John Deere 310J and 310SJ Backhoe Loader Engines 4045DT060, 4045HT054 and 4045TT094 Operator's Manual - OMT210365
John Deere 310J and 310SJ Backhoe Loader Engines 4045DT060, 4045HT054 and 4045TT094 Operator's Manual - OMT210365
omt210365 - 310J and 310SJ Backhoe Loader Engines 4045DT060, 4045HT054 and 4045TT094 Operator's Manual.pdf
Complete Operator's Manual for John Deere 310J and 310SJ Backhoe Loader Engines 4045DT060, 4045HT054 and 4045TT094, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
Total Pages: 529 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
omt210365 - 310J and 310SJ Backhoe Loader Engines 4045DT060, 4045HT054 and 4045TT094
Table of Contents
Foreword
IMPORTANT
Emissions Control Warranty Statement—U.S. and Canada
Technical Information Feedback Form
Section 1-1: Safety—Safety And Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Safety Signs—Backhoe Coupler (If Equipped)
Replace Safety Signs
Section 2-1: Operation—Operator’s Station
Pedals and Levers
Pedals and Levers—If Equipped With Pilot Controls
Fire Extinguisher Location
Standard Display Monitor (SDM)
Standard Display Functions
Anti-Theft Security System Configuration
Anti-Theft Security System Operation
Standard Display Monitor (SDM)—Normal Display
Diagnostic Trouble Code (DTC) Monitor Messages
Standard Display Monitor (SDM) Main Menu
Standard Display Monitor (SDM) Main Menu—Codes
Standard Display Monitor (SDM) Main Menu—Monitor
Standard Display Monitor (SDM) Main Menu—Job Timer
Standard Display Monitor (SDM) Main Menu—Settings
Right-Side Console Functions
Controls—Steering Console
Pilot Control Enable/Disable Switch—If Equipped
Pattern Select Switch—If Equipped
Engine Speed Control Knob
Horn Button
Defroster, Heater, and Air Conditioner Controls—If Equipped
Side Windows—Secondary Exits
Rear Windows
Adjusting Seat
Steering Wheel Tilt Lever—If Equipped
12-Volt Accessory Outlets
Section 2-2: Operation—Operating The Machine
Inspect Machine Daily Before Starting
Check Instruments Before Starting
Engine Break-In Period
Starting the Engine
Starting Fluid—Cold Weather Start Aid—If Equipped
Using Coolant Heater—If Equipped
Warm-Up
Cold Weather Warm-Up
Ride Control Operation—If Equipped
Pilot Control Operation—If Equipped
Driving the Machine
Cruise Control
Operating Stabilizers
Operating Boom Lock
Operating Swing Lock
Operating Swing Lock Pin
Operating Backhoe—John Deere Two-Lever Controls
Operating Backhoe—Excavator Two-Lever Controls
Operating Backhoe—John Deere Pilot Controls
Operating Backhoe—Excavator Pilot Controls
Operating Extendible Dipperstick—If Equipped
Operating Extendible Dipperstick With Attachments
Operating Extendible Dipperstick Lock—If Equipped
Operating Backhoe Auxiliary Hydraulic Selective Flow Functions—If Equipped
Operating Backhoe Auxiliary Hydraulic Functions—If Equipped
Operating Hydraulic Thumb—If Equipped
Operating Backhoe Coupler—If Equipped
Operating Loader Coupler—If Equipped
Operating Loader
Operating Differential Lock
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped
Lifting
Parking the Machine
Loading Machine on a Trailer
Towing
Section 3-1: Maintenance—Machine
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
Diesel Engine Break-In™ Oil
Diesel Engine Oil—Tier 2 and Stage II Engines
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine
Diesel Engine Oil—Tier 3 and Stage III A Engines
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine
Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil
Hydraulic Oil
Grease
Heavy Duty Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Engine Identification
Loader Boom Service Lock
Opening and Closing Engine Hood
Fuel Tank
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3: Maintenance—As Required
Check Tire Pressure
Tire Inflation Pressures
Check Wheel Fasteners
Clean Cab Air Filters—If Equipped
Drain Water and Sediment from Water Separator
Drain Auxiliary Water Separator Fuel Filter—If Equipped
Clean or Replace Air Cleaner Elements—Tier 3/Stage IIIA Engine
Clean or Replace Air Cleaner Elements—Tier 2/Stage II Engine
Grease MFWD Drive Shaft Splines—If Equipped
Grease Non-Powered Front Wheel Bearings—If Equipped
Check Coolant
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Hydraulic Reservoir Oil Level
Check Engine Oil Level
Check Coolant Level
Inspect Fuel Water Sediment Bowls
Grease Loader Pivots
Grease Multipurpose Bucket Pivots—If Equipped
Grease Stabilizer Pivots and Cylinder Pins
Grease Backhoe Boom, Crowd Cylinders and Pivots
Grease Backhoe Bucket Cylinder and Pivots
Grease Backhoe Swing Cylinder and Pivots
Grease Loader Quick Coupler—If Equipped
