuad™ Transmission - PowrQuad™ Module

PowrQuad™ Transmission - PowrQuad™ Module, Summary of References

PowrQuad™ Transmission - Special Tools, Summary of References

PowrQuad™ Transmission - Repair Specifications

PowrQuad™ Transmission - Transmission Components

PowrQuad™ Transmission - Replace the Temperature Sensor and Pressure Switches

PowrQuad™ Transmission - Remove and Install the Oil Filter Housing

PowrQuad™ Transmission - Replace the Oil Filter Housing

PowrQuad™ Transmission - Replace Seal Ring for Transmission Input Shaft

PowrQuad™ Transmission - Remove and Install the Front Valve Housing

PowrQuad™ Transmission - Remove and Install the Valves in the Front Valve Housing

PowrQuad™ Transmission - Remove and Install the Front Transmission Cover

PowrQuad™ Transmission - Remove and Install the Valves in the Front Transmission Cover

PowrQuad™ Transmission - Remove and Install the Shift Valve Housing

PowrQuad™ Transmission - Remove and Install Valves in Shift Valve Housing

PowrQuad™ Transmission - Remove the Transmission Oil Pump

PowrQuad™ Transmission - Reconditioning the Transmission Oil Pump, Air Pump, and Vent Valve

PowrQuad™ Transmission - Install the Transmission Oil Pump

PowrQuad™ Transmission - Remove the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Repair the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Install the Gear-Shift Planetary Drive

PowrQuad™ Transmission - Remove the B1 Brake Housing

PowrQuad™ Transmission - Reconditioning the B1 Brake

PowrQuad™ Transmission - Install the B1 Brake Housing

PowrQuad™ Transmission - Remove the B2-B3 Brake Housing

PowrQuad™ Transmission - Repair the B2 Brake

PowrQuad™ Transmission - Repair the B3 Brake

PowrQuad™ Transmission - Install the B2-B3 Brake Housing

PowrQuad™ Transmission - Remove the C4 Clutch

PowrQuad™ Transmission - Recondition the C4 Clutch

PowrQuad™ Transmission - Install the C4 Clutch

PowrQuad™ Transmission - Remove the Reverse Brake

PowrQuad™ Transmission - Repair the Reverse Brake

PowrQuad™ Transmission - Install the Reverse Brake

PowrQuad™ Transmission - Remove the Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Recondition the Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Install Forward Clutch with Planetary Drive (Travel Direction)

PowrQuad™ Transmission - Replace Clutch Carriers for C4 Clutch and Forward Clutch

PowrQuad™ Transmission - Replace the Transmission Output Shaft and Rear PTO Drive Shaft

Group 20: PowrQuad™ Transmission - Creeper Transmission 6110R-6135R

PowrQuad™ Transmission - Reconditioning the Creeper Transmission, Summary of References 6110R-6135R

PowrQuad™ Transmission - Creeper Transmission - Repair Specifications 6110R-6135R

PowrQuad™ Transmission - Recondition the Creeper Transmission 6110R-6135R

PowrQuad™ Transmission - Creeper Transmission - Recondition the Shift Cover, 6110R-6135R

Group 25: PowrQuad™ Transmission - Option Transmission, 6110R-6135R

PowrQuad™ Transmission - Recondition the Option Transmission, Summary of References

PowrQuad™ Transmission - Option Transmission - Recondition, Repair Specifications

PowrQuad™ Transmission - Option Transmission, Sectional View

PowrQuad™ Transmission - Option Transmission, Exploded View

PowrQuad™ Transmission - Disassemble Option Transmission

PowrQuad™ Transmission - Assemble Option Transmission

Group 30: PowrQuad™ Transmission - Range Transmission, 6110R-6135R

PowrQuad™ Transmission - Range Transmission - Repair, Summary of References on 6110R-6135R

PowrQuad™ Transmission - Special Tools, Summary of References, 6110R-6135R

PowrQuad™ Transmission - Special Tools, Repair Data 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Sectional View on 6110R-6135R

