John Deere 410G Backhoe Loader Operator's Manual (OMT201153)
John Deere 410G Backhoe Loader Operator's Manual (OMT201153)
omt201153 - 410G Backhoe Loader Operator's Manual.pdf
Complete Operator's Manual for John Deere 410G Backhoe Loaders, with all the shop information to maintainand operate 410G.
Total Pages: 454 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
omt201153 - 410G Backhoe Loader
Table of Contents
Foreword
Emission Control Statement
Technical Information Feedback Form
Section 1-1: Safety—Safety And Operator Conveniences
Safety And Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oil
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 1-5: Safety—Safety Signs
Safety Signs (S.N. —919463)
Safety Signs (S.N. 919464—)
Section 2-1: Operation—Operator’s Station
Pedals and Levers
Pedals and Levers—If Equipped With Pilot Controls
Display Monitor Functions
Display Monitor Functions —If Equipped With Pilot Controls
Right-Side Console Functions
Controls—Steering Console
Pilot Control Enable/Disable Switch—If Equipped
Pattern Select Switch—If Equipped (S.N. —919463)
Horn Button
Defroster, Heater, and Air Conditioner Controls—If Equipped
Side Windows—Secondary Exits
Rear Windows
Adjusting Seat
Steering Wheel Tilt Lever—If Equipped
12-Volt Accessory Outlets
Section 2-2: Operation—Operating The Machine
Inspect Machine Daily Before Starting
Check Instruments Before Starting
Starting the Engine
Starting Fluid—Cold Weather Start Aid—If Equipped (S.N.—910057)
Starting Fluid—Cold Weather Start Aid—If Equipped (S.N. 910058—)
Using Booster Batteries—12 Volt System
Using Coolant Heater—If Equipped
Warm-Up
Cold Weather Warm-Up
Ride Control Operation—If Equipped
Pilot Control Operation—If Equipped
Driving the Machine
Operating Stabilizers
Operating Boom Lock
Operating Swing Lock
Operating Backhoe—John Deere Two-Lever Controls
Operating Backhoe—Excavator Two-Lever Controls
Operating Backhoe—John Deere Pilot Controls
Operating Backhoe—Excavator Pilot Controls
Operating Extendible Dipperstick—If Equipped
Operating Extendible Dipperstick With Attachments
Operating Extendible Dipperstick Lock—If Equipped
Operating Backhoe Auxiliary Hydraulic Functions—If Equipped
Selective Flow Valve Adjustment (S.N.—951254)
Selective Flow Valve Adjustment (S.N. 951255—)
Operating Loader Coupler—If Equipped
Operating Loader
Operating Differential Lock
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped
Lifting
Parking the Machine
Loading Machine on a Trailer
Towing
Section 3-1: Maintenance—Machine
Diesel Fuel
Biodiesel Fuel
Low Sulfur Diesel Fuel Conditioner
Testing Diesel Fuel
Handling and Storing Diesel Fuel
Alternative and Synthetic Lubricants
Engine Break-In Oil
Diesel Engine Oil
Transmission, Hydraulic, Axles, and Mechanical Front Wheel Drive Oil (S.N.—951254)
Transmission, Axles, and Mechanical Front Wheel Drive Oil (S.N. 951255—)
Hydraulic Oil (S.N. 951255—)
Grease
Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips
Heavy Duty Diesel Engine Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Loader Boom Service Lock
Opening and Closing Engine Hood (S.N. —903478)
Opening and Closing Engine Hood (S.N. 903479—)
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3: Maintenance—As Required
Inspect Loader Boom Service Lock
Check and Adjust Boom Lock
Check Tire Pressure
Tire Inflation Pressures
Check Wheel Fasteners
Clean Cab Air Filters
Inspect and Clean Hydraulic Reservoir Fill Screen
Drain Fuel Tank Water and Sediment
Clean Engine Air Cleaner Dust Unloader Valve
Clean or Replace Air Cleaner Elements
Inspect Belt
Grease MFWD Drive Shaft Splines—If Equipped
Grease Extendible Dipperstick Side Rails—If Equipped
Grease Extendible Dipperstick Backhoes—If Equipped
Grease Front Wheel Bearings—Non-Powered (S.N. —911143)
Grease Front Wheel Bearings—Non-Powered (S.N. 911144—)
Section 3-4: Maintenance—Every 10 Hours or Daily
Checking Hydraulic Reservoir Oil Level
Check Engine Oil Level
Check Coolant Level
Grease Loader Pivots (S.N. —955724)
Grease Loader Pivots (S.N. 955725—)
Grease 4-in-1 Bucket Pivots—If Equipped
Grease Stabilizer Pivots and Cylinder Pins
Grease Backhoe Linkage, Pivots, and Cylinder Rod Ends
Grease Non-Powered Front Axle and Steering Pivots (S.N. —911143)
Grease Non-Powered Front Axle Pivots (S.N. 911144—)
