HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338 Models Repair Service Manual 2018
HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338 Models Repair Service Manual 2018
Complete repair service manual with electrical wiring diagrams for MY2018 Hino Trucks 155, 155h, 195, 195h series & 238, 258LP, 268, 338, 358 Series, with all the shop information to maintain, diagnostic, repair, refurbishrebuild like professional mechanics.
Hino Trucks 155, 155h, 195, 195h series & 238, 258LP, 268, 338, 358 Models workshop service & repair manual includes (11,110 pages PDF):
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
COE_HEV Service Manual
18MY COE Owners Manual.pdf
2018 COE Chassis DT_SA_BE_HEV_AC.pdf.pdf
2018 COE EWD.pdf
2018 COE Troubleshooting 1_ENG.pdf.pdf
2018 COE Troubleshooting 2_ENG.pdf.pdf
2018 COE Troubleshooting 3_ENG.pdf.pdf
2018 COE Troubleshooting 4_HEV_ATM_DT.pdf
2018 COE Troubleshooting 5_SA_BRAKE_ELEC.pdf.pdf
Conventional Service Manual
18 CONV Troubleshooting 1_ELEC_ENG_DPF.pdf
18MY Conv Owners Manual.pdf
2017 CONV Troubleshooting 3_DEF_DPF.pdf
2018 CONV Chassis 1_DT_ABS.pdf
2018 CONV Chassis 2_EWD.pdf
2018 Hino-155-155h-195-195h Body Repair Book.pdf
2018 Hino-238-258LP-258ALP-268-268A-338-358 Body Repair Book.pdf
2019 Hino-155-155DC-195-195DC-155h-155hDC-195h-195hDC Body Builder Book.pdf
2019 Hino-238-258-268-338-358 Body Builder Book
Applicable for HINO 155, 155h, 195, 195h series, equipped with J05E engine
Applicable for HINO 238, 258LP, 268, 338, 358 series, equipped with J08E-VB and J08E-WU engine
Total Pages: 11,110 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
GENERAL INTRODUCTION
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
PTO (POWER TAKE-OFF)
TRANSMISSION TRANSFER CONTROL
PROPELLER SHAFT EQUIPMENT
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
BRAKE EQUIPMENT
SERVICE BRAKE
ABS
ES START (EASY & SMOOTH START) SYSTEM
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
HYBRID SYSTEM
2018 Hino-155-155h-195-195h Body Repair Book......2
Chapter 1......7
1. PURPOSE......8
2. RELATION TO OTHER HINO MANUALS......8
3. NON-GUARANTEE......8
4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS......9
5. INSTALLATION, MODIFICATION AND ALTERATION......9
6. CHANGE OF THIS BOOK......9
7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY......10
8. FURTHER INFORMATION......10
Chapter 2......0
1. SAFETY STANDARDS......12
2. VEHICLE NOISE REGULATIONS INFORMATION......17
3. EMISSION CONTROL REGULATIONS......18
Chapter 3......20
1. MODEL LINE-UP......21
2. WEIGHTS AND DIMENSIONS......22
3. WEIGHT DISTRIBUTION OF THE OPTIONAL EQUIPMENT......31
4. BODY TYPES......32
Chapter 4......33
1. GENERAL PRECAUTION......34
2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY......38
3. FIRE SHIELD......39
4. CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT......40
5. SPACE FOR MAINTENANCE OF BATTERY......44
6. FUEL TANK......45
7. CAUTION LABEL OF FUEL TANK......46
8. INSTALLATION OF FENDER AND MUDGUARD......48
9. WELDING WORK......49
10. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER......62
11. HANDLING OF ABS......63
12. RE-PROGRAMMING VEHICLES CONTROL ECU......64
13. SYSTEM CONTROL COMPUTERS......66
14. REMOVING THE INSTRUMENT PANEL......68
15. REINSTALLING WASHER TANK INLET......72
16. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT......74
17. EXHAUST SYSTEM......75
18. DPR FILTER......78
19. DEF - SCR SYSTEM......81
20. INSTALLATION OF FUEL INLET PIPE......86
21. THE FUEL HOSE AND PIPE......90
22. BODY MOUNTING WORK FOR HYBRID VEHICLE MODEL XFC SERIES ONLY......92
23. PROVISION FOR AM RADIO NOISE......96
24. INSTALLING EQUIPMENT ON THE CAB ROOF......98
25. VEHICLE STORAGE......99
Chapter 5......100
1. GENERAL CAUTIONS......101
2. PRECAUTION FOR THE TIGHTENING BOLT AND NUT OF THE CHASSIS FRAME......103
3. MATERIAL FOR CHASSIS FRAME MODIFICATIONS......104
4. CHASSIS FRAME HOLE PATTERN......105
5. CHASSIS FRAME DRILLING......106
6. FLANGE CUTTING......107
7. CHASSIS FRAME WELDING......108
8. REAR OVERHANG EXTENSION......111
9. STIFFENING OF SIDE RAILS......112
10. PROPELLER SHAFT MODIFICATION AND ALTERATION......117
11. SERVICE BRAKE MODIFICATIONS......118
12. ELECTRIC WIRING MODIFICATIONS......134
13. ALTERATION OF EXHAUST SYSTEM......135
14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB......136
Chapter 6......137
1. MAIN SILL (SUB-FRAME)......138
2. REAR AXLE......144
3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS......145
4. U-BOLTS......146
5. MOUNTING SUB-FRAME WITH U-BOLT......150
6. MOUNTING OF REAR FENDER AND MUDGUARD......151
Chapter 7......153
1. WARNING......154
2. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT......155
3. ADDITIONAL LAMP......160
4. THE INSTRUCTIONS OF LED LAMP FOR STOP LAMP......162
5. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK......171
6. INSTALLATION OF ADDITIONAL SWITCHES......178
7. ALTERNATOR OUTPUT CHARACTERISTIC......183
8. ELECTRICAL POWER SOURCES......184
9. BACK-UP ALARM......193
10. HARNESS WIRING......194
Chapter 8......207
1. GENERAL CAUTIONS......208
2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER......209
3. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT......211
4. PROPER PRECAUTION OF THE TOP COAT OF PAINT......212
5. CAUTIONS FOR FORCED DRYING......213
6. PARTS AND ALLOWABLE HEAT LIMIT......214
7. HOW TO REMOVE AND REINSTALL THE PARTS OF CAB......218
8. THE KIND AND THE ATTACHING POSITION OF MARK AND ORNAMENT......227
9. PRECAUTIONS FOR FITTING AND STORING THE CAUTION LABEL......229
10. HANDLING OF COMPUTERS (ECU)......230
11. WHEEL PAINTING GUIDELINES......231
12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE......232
...
5. CONNECTORS......1391
6. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS......1440
2019 Hino-238-258-268-338-358 Body Builder Book......1441
US Chap01......1442
Chapter 1......1442
1. PURPOSE......1443
2. RELATION TO OTHER HINO MANUALS......1443
3. NON-GUARANTEE......1443
4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS......1444
5. INSTALLATION, MODIFICATION, AND ALTERATION......1444
6. CHANGE OF THIS BOOK......1444
7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY......1445
8. FURTHER INFORMATION......1445
US Chap02......1446
Chapter 2......1446
1. SAFETY STANDARDS......1447
2. VEHICLE NOISE REGULATIONS INFORMATION......1453
3. EMISSION CONTROL REGULATIONS......1454
US Chap03......1456
Chapter 3......1456
1. MODEL LINE-UP......1457
2. WEIGHTS AND DIMENSIONS......1458
3. WEIGHT DISTRIBUTION OF THE OPTIONAL EQUIPMENT......1566
4. CAUTIONS TO INSTALL VARIOUS KIND OF BODY......1568
US Chap04......1569
Chapter 4......1569
1. GENERAL PRECAUTION......1570
2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY......1575
3. THE TILT HOOD......1578
4. FUEL TANK......1579
5. THE FUEL HOSE......1581
6. CAUTION LABEL OF FUEL TANK......1582
7. INSTALLATION OF FENDER AND MUDGUARD......1584
8. WELDING WORK......1585
9. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER......1590
10. SYSTEM CONTROL COMPUTERS......1593
11. THE ANTENNA POSITION......1595
12. REMOVING THE INSTRUMENT PANEL......1596
13. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT......1597
14. RESETTING OF VEHICLE SPEED SENSORING PULSE CONVERTER......1598
15. MAXIMUM VERTICAL TRAVEL RANGE OF LATERAL ROD (REAR AIR SUSPENSION MODEL)......1599
16. LEVELING VALVE (REAR AIR SUSPENSION MODEL)......1600
17. EXHAUST SYSTEM......1603
18. DPR FILTER......1606
19. DEF - SCR SYSTEM......1609
20. VERTICAL EXHAUST TAIL PIPE......1614
21. INSTALLING EQUIPMENT ON THE CAB ROOF......1617
22. VEHICLE STORAGE......1619
US Chap05......1620
Chapter 5......1620
1. GENERAL CAUTIONS......1621
2. CHASSIS FRAME PROPERITIES......1622
3. CHASSIS FRAME DRILLING......1623
4. FLANGE CUTTING......1624
5. CHASSIS FRAME WELDING......1625
6. REAR OVERHANG EXTENSION......1629
7. STIFFENING OF SIDE RAILS......1630
8. WHEELBASE MODIFICATIONS......1633
9. PARKING BRAKE CONTROL CABLE MODIFICATION AND ALTERATION......1638
10. PROPELLER SHAFT MODIFICATION AND ALTERATION......1640
11. SERVICE BRAKE MODIFICATIONS......1655
12. ELECTRIC WIRING MODIFICATIONS......1680
13. ALTERATION OF EXHAUST SYSTEM......1682
14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB......1683
US Chap06......1684
Chapter 6......1684
1. MAIN SILL (SUB-FRAME)......1685
2. REAR AXLE......1689
3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS......1690
4. U-BOLTS......1691
5. MOUNTING SUB-FRAME WITH U-BOLT......1694
6. MOUNTING OF REAR FENDER AND MUDGUARD......1695
US Chap07......1698
Chapter 7......1698
1. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT......1699
2. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK......1702
3. INSTALLATION OF ADDITIONAL SWITCHES......1707
4. ALTERNATOR OUTPUT CHARACTERISTIC......1709
5. INSTALLATION OF 180A OR 200A ALTERNATOR (OPT)......1711
6. ELECTRICAL POWER SOURCES......1714
7. BACK-UP ALARM (OPTIONAL EQUIPMENT)......1727
8. HARNESS WIRING......1728
9. INSTALLATION OF THE BATTERY DISCONNECT SWITCH......1741
10. INSTALLATION OF FLASHER CUT HARNESS......1743
US Chap08......1746
Chapter 8......1746
1. GENERAL CAUTIONS......1747
2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER......1748
3. COLOR CODE OF TOP COAT PAINT FOR CAB......1750
4. PROPER PRECAUTION OF THE TOP COAT OF PAINT......1751
5. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT......1752
6. CAUTIONS FOR FORCED DRYING......1753
7. PARTS AND ALLOWABLE HEAT LIMIT......1754
8. HOW TO REMOVE AND REINSTALL THE PARTS OF THE HOOD AND CAB......1767
9. WEATHER STRIP INSTALLATION......1775
10. HANDLING OF ELECTRONIC CONTROL UNIT (ECU)......1777
11. WHEEL PAINTING GUIDELINES......1778
12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE......1779
US Chap09......1780
Chapter 9......1780
1. CAB DRAWINGS......1781
2. CAB BACK DRAWINGS......1787
3. CHASSIS DRAWINGS......1795
4. CHASSIS FRAME DRAWINGS......1823
5. SIDE RAIL EXTERIOR CONFIGURATIONS......1887
6. DRILLING HOLES ON THE SIDE RAIL (AROUND REAR SUSPENSION)......1891
US Chap10......1899
Chapter 10......1899
1. FUEL TANK......1900
2. AIR TANK......1903
3. EXHAUST SYSTEM......1905
US Chap11......1907
Chapter 11......1907
1. TRANSMISSION P.T.O......1908
2. TRANSMISSION MODELS TO BE INSTALLED HINOS VEHICLES......1908
3. OTHER NOTICES......1908
4. MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY......1909
5. ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT......1914
6. PTO SIGNAL FOR ALLISON TRANSMISSION......1921
US Chap12......1924
Chapter 12......1924
1. DIAGRAM OF FRAME SECTION MODULUS......1925
2. SUSPENSION DEFLECTION CHART......1931
3. BRAKE PIPING DIAGRAM......1941
4. ELECTRIC WIRING DIAGRAM......1943
