John Deere Compact Utility Tractor 4120 and 4320 Diagnostic and Repair Service Manual - TM105019
Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab), with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).
John Deere Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab) workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm105019 - Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab) Technical Manual.pdf
tm105019 - Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab) Technical Manual.epub
Total Pages: 1,830 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm105019 - Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab)
Table of Contents
Foreword
Section 10: Safety
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Service Machines Safely
Use Proper Tools
Park Machine Safely
Support Machine Properly
Use Proper Lifting Equipment
Work in Clean Area
Protect Against High Pressure Spray
Illuminate Work Area Safely
Work In Ventilated Area
Remove Paint Before Welding or Heating
Avoid Harmful Asbestos Dust
Service Tires Safely
Stay Clear of Rotating Drivelines
Service Cooling System Safely
Dispose of Waste Properly
Handle Chemical Products Safely
Live With Safety
Section 20: Specifications and Information
Group 05: General Specifications
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Unified Inch Bolt and Screw Torque Values
Gasket Sealant Application
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Group 10: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Diesel Engine Oil
Diesel Engine Break-In Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Transmission and Hydraulic Oil
Heavy Duty Diesel Engine Coolant
Group 15: Serial Number Locations
Serial Numbers
Machine Product Identification Number
Engine and Turbocharger Serial Numbers
Section 30: Engine
Group 05: Specifications
Specifications
Group 10: Tools and Materials
Service Equipment and Tools
Group 15: Repair
John Deere Engine Repair—Use CTM301
Engine Removal and Installation
Section 40: Electrical
Group 05: General Information
Specifications
Reading Electrical Schematics
Theory Of Operation Information
Diagnostic Information
Wire Color Abbreviation Chart
Common Circuit Tests
Conductors For 12 Volt Circuits
Group 10: Specifications
System Specifications
Service Equipment and Tools
Essential or Recommended Tools
Other Material
Group 15: Component Location
Main Machine
Display Panel
Group 20: Schematics and Harnesses
Main Schematic and Wiring Harness Legend - PRT and eHydro eHydro is a trademark of Deere & Company
eHydro eHydro is a trademark of Deere & Company - W9 Schematic and Wiring Harness Legend
W1 Main Electrical Schematic (1 of 3)
W9 eHydro eHydro is a trademark of Deere & Company and Cruise Control Electrical Schematic (1 of 2)
CAN/Diagnostic Functional Diagram - HST with MUP
CAN Bus Topology - HST with MUP
CAN Bus Topology - PRT with MUP
W1 Main Wiring Harness
Rear Lighting - Detail
Load Center
W9 HST Wiring Harness
Main Wiring Harness Component Location
W1 Main Wiring Harness Color Codes
W2 Headlight Wiring Harness
W2 Headlight Wiring Harness Color Codes
W3 and W4 Jumper Plug
W7 Right Rear Lights Wiring Harness
W7 Right Rear Lights Wiring Harness Color Codes
W8 Left Rear Lights Wiring Harness
W8 Left Rear Lights Wiring Harness Color Codes
W9 eHydro eHydro is a trademark of Deere & Company Wiring Harness
W9 eHydro eHydro is a trademark of Deere & Company Wiring Harness Color Codes
