Asphalt Compactors DD25 Volvo Service Manual
Complete repair service manual with electrical wiring diagrams for Asphalt Compactors DD25 Volvo Constructions, with all the technical information to maintain, diagnose, repair, and service like professional mechanics.
Volvo Asphalt Compactors DD25 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo Asphalt Compactors DD25 Service Repair Manual.pdf
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
PRODUCT DETAILS:
Pages: 510
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
0 - Foreword......2
0 - GENERAL......3
00 - DESCRIPTION; COMPLETE MACHINE......4
Description......5
03 - SPECIFICATIONS......7
Component locations-......8
Conversion tables......10
Machine capacities_{01-21-08}......18
Machine capacities_{01-21-19}......19
Volvo standard tightening torques......20
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION......23
Loading......24
Measurements before transporting machine......26
Tying down machine......27
07 - STANDARD TIME......28
Operation numbers for additional work......29
08 - TOOL......31
E-7018......32
1 - STANDARD PARTS, SERVICE......33
16 - LUBRICANT; FUEL; OTHER FLUID......34
Alternative fuels......35
Coolant......38
Fuel, lubricant and filling capacities......40
17 - SERVICE......41
Arrival Inspection, according to Inspection Programme......44
Battery terminals, cleaning......45
Bolted joints, check tightening torque......46
Bolted joints, checking......47
Coolant level, checking......48
Coolant's freezing point, check......50
Coolant, draining......52
Coolant, filling......54
Delivery Inspection, according to Inspection Programme......56
Drum rubber cushions, checking......57
Edge compactor, greasing......58
Electric welding......59
Engine air cleaner contamination indicator, checking......60
Engine air cleaner, replacing......61
Engine belt tension, adjusting......63
Engine belt tension, checking......64
Engine belt, replacing......66
Engine mounts, checking......68
Engine oil filter, replacing......69
Engine oil level, checking......70
Engine oil, drain......72
Engine oil, filling......74
Fuel fine filter, changing......76
Fuel injection pressure, checking......78
Fuel lines, checking......80
Fuel prefilter, changing......81
Fuel prefilter, checking......83
Fuel tank, cleaning......84
Hydraulic hoses, inspecting......86
Hydraulic oil filter contamination indicator, checking......88
Hydraulic oil filter, changing......90
Hydraulic oil level, checking......92
Hydraulic oil, draining......94
Hydraulic oil, filling......96
Hydraulic tank ventilation filter, changing......98
Leakage, checking......100
Lubrication......101
Maintenance of Stored Machines, according to Inspection Programme......102
Maintenance service, as required-[1558]......103
Maintenance service, as required......104
Maintenance service, every 010 hours......105
Maintenance service, every 050 hours......106
Maintenance service, every 1000 hours......107
Maintenance service, every 2000 hours......108
Maintenance service, every 250 hours......109
Maintenance service, every 500 hours......110
Maintenance service, first 050 hours......111
Parking brake, checking......112
Radiator, cleaning......114
Service position 001 ......116
Service......118
Spray bar, cleaning......121
Steering joint, greasing......123
Valve clearance adjustment......125
Valve clearance, checking......126
Vibration frequency, Adjusting......131
Vibration frequency, Checking......132
Washing, external cleaning......134
Water filter, changing......135
Water tank level, checking......137
Water tank, cleaning......138
Water tank, filling......140
19 - GENERAL......142
CE-marking, EMC-directive-[102]......143
CE-marking, EMC-directive......144
Checklist after a fire or heat exposure......146
Environmentally safe handling......148
Safety concerns everybody!......150
Safety rules when servicing......154
Safety when handling oils and fuel......157
Safety when working on hydraulic systems......159
Service position 001......161
Service position 002......163
Working on the electrical system of the machine......165
2 - ENGINE WITH MOUNTING AND EQUIPMENT......167
20 - GENERAL......168
Component Locations......169
Engine belts, specifications......173
Engine oil pressure......174
Engine, capacities......175
Engine, description......176
Fuel tank, capacities......177
Information on Bio-diesel fuel......178
21 - ENGINE......179
Engine mounts, replacing......180
Engine, installing......182
Engine, removing......187
Engine, specifications......192
23 - FUEL SYSTEM......193
Fuel pipes, replacing......194
Fuel pump, installing......201
Fuel pump, removing......203
Fuel system components......205
Fuel system, description......207
25 - INLET & EXHAUST SYSTEM......208
Air cleaner, description......209
Air cleaner, specification......210
Silencer, installing......211
Silencer, removing......213
26 - COOLING SYSTEM......215
Cooling system, component location......216
Cooling system, description......218
Cooling system, specification......219
Radiator, installing......220
Radiator, removing......223
27 - ENGINE CONTROL......226
Accelerator lever throttle cable, installing......227
Accelerator lever throttle cable, removing......229
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS......232
30 - GENERAL......233
Electrical system, description......234
Electrical system, instructions......235