5. CONNECTORS......1992
6. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS......2041
indexNAPS......2042
tgidirect.com......0
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap01.pdf......2043
A9RC654.tmp......0
Chapter 1......2043
1. PURPOSE......2044
2. RELATION TO OTHER HINO MANUALS......2044
3. NON-GUARANTEE......2044
4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS......2045
5. INSTALLATION, MODIFICATION, AND ALTERATION......2045
6. CHANGE OF THIS BOOK......2045
7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY......2046
8. FURTHER INFORMATION......2046
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap02.pdf......2047
Chapter 2......2047
1. SAFETY STANDARDS......2048
2. VEHICLE NOISE REGULATIONS INFORMATION......2054
3. EMISSION CONTROL REGULATIONS......2055
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap03.pdf......2057
Chapter 3......2057
1. MODEL LINE-UP......2058
2. WEIGHTS AND DIMENSIONS......2059
3. WEIGHT DISTRIBUTION OF THE OPTIONAL EQUIPMENT......2167
4. CAUTIONS TO INSTALL VARIOUS KIND OF BODY......2169
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap04.pdf......2170
Chapter 4......2170
1. GENERAL PRECAUTION......2171
2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY......2176
3. THE TILT HOOD......2179
4. FUEL TANK......2180
5. THE FUEL HOSE......2182
6. CAUTION LABEL OF FUEL TANK......2183
7. INSTALLATION OF FENDER AND MUDGUARD......2185
8. WELDING WORK......2186
9. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER......2191
10. SYSTEM CONTROL COMPUTERS......2194
11. THE ANTENNA POSITION......2196
12. REMOVING THE INSTRUMENT PANEL......2197
13. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT......2198
14. RESETTING OF VEHICLE SPEED SENSORING PULSE CONVERTER......2199
15. MAXIMUM VERTICAL TRAVEL RANGE OF LATERAL ROD (REAR AIR SUSPENSION MODEL)......2200
16. LEVELING VALVE (REAR AIR SUSPENSION MODEL)......2201
17. EXHAUST SYSTEM......2204
18. DPR FILTER......2207
19. DEF - SCR SYSTEM......2210
20. VERTICAL EXHAUST TAIL PIPE......2215
21. INSTALLING EQUIPMENT ON THE CAB ROOF......2218
22. VEHICLE STORAGE......2220
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap05.pdf......2221
Chapter 5......2221
1. GENERAL CAUTIONS......2222
2. CHASSIS FRAME PROPERITIES......2223
3. CHASSIS FRAME DRILLING......2224
4. FLANGE CUTTING......2225
5. CHASSIS FRAME WELDING......2226
6. REAR OVERHANG EXTENSION......2230
7. STIFFENING OF SIDE RAILS......2231
8. WHEELBASE MODIFICATIONS......2234
9. PARKING BRAKE CONTROL CABLE MODIFICATION AND ALTERATION......2239
10. PROPELLER SHAFT MODIFICATION AND ALTERATION......2241
11. SERVICE BRAKE MODIFICATIONS......2256
12. ELECTRIC WIRING MODIFICATIONS......2281
13. ALTERATION OF EXHAUST SYSTEM......2283
14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB......2284
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap06.pdf......2285
Chapter 6......2285
1. MAIN SILL (SUB-FRAME)......2286
2. REAR AXLE......2290
3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS......2291
4. U-BOLTS......2292
5. MOUNTING SUB-FRAME WITH U-BOLT......2295
6. MOUNTING OF REAR FENDER AND MUDGUARD......2296
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap07.pdf......2299
Chapter 7......2299
1. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT......2300
2. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK......2303
3. INSTALLATION OF ADDITIONAL SWITCHES......2308
4. ALTERNATOR OUTPUT CHARACTERISTIC......2310
5. INSTALLATION OF 180A OR 200A ALTERNATOR (OPT)......2312
6. ELECTRICAL POWER SOURCES......2315
7. BACK-UP ALARM (OPTIONAL EQUIPMENT)......2328
8. HARNESS WIRING......2329
9. INSTALLATION OF THE BATTERY DISCONNECT SWITCH......2342
10. INSTALLATION OF FLASHER CUT HARNESS......2344
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap08.pdf......2347
Chapter 8......2347
1. GENERAL CAUTIONS......2348
2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER......2349
3. COLOR CODE OF TOP COAT PAINT FOR CAB......2351
4. PROPER PRECAUTION OF THE TOP COAT OF PAINT......2352
5. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT......2353
6. CAUTIONS FOR FORCED DRYING......2354
7. PARTS AND ALLOWABLE HEAT LIMIT......2355
8. HOW TO REMOVE AND REINSTALL THE PARTS OF THE HOOD AND CAB......2368
9. WEATHER STRIP INSTALLATION......2376
10. HANDLING OF ELECTRONIC CONTROL UNIT (ECU)......2378
11. WHEEL PAINTING GUIDELINES......2379
12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE......2380
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap09.pdf......2381
Chapter 9......2381
1. CAB DRAWINGS......2382
2. CAB BACK DRAWINGS......2388
3. CHASSIS DRAWINGS......2396
4. CHASSIS FRAME DRAWINGS......2424
5. SIDE RAIL EXTERIOR CONFIGURATIONS......2488
6. DRILLING HOLES ON THE SIDE RAIL (AROUND REAR SUSPENSION)......2492
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap10.pdf......2500
Chapter 10......2500
1. FUEL TANK......2501
2. AIR TANK......2504
3. EXHAUST SYSTEM......2506
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap11.pdf......2508
Chapter 11......2508
1. TRANSMISSION P.T.O......2509
2. TRANSMISSION MODELS TO BE INSTALLED HINOS VEHICLES......2509
3. OTHER NOTICES......2509
4. MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY......2510
5. ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT......2515
6. PTO SIGNAL FOR ALLISON TRANSMISSION......2522
2019BodyBuilderBook-NAPS/US Body Builder Data/US Chap12.pdf......2525
Chapter 12......2525
1. DIAGRAM OF FRAME SECTION MODULUS......2526
2. SUSPENSION DEFLECTION CHART......2532
3. BRAKE PIPING DIAGRAM......2542
4. ELECTRIC WIRING DIAGRAM......2544
5. CONNECTORS......2593
6. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS......2642
COE_HEV Service Manual......2643
18MY COE Owners Manual......2644
2018 COE Chassis DT_SA_BE_HEV_AC.pdf......3068
FOREWORD......3068
CHAPTER REFERENCES......3069
INDEX......3070
GENERAL INTRODUCTION......3072
HOW TO IDENTIFY VEHICLE TYPE......3073
HOW TO IDENTIFY VEHICLE TYPE......3073
VEHICLE MODEL......3073
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE......3074
APPEARANCE OF VEHICLE......3075
APPEARANCE......3075
APPEARANCE OF VEHICLE......3075
SAFETY INSTRUCTIONS AND READINESS TO WORK......3076
WARNING......3076
GENERAL PRECAUTIONS......3076
IDENTIFICATION INFORMATION......3080
SAFETY INSTRUCTIONS FOR WORK......3083
PRECAUTIONS......3083
INTRODUCTION TO WORKSHOP MANUAL......3087
GENERAL......3087
INTRODUCTION TO DESCRIPTIONS......3088
DEFINITION OF TERM......3090
TIGHTENING OF BOLTS AND NUTS......3091
BOLTS AND NUTS......3091
PURPOSES OF TIGHTENING TORQUE......3091
CAUTIONS TO PREVENT LOOSENESS......3091
TYPES AND IDENTIFICATION......3092
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)......3093
STRENGTH CLASSES AND SYMBOLS......3094
PART No......3095
LIST OF TIGHTENING TORQUE......3096
TIGHTENING OF FLARE NUTS AND HOSES......3098
HANDLING OF LIQUID GASKET......3099
LIQUID GASKET......3099
GLOSSARY......3100
DEFINITION OF ABBREVIATION IN THIS MANUAL......3100
LIST OF ABBREVIATION......3100
GLOSSARY OF SAE AND HINO TERMS......3103
LUBRICANTS......3106
LUBRICANTS......3106
RECOMMENDED LUBRICANTS......3106
HYBRID......3108
STANDARD VALUE......3109
HYBRID SYSTEM......3109
SERVICE PLUG......3109
PCU......3109
HV BATTERY......3110
HV BATTERY COOLING FAN......3110
HV BATTERY ECU......3110
SYSTEM MAIN RELAY JUNCTION BLOCK......3110
INVERTER......3111
HV-ECU......3111
HYBRID JUNCTION BLOCK......3111
WATER PUMP......3112
INVERTER RADIATOR......3112
COOLANT......3112
MOTOR CABLE......3112
REQUIRED ITEMS......3113
HYBRID SYSTEM......3113
HYBRID SYSTEM......3113
SERVICE PLUG......3113
COOLANT......3113
HYBRID SYSTEM......3114
HYBRID SYSTEM......3114
CAUTIONS......3114
SERVICE PLUG......3118
COMPONENT LOCATOR......3118
UNIT CHECK......3118
REPLACEMENT......3119
PCU......3121
COMPONENT LOCATOR......3121
REPLACEMENT......3125
HV BATTERY......3130
COMPONENT LOCATOR......3130
REPLACEMENT......3132
HV BATTERY COOLING FAN......3137
COMPONENT LOCATOR......3137
REPLACEMENT......3139
HV BATTERY ECU......3142
COMPONENT LOCATOR......3142
REPLACEMENT......3143
SYSTEM MAIN RELAY JUNCTION BLOCK......3146
COMPONENT LOCATOR......3146
REPLACEMENT......3147
INVERTER......3149
COMPONENT LOCATOR......3149
REPLACEMENT......3150
HV-ECU......3154
COMPONENT LOCATOR......3154
REPLACEMENT......3155
HYBRID JUNCTION BLOCK......3157
COMPONENT LOCATOR......3157
REPLACEMENT......3158
WATER PUMP......3161
COMPONENT LOCATOR......3161
REPLACEMENT......3162
INVERTER RADIATOR......3165
COMPONENT LOCATOR......3165
REPLACEMENT......3166
COOLANT......3169
REPLACEMENT......3169
MOTOR CABLE......3171
COMPONENT LOCATOR......3171
REPLACEMENT......3174
TRANSMISSION (A465)......3180
STANDARD VALUE......3181
ATTACHING AND DETACHING THE TRANSMISSION......3181
AUTOMATIC TRANSMISSION ASSEMBLY......3181
TRANSMISSION CONTROL......3183
SHIFT LEVER ASSEMBLY......3183
TRANSMISSION MECHANICAL......3183
TURBINE SENSOR......3183
SPEED SENSOR......3183
NEUTRAL SWITCH......3184
EOP......3184
VALVE BODY ASSEMBLY......3184
REQUIRED ITEMS......3185
ATTACHING AND DETACHING THE TRANSMISSION......3185
AUTOMATIC TRANSMISSION ASSEMBLY......3185
NEUTRAL SWITCH......3185
FRONT OIL SEAL......3185
ATTACHING AND DETACHING THE TRANSMISSION......3186
AUTOMATIC TRANSMISSION ASSEMBLY......3186
REPLACEMENT......3186
TRANSMISSION CONTROL......3227
CONTROL COMPUTER ASSEMBLY ......3227
COMPONENT LOCATOR......3227
OVERHAUL......3228
SHIFT LEVER ASSEMBLY......3234
COMPONENT LOCATOR......3234
OVERHAUL......3235
TRANSMISSION MECHANICAL......3239
OIL PAN GASKET......3239
COMPONENT LOCATOR......3239
OVERHAUL......3240
REAR CASE GASKET......3242
COMPONENT LOCATOR......3242
OVERHAUL......3243
TURBINE SENSOR......3246
COMPONENT LOCATOR......3246
OVERHAUL......3247
SPEED SENSOR......3248
COMPONENT LOCATOR......3248
OVERHAUL......3249
NEUTRAL SWITCH......3250
COMPONENT LOCATOR......3250
OVERHAUL......3251
EOP......3253
OVERHAUL......3253
VALVE BODY ASSEMBLY......3260
OVERHAUL......3260
FRONT OIL SEAL......3269
OVERHAUL......3269
PROPELLER SHAFT (LD)......3271
STANDARD VALUE......3272
PROPELLER SHAFT MECHANICAL......3272
PROPELLER SHAFT ASSEMBLY......3272
REQUIRED ITEMS......3273
PROPELLER SHAFT MECHANICAL......3273
PROPELLER SHAFT ASSEMBLY......3273
PROPELLER SHAFT MECHANICAL......3275
PROPELLER SHAFT ASSEMBLY......3275
COMPONENT LOCATOR......3275
PROPELLER SHAFT ASSEMBLY......3277
OVERHAUL......3277
AXLE......3292
STANDARD VALUE......3293
FRONT AXLE......3293
STEERING KNUCKLE......3293
FRONT AXLE HUB......3294
REAR AXLE......3295
REAR AXLE HUB......3295
REAR AXLE SHAFT......3296
REQUIRED ITEMS......3297
FRONT AXLE......3297
STEERING KNUCKLE......3297
FRONT AXLE HUB......3298