W10 Proportional Valve Wiring Harness
W10 Proportional Valve Wiring Harness Color Codes
W11 Cruise Control Wiring Harness (standard)
W11 eHydro eHydro is a trademark of Deere & Company Cruise Control Wiring Harness Color Codes (standard)
W12 Cruise Control Wiring Harness (optional)
W12 eHydro eHydro is a trademark of Deere & Company Cruise Control Wiring Harness Color Codes (optional)
W28 3rd, 4th and 5th Function Wiring Harness Color Codes
W28 3rd, 4th and 5th Function Wiring Harness
W28 3rd, 4th and 5th Function Wiring Schematic
Group 25: Operation and Diagnostics
Power Circuit Operation
W1 Power Circuit Electrical Schematic (1 of 3)
Power Circuit W9 eHydro eHydro is a trademark of Deere & Company and Cruise Control Electrical Schematic
Power Circuit Diagnosis
Cranking Circuit Operation
Cranking Circuit Electrical Schematic
Cranking Circuit Diagnosis
Glow Plug and Light Circuit Operation
Glow Plug and Light Circuit Electrical Schematic
Glow Plug and Light Circuit Diagnosis
Fuel Supply/Engine Shutoff Circuit Operation - Operating Conditions
Fuel Supply/Engine Shutoff Circuit Electrical Schematic
Fuel Supply/Engine Shutoff Circuit Diagnosis
Charging Circuit Operation
Tachometer Circuit Operation
Hour Meter Circuit Operation
Charge, Tachometer and Hour Meter Circuit Electrical Schematic
Charging, Tachometer and Hour Meter Circuit Diagnosis
Rear PTO Circuit Operation
Rear PTO Circuit Electrical Schematic
Rear PTO Circuit Diagnosis
MFWD Circuit Operation
MFWD Circuit Electrical Schematic
MFWD Circuit Diagnosis
Light Circuit Operation
Lights Circuit Electrical Schematic
Lights Circuit Diagnosis
Turn Signal Lights Circuit Operation
Turn Signal Lights Circuit Electrical Schematic
Turn Signal Lights Circuit Diagnosis
Display Panel Operation
Display Panel LCD Message
Display Panel Diagnosis
Display Mode Switch Circuit Operation
Display Mode Switch Circuit Electrical Schematic
Display Mode Switch Circuit Diagnosis
eHydro eHydro is a trademark of Deere & Company - eMatchOS Electronic Drive Controller
eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Operation
eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Electrical Schematic
eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Diagnosis
eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Operation
eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Electrical Schematic
eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Diagnosis
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (standard)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (standard)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (standard)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (optional)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (optional)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (optional)
eHydro eHydro is a trademark of Deere & Company - LoadMatch LoadMatch is a trademark of Deere & Company and MotionMatch MotionMatch is a trademark of Deere & Company Circuit Operation
eHydro eHydro is a trademark of Deere & Company - LoadMatch LoadMatch is a trademark of Deere & Company and MotionMatch MotionMatch is a trademark of Deere & Company Circuit Electrical Schematic
eHydro eHydro is a trademark of Deere & Company - LoadMatch LoadMatch is a trademark of Deere & Company and MotionMatch MotionMatch is a trademark of Deere & Company Control Circuit Diagnosis
Group 30: Tests and Adjustments
Ground Circuit Test
Battery Voltage and Specific Gravity Test
