Asphalt Compactors DD25B Volvo Service Repair Manual
Complete repair service manual with electrical wiring diagrams for Asphalt Compactors DD25B Volvo, with all the shop information to maintain, diagnose, repair, and service like professional mechanics.
Volvo Constructions Asphalt Compactors DD25B workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo Asphalt Compactors DD25B Service Repair Manual.pdf
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
PRODUCT DETAILS:
Total pagesL 547
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
0 - Foreword.....2
0 - GENERAL.....3
03 - SPECIFICATIONS.....4
Component locations .....5
Conversion tables.....7
Thread locking compound, application_specifications.....15
Tightening torque, specifications_{11-36-03}.....17
Tightening torque, specifications_{11-36-14}.....19
07 - STANDARD TIME.....21
Operation numbers for additional work.....22
08 - TOOL.....24
E-7018.....25
1 - STANDARD PARTS, SERVICE.....26
16 - LUBRICANT; FUEL; OTHER FLUID.....27
Alternative fuels.....28
Coolant.....31
Fuel, lubricant and filling capacities.....33
Recommended lubricants.....34
17 - SERVICE.....36
Air inlet hose, checking.....38
Arrival Inspection, according to Inspection Programme.....39
Battery terminals, cleaning.....40
Bolted joints, checking.....41
Coolant level, checking.....42
Coolant's freezing point, check.....44
Coolant, draining.....46
Coolant, filling.....48
Delivery Inspection, according to Inspection Programme.....50
Drum shock mounts, checking.....51
Edge compactor, greasing.....52
Emergency stop switch, checking.....53
Engine air cleaner contamination indicator, checking.....54
Engine air cleaner, replacing.....55
Engine belt condition, checking.....57
Engine belt tension, adjusting.....58
Engine belt tension, checking.....59
Engine coolant hoses, checking.....61
Engine mounts, checking.....63
Engine oil filter, replacing.....64
Engine oil level, checking.....66
Engine oil, drain.....68
Engine oil, filling.....70
Exhaust manifold, checking.....72
Fuel fine filter, changing.....74
Fuel injector, testing-.....76
Fuel lines, checking.....77
Fuel prefilter, changing.....78
Fuel prefilter, checking.....80
Hydraulic oil filter contamination indicator, checking.....81
Hydraulic oil filter, changing.....83
Hydraulic oil level, checking.....85
Hydraulic oil, draining.....87
Hydraulic oil, filling.....89
Hydraulic tank ventilation filter, changing.....91
Injection pump, checking.....93
Leakage, checking.....99
Maintenance of Stored Machines, according to Inspection Programme.....100
Maintenance service, every 010 hours.....101
Maintenance service, every 050 hours.....103
Maintenance service, every 1000 hours.....104
Maintenance service, every 2000 hours.....106
Maintenance service, every 3000 hours.....108
Maintenance service, every 500 hours.....109
Maintenance service, every 6000 hours.....111
Parking brake, checking.....112
Propulsion control lever, greasing.....114
Radiator, cleaning.....116
Seat belt, checking.....118
Service.....120
Spray bar, checking.....123
Steering joint, greasing.....125
Valves, adjusting .....127
Water tank, cleaning.....131
19 - GENERAL.....133
CE-marking, EMC-directive.....134
Checklist after a fire or heat exposure.....136
Cleanliness.....138
Environmentally safe handling.....142
Safety concerns everybody!.....144
Safety when handling oils and fuel.....148
Safety when working on hydraulic systems.....150
Service position.....152
Working on the electrical system of the machine.....154
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....156
20 - GENERAL.....157
Component location.....158
Engine belts, replacing.....161
Engine, description.....163
21 - ENGINE.....166
Engine mounts, replacing.....167
Engine, specifications.....169
Engine, tightening torques.....171
Valves, adjusting.....172
22 - LUBRICATING SYSTEM.....176
Lubricating system, description.....177
Lubrication oil pressure, checking with pressure gauge.....180
Lubrication system, component locations.....183
Lubrication system, specifications.....185
Lubrication system, tightening torques.....186
23 - FUEL SYSTEM.....187
Fuel injector, testing.....188
Fuel pump, installing.....189
Fuel pump, removing.....191
Fuel system, bleeding.....193
Fuel system, component location.....194
Fuel system, description.....196
Fuel system, specifications.....199
Fuel system, tightening torques.....200
High pressure fuel pump, checking.....201
High pressure fuel pump, replacing.....207
Injectors, replacing.....213
25 - INLET & EXHAUST SYSTEM.....219
Glow plug, replacing.....220
26 - COOLING SYSTEM.....222
Coolant pump, replacing.....223
Cooling system, component location.....225
Cooling system, description.....227
Cooling system, specification.....229
Radiator, installing.....230
Radiator, removing.....233
Thermostat, replacing.....236
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....238
30 - GENERAL.....239
Electrical system, description.....240
Electrical system, instructions .....241
Electrical system, instructions.....242
Instruments and controls, overview_{011-02-42}.....243
Instruments and controls, overview_{011-02-54}.....247
Troubleshooting.....250
31 - BATTERY.....253
Battery, charging.....254
Battery, description.....256
32 - ALTERNATOR; CHARGE REGULATOR.....257
Alternator, installing.....258
Alternator, removing.....260
35 - LIGHTING.....262
Light bulb, replacing.....263