REAR AXLE......3301
REAR AXLE HUB......3301
REAR AXLE SHAFT......3302
WHEEL AND TIRE......3303
FRONT AXLE......3304
STEERING KNUCKLE......3304
COMPONENT LOCATOR......3304
OVERHAUL......3308
FRONT AXLE HUB......3323
COMPONENT LOCATOR......3323
OVERHAUL......3325
FRONT AXLE HUB BOLT......3336
COMPONENT LOCATOR......3336
OVERHAUL......3337
REAR AXLE......3339
REAR AXLE HUB......3339
COMPONENT LOCATOR......3339
OVERHAUL......3341
REAR AXLE SHAFT......3351
COMPONENT LOCATOR......3351
OVERHAUL......3352
WHEEL AND TIRE......3354
WHEEL AND TIRE......3354
COMPONENT LOCATOR......3354
INSPECTION......3355
REPLACEMENT......3357
OVERHAUL (TUBELESS TIRE)......3360
DIFFERENTIAL (SH13)......3367
STANDARD VALUE......3368
DIFFERENTIAL......3368
DIFFERENTIAL CARRIER......3368
REQUIRED ITEMS......3370
DIFFERENTIAL......3370
DIFFERENTIAL CARRIER......3370
DIFFERENTIAL......3373
DIFFERENTIAL CARRIER......3373
COMPONENT LOCATOR......3373
OVERHAUL......3381
BRAKE......3418
STANDARD VALUE......3420
BRAKE CONTROL......3420
SERVICE BRAKE......3420
BRAKE FLUID......3420
BRAKE ACTUATOR......3421
SPEED SENSOR......3421
BRAKE PEDAL......3422
BRAKE MASTER CYLINDER......3422
BRAKE BOOSTER......3422
HYDRO BOOSTER......3423
ELECTRIC VACUUM PUMP......3423
VACUUM PUMP......3423
HYDRO PUMP......3424
VACUUM RESERVOIR......3424
FRONT FLEXIBLE HOSE......3424
REAR FLEXIBLE HOSE......3424
VACUUM WARNING BUZZER......3424
VACUUM SENSOR (FOR SKID CONTROL)......3425
DISC BRAKE ......3425
FRONT DISC CALIPER......3425
REAR DISC CALIPER......3426
PARKING BRAKE......3427
PARKING BRAKE......3427
PARKING BRAKE CABLE No.2......3427
PARKING BRAKE CABLE No.3......3427
PARKING BRAKE LEVER......3427
PARKING BRAKE DRUM......3428
PARKING BRAKE SWITCH......3428
REQUIRED ITEMS......3429
SERVICE BRAKE......3429
SERVICE BRAKE......3429
BRAKE FLUID......3429
SPEED SENSOR......3429
BRAKE PEDAL......3429
BRAKE BOOSTER......3429
HYDRO BOOSTER......3430
VACUUM RESERVOIR......3430
DISC BRAKE......3430
FRONT DISC CALIPER......3430
REAR DISC CALIPER......3430
PARKING BRAKE......3431
PARKING BRAKE DRUM......3431
BRAKE CONTROL......3432
SERVICE BRAKE......3432
INSPECTION AND ADJUSTMENT......3432
BRAKE FLUID......3437
REPLACEMENT......3437
ABS ACTUATOR......3440
COMPONENT LOCATOR......3440
REPLACEMENT......3441
UNIT CHECK......3443
SPEED SENSOR......3444
COMPONENT LOCATOR......3444
UNIT CHECK......3446
REPLACEMENT......3447
BRAKE PEDAL......3450
COMPONENT LOCATOR......3450
REPLACEMENT......3451
BRAKE MASTER CYLINDER......3454
COMPONENT LOCATOR......3454
REPLACEMENT......3455
BRAKE BOOSTER......3458
COMPONENT LOCATOR......3458
REPLACEMENT......3459
HYDRO BOOSTER......3467
COMPONENT LOCATOR......3467
REPLACEMENT......3468
ELECTRIC VACUUM PUMP......3473
COMPONENT LOCATOR......3473
OVERHAUL......3474
VACUUM PUMP......3478
COMPONENT LOCATOR......3478
OVERHAUL......3479
HYDRO PUMP......3481
COMPONENT LOCATOR......3481
OVERHAUL......3482
VACUUM RESERVOIR......3483
COMPONENT LOCATOR......3483
REPLACEMENT......3484
FRONT FLEXIBLE HOSE......3486
COMPONENT LOCATOR......3486
REPLACEMENT......3487
REAR FLEXIBLE HOSE......3489
COMPONENT LOCATOR......3489
REPLACEMENT......3490
VACUUM WARNING BUZZER......3492
BEHIND-THE-WHEEL INSPECTION......3492
REPLACEMENT......3492
VACUUM SENSOR (FOR SKID CONTROL)......3493
COMPONENT LOCATOR......3493
REPLACEMENT......3494
DISC BRAKE......3497
FRONT BRAKE CALIPER......3497
COMPONENT LOCATOR......3497
OVERHAUL......3498
REAR BRAKE CALIPER......3505
COMPONENT LOCATOR......3505
OVERHAUL......3506
PARKING BRAKE......3513
PARKING BRAKE......3513
INSPECTION AND ADJUSTMENT......3513
PARKING BRAKE CABLE No.2......3515
COMPONENT LOCATOR......3515
REPLACEMENT......3516
PARKING BRAKE CABLE No.3......3522
COMPONENT LOCATOR......3522
REPLACEMENT......3523
PARKING BRAKE LEVER......3528
COMPONENT LOCATOR......3528
REPLACEMENT......3529
PARKING BRAKE DRUM......3533
COMPONENT LOCATOR......3533
OVERHAUL......3535
PARKING BRAKE SWITCH......3545
COMPONENT LOCATOR......3545
REPLACEMENT......3546
STEERING......3548
STANDARD VALUE......3549
STEERING CONTROL......3549
POWER STEERING SYSTEM......3549
STEERING WHEEL......3549
STEERING COLUMN......3549
STEERING LINKAGE......3550
POWER STEERING GEAR......3550
POWER STEERING PUMP......3550
REQUIRED ITEMS......3551
STEERING CONTROL......3551
POWER STEERING SYSTEM......3551
STEERING WHEEL......3551
STEERING COLUMN......3552
STEERING LINKAGE......3552
POWER STEERING GEAR......3553
POWER STEERING PUMP......3553
STEERING CONTROL......3554
POWER STEERING SYSTEM......3554
PERFORMANCE INSPECTION......3554
STEERING WHEEL......3557
COMPONENT LOCATOR......3557
REPLACEMENT......3558
STEERING COLUMN......3561
COMPONENT LOCATOR......3561
REPLACEMENT......3562
STEERING LINKAGE......3569
COMPONENT LOCATOR......3569
REPLACEMENT......3570
POWER STEERING GEAR......3577
COMPONENT LOCATOR......3577
REPLACEMENT......3578
POWER STEERING PUMP......3589
COMPONENT LOCATOR......3589
REPLACEMENT ......3590
SUSPENSION......3592
STANDARD VALUE......3593
FRONT SUSPENSION......3593
SHOCK ABSORBER......3593
LEAF SPRING......3593
STABILIZER......3594
WHEEL ALIGNMENT......3594
REAR SUSPENSION......3595
SHOCK ABSORBER......3595
LEAF SPRING......3595
REQUIRED ITEMS......3596
FRONT SUSPENSION......3596
SHOCK ABSORBER......3596
LEAF SPRING......3596
WHEEL ALIGNMENT......3597
REAR SUSPENSION......3598
SHOCK ABSORBER......3598
LEAF SPRING......3598
FRONT SUSPENSION......3599
SHOCK ABSORBER......3599
COMPONENT LOCATOR......3599
REPLACEMENT......3600
LEAF SPRING......3603
COMPONENT LOCATOR......3603
OVERHAUL......3604
STABILIZER......3612
COMPONENT LOCATOR......3612
REPLACEMENT......3613
WHEEL ALIGNMENT......3615
ADJUSTMENT......3615
REAR SUSPENSION......3619
SHOCK ABSORBER......3619
COMPONENT LOCATOR......3619
REPLACEMENT......3620
LEAF SPRING......3623
COMPONENT LOCATOR......3623
OVERHAUL......3625
FRAME AND FRAME ACCESSORY......3634
STANDARD VALUE......3635
FRAME......3635
CHASSIS FRAME......3635
FRONT BUMPER......3636
REQUIRED ITEMS......3637
FRAME......3637
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES......3637
FRAME......3638
FRAME AND FRAME ACCESSORIES......3638
COMPONENT LOCATOR......3638
FRAME......3639
INSPECTION......3639
REPAIR......3640
FRONT BUMPER......3645
COMPONENT LOCATOR......3645
REPLACEMENT......3646
CAB MOUNTING AND CAB SUSPENSION......3651
STANDARD VALUE......3652
CAB MOUNTING AND CAB SUSPENSION......3652
ASSEMBLY......3652
CAB MOUNTING......3652
TILT CAB STAY......3653
MOUNTING AND DISMOUNTING CAB......3654
CAB ASSEMBLY......3654
REPLACEMENT......3654
CAB MOUNTING AND CAB SUSPENSION......3668
CAB MOUNTING......3668
COMPONENT LOCATOR......3668
PRECAUTIONS IN TILTING AND LOWERING THE CAB......3672
REPLACEMENT......3673
CAB TILT STAY......3684
COMPONENT LOCATOR......3684
PRECAUTIONS IN TILTING AND LOWERING THE CAB......3687
REPLACEMENT......3688
CAB DIMENSIONAL DRAWING......3693
CAB ASSEMBLY......3693
SINGLE CAB......3693
CREW CAB......3695
BODY INSIDE ACCESSORY......3697
STANDARD VALUE......3698
INSTRUMENT PANEL AND DRIVER INFORMATION......3698
INSTRUMENT PANEL......3698
INTERIOR ACCESSORY......3698
ROOF ACCESSORY......3698
SEAT......3698
DRIVER'S SEAT......3698
ASSISTANT'S SEAT......3699
REAR SEAT......3699
INSTRUMENT PANEL AND DRIVER INFORMATION......3700
INSTRUMENT PANEL......3700
COMPONENT LOCATOR......3700
REPLACEMENT......3702
COMBINATION METER......3712
REPLACEMENT......3712
INTERIOR ACCESSORY......3713
INTERIOR ACCESSORY......3713
COMPONENT LOCATOR......3713
REPLACEMENT......3715
FLOOR ACCESSORY......3718
COMPONENT LOCATOR......3718
REPLACEMENT......3719
ROOF ACCESSORY......3720
COMPONENT LOCATOR......3720
REPLACEMENT......3721
SEAT......3728
DRIVER'S SEAT......3728
COMPONENT LOCATOR......3728
OVERHAUL......3730
ASSISTANT'S SEAT......3742
COMPONENT LOCATOR......3742
OVERHAUL (THREE-SEATER)......3745
OVERHAUL (CREW CAB)......3753
REAR SEAT......3759
COMPONENT LOCATOR......3759
OVERHAUL......3761
BODY OUTSIDE ACCESSORY......3771
STANDARD VALUE......3772
DOOR......3772
DOOR HINGE......3772
DOOR ACCESSORIES......3772
REQUIRED ITEMS......3773
DOOR......3773
DOOR ACCESSORIES......3773
POWER WINDOW......3773
AUTO DOOR LOCK SYSTEM......3773
WINDOW GLASS......3774
GLASS......3774
MIRROR......3775
POWER MIRROR......3775
DOOR......3776
DOOR HINGE......3776
INSPECTION AND ADJUSTMENT......3776
DOOR ACCESSORY......3780
COMPONENT LOCATOR......3780
OVERHAUL......3786
POWER WINDOW......3808
SINGLE UNIT INSPECTION......3808
AUTO DOOR LOCK SYSTEM......3811
PERFORMANCE INSPECTION......3811
SINGLE UNIT INSPECTION......3811
KEYLESS ENTRY......3813
PERFORMANCE INSPECTION......3813
WINDOW GLASS......3814
GLASS......3814
COMPONENT LOCATOR......3814
REPLACEMENT......3816
MIRROR......3827
REAR VIEW MIRROR......3827
COMPONENT LOCATOR......3827
REPLACEMENT......3828
POWER MIRROR......3829
SINGLE UNIT INSPECTION......3829
ACCESSORY......3830
OUTSIDE ACCESSORY......3830
COMPONENT LOCATOR......3830
REPLACEMENT......3831
AIR BAG AND SEAT BELT......3836
STANDARD VALUE......3837
SEAT BELT......3837
SEAT BELT......3837
CENTER SEAT BELT......3837
REAR SEAT BELT......3838
SEAT BELT......3839
SEAT BELT......3839
COMPONENT LOCATOR......3839
REPLACEMENT......3840
CENTER SEAT BELT......3842
COMPONENT LOCATOR......3842
REPLACEMENT......3843
REAR SEAT BELT......3844
COMPONENT LOCATOR......3844
REPLACEMENT......3845
HEATER AND AIR CONDITIONER......3848
STANDARD VALUE......3849
AIR CONDITIONER......3849
AIR CONDITIONER......3849
V-BELT......3850
COOLER COMPRESSOR......3850
CONDENSER......3850
HVAC (HEATING, VENTILATING AND AIR CONDITIONING UNIT)......3851
HEATER CONTROL......3851
REAR HEATER (CREW CAB)......3851
REAR COOLER (CREW CAB)......3852
REQUIRED ITEMS......3853
AIR CONDITIONER......3853
AIR CONDITIONER......3853
V-BELT......3853
COOLER COMPRESSOR......3854
CONDENSER......3854
AIR CONDITIONER......3855
AIR CONDITIONER......3855
SAFETY INSTRUCTIONS FOR WORK......3855
COLLECTION/FILLING OF REFRIGERANT......3859
MAINTENANCE......3867
V-BELT......3870
COMPONENT LOCATOR......3870
REPLACEMENT......3871
COOLER COMPRESSOR......3876
COMPONENT LOCATOR......3876
REPLACEMENT......3877
CONDENSER......3881
COMPONENT LOCATOR......3881
REPLACEMENT......3882
HVAC (HEATING, VENTILATING AND AIR CONDITIONING UNIT)......3886
COMPONENT LOCATOR......3886
REPLACEMENT......3888
HEATER CONTROL......3895
COMPONENT LOCATOR......3895
REPLACEMENT......3896
REAR HEATER (CREW CAB)......3899
COMPONENT LOCATOR......3899
REPLACEMENT......3900
REAR HEATER BLOWER SWITCH (CREW CAB)......3906
COMPONENT LOCATOR......3906
REPLACEMENT......3907
REAR COOLER (CREW CAB)......3909
COMPONENT LOCATOR......3909
REPLACEMENT......3910
COOLER CONTROL SWITCH (CREW CAB)......3917
COMPONENT LOCATOR......3917