Battery - Charge
Battery - Load Test
Alternator Regulated Voltage Test
Alternator Test and Inspection
Regulated Amperage and Voltage Test
Starting Motor Solenoid Test
Starting Motor Amperage Draw Test
Starting Motor No-Load Amperage Draw and RPM Test
Fuse Test
Glow Plug Test
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Relay Test
Key Switch Test
Light Switch Test
Sensing Switch Test
Turn Signal Switch Test
Hazard Switch Test
Rear PTO Switch Test
Rear PTO Solenoid Test
Seat Switch Test
Cruise Switch Test (standard) - eHydro™
Cruise/Max Speed Switch Test - eHydro™
Res/+, Set/- Switch Test - eHydro™
Brake and Park Brake Switch Test
Air Filter Restriction Switch Test
Fuel Gauge Sensor Test
Fuel Shutoff Solenoid Test
LoadMatch™ Switch Test - eHydro eHydro is a trademark of Deere & Company
MotionMatch™ Switch Test - eHydro™
Display Mode Switch Test
Proportional Drive Solenoid Test - eHydro eHydro is a trademark of Deere & Company
Horn Switch Test
CAN Bus Terminator Test
Configure the Display
Editing Tire Size Value
Editing MotionMatch™ Settings - eHydro™
Editing LoadMatch™ Settings - eHydro™
HST Proportional Solenoid Test
eHydro™ - Electronic Drive Controller System Calibration
eHydro™ - Single Sensor Calibration
Test Kit
eHydro™ - Throttle Position Sensor Test and Adjustment
eHydro™ - Forward and Reverse Pedal Sensor Test and Adjustment
eHydro™ - MFWD Speed Sensor Test
Group 35: Repair
Throttle Position Sensor Removal and Installation
Electronic Drive Controller Removal and Installation
Alternator Removal and Installation
Alternator Disassembly and Assembly
Fuel Gauge Sensor Removal and Installation
Group 40: Service Codes
Display Panel Fault Codes
Diagnostic Trouble Codes Overview
Diagnostic Trouble Codes by Controller
Readings Codes Overview
Readings Codes by Controller
Configuration Codes Overview
Configuration Codes by Controller
Entering Diagnostic and Calibration Modes
Group 45: Electronic Controllers
Control Unit Locations and Identification
Data Bus Systems
CAN Bus Theory of Operation
CAN Bus Message Structure
Control Unit Messaging Errors
VIN Network Address Checks
CAN Network Voltage Checks
Troubleshooting Electronic Controllers
CAN Communication Fault Checks
Accessing the Addresses and Diagnostic Trouble Codes
Monitoring CAN Bus Traffic Data
Approved Software for Control Units
Erroneous Diagnostic Trouble Codes
Group 50: Operation and Diagnostics - DTCs (TCU)
TCU 523590.31 (ERR_02) - Machine Drive Forward
TCU 523590.0 (ERR_02) - Machine Drive Forward
TCU 523590.1 (ERR_02) - Machine Drive Forward
TCU 523590.3 (ERR_02) - Machine Drive Forward
TCU 523590.4 (ERR_02) - Machine Drive Forward
TCU 523590.13 (ERR_02) - Machine Drive Forward
TCU 523591.0 (ERR_03) - Machine Drive Reverse
TCU 523591.1 (ERR_03) - Machine Drive Reverse
TCU 523591.3 (ERR_03) - Machine Drive Reverse
TCU 523591.4 (ERR_03) - Machine Drive Reverse
TCU 523591.13 (ERR_03) - Machine Drive Reverse
TCU 190.8 (ERR_04) - Engine Speed
TCU 190.9 (ERR_04) - Engine Speed
TCU 597.31 (ERR_05) - Brake Switch
TCU 84.8 (ERR_06) - Wheel Based Vehicle Speed
TCU 599.3 (ERR_07) - Cruise Control Set
TCU 91.0 (ERR_08) - Accelerator Position 1
TCU 91.1 (ERR_08) - Accelerator Pedal Position 1
TCU 91.3 (ERR_08) - Accelerator Pedal Position 1
TCU 91.4 (ERR_08) - Accelerator Pedal Position 1
TCU 91.9 (ERR_08) - Accelerator Pedal Position 1
TCU 91.13 (ERR_08) - Accelerator Pedal Position 1
TCU 596.31 (ERR_09) - Cruise Control Enable Switch