Grease MFWD Front Axle and Universal Joints—If Equipped
Grease Loader Quick Coupler—If Equipped
Section 3-5: Maintenance—Initial Service—50 Hours
Check Wheel Fasteners
Section 3-6: Maintenance—Initial Service—100 Hours
Change Engine Break-In Oil And Replace Filter
Replace Transmission Oil Filter
Section 3-7: Maintenance—Every 250 Hours
Check MFWD Planetary Housing Oil—If Equipped
Check MFWD Axle Oil Level—If Equipped
Check Battery Electrolyte Level and Terminals
Check Rear Axle Oil Level
Check Transmission Oil Level
Change Engine Oil And Replace Filter (S.N.—911915)
Section 3-8: Maintenance—Every 500 Hours
Check Coolant and Add Conditioner
Check Air Intake Hose
Replace Hydraulic Oil Filter
Check Boom-to-Dipperstick Pin Bolt Torque
Replace Hydraulic Reservoir Breather
Change Engine Oil And Replace Filter (S.N. 911916—)
Replace Fuel Filter
Section 3-9: Maintenance—Every 1000 Hours
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S.N.—911143)
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S.N. 911144—)
Change MFWD Front Wheel Planetary Housing Oil—If Equipped
Change MFWD Front Axle Housing Oil—If Equipped
Clean Engine Crankcase Ventilation Tube
Change Transmission and Torque Converter Oil and Filter
Change Rear Axle Oil
Replace Pilot Control Filter (S.N.—943092)
Check Engine Speeds (S.N.—951254)
Check Engine Speed (S.N. 951255—)
Check and Adjust Engine Speed Control Linkage (S.N.— 951254)
Check and Adjust Engine Speed Control Linkage (S.N. 951255—)
Change Hydraulic Reservoir Oil
Replace Engine Air Cleaner Elements
Section 3-10: Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance)
Section 4-1: Miscellaneous—Machine
External Service Brake Inspection
Inspecting And Cleaning Dusty Secondary And Primary Element
Check Receiver-Dryer—If Equipped
Checking Coolant Hoses and Radiator
Draining the Cooling System
Filling the Cooling System
Do Not Service or Adjust Injection Nozzles or Injection Pump
Draining Fuel Filter Sediment
Precautions for Alternator and Regulator
Handling, Checking and Servicing Batteries Carefully
Replacing Batteries
Removing Batteries
Replacing Fuses (S.N.—951254)
Replacing Fuses (S.N. 951255—)
Remove and Install Halogen Bulb (S.N. —953497)
Remove and Install Halogen Bulb (S.N. 953498—)
Checking Neutral Start System
Changing Loader Buckets
Adding Front Counterweights
Adding Liquid Ballast to Front Tires—410G
Welding on Machine
Checking Ride Control Accumulator—If Equipped
Discharge Ride Control System Hydraulic Pressure—If Equipped
Discharge Pilot Control System Hydraulic Pressure—If Equipped
Lowering Boom Without Electrical Power—For Machines With Pilot Controls
Check Park Brake
Brake Bleeding Procedure
Service Recommendations For STC® Fittings
Adjusting Speed Control Lever Tension (S.N.—913479)
Adjusting Speed Control Lever Tension (S.N. 913480—)
Adjusting Pilot Control Wrist Rest—If Equipped
Checking and Adjusting Toe-In (S.N. —911143)
Checking and Adjusting Toe-In (S.N. 911144—)
Installing Teeth on Backhoe Bucket
Do Not Service Control Valves, Cylinders, Pumps or Motors
Hardware Torque Specifications
Keep ROPS Installed Properly
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout Procedure
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine (S.N.—951254)
Engine (S.N. 951255—)
Diagnostic Trouble Codes (DTC) (S.N.—951254)
Diagnostic Trouble Codes (DTC) (S.N. 951255—)
Electrical System
Steering System
Hydraulic System
Gauges and Indicators
Transmission
MFWD
Rear Axle
Section 4-4: Miscellaneous—Storage
Prepare Machine for Storage
Section 4-5: Miscellaneous—Crime Prevention Tips
Help Prevent Crime
Record Construction Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately
Section 4-6: Miscellaneous—Specifications
410G Specifications
Ground Speeds—410G
410G Backhoe Loader Dimensions
410G Backhoe Loader
410G Backhoe Loader Weight
Buckets
410G Backhoe Loader Drain and Refill Capacities
410G Backhoe Loader Lifting Capacities—Standard Dipperstick
410G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
410G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
Section 4-7: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Transmission Serial Number—Powershift
Record Rear Axle Housing Serial Number
Record (MFWD) Front Axle Housing Serial Number—If Equipped