REPLACEMENT......3918
ELECTRICAL......3922
STANDARD VALUE......3923
LIGHTING......3923
HEADLIGHT......3923
WIPER AND WASHER......3923
WIPER......3923
WASHER......3923
REQUIRED ITEMS......3924
LIGHTING......3924
COMBINATION SWITCH......3924
LIGHTING......3925
HEADLIGHT......3925
COMPONENT LOCATOR......3925
OPTICAL AXIS ADJUSTMENT......3926
REPLACEMENT......3927
FOG LIGHT......3928
REPLACEMENT......3928
ID LIGHT......3929
COMPONENT LOCATOR......3929
REPLACEMENT......3930
ROOM LIGHT......3931
COMPONENT LOCATOR......3931
REPLACEMENT......3932
COMBINATION SWITCH......3933
COMPONENT LOCATOR......3933
REPLACEMENT......3934
INSPECTION......3934
WIPER AND WASHER......3937
WIPER......3937
COMPONENT LOCATOR......3937
REPLACEMENT......3938
WASHER......3941
COMPONENT LOCATOR......3941
REPLACEMENT ......3942
COMPUTER......3944
COMPUTER......3944
MOUNTING POSITION......3944
SWITCH......3946
SWITCH......3946
MOUNTING POSITION......3946
FUSE AND RELAY......3947
FUSE BLOCK......3947
MOUNTING POSITION......3947
RELAY......3949
MOUNTING POSITION......3949
CONTROL SYSTEM......3950
REQUIRED ITEMS......3951
HINO STOP&START SYSTEM......3951
SLOPE LEARNING......3951
HINO STOP&START SYSTEM......3952
HINO STOP&START SYSTEM......3952
SLOPE LEARNING......3952
CRUISE CONTROL......3954
CRUISE MAIN SWITCH......3954
COMPONENT LOCATOR......3954
REPLACEMENT......3955
SINGLE UNIT INSPECTION......3956
2018 COE EWD......3958
FOREWORD......3958
CHAPTER REFERENCES......3959
INDEX......3960
GENERAL INTRODUCTION......3961
HOW TO USE THIS MANUAL......3962
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND TERMS......3962
WIRING DIAGRAM......3967
WIRE TO WIRE CONNECTOR......3968
JUNCTION CONNECTOR......3969
LOCATION......3970
RELAY LOCATION / FUSE AND RELAY BLOCK......3971
ABOUT CONNECTOR......3975
WIRING DIAGRAM ACCORDING TO SYSTEM......3977
WIRING DIAGRAM......3978
WIRING HARNESS CODE......3978
AC. POWER SUPPLY CIRCUIT......3980
AF. GROUND CIRCUIT......3984
AH. CHARGING CIRCUIT......3986
AK. ENGINE STARTING CIRCUIT......3988
AN. CAN COMMUNICATION CIRCUIT......3990
AO. CAN COMMUNICATION CIRCUIT [HV]......3992
BG. ENGINE ECU CIRCUIT [J05] 1/2......3996
BH. ENGINE ECU CIRCUIT [J05] 2/2......4000
BI. DEF SCR CIRCUIT......4008
BJ. HYDRO BOOST SYSTEM CIRCUIT......4010
BN. GLOW PLUG CIRCUIT......4012
BP. FUEL HEATER CIRCUIT......4014
CC. AT CIRCUIT [A465]......4016
CE. CLUTCH ECU CIRCUIT......4022
CF. HV PCU CIRCUIT......4026
DA. ABS/PAB+VSC CIRCUIT......4028
DD. VEHICLE CONTROL ECU CIRCUIT......4030
EC. POWER DOOR LOCK CIRCUIT......4032
ED. KEYLESS ENTRY CIRCUIT......4034
EG. POWER WINDOW CIRCUIT [FRONT]......4036
EH. POWER WINDOW CIRCUIT [REAR]......4038
FA. COMBINATION METER CIRCUIT......4040
FB. PARKING BRAKE WARNING CIRCUIT......4044
FC. WEAR INDICATOR CIRCUIT......4046
FD. HORN RELAY CIRCUIT......4048
FE. COOLANT LEVEL WARNING CIRCUIT......4050
FF. DIAGNOSIS MONITOR CIRCUIT......4052
FJ. RHEOSTAT CIRCUIT......4054
FK. TELEMATICS CIRCUIT......4056
GA. HEADLIGHT CIRCUIT......4058
GD. HEADLIGHT SUB CIRCUIT ......4060
GG. TAIL LIGHT CIRCUIT......4062
GH. STOP LIGHT CIRCUIT......4064
GJ. TURN / HAZARD CIRCUIT......4066
GL. COMBINATION LIGHT CIRCUIT......4068
GM. FOG LIGHT CIRCUIT [FRONT]......4070
HA. ROOM LIGHT CIRCUIT......4072
JA. WIPER AND WASHER CIRCUIT......4074
JD. MIRROR HEATER CIRCUIT......4076
JE. REMOTE CONTROL MIRROR CIRCUIT......4078
KA. RADIO CIRCUIT......4080
KB. CIGAR LIGHTER CIRCUIT......4082
LB. HEATER AND AIR CONDITIONER CIRCUIT......4084
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT......4088
MA. OUTLET POWER SUPPLY CIRCUIT......4090
WIRE TO WIRE CONNECTOR......4092
WIRE TO WIRE CONNECTOR......4093
WIRE TO WIRE CONNECTOR LIST......4093
JUNCTION CONNECTOR......4110
JUNCTION CONNECTOR......4111
JUNCTION CONNECTOR LIST......4111
LOCATION......4128
CONNECTOR LOCATION......4129
CONTENTS......4129
QUICK REFERENCE......4130
IP-1 [INSTRUMENT PANEL (1 of 6)]......4131
IP-2 [INSTRUMENT PANEL (2 of 6)]......4133
IP-3 [INSTRUMENT PANEL (3 of 6)]......4135
IP-4 [INSTRUMENT PANEL (4 of 6)]......4137
IP-5 [INSTRUMENT PANEL (5 of 6)]......4141
IP-6 [INSTRUMENT PANEL (6 of 6)]......4143
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))......4145
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))......4147
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))......4149
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))......4151
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)......4153
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)......4155
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)......4157
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)......4159
EG-5 [ENGINE] (Models: J05E Engine (Right rear))......4161
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)......4163
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)......4165
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)......4167
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)......4169
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))......4171
RR-1 [REAR] (Models: Except HV)......4173
RR-2 [REAR] (Models: HV)......4175
RELAY LOCATION/FUSE AND RELAY BLOCK......4177
RELAY LOCATION......4178
INSTRUMENT PANEL......4178
CHASSIS......4179
FUSE AND RELAY BLOCK......4180
CHASSIS RELAY BLOCK......4180
CAB RELAY......4183
RELAY BLOCK No.2......4184
JUNCTION BLOCK......4185
JUNCTION BLOCK......4185
WIRE TO WIRE BOX......4187
WIRE TO WIRE ALIGNMENT......4187
INDEX......4188
CONNECTOR INDEX......4189
ELECTRICAL EQUIPMENT CONNECTOR......4189
WIRE TO WIRE CONNECTOR......4205
JUNCTION CONNECTOR......4208
2018 COE Troubleshooting 1_ENG.pdf......4212
FOREWORD......4212
CHAPTER REFERENCES......4213
INDEX......4214
GENERAL INTRODUCTION......4216
HOW TO IDENTIFY VEHICLE TYPE......4217
HOW TO IDENTIFY VEHICLE TYPE......4217
VEHICLE TYPE ......4217
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE......4218
APPEARANCE OF VEHICLE......4219
APPEARANCE......4219
APPEARANCE OF VEHICLE......4219
SAFETY INSTRUCTIONS AND READINESS TO WORK......4220
WARNING......4220
GENERAL PRECAUTIONS......4220
IDENTIFICATION INFORMATION......4225
SAFETY INSTRUCTIONS FOR WORK......4228
PRECAUTIONS......4228
INTRODUCTION TO WORKSHOP MANUAL......4232
GENERAL......4232
INTRODUCTION TO DESCRIPTIONS......4233
DEFINITION OF TERM......4236
TROUBLE SHOOTING......4237
TROUBLESHOOTING WITH DIAGNOSIS MONITOR......4237
TROUBLESHOOTING PROCEDURE......4237
APPARATUS FOR TROUBLE SHOOTING......4239
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXII)......4240
STEP OF TROUBLE DIAGNOSIS......4240
APPARATUS FOR TROUBLE DIAGNOSIS......4241
GLOSSARY......4242
DEFINITION OF ABBREVIATION......4242
LIST OF ABBREVIATION......4242
GLOSSARY OF SAE AND HINO TERMS......4245
ENGINE (J05E)......4248
TROUBLESHOOTING......4251
ENGINE ECU (J05E)......4251
PRECAUTIONS FOR DIAGNOSIS......4251
ELECTRICAL......4253
PRECAUTIONS......4254
COMPUTER (ECU) PIN ASSIGNMENT......4258
ENGINE ECU CONNECTOR......4264
INSPECTION......4268
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DX)......4269
DIAGNOSTIC TROUBLE CODE (DTC) TABLE......4270
GROUP SHARING THE SENSOR SUPPLY TERMINAL......4297
GROUP SHARING THE SENSOR GND TERMINAL......4298
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION......4299
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)......4302
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]......4307
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]......4317
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]......4328
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]......4333
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]......4339
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]......4344
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY......4349
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)......4350
NO DTC......4354
DTC: P0005......4358
DTC: P0006 and P0007......4362
DTC: P0016......4367
DTC: P0027......4370
DTC: P003A......4375
DTC: P0045......4380
DTC: P0047......4384
DTC: P0048......4388
DTC: P006E......4392
DTC: P006F......4396
DTC: P007B......4400
DTC: P007C and P007D......4414
DTC: P0088......4422
DTC: P0096......4430
DTC: P0097 and P0098 ......4441
DTC: P00AF......4450
DTC: P0101......4454
DTC: P0104......4463
DTC: P0106......4470
DTC: P0107......4476
DTC: P0108......4482
DTC: P0111......4488
DTC: P0112 and P0113......4494
DTC: P0115......4502
DTC: P0117 and P0118......4511
DTC: P011A......4519
DTC: P0122 and P0123......4528
DTC: P0126......4538
DTC: P0128......4542
DTC: P0148 ......4548
DTC: P016E and P016F ......4560
DTC: P0182 and P0183 ......4570
DTC: P0191......4578
DTC: P0192 and P0193 ......4587
DTC: P01A5......4597
DTC: P01A6......4604
DTC: P0200......4611
DTC: P0201, P0202, P0203 and P0204......4614
DTC: P0217......4619
DTC: P0219......4624
DTC: P0222 and P0223......4632
DTC: P0234......4642
DTC: P0263, P0266, P0269 and P0272......4648
DTC: P026C and P026D......4659
DTC: P0299......4672
DTC: P0300......4678
DTC: P0301, P0302, P0303 and P0304......4686
DTC: P0335......4695
DTC: P0336......4702
DTC: P0340......4709
DTC: P0341......4713
DTC: P0381......4721
DTC: P0401......4727
DTC: P0402......4743
DTC: P0404......4754
DTC: P0405 and P0406......4759
DTC: P041B......4765
DTC: P041C and P041D......4778
DTC: P0420......4786
DTC: P0421......4788
DTC: P0422......4801
DTC: P0489 and P0490......4804
DTC: P049D......4810
DTC: P04D5 and P04D6......4815
DTC: P04DA......4823
DTC: P04DB......4833
DTC: P0500 and P0501......4841
DTC: P0504......4848
DTC: P0506......4853
DTC: P0507......4857
DTC: P0521......4861
DTC: P0524......4865
DTC: P0545 and P0546......4870
DTC: P054E......4878
DTC: P054F......4882
DTC: P0562 and P0563......4886
DTC: P0603......4891
DTC: P0605......4895
DTC: P0606......4897
DTC: P0607......4899
DTC: P0610......4901
DTC: P0611......4904
DTC: P0617......4906
DTC: P0628 and P0629......4910
DTC: P062F......4918
DTC: P0630......4922
DTC: P0642......4926
DTC: P0643......4931
DTC: P064C......4937
DTC: P0652......4942
DTC: P0653......4948
DTC: P0671 and P0672 ......4955
DTC: P0673 and P0674......4961
DTC: P0683......4967
DTC: P0686......4973
DTC: P0698......4978
DTC: P0699......4981
DTC: P06A4......4984
DTC: P06A5......4987
DTC: P06D3 and P06D4......4990
DTC: P0700......4999
DTC: P073D......5001
DTC: P081A......5005
DTC: P081B......5011
DTC: P0A7B......5015
DTC: P0AC4......5017
DTC: P0CA1......5019
DTC: P1133......5021
DTC: P119F......5028
DTC: P1426......5034
DTC: P1427......5041
DTC: P1428......5048
DTC: P1458......5056
DTC: P1459......5061
DTC: P14B0......5066
DTC: P14B2......5070
DTC: P14B3 and P14B4......5074
DTC: P14B7 and P14B8......5080
DTC: P14BC and P14BD......5086