PowrQuad™ Transmission - Disassemble the Range Transmission on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Exploded View of Differential Drive Shaft on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Assemble the Differential Driveshaft on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Repair the Option Housing on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Exploded View of Driveshaft and Park Lock on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Exploded View of Range-Shift Mechanism on 6110R-6135R

PowrQuad™ Transmission - Assemble the Range Transmission on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Adjust the Cone Point and Install the Differential Driveshaft, 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Exploded View of Housing and Preparation for Installation on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Install and Set Park Lock Camshaft on 6110R-6135R

PowrQuad™ Transmission - Range Transmission, Measure Axial Play on Driveshaft on 6110R-6135R

PowrQuad™ Transmission - Adjust the Range Shift on 6110R-6135R

PowrQuad™ Transmission - Repair the Shift Cover on 6110R-6135R

PowrQuad™ Transmission - Replace the Transmission Speed Sensor (B104) on 6110R-6135R

Section 60A: Steering

Group 10: Steering - Hydrostatic Steering

Steering - Hydrostatic Steering, Summary of References

Hydrostatic Steering - Special Tools, Summary of References

Hydrostatic Steering - Repair Specifications

Hydrostatic Steering - Disconnect/Connect the Steering or Brake Hoses

Hydrostatic Steering - Exploded View

Hydrostatic Steering - Removal and Installation of the Gas-Filled Cylinder

Hydrostatic Steering - Removing the Steering Column

Hydrostatic Steering - Remove Steering Valve

Hydrostatic Steering - Install the Steering Valve

Hydrostatic Steering - Install the Steering Column

Group 15: Steering - AutoTrac™

Steering System - AutoTrac™, Summary of References

AutoTrac™ - Repair Specifications

AutoTrac™ - Exploded View

AutoTrac™ - Replace the Steering Control Valve

AutoTrac™ - Y114-1 - Solenoid Valve for Steering Control Valve (Enable Valve)

AutoTrac™ - Y114-2 - Solenoid Valve for Steering Control Valve (Left Turn)

AutoTrac™ - Y114-3 - Solenoid Valve for Steering Control Valve (Right Turn)

AutoTrac™ - B138 - Replace the Steering Wheel Position Sensor

AutoTrac™ B139 - Removal and Installation of the Steering Angle Sensor

Section 60B: Brakes

Group 10: Brakes - Brake Valve

Brakes - Brake Valve, Summary of References

Brake Valve - Special Tools, Summary of References

Brake Valve - Repair Specifications

Brake Valve - Disconnecting/Connecting Steering or Brake Hoses

Brake Valve - Changing the Accumulator

Brake Valve - Repair the Guide and Piston

Brake Valve, Exploded View

Remove Brake Valve (Power Fill Brakes)

Recondition the Power Brake Valve

Install the Power Brake Valve

Removing the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Recondition the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Install the Power Brake Valve with Front-Wheel Drive and Multi-Disk Brake

Group 15: Brakes - Rear Brakes

Brakes - Rear Brakes, Summary of References

Rear Brakes - Special Tools, Summary of References

Rear Brakes - Repair Specifications

Rear Brakes - Exploded View

Remove the Rear Brakes

Install the Rear Brakes

Rear Brakes - Replacing the Delay Valve with Shuttle Valve

Rear Brakes - Check Brake Pistons for Return Movement and Leakage

Rear Brakes - Replacing the Adapter Housing for Brake Pressure Supply

Group 20: Brakes - Hydraulic Trailer Brake

Brakes - Hydraulic Trailer Brake, Summary of References

Hydraulic Trailer Brake - Repair Specifications

Hydraulic Trailer Brake - Repair Instructions

Hydraulic Trailer Brake - Change the Trailer Brake Valve (Single-Line Brake)

Hydraulic Trailer Brake - Change the Trailer Brake Valve (Dual-Line Brake)

Hydraulic Trailer Brake - Replacing the Adapter Housing for Brake Pressure Supply