Grease Non-Powered Front Axle Steering Pivots—If Equipped
Grease MFWD Front Axle and Universal Joints—If Equipped
Grease Backhoe Coupler Mechanical Jack—If Equipped
Grease Front Axle Pivot Pin
Section 3-5: Maintenance—Every 50 Hours
Check Transmission Oil Level
Grease Backhoe Coupler Fittings—If Equipped
Section 3-6: Maintenance—Initial Service—250 Hours
Change Engine Break-In Oil and Replace Filter
Section 3-7: Maintenance—Every 250 Hours
Check MFWD Planetary Housing Oil—If Equipped
Check MFWD Axle Oil Level—If Equipped
Check Battery Electrolyte Level and Terminals
Check Rear Axle Oil Level
Take Engine Oil Sample
Section 3-8: Maintenance—Every 500 Hours
Check Air Intake Hose
Check Boom-to-Dipperstick Pin Bolt Torque
Drain Fuel Tank Water and Sediment
Change Engine Oil and Replace Filter
Replace Primary and Final Fuel Filters—Tier 3/Stage IIIA Engine
Replace Fuel Filter—Tier 2/Stage II Engine
Replace Auxiliary Water Separator Fuel Filter—If Equipped
Clean Engine Crankcase Ventilation Tube—Tier 2/Stage II Engine
Clean Engine Crankcase Ventilation Tube—Tier 3/Stage IIIA Engine
Take Fluid Samples
Section 3-9: Maintenance—Every 1000 Hours
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped
Replace Hydraulic Reservoir Breather
Replace Engine Air Cleaner Elements—Tier 3/Stage IIIA Engine
Replace Engine Air Cleaner Elements—Tier 2/Stage II Engine
Replace Cab Air Filters
Inspect Belt
Replace Hydraulic Oil Filter
Replace Fuel Breather
Change Transmission Oil and Replace Filter
Check Coolant
Section 3-10: Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance)
Change Hydraulic Reservoir Oil
Change MFWD Planetary Housing Oil—If Equipped
Change MFWD Front Axle Housing Oil—If Equipped
Change Rear Axle and Planetary Housing Oil
Inspect and Clean Hydraulic Reservoir Fill Screen
Section 3-11: Maintenance—Every 6000 Hours
Draining the Cooling System—Tier 3/Stage IIIA Engine
Draining the Cooling System—Tier 2/Stage II Engine
Filling the Cooling System—Tier 3/Stage IIIA Engine
Filling the Cooling System—Tier 2/Stage II Engine
Section 4-1: Miscellaneous—Machine
External Service Brake Inspection
Check and Adjust Backhoe Boom Lock
Inspecting and Cleaning Dusty Secondary and Primary Element
Check Receiver-Dryer—If Equipped
Checking Coolant Hoses and Radiator
Do Not Service or Adjust Injection Nozzles or Injection Pump
Precautions for Alternator and Regulator
Using Battery Charger
Using Booster Batteries—12-Volt System
Handling, Checking and Servicing Batteries Carefully
Replacing Batteries
Removing Batteries
JDLink™ Machine Monitoring System (MMS)—If Equipped
Replacing Fuses
Remove and Install Halogen Bulb
Checking Starting System
Fluid Sampling Test Ports—If Equipped
Changing Loader Buckets
Adding Front Counterweights
Reversing Stabilizer Feet
Adding Liquid Ballast to Front Tires
Welding On Machine
Checking Ride Control Accumulator—If Equipped
Discharge Ride Control System Hydraulic Pressure—If Equipped
Discharge Pilot Control System Hydraulic Pressure—If Equipped
Lowering Boom Without Electrical Power—For Machines With Pilot Controls
Check Park Brake
Bleeding Fuel System
Brake Bleeding Procedure
Service Recommendations For Snap-To-Connect (STC®) Fittings
Adjusting Pilot Control Wrist Rest—If Equipped
Toe-In Check and Adjust
Installing Teeth on Backhoe Bucket
Do Not Service Control Valves, Cylinders, Pumps or Motors
Keep ROPS Installed Properly
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Inspect Loader Boom Service Lock
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout Procedure
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Electrical System
Steering System
Hydraulic System
Transmission
MFWD
Rear Axle
Air Conditioning
Section 4-4: Miscellaneous—Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Transmission Serial Number
Record Rear Axle Housing Serial Number
Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number—If Equipped
Keep Proof of Ownership
Keep Machines Secure
Section 4-6: Miscellaneous—Specifications
Travel Speeds
Backhoe Loader Drain and Refill Capacities
310J Backhoe Loader Dimensions
310J Backhoe Loader Specifications
310J Backhoe Loader Weight
310J Buckets
310J Backhoe Loader Lifting Capacities—Standard Dipperstick
310J Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
310J Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
310SJ Dimensions
310SJ Backhoe Loader Weight
310SJ Buckets
310SJ Backhoe Loader Lifting Capacities—Standard Dipperstick
310SJ Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
310SJ Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