DTC: P14BF......5092
2018 COE Troubleshooting 2_ENG.pdf......5098
FOREWORD......5098
CHAPTER REFERENCES......5099
INDEX......5100
ENGINE (J05E)......5102
TROUBLESHOOTING......5105
ENGINE ECU (J05E)......5105
DTC: P1515......5105
DTC: P1530......5110
DTC: P2002......5114
DTC: P200C......5135
DTC: P2032 and P2033......5144
DTC: P203F......5152
DTC: P204F......5156
DTC: P206B......5159
DTC: P207F......5184
DTC: P2080......5192
DTC: P2084......5200
DTC: P20CD......5208
DTC: P20CE......5212
DTC: P20CF......5215
DTC: P20D8......5221
DTC: P20DE......5227
DTC: P20DF......5231
DTC: P20E0......5237
DTC: P20EE......5243
DTC: P20EF......5251
DTC: P2100......5253
DTC: P2101......5259
DTC: P2103......5266
DTC: P2120......5271
DTC: P2122 and P2123......5275
DTC: P2127 and P2128......5285
DTC: P2135......5294
DTC: P2138......5299
DTC: P2146......5304
DTC: P2147 and P2148......5311
DTC: P2149......5319
DTC: P2150 and P2151......5326
DTC: P2184 and P2185......5334
DTC: P2201......5342
DTC: P2227......5388
DTC: P2228 and P2229......5392
DTC: P2269......5397
DTC: P226C......5401
DTC: P229F......5407
DTC: P22D3......5454
DTC: P240F......5458
DTC: P2428......5468
DTC: P242B......5472
DTC: P242C and P242D......5480
DTC: P244A......5488
DTC: P244B......5508
DTC: P2457......5525
DTC: P2458......5540
DTC: P2459......5551
DTC: P2463......5554
DTC: P246F......5562
DTC: P2470 and P2471......5570
DTC: P2481 and P2482......5578
DTC: P2483......5586
DTC: P24A0......5594
DTC: P24A1......5597
DTC: P24A2......5599
DTC: P24A3 (2 digit diagnosis code: 01)......5609
DTC: P24AE (2 digit diagnosis code: 04, 05, 06, 14, 25, 26, 27, 28)......5613
DTC: P24AF (2 digit diagnosis code: 23)......5615
DTC: P24B0 (2 digit diagnosis code: 19, 20, 21)......5618
DTC: P24B1 (2 digit diagnosis code: 18)......5620
DTC: P24B4 (2 digit diagnosis code: 10, 11, 15, 17)......5622
DTC: P24B7 (2 digit diagnosis code: 08)......5624
DTC: P24C7 (2 digit diagnosis code: 09)......5627
DTC: P24D0 (2 digit diagnosis code: 02)......5631
DTC: P24D1 (2 digit diagnosis code: 12)......5635
DTC: P24DA (2 digit diagnosis code: 07)......5637
DTC: P2562......5641
DTC: P259E......5645
DTC: P259F......5651
DTC: P2635......5656
DTC: P268A and P2696......5665
DTC: P26C8......5671
DTC: P2A00......5673
DTC: P2A01......5677
DTC: P2BA9......5681
DTC: U0073......5686
DTC: U010A......5689
DTC: U010C......5695
DTC: U010E......5701
DTC: U0293......5707
DTC: U029D (DIESEL)......5712
DTC: U029D (HYBRID)......5718
DTC: U029E (DIESEL)......5724
DTC: U029E (HYBRID)......5730
DTC: U02A2......5736
DTC: U02A3......5742
DTC: U0301......5745
DTC: U1001......5748
DTC: U110A......5755
ENGINE (COMMON ITEMS)......5762
TROUBLESHOOTING......5764
DCU......5764
PRECAUTIONS FOR DIAGNOSIS......5764
DIAGRAM......5766
SIGNAL CHECK HARNESS......5767
INSPECTION......5767
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DX)......5769
DTC: P0071......5776
DTC: P0072......5786
DTC: P0073......5792
DTC: P0562......5798
DTC: P0563......5802
DTC: P060B......5806
DTC: P060C......5809
DTC: P062F......5811
DTC: P0667......5813
DTC: P068A......5815
DTC: P06AD......5820
DTC: P06AE......5822
DTC: P142A......5824
DTC: P142B......5835
DTC: P14C1......5846
DTC: P14C2......5859
DTC: P14C3......5864
DTC: P202E......5869
DTC: P203C......5873
DTC: P203D......5876
DTC: P2044......5879
DTC: P2045......5882
DTC: P2047......5885
DTC: P2048......5888
DTC: P2049......5893
DTC: P204B......5898
DTC: P204C......5901
DTC: P204D......5906
DTC: P205B......5911
DTC: P205C......5920
DTC: P205D......5923
DTC: P206A......5926
DTC: P206C......5929
DTC: P206D......5932
DTC: P208A......5935
DTC: P208B......5941
DTC: P208C......5944
DTC: P208D......5949
DTC: P20A0......5954
DTC: P20A1......5959
DTC: P20A2......5963
2018 COE Troubleshooting 3_ENG.pdf......5969
FOREWORD......5969
CHAPTER REFERENCES......5970
INDEX......5971
ENGINE (COMMON ITEMS)......5973
TROUBLESHOOTING......5975
DCU......5975
DTC: P20A3......5975
DTC: P20B1......5980
DTC: P20B2......5985
DTC: P20B3......5995
DTC: P20B4......6000
DTC: P20BD, P20B9 and P20C1......6005
DTC: P20C0, P20BC and P20C4......6013
DTC: P20E8......6019
DTC: P20E9......6030
DTC: P20F4......6036
DTC: P21C2......6040
DTC: P21C3......6044
DTC: P21C4......6049
DTC: P2201......6054
DTC: P2202......6097
DTC: P2203......6100
DTC: P2204......6103
DTC: P2209......6110
DTC: P229F......6118
DTC: P22A0......6160
DTC: P22A1......6163
DTC: P22A2......6166
DTC: P22A7......6173
DTC: P2510......6181
DTC: P2BAE......6186
DTC: U0029......6193
DTC: U0038......6199
DTC: U0100......6205
DTC: U029D (DIESEL)......6209
DTC: U029D (HYBRID)......6215
DTC: U029E (DIESEL)......6221
DTC: U029E (HYBRID)......6227
DTC: U02A2......6233
VEHICLE CONTROL ECU......6240
CAUTIONS ON TROUBLESHOOTING......6240
SYSTEM BLOCK DIAGRAM......6241
COMPUTER PIN ASSIGNMENT......6242
TROUBLESHOOTING WITH COMPUTER (HINO DXII)......6246
DIAGNOSIS CODE TABLE......6247
DTC: C1244......6249
DTC: C1245......6254
DTC: C1249......6256
DTC: C1418......6262
DTC: C1491......6266
DTC: P0335......6268
DTC: P0501......6271
DTC: P0503......6277
DTC: P0555......6282
DTC: P0562......6284
DTC: P0563......6288
DTC: P0572......6291
DTC: P0573......6298
DTC: P0577......6304
DTC: P05BF......6308
DTC: P0604......6311
DTC: P0605 ......6313
DTC: P0605 ......6315
DTC: P0606......6317
DTC: P0617......6319
DTC: P062F......6322
DTC: P0702......6324
DTC: P081D......6326
DTC: P161F......6331
DTC: P1649......6336
DTC: P165A......6340
DTC: P165B......6343
DTC: P2525......6346
DTC: P2526......6349
DTC: P258D......6352
DTC: U0101......6355
DTC: U0105......6358
DTC: U0121......6361
DTC: U0155......6364
DTC: U0293......6367
DTC: U0418......6370
DTC: U1136......6373
HYBRID......6376
TROUBLE SHOOTING......6379
HYBRID CONTROL SYSTEM......6379
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM......6379
SAFETY MEASURES FOR HIGH-VOLTAGE WORK......6388
LIST OF CONNECTOR SYMBOLS......6391
HV SYSTEM WIRING DIAGRAM......6395
HEARING SHEET......6397
HYBRID ECU......6398
DIAGNOSIS CODE TABLE......6398
FREEZE FRAME DATA LIST......6408
LIST OF DATA MONITOR ITEMS......6411
ACTIVE TEST......6414
COMMON INSPECTION CHART......6415
DTC: C0081 (TCA0)......6420
DTC: P0500 (TC51)......6422
DTC: P0501 (TC5B)......6429
DTC: P0562 (TC71)......6433
DTC: P060B (TCB2)......6439
DTC: P0617 (TC59)......6441
DTC: P062F (TCB3)......6447
DTC: P0810 (TC9C)......6449
DTC: P0810 (TC9D)......6452
DTC: P0A01 (TC7B)......6455
DTC: P0A02 (TC78)......6461
DTC: P0A03 (TC79)......6467
DTC: P0A06 (TC7F)......6472
DTC: P0A07 (TC7E)......6480
DTC: P0A0F (TC31) ......6483
DTC: P0A1D (TC12)......6486
DTC: P0A1D (TC17)......6488
DTC: P0A78 (TC21)......6490
DTC: P0A78 (TC22)......6492
DTC: P0A7E (TC48)......6494
DTC: P0A82 (TC67)......6498
DTC: P0A84 (TC66)......6508
DTC: P0A85 (TC65)......6519
DTC: P0A90 (TC2A)......6524
DTC: P0A92 (TC29)......6533
DTC: P0A93 (TC7A)......6542
DTC: P0AFD (TC6B)......6547
DTC: P0BC9 (TC69)......6550
DTC: P0BCA (TC68)......6562
DTC: P0C73 (TC80)......6568
DTC: P3000 (TC42)......6573
DTC: P3001 (TC41)......6579
DTC: P3001 (TC43)......6581
DTC: P3001 (TC44)......6583
DTC: P3001 (TC45)......6585
DTC: P3001 (TC46)......6587
DTC: P3001 (TC47)......6590
DTC: P3001 (TC4A)......6593
DTC: P3001 (TC4B)......6596
DTC: P3001 (TC4C)......6598
DTC: P3001 (TC4D)......6600
DTC: P3009 (TC49)......6603
DTC: P3010 (TC4E)......6613
DTC: P3010 (TC4F)......6615
DTC: P3128 (TC7D)......6618
DTC: P3129 (TC7C)......6626
DTC: P314C (TC82)......6630
DTC: P314D (TC81)......6634
DTC: P324B (TC62)......6642
DTC: P324C (TC61)......6646
DTC: P33B1 (TC64)......6651
DTC: P33B2 (TC63)......6655
DTC: U0073 (TC11)......6659
DTC: U0074 (TC16)......6663
DTC: U0100 (TC13)......6666
DTC: U0101 (TC18)......6669
DTC: U0110 (TC14)......6674
DTC: U0111 (TC15)......6680
DTC: U0121 (TC24)......6686
DTC: U0155 (TC25)......6691
DTC: U110A (TC26)......6696
DTC: U1136 (TC27)......6701
INVERTER......6706
DIAGNOSIS CODE TABLE......6706
FREEZE FRAME DATA LIST......6712
DATA MONITOR ITEM LIST......6714
CONNECTION DIAGRAM......6717
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]......6718
DTC: P0562 (TC96) ......6720
DTC: P0562 (TCA0) ......6727
DTC: P0604 (TC18) ......6734
DTC: P0604 (TCD2)......6736
DTC: P0605 (TC17) ......6738
DTC: P0605 (TCD1) ......6740
DTC: P060B (TC1A)......6742
DTC: P060C (TC1C)......6745
DTC: P062F (TC41)......6747
DTC: P0A0D (TC20)......6749
DTC: P0A1B (TC16)......6754
DTC: P0A1B (TC92)......6759
DTC: P0A1B (TC97)......6761
DTC: P0A1B (TC3F)......6763
DTC: P0A1B (TCA1)......6765
DTC: P0A1B (TCA2)......6767
DTC: P0A1B (TCA3)......6769
DTC: P0A1B (TCA4)......6771
DTC: P0A1B (TCA5)......6773
DTC: P0A1B (TCA6)......6775
DTC: P0A1B (TCA7)......6777
DTC: P0A1B (TCA8) ......6779
DTC: P0A1B (TCA9)......6781
DTC: P0A1B (TCAA)......6783
DTC: P0A1B (TCBB)......6787
DTC: P0A1B (TCBC)......6789
DTC: P0A1B (TCBD)......6791
DTC: P0A1B (TCBE)......6793
DTC: P0A1B (TCBF)......6795
DTC: P0A1B (TCD3)......6797
DTC: P0A1B (TCD4)......6799
DTC: P0A1B (TCD5)......6801
DTC: P0A1D (TC21)......6803
DTC: P0A2B (TCE9)......6806
DTC: P0A2B (TCED)......6813
DTC: P0A2C (TCDA)......6820
DTC: P0A2D (TCDB)......6826
2018 COE Troubleshooting 4_HEV_ATM_DT......6834
FOREWORD......6834
CHAPTER REFERENCES......6835
INDEX......6836
HYBRID......6838
TROUBLE SHOOTING......6841
INVERTER......6841
DTC: P0A2F (TC33) ......6841
DTC: P0A3C (TC34)......6846
DTC: P0A3F (TCB7)......6859
DTC: P0A41 (TCC0)......6865
DTC: P0A42 (TCC1)......6873
DTC: P0A51 (TCD6)......6881
DTC: P0A51 (TCD7)......6883
DTC: P0A78 (TC13)......6885
DTC: P0A78 (TC14)......6892
DTC: P0A78 (TC15)......6903
DTC: P0AA1 (TCD8)......6908
DTC: P0AA4 (TCD9)......6912
DTC: P0ADB (TC1F)......6916
DTC: P0ADC (TC93)......6921
DTC: P0ADF (TC1E)......6927
DTC: P0AE0 (TC95)......6932
DTC: P0AE6 (TC1D)......6938
DTC: P0AE7 (TC94)......6943
DTC: P0AEE (TC22)......6949
DTC: P0AEE (TC23)......6951
DTC: P0AEF (TC24)......6953
DTC: P0AF0 (TC25)......6956
DTC: P0BEA (TCB3)......6959
DTC: P0BEA (TCB4)......6961
DTC: P0BEB (TC9A)......6963
DTC: P0BEC (TC9B)......6965
DTC: P0BEE (TCB5)......6967
DTC: P0BEE (TCB6)......6969
DTC: P0BEF (TC9C)......6971
DTC: P0BF0 (TC9D)......6973
DTC: P3126 (TC12)......6975
DTC: U0073 (TC91)......6982
DTC: U0074 (TC3E)......6986
DTC: U0293 (TC31)......6989
BATTERY ECU......6996
DIAGNOSIS CODE TABLE......6996
LIST OF FREEZE FRAME DATA......7000
LIST OF DATA MONITOR ITEMS......7002
CONNECTION DIAGRAM......7005
DTC: P0562......7006
DTC: P0604......7010
DTC: P0605......7012
DTC: P060B......7014
DTC: P062F......7016
DTC: P0A1F......7018
DTC: P0A7D......7020
DTC: P0A7F......7023
DTC: P0A80......7028
DTC: P0A95......7033
DTC: P0A9C......7037
DTC: P0A9D......7042
DTC: P0A9E......7046
DTC: P0ABF......7050