TCU 629.12 (ERR_10) - Controller #1
TCU 599.31 (ERR_11) - Cruise Control Set Switch (Under normal conditions only applies to standard cruise control)
TCU 601.31 (ERR_11) - Cruise Control Resume Switch (Under normal conditions only applies to optional cruise control)
TCU 3509.0 (ERR_12) - Sensor Supply Voltage 1
TCU 3509.1 (ERR_12) - Sensor Supply Voltage 1
TCU 524069.5 (ERR_13) - Machine Drive Valve Reverse
TCU 524069.6 (ERR_13) - Machine Drive Valve Reverse
TCU 524069.13 (ERR_13) - Machine Drive Valve Reverse
TCU 524071.5 (ERR_14) - Machine Drive Valve Forward
TCU 524071.6 (ERR_14) - Machine Drive Valve Forward
TCU 524071.13 (ERR_14) - Machine Drive Valve Forward
TCU 1504.31 (ERR_15) - Operator Seat Switch
Group 55: Operation and Diagnostics - DTCs (ICC)
ICC 628.14 (ERR_51) - Program Memory
ICC 628.31 (ERR_53) - Program Memory
ICC 521601.31 (ERR_54) - End of Line File - EOL
ICC 524264.31 (ERR_55) - Checksum Error - Normal Mode
ICC 2003.9 (ERR_57) - Source Address 3
ICC 522000.31 (ERR_58) - Controller Data Structure Mismatch
ICC 2003.12 (ERR_59) - Source Address 3
ICC 2370.6 (ERR_60) - Right Turn Signal Lights
ICC 2370.5 (ERR_61) - Right Turn Signal Lights
ICC 2368.6 (ERR_62) - Left Turn Signal Lights
ICC 2368.5 (ERR_63) - Left Turn Signal Lights
ICC 523633.6 (ERR_64) - Right Amber Flasher
ICC 523633.5 (ERR_65) - Right Amber Flasher Lights
ICC 523629.6 (ERR_66) - Left Amber Flasher Lights
ICC 523629.5 (ERR_67) - Left Amber Flasher Lights
ICC 632.6 (ERR_67) - Engine Fuel Shutoff 1 Control
ICC 632.5 (ERR_71) - Engine Fuel Shutoff 1 Control
ICC 677.6 (ERR_72) - Engine Starter Motor Relay
ICC 677.5 (ERR_73) - Engine Starter Motor Relay
ICC 2808.3 (ERR_74) - Keypad
ICC 520194.12 (ERR_75) - Vin Mismatch
ICC 520193.31 (ERR_76) - Controller Mismatch
ICC 523438.31 (ERR_78) - Serial EEPROM Access
ICC 247.9 (ERR_79) - Engine Total Hours of Operation
ICC 190.9 (ERR_81) - Engine Speed
ICC 2000.9 (ERR_82) - Source Address 0
ICC 629.12 (ERR_83) - Controller #1
ICC 110.0 (ERR_84) - Engine Coolant Temperature
ICC 110.4 (ERR_85) - Engine Coolant Temperature
ICC 110.9 (ERR_86) - Engine Coolant Temperature
Section 50: Electrical - European
Group 05: Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10: Component Location
Display Panel
Load Center
Main Wiring Harness Component Location
TCU Wiring Harness (HST) Component Location
Group 15: Schematics and Harnesses
W3 Main Wiring Harness Legend and Schematic - PRT and HST
W13 TCU Wiring Harness and Schematic Legend
W3 Main Electrical Schematic
W13 TCU and Cruise Control Electrical Schematic
W3 Main Wiring Harness
W3 Main Wiring Harness Color Codes
W8 Headlight/Horn Wiring Harness
W8 Headlight/Horn Wiring Harness Color Codes
W9 Left Rear Lights Wiring Harness
W9 Left Rear Lights Wiring Harness Color Codes
W10 Right Rear Lights Wiring Harness
W10 Right Rear Lights Wiring Harness Color Codes
W4 and W6 Jumper Plug
W13 TCU Wiring Harness
W13 TCU Wiring Harness Color Codes
W16 Proportional Valve Wiring Harness
W16 Proportional Valve Wiring Harness Color Codes
W14 Cruise Control Wiring Harness (standard)
W14 Cruise Control Wiring Harness Color Codes (standard)
W15 Cruise Control Wiring Harness (optional)
W15 Cruise Control Wiring Harness Color Codes (optional)
W28 3rd, 4th and 5th Function Function Wiring Harness Color Codes
W28 3rd, 4th and 5th Function Function Wiring Harness
3rd, 4th and 5th Function Wiring Schematic
Group 20: Operation and Diagnostics