Group 25: Brakes - Air Brake System

Brakes - Air-brake system, Summary of references

Air Brake System - Special Tools, Summary of References

Air Brake System - Repair Specifications

Air-Brake System - Safety Instructions

Air Brake System - Installing the Compressed-Air Hoses

Air Brake System - Replace the Compressor

Air-Brake System - Reconditioning the Compressor

Air-Brake System - Replacing the Compressed-Air Tank

Air-Brake System - Replacing the Trailer Control Valve (for Dual-Line Brakes)

Air-brake system - Replacing the trailer control valve (for single-line brakes)

Air Brake System - Change the Coupling Ends

Group 30: Brakes - Emergency Brake System

Brakes - Auxiliary Brake, Summary of References

Emergency Brake System - Repair Specifications

Emergency Brake - Exploded View

Remove the Emergency Brake

Install the Emergency Brake

Emergency Brake System - Replace the Brake Cable

Section 70: Hydraulic System

Group 05: Hydraulic System - General Information

Hydraulic System - General Information, Summary of References

Hydraulic System - General Safety and Repair Information

Group 10: Hydraulic System - Controls

Hydraulic System - Repair the Controls, Summary of References

Repair Specifications

Selective Control Valves (M-SCV I—IV) - Remove and Install the Actuating Elements

Selective Control Valves (M-SCV I—IV) - Adjust the Control Cable

Removal and Installation of the Multi-Function Lever (on Shift Console) for M-SCV III and IV

Adjust the Multi-Function Lever (on Shift Console) for M-SCV III and IV

Remove and Install the Multi-Function Lever (on Shift Console) for M-SCV XI—XIII

Adjust the Multi-Function Lever (on Shift Console) for M-SCV XI—XIII

Group 15: Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump

Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump and Hydraulic Pump, Summary of References

Repair Specifications

Remove and Install F10 - Hydraulic Oil Primary Filter

Repair F2 - Hydraulic Oil Filter

P1, P5 and P7 - Remove and Install the Charge Oil Pump

Remove and Install the V10 Lube Oil Valve (PC Hydraulic System)

R2 Oil Reservoir, Hydraulic Pump

G1 - Remove and Install the Pressure-and-Flow Regulator (Hydraulic Pump)

P2, P6 and P8 - Removal and Installation of the Hydraulic Pump

Remove and Install R5 Additional Oil Reservoir

Group 20: Hydraulic System - Priority Valve

Hydraulic System - Repair the Priority Valve, Summary of References

Repair Specifications

Remove and Install the G54 Priority Valve (PFC Hydraulic System)

Recondition the G54 Priority Valve (PFC Hydraulic System)

Group 25: Hydraulic System - Rear Hitch

Hydraulic System - Repair the Rear Hitch, Summary of References

Recondition the Rear Hitch - Special Tools, Summary of References

Other Material

Repair Specifications

Remove and Install the M045 Stepper Motor, Hitch Valve (Rear Hitch)

Remove and Install the G56 Hitch Valve (Rear Hitch)

Recondition the G56 Hitch Valve (Rear Hitch)

Remove and Install the B021 Position Sensor and Toothed Segment (Rear Hitch)

Remove and Install Rockshaft Bearing Block (Rear Hitch)

Repair Rockshaft Bearing Block (Rear Hitch)

Remove and Install the C11 and C12 Lift Cylinders (Rear Hitch)

Reconditioning the C11 and C12 - Lift Cylinders (Rear Hitch)

B019 and B020 - Remove and Install Draft Sensors and Draft Link Bearing Pins (Rear Hitch)

Remove and Install G13 or G67 HSB Control Block (Hydraulic Draft Link Stabilizer Bars) (Rear Hitch)

Recondition G13 HSB Control Block (Hydraulic Draft Link Stabilizer Bars) (Rear Hitch)

Repair G67 HSB Control Block (Hydraulic Draft Link Stabilizer Bars) (Rear Hitch)

Remove and Install C8 and C9 Hydraulic Draft Link Stabilizer Bars (HSB) (Rear Hitch)