DTC: P0AC0......7055
DTC: P0AC1......7060
DTC: P0AC2......7065
DTC: P0AC6......7070
DTC: P0AC7......7075
DTC: P0AC8......7079
DTC: P0ACB......7083
DTC: P0ACC......7088
DTC: P0ACD......7092
DTC: P0AE9......7096
DTC: P0AEA......7101
DTC: P0AEB......7105
DTC: P0AFC......7109
DTC: P0B25......7111
DTC: P0B3D......7114
DTC: P0B42......7118
DTC: P0B47......7122
DTC: P0B4C......7126
DTC: P0B51......7130
DTC: P0B56......7134
DTC: P0B5B......7138
DTC: P0B60......7142
DTC: P0B65......7146
DTC: P0B6A......7150
DTC: P0B6F......7154
DTC: P0B74......7158
DTC: P0B79......7162
DTC: P0B7E......7166
DTC: P0B83......7170
DTC: P0B88......7174
DTC: P0B8D......7178
DTC: P0B92......7182
DTC: P0B97......7186
DTC: P0B9C......7190
DTC: P0BA1......7194
DTC: P0C30......7198
DTC: P3004......7205
DTC: P3011......7207
DTC: P3012......7212
DTC: P3013......7217
DTC: P3014......7222
DTC: P3015......7227
DTC: P3016......7232
DTC: P3017......7237
DTC: P3018......7242
DTC: P3019......7247
DTC: P301B......7252
DTC: P3020......7254
DTC: P3021......7259
DTC: P3022......7264
DTC: P3023......7269
DTC: P3024......7274
DTC: P3025......7279
DTC: P3026......7284
DTC: P3027......7289
DTC: P3028......7294
DTC: P3029......7299
DTC: P302F......7304
DTC: P3065......7309
DTC: P308A......7314
DTC: U0074......7318
DTC: U0293......7321
TRANSMISSION......7325
TROUBLESHOOTING......7327
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM......7327
AUTOMATIC TRANSMISSION......7327
TROUBLESHOOTING......7329
AUTOMATIC TRANSMISSION......7329
PRECAUTIONS FOR DIAGNOSIS......7329
AT LEARNED VALUE INITIALIZATION......7330
INSPECTING/CLEARING DIAGNOSIS CODES......7334
SYSTEM BLOCK DIAGRAM......7337
COMPUTER PIN ASSIGNMENT......7338
DIAGNOSIS CODE TABLE......7341
DTC: P0500/DIAGNOSIS MONITOR CODE: 42......7343
DTC: P0562/DIAGNOSIS MONITOR CODE: 11......7349
DTC: P0705/DIAGNOSIS MONITOR CODE: 43......7352
DTC: P0706/DIAGNOSIS MONITOR CODE: 44......7360
DTC: P0710/DIAGNOSIS MONITOR CODE: 38......7365
DTC: P0715/DIAGNOSIS MONITOR CODE: 12......7372
DTC: P0720/DIAGNOSIS MONITOR CODE: 61......7378
DTC: P0725/DIAGNOSIS MONITOR CODE: 86......7384
DTC: P0730/DIAGNOSIS MONITOR CODE: 37......7390
DTC: P0746/DIAGNOSIS MONITOR CODE: 31......7398
DTC: P0748/DIAGNOSIS MONITOR CODE: 25......7404
DTC: P0751/DIAGNOSIS MONITOR CODE: 45......7409
DTC: P0756/DIAGNOSIS MONITOR CODE: 46......7415
DTC: P0761/DIAGNOSIS MONITOR CODE: 47.48......7421
DTC: P0776/DIAGNOSIS MONITOR CODE: 32......7431
DTC: P0778/DIAGNOSIS MONITOR CODE: 26......7437
DTC: P0810/DIAGNOSIS MONITOR CODE: 88......7442
DTC: P0973/DIAGNOSIS MONITOR CODE: 62......7446
DTC: P0974/DIAGNOSIS MONITOR CODE: 62......7451
DTC: P0976/DIAGNOSIS MONITOR CODE: 63......7456
DTC: P0977/DIAGNOSIS MONITOR CODE: 63......7461
DTC: P0979/DIAGNOSIS MONITOR CODE: 64......7466
DTC: P0980/DIAGNOSIS MONITOR CODE: 64......7471
DTC: P0985/DIAGNOSIS MONITOR CODE: 65......7476
DTC: P0986/DIAGNOSIS MONITOR CODE: 65......7481
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88......7486
DTC: P1604/DIAGNOSIS MONITOR CODE: 24......7490
DTC: P1604/DIAGNOSIS MONITOR CODE: 54......7494
DTC: P2545/DIAGNOSIS MONITOR CODE: 88......7498
DTC: P2716/DIAGNOSIS MONITOR CODE: 28......7502
DTC: P2740/DIAGNOSIS MONITOR CODE: 17......7508
DTC: P2757/DIAGNOSIS MONITOR CODE: 33......7513
DTC: P2759/DIAGNOSIS MONITOR CODE: 27......7519
DTC: P2764/DIAGNOSIS MONITOR CODE: 36......7525
DTC: U0100/DIAGNOSIS MONITOR CODE: 88......7529
DTC: U110A/DIAGNOSIS MONITOR CODE: 88......7538
TROUBLESHOOTING......7547
CLUTCH ECU......7547
SYSTEM BLOCK DIAGRAM......7547
COMPUTER PIN ASSIGNMENT......7548
DIAGNOSIS CODE TABLE......7550
CAUTIONS ON HV DAMPER REPLACEMENT......7552
DTC: P0560......7553
DTC: P0563......7557
DTC: P0604......7559
DTC: P0605......7561
DTC: P062F......7563
DTC: P0775......7565
DTC: P0778......7570
DTC: P0811......7575
DTC: P081E......7577
DTC: P0883......7579
DTC: P0948......7583
DTC: P1538......7588
DTC: P1539......7598
DTC: P18F2......7605
DTC: P18F3......7615
DTC: P18F5......7625
DTC: P18F7......7635
DTC: P18F8......7645
DTC: P18F9......7655
DTC: P18FB......7665
DTC: P18FC......7670
DTC: P18FD......7675
DTC: P191A......7680
DTC: P2859......7682
DTC: P3156......7684
DTC: P3157......7694
DTC: U0073......7698
DTC: U0101......7701
DTC: U0110......7704
DTC: U0293......7707
DTC: U110A......7710
AXLE......7713
TROUBLESHOOTING......7714
TROUBLE SHOOTING BY AXLE SYMPTOM......7714
FRONT AXLE......7714
REAR AXLE......7715
WHEEL AND TIRE......7715
DIFFERENTIAL......7717
TROUBLESHOOTING......7718
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM......7718
REAR DIFFERENTIAL......7718
2018 COE Troubleshooting 5_SA_BRAKE_ELEC.pdf......7720
FOREWORD......7720
CHAPTER REFERENCES......7721
INDEX......7722
BRAKE......7724
TROUBLESHOOTING......7725
TROUBLE SHOOTING BY BRAKE SYMPTOM......7725
BRAKE......7725
ABS WITH EBD......7727
CAUTIONS......7727
TROUBLESHOOTING PROCEDURE......7728
ACT PART No. CORRESPONDENCE......7730
HEARING TABLE......7730
PRIOR CHECK......7731
LIST OF DIAGNOSIS CODE......7743
PARTS ARRANGEMENT......7746
ECU TERMINAL ARRANGEMENT......7748
SYMPTOM LIST......7751
ELECTRIC CIRCUIT DIAGRAM......7752
ABS WARNING LIGHT ALWAYS ON......7753
BRAKE WARNING LIGHT ALWAYS ON......7757
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)......7761
THE BRAKE PEDAL GETS STUCK......7762
DTC: C1203 (Diagnosis monitor code 59)......7764
DTC: C1225 (Diagnosis monitor code 25)......7768
DTC: C1241 (Diagnosis monitor code 41)......7772
DTC: C1249 (Diagnosis monitor code 49)......7784
DTC: C1265 (Diagnosis monitor code 65)......7788
DTC: C1300 (Diagnosis monitor code 62)......7798
DTC: C1337 (Diagnosis monitor code 37)......7801
DTC: C1361 (Diagnosis monitor code 91)......7805
DTC: C1401 (Diagnosis monitor code 31)......7813
DTC: C1402 (Diagnosis monitor code 32)......7822
DTC: C1403 (Diagnosis monitor code 33)......7831
DTC: C1404 (Diagnosis monitor code 34)......7840
DTC: C1405 (Diagnosis monitor code 31)......7849
DTC: C1406 (Diagnosis monitor code 32)......7858
DTC: C1407 (Diagnosis monitor code 33)......7867
DTC: C1408 (Diagnosis monitor code 34)......7876
DTC: C1413 (Diagnosis monitor code 35)......7885
DTC: C1414 (Diagnosis monitor code 36)......7892
DTC: C1415 (Diagnosis monitor code 38)......7898
DTC: C1416 (Diagnosis monitor code 39)......7907
DTC: C1417 (Diagnosis monitor code 41)......7916
DTC: C1421 (Diagnosis monitor code 46)......7928
DTC: C1422 (Diagnosis monitor code 46)......7932
DTC: C1423 (Diagnosis monitor code 46)......7936
DTC: C1424 (Diagnosis monitor code 46)......7940
DTC: C1425 (Diagnosis monitor code 49)......7944
DTC: C1427 (Diagnosis monitor code 51)......7948
DTC: C1428 (Diagnosis monitor code 51)......7952
DTC: C1468 (Diagnosis monitor code 21)......7956
DTC: C1469 (Diagnosis monitor code 22)......7960
DTC: C146A (Diagnosis monitor code 23)......7964
DTC: C146B (Diagnosis monitor code 24)......7968
DTC: C146C (Diagnosis monitor code 13)......7972
DTC: C146D (Diagnosis monitor code 14)......7979
DTC: C146E (Diagnosis monitor code 11)......7986
DTC: C146F (Diagnosis monitor code 12)......7992
DTC: U0073 (Diagnosis monitor code 94)......7998
ELECTRIC VACUUM PUMP SYSTEM......8001
CAUTIONS FOR TROUBLESHOOTING......8001
SYSTEM BLOCK DIAGRAM......8002
ELECTRIC CIRCUIT DIAGRAM......8003
CONNECTOR TERMINAL ARRANGEMENT......8004
SYSTEM SELF-DIAGNOSTIC......8005
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT......8006
ACTIVE TEST......8006
DATA MONITOR......8006
DIAGNOSIS CODE TABLE......8007
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)......8008
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)......8009
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)......8010
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)......8014
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)......8026
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES......8028
STEERING......8030
TROUBLESHOOTING......8031
TROUBLE SHOOTING BY STEERING SYMPTOM......8031
STEERING......8031
SUSPENSION......8037
TROUBLESHOOTING......8038
TROUBLE SHOOTING BY SUSPENSION SYMPTOM......8038
LEAF SUSPENSION......8038
ELECTRICAL......8039
TROUBLESHOOTING......8040
TROUBLE SHOOTING BY ELECTRICAL SYMPTOM......8040
SIMULTANEOUS MALFUNCTION OF MULTIPLE ELECTRIC SYSTEMS......8040
INTEGRATED UNIT......8045
SYSTEM BLOCK DIAGRAM......8045
COMPUTER PIN ASSIGNMENT......8048
TROUBLE SHOOTING......8049
CONTROL SYSTEM......8056
TROUBLESHOOTING......8059
CAN COMMUNICATION......8059
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE......8059
ECU INDIVIDUAL CODELIST (DIESEL)......8061
ECU INDIVIDUAL CODELIST (HYBRID)......8062
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION......8065
ENGINE CAN COMMUNICATION LINE (DIESEL)......8067
ENGINE CAN LINE......8067
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE......8069
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION......8073
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT......8078
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT......8088
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE......8098
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE......8103
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE......8106
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE......8113
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE......8120
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE......8123
INSPECTING THE PM SENSOR CAN COMMUNICATION LINE......8127
ENGINE CAN COMMUNICATION LINE (HYBRID)......8133
ENGINE CAN LINE......8133
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE......8135
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION......8139
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT......8144
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT......8155
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE......8166
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE......8171
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE......8174
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE......8181
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE......8188
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE......8191
INSPECTING THE PM SENSOR CAN COMMUNICATION LINE......8195
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)......8202
DIAGNOSIS CAN LINE......8202
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE......8204
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION......8210
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT......8213
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT......8221
INSPECTING THE ABS ECU CAN COMMUNICATION LINE......8228