Power Circuit Operation
Power Circuit Electrical Schematic - W3 PRT and HST
Power Circuit Schematic - W13 HST
Power Circuit Diagnosis
Cranking Circuit Operation
Cranking Circuit Electrical Schematic
Cranking Circuit Diagnosis
Glow Plug and Light Circuit Operation
Glow Plug and Light Circuit Electrical Schematic
Glow Plug and Light Circuit Diagnosis
Fuel Supply/Engine Shutoff Circuit Operation - Operating Conditions
Fuel Supply/Engine Shutoff Circuit Electrical Schematic
Fuel Supply/Engine Shutoff Circuit Diagnosis
Charging Circuit Operation
Tachometer Circuit Operation
Hour Meter Circuit Operation
Charge, Tachometer and Hour Meter Circuit Electrical Schematic
Charging, Tachometer and Hour Meter Circuit Diagnosis
Rear PTO Circuit Operation
Rear PTO Circuit Electrical Schematic
Rear PTO Circuit Diagnosis
MFWD Circuit Operation
MFWD Circuit Electrical Schematic
System: MFWD Circuit Diagnosis
Light Circuit Operation
Brake Lights Operation
Lights Circuit Electrical Schematic
Lights Circuit Diagnosis
Hazard Lights Circuit Operation
Hazard Lights Circuit Electrical Schematic
Hazard Lights Circuit Diagnosis
Turn Signal Lights Circuit Operation
Turn Signal Circuit Electrical Schematic
Turn Signal Lights Circuit Diagnosis
Display Panel Operation
Display Panel Diagnosis
Display Mode Switch Circuit Operation
Display Mode Switch Circuit Electrical Schematic
Display Mode Switch Circuit Diagnosis
eHydro eHydro is a trademark of Deere & Company - eMatchOS Electronic Drive Controller
eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Operation
eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Electrical Schematic
eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Diagnosis
eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Operation
eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Electrical Schematic
eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Diagnosis
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (standard)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (standard)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (standard)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (optional)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (optional)
eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (optional)
eHydro eHydro is a trademark of Deere & Company - Load Match and Motion Match Circuit Operation
eHydro eHydro is a trademark of Deere & Company - Load Match and Motion Match Circuit Electrical Schematic
eHydro eHydro is a trademark of Deere & Company - Load Match and Motion Match Control Circuit Diagnosis
Group 25: Service Codes
Display Panel Fault Codes
Diagnostic Trouble Codes Overview
Diagnostic Trouble Codes by Controller
Readings Codes Overview
Readings Codes by Controller
Configuration Codes Overview
Configuration Codes by Controller
Entering Diagnostic and Calibration Modes
Group 30: Electronic Controllers
Control Unit Locations and Identification
Data Bus Systems
CAN Bus Theory of Operation
CAN Bus Message Structure
Control Unit Messaging Errors
VIN Network Address Checks
CAN Network Voltage Checks
Troubleshooting Electronic Controllers
CAN Communication Fault Checks
Accessing the Addresses and Diagnostic Trouble Codes
Monitoring CAN Bus Traffic Data
Approved Software for Control Units
Erroneous Diagnostic Trouble Codes
Group 35: Operation and Diagnostics - DTCs (TCU)
TCU 523590.3 (ERR_02) - Machine Drive Forward