Repair C8 and C9 Hydraulic Draft Link Stabilizer Bars (HSB) (Rear Hitch)

Remove and Install the Hydraulic Center Link (HCL) (Rear Hitch)

Repair the Hydraulic Center Link (HCL) (Rear Hitch)

Group 30: Hydraulic System - Front Hitch

Hydraulic System - Repair the Front Hitch - Summary of References

Repair Specifications

Remove and Install M015 Stepper Motor, Hitch Valve (Premium Front Hitch)

Remove and Install G59 Hitch Valve (Premium Front Hitch)

Reconditioning the G59 Hitch Valve (Front Hitch Premium)

Remove and Install the G58 Inlet Housing with Commutation Valve (Premium Front Hitch)

Recondition G58 Inlet Housing with Commutation Valve (Premium Front Hitch)

Remove and Install B188 Position Sensor (Premium Front Hitch)

Recondition B188 Position Sensor (Premium Front Hitch)

Remove and Install the C15 and C16 Lift Cylinders (Economy Front Hitch)

Removal and Installation of the C15 and C16 Lift Cylinders (Premium Front Hitch)

Recondition the C15 and C16 Lift Cylinders (Front Hitch)

Group 35: Hydraulic System - Selective Control Valves (SCVs) and Couplers

Repair the Selective Control Valves (SCVs) and Couplers - Summary of References

Repair Specifications

Remove and Install Selective Control Valves (M-SCV I—IV)

Recondition the G17 Selective Control Valves (M-SCV 100 I—IV)

Recondition the G18 Selective Control Valves (M-SCV 200 I—IV)

Recondition the G27 Selective Control Valves (M-SCV 450 I—IV)

Selective Control Valves (E-SCV I—VI, XIV) - Remove and Install the Stepper Motors

Remove and Install Selective Control Valves (E-SCV I—VI, XIV)

Repair G28 Selective Control Valves (E-SCV 450 I—VI, XIV)

Remove and Install J18 and J19 Couplers (I—VI)

Recondition J18 and J19 Couplers (I—VI)

Remove and Install Selective Control Valves (M-SCV XI—XIII)

Recondition the G24, G25 and G26 Selective Control Valves (M-SCV XI—XIII)

Selective Control Valves (E-SCV XI—XIII) - Remove and Install the Stepper Motors

Remove and Install Selective Control Valves (E-SCV XI—XIII)

Recondition the G21 and G55 Selective Control Valves (E-SCV 300 XI—XIII)

Section 80A: Machine-Specific Systems

Group 00: Machine-Specific Systems - Removal and Installation of Components

Machine-Specific Systems - Removal and Installation of Components, Summary of References

Machine-Specific Systems - Special Tools

Machine-Specific Systems - Repair Specifications

Remove the Axle, Preliminary Work

Remove Suspended Front-Wheel Drive Axle

Install Suspended Front-Wheel Drive Axle

Remove the Front-Wheel Drive Axle

Installing the Front-Wheel Drive Axle

Remove Front Axle

Install the Front Axle

Install the Axle, Additional Work

Remove Front Hitch

Install the Front Hitch

Remove the Front Axle Support, Preliminary Work

Remove the Front Axle Support for Suspended Front-Wheel Drive Axle

Remove the Front Axle Support for Front-Wheel Drive Axle

Remove Front Axle Support at Front Axle

Installing the Front Axle Support

Install Front Axle Support, Additional Work

Group 10: Machine-Specific Systems – Main Frame

Machine-Specific Systems - Main Frame, Summary of References

Main Frame - Repair Specifications

Main Frame and Attachments

Group 15: Machine-Specific Systems - Front Wheels, Rear Wheels and Fenders

Machine-specific systems - Front wheels, rear wheels, and fender, Summary of references

