John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) Operator's Manual (OMT219550)

John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) Operator's Manual (OMT219550)

omt219550 - John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) Operator's Manual.pdf

Complete service repair manual for John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages/Size: 592 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt219550 - 310SJ and 410J Backhoe Loader With Total Machine Control (TMC)

Table of Contents

Foreword

IMPORTANT

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

Technical Information Feedback Form

Section 1-1: Safety—Safety And Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Avoid High-Pressure Fluids

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Prevent Unintended Machine Movement—If Equipped With Pilot Controls

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Safety Signs—Backhoe Coupler (If Equipped)

Replace Safety Signs

Section 2-1: Operation—Operator’s Station

Joysticks, Levers and Switches

Operator's Seat Position

Fire Extinguisher Location

Adjusting Seat

Standard Display Monitor (SDM)

Standard Display Functions

Sealed Switch Module (SSM)

Switch and Accessory Functions

Anti-Theft Security System Configuration

Anti-Theft Security System Operation

Standard Display Monitor (SDM)—Normal Display

Diagnostic Trouble Code (DTC) Monitor Messages

Standard Display Monitor (SDM)—Main Menu

Standard Display Monitor (SDM)—Main Menu—Codes

Standard Display Monitor (SDM)—Main Menu—Monitor

Standard Display Monitor (SDM)—Main Menu—Job Timer

Standard Display Monitor (SDM) Main Menu—Settings

Right-Hand Exit Lever—If Equipped

Right-Side Console Functions

Controls—Steering Console

Controls—Foot Operated

Electro-Hydraulic (EH) Control Enable/Disable Switch

Engine Speed Control Knob

Horn Buttons

Defroster, Heater, and Air Conditioner Controls—If Equipped

Side Windows—Secondary Exits

Rear Windows

Steering Wheel Tilt Lever

12-Volt Accessory Outlets

Section 2-2: Operation—Operating The Machine

Inspect Machine Daily Before Starting

Check Instruments Before Starting

Automatic Recall of Stored Functions and Settings

Engine Break-In Period

Starting the Engine

Starting Fluid—Cold Weather Start Aid—If Equipped

Using Coolant Heater—If Equipped

Warm-Up

Cold Weather Warm-Up

Ride Control Operation—If Equipped

Joystick Control Operation

Driving the Machine

Operating Stabilizers

Operating Boom Lock

Operating Swing Lock

Control Pattern Select Switch

Operating Auto-Idle Function—Backhoe Operations Only

Operating Backhoe—Backhoe Control Pattern

Operating Backhoe—Excavator Control Pattern

Operating Extendible Dipperstick

Operating Extendible Dipperstick With Attachments

Remove and Install Extendible Dipperstick Lock Pin

Using Hydraulic Speed Switch—Backhoe Operations Only

Activating and Operating Loader Auxiliary Hydraulics—If Equipped

Activating and Operating Backhoe Proportional Auxiliary Hydraulics—If Equipped

Operating Hydraulic Thumb—If Equipped

Operating Flow Control Attachment (Backhoe—If Equipped)

Changing Flow Rate Setting—Flow Control Hydraulics (If Equipped)

Operating Backhoe Coupler—If Equipped

Operating Loader Coupler—If Equipped

Activating Mini-Joystick (Override Mode)

Partial Override

Operating Loader

Enable and Set Tool Carrier Options (Parallel Lift, Return-to-Carry and Boom Height Kickout)

Enable and Set Return-To-Dig

Bucket Level Indicator Switch

Configuring Automatic Anti-Spill Feature

Operating Clutch Disconnect

Cruise Control

Operating Differential Lock

Operating Mechanical Front Wheel Drive (MFWD)—If Equipped

Lifting

Parking the Machine

Loading Machine on a Trailer

Towing

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Oil—Tier 2/Stage II Engine

Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine

Diesel Engine Oil—Tier 3/Stage IIIA Engine

Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage IIIA Engine

Transmission, Axles and Mechanical Front Wheel Drive (MFWD) Oil

Hydraulic Oil

Grease

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Your Machine at Specified Intervals