TCU 523590.0 (ERR_02) - Machine Drive Forward
TCU 523590.1 (ERR_02) - Machine Drive Forward
TCU 523590.3 (ERR_02) - Machine Drive Forward
TCU 523590.4 (ERR_02) - Machine Drive Forward
TCU 523590.13 (ERR_02) - Machine Drive Forward
TCU 523591.0 (ERR_03) - Machine Drive Reverse
TCU 523591.1 (ERR_03) - Machine Drive Reverse
TCU 523591.3 (ERR_03) - Machine Drive Reverse
TCU 523591.4 (ERR_03) - Machine Drive Reverse
TCU 523591.13 (ERR_03) - Machine Drive Reverse
TCU 190.8 (ERR_04) - Engine Speed
TCU 190.9 (ERR_04) - Engine Speed
TCU 597.31 (ERR_05) - Brake Switch
TCU 84.8 (ERR_06) - Wheel Based Vehicle Speed
TCU 599.3 (ERR_07) - Cruise Control Set Switch
TCU 91.0 (ERR_08) - Accelerator Position 1
TCU 91.1 (ERR_08) - Accelerator Pedal Position 1
TCU 91.3 (ERR_08) - Accelerator Pedal Position 1
TCU 91.4 (ERR_08) - Accelerator Pedal Position 1
TCU 91.9 (ERR_08) - Accelerator Pedal Position 1
TCU 91.13 (ERR_08) - Accelerator Pedal Position 1
TCU 596.31 (ERR_09) - Cruise Control Enable Switch
TCU 629.12 (ERR_10) - Controller #1
TCU 599.31 (ERR_11) - Cruise Control Set Switch (Under normal conditions only applies to standard cruise control)
TCU 601.31 (ERR_11) - Cruise Control Resume Switch (Under normal conditions only applies to optional cruise control)
TCU 3509.0 (ERR_12) - Sensor Supply Voltage 1
TCU 3509.1 (ERR_12) - Sensor Supply Voltage 1
TCU 524069.5 (ERR_13) - Machine Drive Valve Reverse
TCU 524069.6 (ERR_13) - Machine Drive Valve Reverse
TCU 524069.13 (ERR_13) - Machine Drive Valve Reverse
TCU 524071.5 (ERR_14) - Machine Drive Valve Forward
TCU 524071.6 (ERR_14) - Machine Drive Valve Forward
TCU 524071.13 (ERR_14) - Machine Drive Valve Forward
TCU 1504.31 (ERR_15) - Operator Seat Switch
Group 40: Operation and Diagnostics - DTCs (ICC)
ICC 628.14 (ERR_51) - Program Memory
ICC 628.31 (ERR_53) - Program Memory
ICC 521601.31 (ERR_54) - End of Line File - EOL
ICC 524264.31 (ERR_55) - Checksum Error - Normal Mode
ICC 2003.9 (ERR_57) - Source Address 3
ICC 522000.31 (ERR_58) - Controller Data Structure Mismatch
ICC 2003.12 (ERR_59) - Source Address 3
ICC 632.6 (ERR_70) - Engine Fuel Shutoff 1 Control
ICC 632.5 (ERR_71) - Engine Fuel Shutoff 1 Control
ICC 677.6 (ERR_72) - Engine Starter Motor Relay
ICC 677.5 (ERR_73) - Engine Starter Motor
ICC 2808.3 (ERR_74) - Keypad
ICC 520194.12 (ERR_75) - VIN Mismatch
ICC 520193.31 (ERR_76) - Controller Mismatch
ICC 523438.31 (ERR_78) - Serial EEPROM Access
ICC 247.9 (ERR_79) - Engine Total Hours of Operation
ICC 190.9 (ERR_81) - Engine Speed
ICC 2000.9 (ERR_82) - Source Address 0
ICC 629.12 (ERR_83) - Controller #1
ICC 110.0 (ERR_84) - Engine Coolant Temperature
ICC 110.4 (ERR_85) - Engine Coolant Temperature
ICC 110.9 (ERR_86) - Engine Coolant Temperature
Section 60: Power Train - PRT
Group 05: Specifications
General Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Group 10: Component Location
Clutch Housing
PowrReverser PowrReverser is a trademark of Deere & Company Clutch
Main Shaft
Driven Shaft
Main Gear Shift
PRT Pedal and Shift Linkage
PRT Valve
Group 15: Theory of Operation
PRT Control Valve Operation
PRT Clutch Operation - Forward
PRT Clutch Operation - Reverse
4 Speed Transmission Operation
Range Transmission Power Flow
Group 20: Tests and Adjustments
PRT Clutch Adjustment
PRT Hydraulic Pressure Tests
Group 25: Repair
Machine Splitting (Front)
Machine Splitting (Rear)
Reverse Case Seal Replacement
PowrReverser™ Traction Clutch
PowrReverser™ Clutch Valve