Front Wheels, Rear Wheels and Fenders - Special Tools

Front Wheels, Rear Wheels and Fenders - Repair Specifications

Front Wheels, Rear Wheels and Fenders - Change to a Different Tire Size

Front Wheels, Rear Wheels and Fenders - Pivoting Front Fender

Front Wheels, Rear Wheels and Fenders - Remove Front Wheel

Front Wheels, Rear Wheels and Fenders - Install the Front Wheel

Front Wheels, Rear Wheels and Fenders - Remove the Rear Wheels (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Install the Rear Wheel (with Flanged Axle)

Front Wheels, Rear Wheels and Fenders - Remove the Rear Wheel (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Install the Rear Wheel (with Rack-and-Pinion Axle)

Front Wheels, Rear Wheels and Fenders - Installing the Reinforced Rear Wheel

Group 20: Machine-Specific Systems – Trailer Hitch and Swinging Drawbar

Machine-Specific Systems - Trailer Hitch and Swinging Drawbar, Summary of References

Machine-Specific Systems – Trailer Hitch and Drawbar, Repair Data

Check the Manually-Operated Hitch for Wear

Check the Manually-Operated Hitch for Wear (Italy and Spain Only)

Check the Remote-Controlled Trailer Hitch for Wear

Trailer Hitch, Checking the Guide Rails

Checking the Tow-Hook for Wear

Checking the Hitch Ball for Wear

Check Drawbar for Wear

Removing and Installing the Center Link Bracket

Removing and Installing the Guide Rails

Reconditioning the Automatic Trailer Hitch

Remote Control for Automatic Trailer Hitch

Reconditioning the Height-Adjustable Trailer Hitch (Italy and Spain Only)

Drawbar

Swinging Drawbar with Pick-Up Hitch

Adjust Holding Tab

Attaching Safety Decals on the Swinging Drawbar

Group 25: Machine-Specific Systems - Hydraul. Wagon Hitch

Machine-Specific Systems - Hydraulic Pick-Up Hitch, Summary of References

Machine-Specific Systems - Hydraulic Pick-Up Hitch, Repair Specifications

Hydraulic Pick-Up Hitch — General Safety and Repair Information

Check Tow Hook on Pick-Up Hitch for Wear

Remove and Install the Pick-Up Hitch

Pick-Up Hitch - Exploded View

Pick-Up Hitch - Control Lever and Lift Links

Pick-Up Hitch - Hydraulic Parts

Electro-Hydraulic Pick-Up Hitch (E-PUH) - Electro-Hydraulic Parts

Reconditioning the Retainer Spring

Pick-Up Hitch - Recondition the Latch Housing

Recondition the Hydraulic Cylinder

Section 80B: Suspension Systems

Group 10: Suspension Systems - Suspended Front-Wheel Drive Axle

Suspension Systems - Suspended Front-Wheel Drive Axle, Summary of References

Suspension Systems - Special Tools, Summary of References

Repair Specifications

Relieving Hydraulic System Pressure

Remove and Install the Oscillation Limiter

Remove the Panhard Link

Install the Panhard Link

Removing and Installing Linkage

Removing Position Sensor of Suspended Front-Wheel Drive Axle

Reconditioning Position Sensor of Suspended Front-Wheel Drive Axle

Installing Position Sensor of Suspended Front-Wheel Drive Axle

Remove Hydraulic Cylinder

Recondition the Hydraulic Cylinder

Install Hydraulic Cylinders

Remove the Control Block

Recondition the Valves in the Control Block

Install the Control Block

Remove and Install the Accumulator

Reconditioning the Accumulator

Remove and Recondition the Bearing Support

Install the Bearing Support

Group 15: Suspension Systems - Cab Suspension

Suspension Systems - Cab Suspension, Summary of References

Important Instructions

Repair Specifications

Relieving Hydraulic System Pressure

Removing and Installing Linkage

Removing and Installing the Cab Position Sensor

Removing and Installing the Accumulator

Reconditioning the Accumulator

Removing and Installing Hydraulic Cylinders

Removing and Installing the Proportional Solenoid Valve

Remove and Install the Panhard Link

Bleeding Air from the Cab Suspension Hydraulic Cylinders

Section 90: Operator's Cab

Group 00: Operator's Cab - Installation and Removal of Components

Operator's Cab - Installation and Removal of Components, Summary of References

Operator's Cab - Installation and Removal of Components, Special Tools

Operator's Cab - Repair Specifications

Remove the Operator’s Cab

Installing the Operator's Cab

Raise and Brace the Operator's Cab - Special Tool

Raise and Brace the Operator's Cab

Set Down the Operator's Cab

Group 10: Operator's Cab - Operation and Control Devices

Operator's Cab - Operation and Control Devices, Summary of References

Operation and Control Devices - Replacing an Ignition Key with Chip (Immobilizer)