INSPECTING THE AT ECU CAN COMMUNICATION LINE......8231
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE......8234
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE......8239
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)......8243
DIAGNOSIS CAN LINE......8243
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE......8246
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION......8253
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT......8259
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT......8270
INSPECTING THE ABS ECU CAN COMMUNICATION LINE......8281
INSPECTING THE AT ECU CAN COMMUNICATION LINE......8284
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE......8287
INSPECTING THE INVERTER CAN COMMUNICATION LINE......8290
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE......8293
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE......8296
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE......8299
CONTROL CAN COMMUNICATION LINE (DIESEL)......8302
CONTROL CAN LINE......8302
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE......8304
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION......8309
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT......8313
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT......8319
INSPECTING THE ABS ECU CAN COMMUNICATION LINE......8325
INSPECTING THE AT ECU CAN COMMUNICATION LINE......8328
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE......8331
CONTROL CAN COMMUNICATION LINE (HYBRID)......8334
CONTROL CAN LINE......8334
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE......8338
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION......8343
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT......8350
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT......8361
INSPECTING THE ABS ECU CAN COMMUNICATION LINE......8372
INSPECTING THE AT ECU CAN COMMUNICATION LINE......8375
INSPECTING THE HV ECU CAN COMMUNICATION LINE......8378
INSPECTING THE INVERTER CAN COMMUNICATION LINE......8381
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE......8385
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE......8388
CAN COMMUNICATION (HYBRID SYSTEM)......8391
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK......8391
LIST OF CONNECTOR MARKINGS......8394
CONNECTION DIAGRAM......8395
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES......8396
CAN COMMUNICATION FAILURE......8398
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM......8402
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM......8417
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)......8426
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)......8427
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)......8428
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)......8429
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)......8430
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)......8432
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)......8434
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)......8435
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)......8436
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)......8437
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)......8439
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)......8442
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)......8445
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)......8447
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)......8449
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)......8451
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)......8455
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)......8457
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)......8459
Conventional Service Manual......8461
18 CONV Troubleshooting 1_ELEC_ENG_DPF......8462
FOREWORD......8462
CHAPTER REFERENCES......8463
INDEX......8464
GENERAL INTRODUCTION......8465
GENERAL INTRODUCTION......8466
GENERAL PRECAUTIONS......8466
IDENTIFICATION INFORMATION......8469
HOW TO USE THIS WORKSHOP MANUAL......8477
INTRODUCTION TO DESCRIPTIONS......8477
PRECAUTIONS......8480
SEALANT ON THE TAPERED SCREW FOR PIPING......8483
METRIC INFORMATION......8484
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS......8486
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS......8487
RECOMMENDED LUBRICANTS......8488
INFORMATION DISPLAY......8490
GLOSSARY......8495
GLOSSARY OF SAE AND HINO TERMS......8498
TROUBLE SHOOTING - COMPONENTS......8501
ENGINE BASIC......8502
ENGINE ASSEMBLY......8502
ENGINE ASSEMBLY (COMMON RAIL SYSTEM)......8509
TURBOCHARGER (J08E)......8510
TURBOCHARGER......8510
ALTERNATOR (J08E: REMY 12V-130A, 135A, 180A, 200A)......8519
ALTERNATOR......8519
STARTER (J08E)......8520
STARTER......8520
AIR COMPRESSOR (J08E: 340 cm3)......8521
AIR COMPRESSOR......8521
CLUTCH MAIN UNIT......8522
CLUTCH ASSEMBLY (EATON SAS1402)......8522
AUTOMATIC TRANSMISSION......8524
AUTOMATIC TRANSMISSION ASSEMBLY......8524
TRANSMISSION/TRANSFER CONTROL (EATON MANUAL TRANSMISSION) ......8525
TRANSMISSION CONTROL UNIT......8525
TRANSMISSION/TRANSFER CONTROL (ALLISON AUTOMATIC TRANSMISSION)......8526
TRANSMISSION CONTROL UNIT......8526
PROPELLER SHAFT (SPL 100, 140)......8526
PROPELLER SHAFT ASSEMBLY......8526
DIFFERENTIAL CARRIER (MERITOR RS-17, 19, 21 AND 23)......8527
DIFFERENTIAL CARRIER ASSEMBLY......8527
BRAKE EQUIPMENT (MODELS WITH HYDRAULIC BRAKE)......8528
SERVICE BRAKE ASSEMBLY......8528
BRAKE EQUIPMENT (MODELS WITH FULL AIR BRAKE)......8533
SERVICE BRAKE ASSEMBLY......8533
SERVICE BRAKE (HYDRAULIC BRAKE)......8535
WHEEL BRAKE (TYPE: 4 PISTON)......8535
SERVICE BRAKE (FULL AIR BRAKE)......8537
AIR DRYER AND RESERVOIR SYSTEM (MODEL: BENDIX AD-IS)......8537
EXHAUST BRAKE......8540
EXHAUST BRAKE SYSTEM......8540
PARKING BRAKE (BOSCH 12)......8541
PARKING BRAKE ASSEMBLY......8541
STEERING EQUIPMENT......8542
STEERING SYSTEM......8542
FRONT AXLE (MFS)......8546
FRONT AXLE (MFS)......8546
REAR AXLE......8548
REAR AXLE......8548
WHEEL AND TIRE......8549
WHEEL AND TIRE......8549
SUSPENSION......8551
LEAF SUSPENSION ASSEMBLY......8551
AIR SUSPENSION ASSEMBLY......8551
CHASSIS FRAME......8552
CHASSIS FRAME......8552
CAB......8553
AIR SUSPENSION DUMP SYSTEM......8553
CAB ASSEMBLY......8553
AIR CONDITIONING SYSTEM......8555
ELECTRICAL EQUIPMENT......8565
ELECTRICAL PARTS......8565
TROUBLE SHOOTING - ELECTRICAL CONTROL SYSTEM......8567
ABOUT HINO DX......8568
About HINO DX......8568
BASIC PROCEDURE FOR TROUBLESHOOTING......8570
BASIC PROCEDURE FOR TROUBLESHOOTING......8570
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE......8572
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE......8572
SYMPTOM SIMULATION......8575
SYMPTOM SIMULATION......8575
TROUBLE CODE DIAGNOSTIC INSPECTION FLOW CHART......8577
TROUBLE CODE DIAGNOSTIC INSPECTION FLOW CHART......8577
ELECTRONIC CIRCUIT INSPECTION PROCEDURE......8578
ELECTRONIC CIRCUIT INSPECTION PROCEDURE......8578
INSPECTION PROCEDURE FOR MULTIPLE DTCS......8583
INSPECTION PROCEDURE FOR MULTIPLE DTCS......8583
ENGINE CONTROL SYSTEM (J08E)......8584
ENGINE CONTROL SYSTEM......8587
PRECAUTIONS FOR DIAGNOSIS......8587
SYSTEM BLOCK DIAGRAM......8589
SYSTEM DIAGRAM......8590
PRECAUTIONS......8592
SENSOR LOCATION......8596
COMPUTER (ECU) PIN ASSIGNMENT......8605
ENGINE ECU CONNECTOR......8611
INSPECTION......8615
DIAGNOSIS USING THE PC DIAGNOSIS TOOL......8616
DIAGNOSTIC TROUBLE CODE (DTC) TABLE......8617
GROUP SHARING THE SENSOR POWER SUPPLY TERMINAL......8638
GROUP SHARING THE SENSOR GND TERMINAL......8639
ENGINE BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)......8640
NO DTC......8644
SIMULTANEOUS MALFUNCTION OF MULTIPLE ELECTRIC SYSTEMS......8647
DTC: P0005......8651
DTC: P0006 and P0007......8655
DTC: P0016......8660
DTC: P0027......8663
DTC: P003A......8668
DTC: P0045......8673
DTC: P0047......8678
DTC: P0048......8683
DTC: P006E......8688
DTC: P006F......8692
DTC: P007B......8696
DTC: P007C and P007D......8709
DTC: P0088......8717
DTC: P0096......8726
DTC: P0097 and P0098 ......8737
DTC: P00AF......8745
DTC: P0101......8749
DTC: P0104......8756
DTC: P0106......8762
DTC: P0107......8768
DTC: P0108......8775
DTC: P0111......8781
DTC: P0112 and P0113......8787
DTC: P0115......8793
DTC: P0117 and P0118......8801
DTC: P011A......8809
DTC: P0122 and P0123......8817
DTC: P0126......8827
DTC: P0128......8831
DTC: P0148 ......8836
DTC: P016E and P016F ......8847
DTC: P0182 and P0183 ......8857
DTC: P0191......8864
DTC: P0192 and P0193 ......8869
DTC: P01A5......8878
DTC: P01A6......8885
DTC: P0200......8892
DTC: P0201, P0202, P0203, P0204, P0205 and P0206......8894
DTC: P0217......8899
DTC: P0219......8904
DTC: P0222 and P0223......8910
DTC: P0234......8920
DTC: P0263, P0266, P0269, P0272, P0275 and P0278......8926
DTC: P026C and P026D......8937
DTC: P0299......8950
DTC: P0300 (J08E-VB)......8955
DTC: P0300 (J08E-WU)......8963
DTC: P0301, P0302, P0303, P0304, P0305 and P0306......8972
DTC: P0335......8980
DTC: P0336......8985
DTC: P0340......8991
DTC: P0341......8996
DTC: P0381......9003
DTC: P0401......9008
DTC: P0402......9022
DTC: P0404......9032
DTC: P0405 and P0406......9037
DTC: P041B......9043
DTC: P041C and P041D......9051
DTC: P0420......9059
DTC: P0421......9061
DTC: P0422......9073
DTC: P0489 and P0490......9076
DTC: P049D......9082
DTC: P04D5 and P04D6......9087
DTC: P04DA......9095
DTC: P04DB......9105
DTC: P0500 and P0501......9113
DTC: P0504......9119
DTC: P0506 and P0507......9125
DTC: P0524......9128
DTC: P0545 and P0546......9133
DTC: P054E and P054F......9142
DTC: P0562 and P0563......9145
DTC: P0603......9151
DTC: P0605......9155
DTC: P0606......9157
DTC: P0607......9159
DTC: P0610......9161
DTC: P0611......9164
DTC: P0617......9166
DTC: P0628 and P0629......9170
DTC: P062F......9177
DTC: P0630......9181
DTC: P0642......9184
DTC: P0643......9188
DTC: P064C......9193
DTC: P0652......9198
DTC: P0653......9203
DTC: P0671, P0672, P0675 and P0676 ......9208
DTC: P0683......9218
DTC: P0686......9223
DTC: P0698......9227
DTC: P0699......9229
DTC: P06A4......9231
DTC: P06A5......9233
DTC: P06D3 and P06D4......9235
DTC: P0704......9242
DTC: P073D......9246
DTC: P081A......9252
DTC: P081B......9256
DTC: P0850......9260
18MY Conv Owners Manual......9266
2017 CONV Troubleshooting 3_DEF_DPF......9818
FOREWORD......9818
CHAPTER REFERENCES......9819
INDEX......9820
DEF SCR SYSTEM (DCU)......9821
DEF SCR SYSTEM......9822
PRECAUTIONS FOR DIAGNOSIS......9822
SYSTEM BLOCK DIAGRAM......9824
SYSTEM DIAGRAM......9825
SENSOR LOCATION......9826
COMPUTER (DCU) WIRE HARNESS CONNECTOR PIN ASSIGNMENT......9829
SIGNAL CHECK HARNESS......9830