4-Speed Transmission
Section 70: Power Train - Hydrostatic
Group 05: Specifications
Specifications
Service Equipment and Tools
Other Material
Group 10: Component Location
eHydro eHydro is a trademark of Deere & Company Machines Component Location
eHydro eHydro is a trademark of Deere & Company Transmission Components
eHydro eHydro is a trademark of Deere & Company Center Plate Components
Drive Shaft
Front Drive
Group 15: Schematics
Steering/Charge Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company Transmission
Group 20: Theory of Operation
eHydro eHydro is a trademark of Deere & Company Transmission Operation
Range Transmission Power Flow
Group 25: Diagnostics
eHydro eHydro is a trademark of Deere & Company Power Train Troubleshooting
Hydrostatic Power Train
Group 30: Tests and Adjustments
Hydrostatic High Pressure Relief Test
Charge Pump Pressure Test
Hydraulic System Bleed Procedure
Group 35: Repair
Forward and Reverse Position Sensors
Forward and Reverse Pedals Assembly
Machine Splitting (Front)
Machine Splitting (Rear)
Hydrostatic Transmission Removal and Installation
Hydrostatic Transmission Disassembly
Section 80: Power Train - Final Drive
Group 05: Specifications
General Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Group 10: Component Location
Differential Pinion Shaft (eHydro eHydro is a trademark of Deere & Company )
Differential Pinion Shaft (PRT)
Range Shift
Front Drive (For MFWD)
Differential Gear
Differential Lock
Rear Axle and Final Drive
Brake
PTO Clutch/Brake Assembly
Rear PTO Shafts
Mid PTO Assembly
Transmission Housing (eHydro eHydro is a trademark of Deere & Company )
Transmission Housing (PRT)
MFWD Front Axle Housing and Differential
MFWD Final Drive (S.N. -910301)
MFWD Final Drive (S.N. 910302- )
Group 15: Theory of Operation
Range Transmission
MFWD Power Operation
Differential Power Flow and Lock
MFWD Power Flow
Group 20: Diagnostics
PTO Diagnostics
Group 25: Tests and Adjustments
Differential Pinion Shaft Adjustment
Differential Backlash Adjustment
Group 30: Repair
MFWD Output Shaft
Speed Range Transmission
Final Drive Removal
Final Drive Installation
Final Drive Disassembly, Inspection, and Assembly
Differential Lock Fork
Differential Removal and Installation
MFWD Drive Shaft Removal and Installation
MFWD Removal and Installation
MFWD Final Drive Cover (S.N. -910301)
MFWD Final Drive Cover (S.N.910302- )
MFWD Spindle Shaft
MFWD Final Drive Housing (S.N. -910301)
MFWD Final Drive Housing (S.N.910302- )
Spindle Housing
MFWD Differential
Pinion Depth Setup and Adjustment
Group 35: PTO Theory of Operation
PTO Clutch and Brake Theory of Operation
Power Transmission - Rear PTO
Power Transmission - Mid PTO
Group 40: PTO Repair
Rear PTO Drive Shaft and Gears
PTO Clutch and Brake
Mid PTO
Section 90: Hydraulics
Group 05: Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10: Component Location
PRT Machines Component Location
eHydro eHydro is a trademark of Deere & Company Machines Component Location
Rockshaft Component Location
Dual SCV Components
Dual SCV Hydraulic Lines
Third SCV Components
Power Beyond Components
Hydraulic Pump Component Location
Rockshaft Piston, Rod, and Rate of Drop Valve
Rockshaft Control Valve, Plunger Assembly and Controls
Rockshaft and Lift Arms (Exploded View)
PTO Clutch Valve Component Location
SCV Valve Component Location (SN —810000)
Diverter Assembly Front (SN —810000)
Diverter 4th and 5th SCV Assembly Rear (SN —810000)