Operation and Control Devices - Dome Light, Removal and Installation

Operation and Control Devices - Console Lighting, Removal and Installation

Operation and Control Devices - CommandCenter™, Removal and Installation

Group 15: Operator's Cab - Air-Conditioning System

Operator's Cab - Air-Conditioning System, Summary of References

Air-Conditioning System - Special Tools, Summary of References

Air-Conditioning System - Repair Specifications

Air Conditioning System - Observing AC Hose Torques

Air Conditioning System - Safety at Work

Air Conditioning System - Storage of Refrigerant Containers

Air-Conditioning - Important

Air-Conditioning System - Service Work

Air Conditioning System - Preventive Maintenance

Air-Conditioning System - Test with Air Conditioning Service Unit

Air-Conditioning System - Air-Conditioning Service Unit, Filling with Refrigerant Oil

Air conditioning system - Instructions for starting up the DENSO air conditioning compressor

Air-Conditioning System - Leak Test

Air-Conditioning System - Removing the Compressor

Air conditioning system - Checking level in the compressor

Air-Conditioning System - Disassembling the Magnetic Clutch

Air Conditioning System - Checking the Clutch Hub Clearance

Air conditioning system - Installing the compressor

Air Conditioning System - Removing and Installing Condenser

Air Conditioning System - Removing and Installing the Receiver-Drier

Air Conditioning System - Access to Components of the Air Conditioning

Air Conditioning System - Remove and Install the Evaporator with Expansion Valve

Air-Conditioning System - Replace Expansion Valve

Air Conditioning System - Remove and Install the Fan Motor

Air Conditioning System - Removing and Installing the Cab Air Filters

Air Conditioning System - Remove and Install the Interior Filter

Air Conditioning System - Remove and Install the Evaporator Temperature Sensor (B129)

Air Conditioning System - Remove and Install the Refrigerant Pressure Sensor (B130)

Air Conditioning System - Remove and Install the Heater Valve (B131)

Air Conditioning System - Remove and Install the Actuator for Air Distribution (B132)

Air Conditioning System - Remove and Install the ETC Control Unit

Air Conditioning System - Remove and Install Pre-Filter

Group 20: Operator's Cab - Automatic Air-Conditioning Control

Operator's Cab - Automatic Air Conditioning Control, Summary of References

Automatic Air Conditioning Control - Repair Specifications

Automatic Air Conditioning Control - Remove and Install the ATC Control Unit

Automatic Air Conditioning Control - Removing and Installing the Ambient Temperature Sensor (Front) (B125)

Automatic Air Conditioning Control - Remove and Install the Ambient Temperature Sensor (Rear) (B126)

Automatic Air Conditioning Control - Remove and Install the Inside Air Temperature Sensor (B127)

Automatic Air Conditioning Control - Remove and Install the Outlet Temperature Sensor (B128)

Automatic Air Conditioning Control - Remove and Install the Refrigerant Pressure Sensor (B130)

Automatic Air Conditioning Control - Remove and Install the Defog Sensor (B143)

Automatic Air Conditioning Control - Remove and Install the Sensor for Pressure Inside Cab (B213)

Automatic Air Conditioning Control - Remove and Install the Pressurizer Blower Motor for Pressure Inside Cab (M009)

Automatic Air Conditioning Control - Remove and Install the Circulation Blower Motor (M042)