Check Hour Meter Regularly

Prepare Machine for Maintenance

Loader Boom Service Lock

Opening and Closing Engine Hood

Fuel Tank

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Check Tire Pressure

Tire Inflation Pressures

Check Wheel Fasteners

Clean Cab Fresh Air and Recirculation Filters—If Equipped

Drain Water and Sediment from Water Separator

Clean or Replace Air Cleaner Elements—Tier 3/Stage IIIA Engine

Clean or Replace Air Cleaner Elements—Tier 2/Stage II Engine

Grease MFWD Drive Shaft Splines—If Equipped

Grease Non-Powered Front Wheel Bearings—If Equipped

Check Coolant

Section 3-4: Maintenance—Every 10 Hours or Daily

Checking Hydraulic Reservoir Oil Level

Check Engine Oil Level

Check Coolant Level

Grease Loader Pivots

Grease Multipurpose Bucket Pivots—If Equipped

Grease Loader Quick Coupler—If Equipped

Grease Non-Powered Front Axle Steering Pivots—If Equipped

Grease Front Axle Pivot Pin

Grease Stabilizer Pivots and Cylinder Pins

Grease Backhoe Boom, Crowd, Bucket and Swing Cylinders and Pivots

Grease MFWD Front Axle and Universal Joints—If Equipped

Grease Backhoe Coupler Mechanical Jack—If Equipped

Inspect Fuel Water Sediment Bowls

Section 3-5: Maintenance—Every 50 Hours

Check Transmission Oil Level

Grease Backhoe Coupler Fittings—If Equipped

Section 3-6: Maintenance—Initial Service—250 Hours

Change Engine Break-In Oil And Replace Filter

Section 3-7: Maintenance—Every 250 Hours

Check MFWD Planetary Housing Oil—If Equipped

Check MFWD Axle Oil Level—If Equipped

Check Rear Axle Oil Level

Check Battery Electrolyte Level and Terminals

Take Engine Oil Sample

Section 3-8: Maintenance—Every 500 Hours

Clean Engine Crankcase Ventilation Tube

Check Air Intake Hose

Drain Water and Sediment From Fuel Tank

Check Boom-to-Dipperstick Pin Bolt Torque

Change Engine Oil And Replace Filter

Replace Primary and Final Fuel Filters—Tier 3/Stage IIIA Engine

Replace Fuel Filter—Tier 2/Stage II Engine

Take Fluid Samples

Section 3-9: Maintenance—Every 1000 Hours

Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped

Replace Hydraulic Reservoir Breather

Replace Engine Air Cleaner Elements—Tier 3/Stage IIIA Engine

Replace Engine Air Cleaner Elements—Tier 2/Stage II Engine

Replace Hydraulic Oil Filter

Replace Fuel Breather

Change Transmission Oil and Replace Filter

Check Coolant

Inspect Belt

Replace Cab Fresh Air and Recirculation Filters—If Equipped

Section 3-10: Maintenance—Every 2000 Hours

Change Hydraulic Reservoir Oil

Change MFWD Front Wheel Planetary Housing Oil—If Equipped

Change MFWD Front Axle Housing Oil—If Equipped

Change Rear Axle and Planetary Housing Oil

Adjust Engine Valve Lash (Clearance)

Inspect and Clean Hydraulic Reservoir Fill Screen

Section 3-11: Maintenance—Every 6000 Hours

Draining the Cooling System—Tier 3/Stage IIIA Engine

Draining the Cooling System—Tier 2/Stage II Engine

Filling the Cooling System—Tier 3/Stage IIIA Engine

Filling the Cooling System—Tier 2/Stage II Engine

Section 4-1: Miscellaneous—Machine

External Service Brake Inspection

Inspecting And Cleaning Dusty Secondary And Primary Element

Checking Coolant Hoses and Radiator

Do Not Service or Adjust Injection Nozzles or Injection Pump

Precautions for Alternator and Regulator

Handling, Checking and Servicing Batteries Carefully

Using Booster Batteries—12-Volt System

Using Battery Charger

Replacing Batteries

Removing Batteries

JDLink™ Machine Monitoring System (MMS)—If Equipped

Replacing Fuses

Remove and Install Halogen Bulb

Checking Starting System

Changing Loader Buckets

Adding Front Counterweights

Adding Liquid Ballast to Front Tires

Welding on Machine

Checking Ride Control Accumulator—If Equipped

Discharge Ride Control System Hydraulic Pressure—If Equipped

Discharge Boom Hydraulic Pressure For Maintenance Procedures Or Lowering Boom Without Electrical Power

Lowering Boom, Dipperstick In or Bucket Using Electrical Power and Gravity

Check Park Brake

Bleeding Fuel System

Brake Bleeding Procedure

Service Recommendations For Snap-To-Connect (STC®) Fittings

Toe-In Check and Adjust

Installing Teeth on Backhoe Bucket

Do Not Service Control Valves, Cylinders, Pumps or Motors

Keep ROPS Installed Properly

Fluid Sampling Test Ports—If Equipped

Hardware Torque Specifications

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Inspect Loader Boom Service Lock

Check and Adjust Backhoe Boom Lock

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout Procedure

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Steering System

Hydraulic System

Transmission

MFWD

Rear Axle

Air Conditioning

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Specifications

310SJ TMC Backhoe Loader Dimensions

410J TMC Backhoe Loader Dimensions

Ground Speeds

310SJ TMC Backhoe Loader Specifications

410J TMC Backhoe Loader Specifications

310SJ TMC Backhoe Loader Weight

410J TMC Backhoe Loader Weight

Buckets

Backhoe Loader Drain and Refill Capacities

310SJ TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)

310SJ TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)

410J TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)

410J TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)

Section 4-6: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Transmission Serial Number

Record Rear Axle Housing Serial Number

Record (MFWD) Front Axle Housing Serial Number—If Equipped

Keep Proof of Ownership

Keep Machines Secure