Group 15: Schematics & Harnesses
Steering/Charge Pump Circuit Schematics, PRT Transmission
Steering/Charge Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company Transmission
Implement Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company and PRT (SN —810000)
Implement Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company and PRT (SN 810001— )
Diverter Valve Schematic (SN —810000)
Diverter Valve Schematic (SN 810001— )
Group 20: Theory of Operation
Hydraulics (General)
Hydraulics (SCV) (Option)
Hydraulics (Rockshaft)
Diverter Valve (SN —810000)
Diverter Valve (SN 810001— )
Group 25: Diagnostics
Hydraulics Diagnostics
Group 30: Tests and Adjustments
Hydraulic System Bleed Procedure
Hydraulic Pump Flow Test
System Relief Pressure Test
PTO Valve Pressure Test
Steering Pressure Check
Rockshaft Lift Cycle Test
Rate of Drop/Stop Valve Adjustment
Rockshaft Leakage Test
Rockshaft Position Feedback Linkage Adjustment
Group 35: Repair
Hydraulic Gear Pump
Rockshaft Removal and Installation
Lift Arms
Lift Control Lever
Rockshaft Control Valve
Rockshaft Feedback Shaft
Rockshaft Piston
PTO Clutch Valve
Selective Control Valve (SN —810000)
Selective Control Valve (SN 810001— )
Section 100: Steering
Group 05: Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Group 10: Component Location
Steering Component Location
Steering System Schematic
Group 15: Theory of Operation
All Models
eHydro eHydro is a trademark of Deere & Company Model
PowrReverser PowrReverser is a trademark of Deere & Company Model
Group 20: Diagnostics
Steering Checks
Steering Operation
Group 25: Tests and Adjustments
Steering System Test
Steering Pressure Check
Toe-in Adjustment MFWD
Group 30: Repair
Steering Cylinder
Steering Wheel Removal and Installation
Tilt Steering Mechanism Removal and Installation
Steering Control Unit (SCU) Removal and Installation
Tie Rod Removal and Installation - MFWD
Section 110: Brakes
Group 05: Specifications
Specifications
Group 10: Component Location
Brake and Park Brake
Park Brake Components
Brake Pedals and Linkage - eHydro eHydro is a trademark of Deere & Company
Brake Pedals and Linkage - eHydro eHydro is a trademark of Deere & Company (Exploded View)
Brake Pedals and Linkage - PRT
Brake Pedals and Linkage - PRT (Exploded View)
Group 15: Theory of Operation
Brakes
Group 20: Diagnostics
Brakes Malfunction
Brakes Checks
Group 25: Tests and Adjustments
Brake Pedal Adjustment
Parking Brake Adjustment
Group 30: Repair
Brake Disassembly and Inspection
Brake Assembly
Brake Pedal Assembly Removal and Installation - eHydro eHydro is a trademark of Deere & Company
Brake Pedal Assembly Removal and Installation - PRT
Parking Brake Linkage Removal and Installation
Section 120: Miscellaneous
Group 05: Specifications
Specifications
Group 10: Repair
Three-Point Hitch Removal and Installation
Center Link Bracket Removal and Installation
Seat and Seat Support Removal and Installation
Seat Closeout Removal and Installation
Rear Fenders Removal and Installation
Roll Over Protection System (ROPS)
Front Wheel Removal and Installation
Rear Wheel Removal and Installation
Operator's Platform Removal and Installation
Fuse Panel Cover Removal and Installation
Battery Removal and Installation
Hood Removal and Installation
Cowl Panel Removal and Installation
Control Panel Removal and Installation
Fuel Tank Removal and Installation
John Deere Compact Utility Tractor 4120 and 4320 Diagnostic and Repair Service Manual