Automatic Air-Conditioning Control - Remove and Install Pre-Filter

Group 30: Operator's Cab - Seats

Operator's Cab — Seats, Summary of References

Seat Tools — Summary of References

Repair Specifications

Other Material

General Information on Seat Repairs

Air Comfort Seat MSG95GL, Removal and Installation

Air Comfort Seat MSG95GL, Boot Removal and Installation

Air Comfort Seat MSG95GL - Removal and Installation of Compressor

Air Comfort Seat MSG95GL - Air Spring Removal and Installation

Air Comfort Seat MSG95GL - Seat Suspension Removal and Installation

Air Comfort Seat MSG95GL, Vehicle Connection Harness, Removal and Installation

Air Comfort Seat MSG95GL - Seat Suspension Harness, Removal and Installation

Air Comfort Seat MSG95GL - Actuation for Height Adjustment Removal and Installation

Air Comfort Seat MSG95GL, Check and Adjust the Bowden Cables for Height Adjustment

Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Downward

Air Comfort Seat MSG95GL, Removal and Installation of Bowden Cable for Height Adjustment Upward

Air Comfort Seat MSG95GL, Level Control Removal and Installation

Air Comfort Seat MSG95GL - Adjust Level Control (Micro-Switch, Vent Valve)

Air Comfort Seat MSG95GL - Air Hoses Removal and Installation

Air Comfort Seat MSG95GL - Air Distributor Removal and Installation

Air Comfort Seat MSG97EL, Removal and Installation

Air Comfort Seat MSG97EL, Cover Top and Rear, Removal and Installation

Air Comfort Seat MSG97EL, Cover Left and Right, Removal and Installation

Air Comfort Seat MSG97EL, Boot Removal and Installation

Air Comfort Seat MSG97EL, Bowden Cable for Vertical Shock Absorber Setting, Removal and Installation

Air Comfort Seat MSG97EL, Vertical Shock Absorber with Bearing, Removal and Installation

Air Comfort Seat MSG97EL, Longitudinal Horizontal Shock Absorber, Removal and Installation

Air Comfort Seat MSG97EL, Longitudinal Horizontal Spring Unit, Removal and Installation

Air Comfort Seat MSG97EL, Detent for Longitudinal Horizontal Shock Absorber, Removal and Installation

Air Comfort Seat MSG97EL, Compressor Removal and Installation

Air Comfort Seat MSG97EL, Level Control Removal and Installation

Air Comfort Seat MSG97EL, Compressed-Air Hose Compressor - Air Spring Removal and Installation

Air Comfort Seat MSG97EL, Compressed-Air Hose Compressor - Air Spring - Additional Capacity Removal and Installation

Air Comfort Seat MSG97EL - Air Spring Removal and Installation

Air Comfort Seat MSG97EL - Additional Capacity Removal and Installation

Air Comfort Seat MSG97EL, Vehicle Connection Harness, Removal and Installation

Air Comfort Seat MSG97EL - Seat Suspension Harness with Compressed Air Line via Internal Compressor, Removal and Installation

Air Comfort Seat MSG97EL - Spring Upper Section, Removal and Installation

Air Comfort Seat MSG97EL - Spring Lower Section, Removal and Installation

CommandARM™, Removal and Installation

Instructional Seat, Seat Belt Removal and Installation

Group 35: Operator's Cab - Operator's Cab

Operator's Cab, Summary of References

Operator's Cab — Special Tools, Summary of References

Cab Frame, Removal and Installation

Cab Mounting, Torques

Rear Post Cover, Removal and Installation

Front Post Cover, Removal and Installation

Storage Compartment, Removal and Installation

Sunshade, Removal and Installation

Pushbutton Cover, Replacing

Inner Roof Trim, Removal and Installation

Cab Door, Removal and Installation

Panorama Door, Removal and Installation

Panoramic Windshield, Removal and Installation

Adjust the Door Lock

Side Panel, Removal and Installation

Outer Roof, Removal and Installation

Panoramic Roof, Removal and Installation

Section 300: Special Tools

Group 05: General Information

Special Tools - General Information

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