Instruments and controls, overview_{012-48-00}......236
Instruments and controls, overview_{012-48-11}......239
Instruments and controls, overview_{012-48-24}......243
Troubleshooting......247
31 - BATTERY......250
Battery, charging......251
Battery, description......253
Battery, installing......254
Battery, removing......256
Battery, specifications......258
32 - ALTERNATOR; CHARGE REGULATOR......259
Alternator, installing......260
Alternator, removing......262
Alternator, specifications......264
33 - STARTING SYSTEM......265
Starter motor, installing......266
Starter motor, removing......268
Starter motor, specification......270
35 - LIGHTING......271
Light bulb, replacing......272
36 - OTHER ELECTRICAL EQUIPMENT......274
Reverse alarm, replacing......275
37 - CABLE; FUSE; RELAY......277
Battery disconnector switch, description......278
Battery disconnector, installing......280
Battery disconnector, removing......282
Component list Alternator, batteries, capacitors, electronic units, voltage outlet......284
Component list Fuses......285
Component list Lights......286
Component list Relays......287
Component list Solenoid valves......288
Component list Switches......289
Component list, Sounders......290
Component list, motors......291
Component list, sensors......292
Component locations......293
Fuses_{012-35-18}......295
Fuses_{012-35-30}......297
Overview......299
Relays......300
Wiring diagram 001......302
Wiring diagram 002......305
Wiring diagram 003......308
Wiring diagram 004......312
Wiring diagram 005......315
Wiring diagram 006......318
Wiring diagram 007......321
Wiring diagram 008......324
Wiring diagram 009......327
Wiring diagram 010......330
Wiring diagram 011......333
4 - POWER TRANSMISSION......336
40 - GENERAL......337
Power transmission, specifications......338
44 - HYDROSTATIC DRIVE......339
Drive motor, installing......340
Drive motor, removing......342
Travel lever throttle cable, adjusting......344
Travel lever throttle cable, installing......346
Travel lever throttle cable, removing......348
5 - BRAKE......350
50 - GENERAL......351
Brake system, description......352
Brake, specifications......353
55 - PARKING BRAKE......354
Parking brake, activate manually......355
Parking brake, deactivate manually......356
6 - STEERING......358
60 - GENERAL......359
Steering unit, specification_{012-30-28}......360
Steering unit, specification_{012-30-38}......361
64 - STEERING......362
Steering cylinder, installing......363
Steering cylinder, removing......366
Steering pump, installing......369
Steering pump, removing......371
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT......373
74 - FRAME LINK......374
Articulation hinge, assembling......375
Articulation hinge, component location......379
Articulation hinge, disassembling......382
77 - WHEELS; TRACKS; TYRE; HUB; DRUM......386
Drum drive, installing......387
Drum drive, removing......389
Drum rubber cushions, replacing_{012-21-00}......391
Drum rubber cushions, replacing_{012-21-12}......393
Drum, installing......397
Drum, removing......399
Eccentric shaft bearings, installing_{012-21-31}......402
Eccentric shaft bearings, installing_{012-21-42}......404
Eccentric shaft bearings, removing_{012-22-01}......406
Eccentric shaft bearings, removing_{012-22-13}......408
Eccentric shaft, installing......410
Eccentric shaft, removing......413
Offset drum, adjusting......417
Scraper set, installing......420
Scraper set, removing......422
Scraper strip, replacing......424
Travel bearings, installing......426
Travel bearings, removing......430
Vibration motor, installing......434
Vibration motor, removing......436
Vibration pump, installing......438
Vibration pump, removing......440
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE......442
82 - ENGINE HOOD; MUDGUARD; FOOT STEP......443
Engine hood, installing......444
Engine hood, removing......446
85 - CAB INTERIOR; UPHOLSTERY......448
Operator's seat, installing......449
Operator's seat, removing......453
86 - PROTECTIVE EQUIPMENT......455
ROPS (Roll Over Protection), installing......456
ROPS (Roll Over Protection), removing......458
88 - INTERIOR EQUIPMENT......460
Seat safety belt, replacing......461
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS......464
90 - GENERAL......465
Cleanliness in hydraulic systems......466
Hydraulic hoses, overview......467
Hydraulic oil, storing and handling......469
Hydraulic pressure, checking......470
Hydraulic system component location......472
Hydraulic system, description......474
Hydraulic system, specification......475
Oil and filtration......476
91 - WORKING HYDRAULIC; SERVO HYDRAULICS......477
Explanations to hydraulic diagram......478
Hydraulic diagram 001......481
Hydraulic diagram 002......484
Hydraulic oil tank, component location......487
Hydraulic oil tank, installing......489
Hydraulic oil tank, removing......491
98 - FUNCTION FOR ROAD CONSTRUCTION......493
Edge compactor_edge cutter......494
Vibration frequency, adjusting......496
Vibration frequency, checking......497
Vibration, specifications_{012-12-41}......499
Vibration, specifications_{012-12-52}......500
Water pump, description......501
Water pump, installing......502
Water pump, removing......504
Water spray system, component location......506
Water spray system, description......509
Water spray system, specifications......510
Asphalt Compactors DD25 Volvo Service Manual