36 - OTHER ELECTRICAL EQUIPMENT.....265
Reverse alarm, replacing.....266
37 - CABLE; FUSE; RELAY.....268
Battery disconnector switch, description.....270
Battery disconnector, installing.....272
Battery disconnector, removing.....274
Component list Alternator, batteries, capacitors, electronic units, voltage outlet_{010-58-33}.....276
Component list Alternator, batteries, capacitors, electronic units, voltage outlet_{010-58-43}.....277
Component list Fuses.....278
Component list Lights.....279
Component list Relays_{010-57-20}.....280
Component list Relays_{010-57-31}.....281
Component list Solenoid valves.....282
Component list Switches.....284
Component list, Sounders_{010-56-22}.....285
Component list, Sounders_{010-56-32}.....286
Component list, motors.....287
Component list, sensors.....288
Component locations.....289
Control and warning instrument_{010-47-37}.....291
Control and warning instrument_{010-47-50}.....294
Fuses.....298
Overview.....300
Relays.....301
Wiring diagram 001_{10-55-26}.....303
Wiring diagram 001_{10-55-39}.....306
Wiring diagram 002_{10-54-42}.....309
Wiring diagram 002_{10-54-55}.....312
Wiring diagram 003_{10-54-12}.....315
Wiring diagram 003_{10-54-24}.....318
Wiring diagram 004_{10-53-39}.....321
Wiring diagram 004_{10-53-52}.....324
Wiring diagram 005_{10-53-09}.....327
Wiring diagram 005_{10-53-21}.....330
Wiring diagram 006_{10-52-37}.....333
Wiring diagram 006_{10-52-50}.....336
Wiring diagram 007_{10-52-06}.....339
Wiring diagram 007_{10-52-18}.....342
Wiring diagram 008_{10-51-34}.....345
Wiring diagram 008_{10-51-47}.....348
Wiring diagram 009_{10-51-02}.....351
Wiring diagram 009_{10-51-15}.....354
Wiring diagram 010_{10-50-31}.....357
Wiring diagram 010_{10-50-44}.....360
Wiring diagram 011_{10-50-02}.....363
Wiring diagram 011_{10-50-14}.....366
Working functions_{010-47-10}.....369
Working functions_{010-47-24}.....372
4 - POWER TRANSMISSION.....375
40 - GENERAL.....376
Power transmission, specifications.....377
44 - HYDROSTATIC DRIVE.....378
Drive motor, installing.....379
Drive motor, removing.....381
Travel lever throttle cable, adjusting.....383
Travel lever throttle cable, installing.....385
Travel lever throttle cable, removing.....387
5 - BRAKE.....389
50 - GENERAL.....390
Brake system, description.....391
Brake, specifications.....392
55 - PARKING BRAKE.....393
Parking brake, activate manually.....394
Parking brake, deactivate manually.....395
6 - STEERING.....397
60 - GENERAL.....398
Steering unit, specification.....399
64 - STEERING.....400
Steering cylinder, installing.....401
Steering cylinder, removing.....404
Steering pump, installing.....407
Steering pump, removing.....409
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....411
74 - FRAME LINK.....412
Articulation hinge, assembling.....413
Articulation hinge, component location.....417
Articulation hinge, disassembling.....420
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....424
Drum drive, installing.....425
Drum rubber cushions, replacing_{010-35-52}.....427
Drum rubber cushions, replacing_{010-36-04}.....429
Drum, installing.....433
Drum, removing.....435
Eccentric shaft bearings, installing_{010-36-22}.....438
Eccentric shaft bearings, installing_{010-36-33}.....440
Eccentric shaft bearings, removing_{010-36-51}.....442
Eccentric shaft bearings, removing_{010-37-03}.....444
Eccentric shaft, installing.....446
Eccentric shaft, removing.....449
Offset drum, adjusting.....453
Scraper set, installing.....456
Scraper set, removing.....458
Scraper strip, replacing.....460
Travel bearings, installing.....462
Travel bearings, removing.....466
Vibration motor, installing.....470
Vibration motor, removing.....472
Vibration pump, installing.....474
Vibration pump, removing.....476
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....478
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....479
Engine hood, installing.....480
Engine hood, removing.....482
85 - CAB INTERIOR; UPHOLSTERY.....484
Operator's seat, installing.....485
Operator's seat, removing.....489
86 - PROTECTIVE EQUIPMENT.....491
ROPS (Roll Over Protection), installing.....492
ROPS (Roll Over Protection), removing.....494
88 - INTERIOR EQUIPMENT.....496
Seat safety belt, replacing.....497
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....500
90 - GENERAL.....501
Hydraulic hoses, overview.....502
Hydraulic pressure, checking.....504
Hydraulic system component location.....510
Hydraulic system, description.....512
Hydraulic system, specification.....513
Oil and filtration.....514
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....515
Explanations to hydraulic diagram.....516
Hydraulic diagram 001_{10-30-44}.....519
Hydraulic diagram 001_{10-30-57}.....521
Hydraulic diagram 002_{10-30-14}.....523
Hydraulic diagram 002_{10-30-26}.....525
Hydraulic oil tank, component location.....527
Hydraulic oil tank, installing.....529
Hydraulic oil tank, removing.....531
98 - FUNCTION FOR ROAD CONSTRUCTION.....533
Vibration frequency, adjusting.....534
Vibration frequency, checking.....535
Vibration, specifications.....537
Water pump, description.....538
Water pump, installing.....539
Water pump, removing.....541
Water spray system, component location.....543
Water spray system, description.....546
Water spray system, specifications.....547
Asphalt Compactors DD25B Volvo Service Repair Manual