INSPECTION......9830
MALFUNCTION INDICATOR LIGHT ILLUMINATION PATTERN......9831
DIAGNOSIS USING THE PC DIAGNOSIS TOOL......9832
DIAGNOSTIC TROUBLE CODE (DTC) TABLE......9833
DTC: P0071......9839
DTC: P0072......9850
DTC: P0073......9858
DTC: P0562......9866
DTC: P0563......9869
DTC: P060B......9872
DTC: P060C......9874
DTC: P062F......9876
DTC: P0667......9878
DTC: P068A......9880
DTC: P06AD......9885
DTC: P06AE......9887
DTC: P142A......9889
DTC: P142B......9898
DTC: P14C1......9908
DTC: P14C2......9921
DTC: P14C3......9926
DTC: P202E......9932
DTC: P203C......9936
DTC: P203D......9939
DTC: P2044......9942
DTC: P2045......9945
DTC: P2047......9948
DTC: P2048......9952
DTC: P2049......9957
DTC: P204B......9963
DTC: P204C......9966
DTC: P204D......9972
DTC: P205B......9978
DTC: P205C......9987
DTC: P205D......9990
DTC: P206C......9993
DTC: P206D......9996
DTC: P208A......9999
DTC: P208B......10003
DTC: P208C......10006
DTC: P208D......10010
DTC: P20A0......10014
DTC: P20A1......10020
DTC: P20A2......10024
DTC: P20A3......10030
DTC: P20B1......10036
DTC: P20B2......10041
DTC: P20B3......10049
DTC: P20B4......10054
DTC: P20BD, P20B9 and P20C1......10059
DTC: P20C0, P20BC and P20C4......10067
DTC: P20E8......10073
DTC: P20E9......10084
DTC: P20F4......10089
DTC: P21C2......10093
DTC: P21C3......10098
DTC: P21C4......10102
DTC: P2201......10106
DTC: P2202......10110
DTC: P2203......10113
DTC: P2204......10116
DTC: P2209......10123
DTC: P229F......10130
DTC: P22A0......10134
DTC: P22A1......10137
DTC: P22A2......10140
DTC: P22A7......10148
DTC: P2510......10156
DTC: P2BAE......10161
DTC: U0029......10164
DTC: U0038......10167
DTC: U0100......10170
DTC: U029D......10174
DTC: U029E......10177
DTC: U02A2......10180
BRAKE CONTROL SYSTEM (ABS:HYDRAULIC (E VERSION))......10183
ABS......10184
TROUBLESHOTTING......10184
BRAKE CONTROL SYSTEM (ABS:FULL AIR)......10206
ABS......10207
TROUBLESHOTTING......10207
VEHICLE CONTROL SYSTEM (VCS)......10236
VEHICLE CONTROL SYSTEM......10237
PRECAUTIONS FOR DIAGNOSIS......10237
SYSTEM BLOCK DIAGRAM......10239
SIGNAL CHECK HARNESS......10240
DIAGNOSIS USING THE PC DIAGNOSIS TOOL......10248
VEHICLE CONTROL ECU INSPECTION......10249
DIAGNOSIS MONITOR CODE AND DIAGNOSIS TROUBLE CODE TABLE......10255
DTC: P0500......10256
DTC: P0501......10260
DTC: P0562......10264
DTC: P0563......10267
DTC: P0617......10270
DTC: P0704......10273
DTC: P0850......10279
DTC: P1565......10285
DTC: U0101......10291
DTC: U0105 ......10294
DTC: U0155......10297
NO ACTIVATION OF AUXILIARY BRAKE......10299
NO ACTIVATION/RELEASE OF ENGINE REVOLUTION CONTROL......10305
NO ACTIVATION/RELEASE OF CRUISE FUNCTION......10310
NO ACTIVATION/RELEASE OF ECO MODE......10318
CAN COMMUNICATION......10322
CAN COMMUNICATION TROUBLESHOOTING......10323
Outline......10323
Definition of Terms......10323
Troubleshooting Procedure......10324
Work Flow......10324
ECU individual code list......10325
CAN communication circuit diagram......10326
CAN communication relation connector location......10329
ENGINE CAN COMMUNICATION LINE......10333
ABNORMAL CAN COMMUNICATION DTC DETECTED......10333
CONNECTION DIAGRAM......10333
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE......10333
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE......10335
DISCONNECTION INSPECTION FOR ENGINE CAN_H/L_COMMUNICATION LINE......10338
INSPECTION FOR SHORT-CIRCUIT IN CAN H-LINE......10344
INSPECTION FOR SHORT-CIRCUIT IN CAN L-LINE......10353
INSPECTION FOR EGR CONTROLLER CAN COMMUNICATION LINE......10362
INSPECTION FOR VNT CONTROLLER CAN COMMUNICATION LINE......10367
INSPECTION FOR DCU CAN COMMUNICATION LINE (ENGINE CAN COMMUNICATION LINE)......10372
INSPECTION FOR NOx sensor 1 CAN COMMUNICATION LINE......10377
INSPECTION FOR NOx sensor 2 CAN COMMUNICATION LINE......10383
INSPECTION FOR DEF SENSOR CAN COMMUNICATION LINE......10389
INSPECTION FOR PM SENSOR CAN COMMUNICATION LINE......10395
DIAGNOSIS CAN COMMUNICATION LINE......10401
ABNORMAL CAN COMMUNICATION DTC DETECTED......10401
CONNECTION DIAGRAM......10401
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE......10401
PRE-INSPECTION FOR DIAGNOSIS CAN COMMUNICATION LINE......10403
DISCONNECTION INSPECTION FOR DIAGNOSIS CAN_H/L_COMMUNICATION LINE......10406
INSPECTION FOR SHORT-CIRCUIT IN DIAGNOSIS CAN H-LINE......10410
INSPECTION FOR SHORT-CIRCUIT IN DIAGNOSIS CAN L-LINE......10414
INSPECTION FOR DCU CAN COMMUNICATION LINE (DIAGNOSIS CAN COMMUNICATION LINE)......10419
INSPECTION FOR ENGINE ECU CAN COMMUNICATION LINE......10423
CONTROL CAN COMMUNICATION LINE......10428
ABNORMAL CAN COMMUNICATION DTC DETECTED......10428
CONNECTION DIAGRAM (ALLISON AUTOMATIC TRANSMISSION)......10428
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE (ALLISON AUTOMATIC TRANSMISSION)......10428
CONNECTION DIAGRAM (MANUAL TRANSMISSION)......10429
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE (MANUAL TRANSMISSION)......10429
PRE-INSPECTION FOR CAN COMMUNICATION LINE......10430
DISCONNECTION INSPECTION FOR CAN_H/L_COMMUNICATION LINE......10434
INSPECTION FOR SHORT-CIRCUIT IN CAN H-LINE......10437
INSPECTION FOR SHORT-CIRCUIT IN CAN L-LINE......10439
INSPECTION FOR AUTOMATIC TRANSMISSION ECU CAN COMMUNICATION LINE......10441
2018 CONV Chassis 1_DT_ABS......10444
FOREWORD......10444
CHAPTER REFERENCES......10445
INDEX......10446
GENERAL INTRODUCTION (CHASSIS)......10450
GENERAL PRECAUTIONS......10451
GENERAL PRECAUTIONS......10451
IDENTIFICATION INFORMATION......10454
HOW TO USE THIS WORKSHOP MANUAL......10462
PRECAUTIONS......10465
SEALANT ON THE TAPERED SCREW FOR PIPING......10468
NYLON TUBE REPLACEMENT METHOD......10469
METRIC INFORMATION......10471
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS......10473
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS......10473
RECOMMENDED LUBRICANTS......10475
VEHICLE LIFT AND SUPPORT LOCATIONS......10477
INFORMATION DISPLAY......10479
SYMPTOM SIMULATION......10484
GLOSSARY......10486
GLOSSARY OF SAE AND HINO TERMS......10489
CLUTCH MAIN UNIT (EATON 1402)......10492
CLUTCH ASSEMBLY (EATON SAS1402)......10493
DATA AND SPECIFICATIONS......10493
DESCRIPTION......10493
TROUBLESHOOTING......10494
SPECIAL TOOL......10496
COMPONENT LOCATOR......10497
OVERHAUL......10498
CLUTCH ASSEMBLY (EATON SOLO1402)......10507
DATA AND SPECIFICATIONS......10507
COMPONENT LOCATOR......10507
OVERHAUL......10508
INSPECTION AND REPAIR......10518
CLUTCH CONTROL......10521
CLUTCH CONTROL UNIT......10522
DESCRIPTION......10522
INSPECTION AND ADJUSTMENT......10523
CLUTCH PEDAL AND RELEASE UNIT......10526
COMPONENT LOCATOR......10526
OVERHAUL......10527
INSPECTION AND REPAIR......10529
CLUTCH MASTER CYLINDER......10530
COMPONENT LOCATOR......10530
OVERHAUL......10531
INSPECTION AND REPAIR......10531
TRANSMISSION MAIN UNIT......10532
TRANSMISSION ASSEMBLY......10533
DATA AND SPECIFICATION......10533
DISMOUNTING AND MOUNTING......10534
AUTOMATIC TRANSMISSION ......10536
AUTOMATIC TRANSMISSION ASSEMBLY......10537
TROUBLESHOOTING......10537
SPECIAL TOOL......10537
DISMOUNTING AND MOUNTING......10537
AUTOMATIC TRANSMISSION(ALLISON 3000RDS, 3500RDS)......10545
AUTOMATIC TRANSMISSION ASSEMBLY......10546
TROUBLESHOOTING......10546
SPECIAL TOOL......10546
DISMOUNTING AND MOUNTING......10546
TRANSMISSION/TRANSFER CONTROL(EATON MANUAL TRANSMISSION)......10553
TRANSMISSION CONTROL UNIT......10554
TROUBLESHOOTING......10554
COMPONENT LOCATOR......10555
OVERHAUL......10556
TRANSMISSION/TRANSFER CONTROL(ALLISON AUTOMATIC TRANSMISSION)......10557
TRANSMISSION CONTROL UNIT......10558
TROUBLESHOOTING......10558
COMPONENT LOCATOR......10558
OVERHAUL......10560
PROPELLER SHAFT (SPL 100, 140)......10561
PROPELLER SHAFT ASSEMBLY......10562
DATA AND SPECIFICATIONS......10562
DESCRIPTION......10562
TROUBLESHOOTING......10563
COMPONENT LOCATOR......10563
OVERHAUL......10565
DIFFERENTIAL CARRIER(MERITOR RS17.19.21&23)......10581
DIFFERENTIAL CARRIER ASSEMBLY......10582
DATA AND SPECIFICATIONS......10582
DESCRIPTION......10584
TROUBLESHOOTING......10587
SPECIAL TOOL......10588
COMPONENT LOCATOR......10590
OVERHAUL......10594
INSPECTION AND REPAIR......10634
DRIVER-CONTROLLED MAIN DIFFERENTIAL......10643
OVERHAUL......10643
INSPECTION AND REPAIR......10646
BRAKE EQUIPMENT(MODELS WITH HYDRAULIC BRAKE)......10647
SERVICE BRAKE ASSEMBLY......10648
DESCRIPTION......10648
DIAGRAM......10649
TROUBLESHOOTING......10651
BRAKE SYSTEM AIR BLEEDING......10656
POWER STEERING SYSTEM AIR BLEEDING......10658
BRAKE TEST......10659
BRAKE EQUIPMENT(MODELS WITH FULL AIR BRAKE)......10661
SERVICE BRAKE ASSEMBLY......10662
DESCRIPTION......10662
DATA AND SPECIFICATIONS......10663
DIAGRAM......10664
TROUBLESHOOTING......10665
SERVICE BRAKE (HYDRAULIC BRAKE)......10667
AIR DRYER......10668
DATA AND SPECIFICATIONS......10668
DESCRIPTION......10668
COMPONENT LOCATOR......10669
OVERHAUL......10670
INSPECTION AND REPAIR......10672
HYDRAULIC BRAKE......10673
INSPECTION AND ADJUSTMENT......10673
HYDRO-MAX HYDRAULIC BRAKE BOOSTER AND MASTER......10676
DATA AND SPECIFICATIONS......10676
DESCRIPTION......10676
PRINCIPLE OF OPERATION......10678
COMPONENT LOCATOR......10680
HYDRO-MAX BOOSTER......10681
OVERHAUL......10681
MASTER CYLINDER......10687
OVERHAUL......10687
PRESSURE TESTS......10689
ABS MODULATOR......10690
DATA AND SPECIFICATIONS......10690
DESCRIPTION......10690
WHEEL BRAKE (TYPE: 4 PISTON)......10691
DATA AND SPECIFICATIONS......10691
DESCRIPTION......10692
TROUBLESHOOTING......10693
SERVICE BRAKE (FULL AIR BRAKE)......10707
AIR DRYER AND RESERVOIR......10708
DESCRIPTION......10708
AD-IS AIR DRYER RESERVOIR SYSTEM TROUBLESHOOTING CHART......10719
CHECK VALVE......10723
DATA AND SPECIFICATIONS......10723
DESCRIPTION......10723
INSPECTION AND REPAIR......10724
BRAKE PEDAL......10726
OVERHAUL......10726
BRAKE VALVE......10729
DATA AND SPECIFICATIONS......10729
DESCRIPTION......10729
COMPONENT LOCATOR......10730
INSPECTION AND REPAIR......10731
RELAY VALVE......10735
DATA AND SPECIFICATIONS......10735
DESCRIPTION......10735
INSPECTION AND REPAIR......10735
SPRING BRAKE MODULATING VALVE......10739
DESCRIPTION......10739
COMPONENT LOCATOR......10740
INSPECTION AND REPAIR......10741
SPRING BRAKE CONTROL VALVE......10743
DESCRIPTION......10743
COMPONENT LOCATOR......10744
INSPECTION AND REPAIR......10745
BRAKE CHAMBER (FRONT)......10748
DATA AND SPECIFICATIONS......10748
DESCRIPTION......10748
COMPONENT LOCATOR......10749
OVERHAUL......10749
BRAKE CHAMBER (REAR)......10751
DATA AND SPECIFICATIONS......10751
DESCRIPTION......10752
COMPONENT LOCATOR......10753
INSPECTION AND REPAIR......10754
PROTECTION VALVE......10765
DATA AND SPECIFICATIONS......10765
DESCRIPTION......10765
INSPECTION......10766
WHEEL BRAKE......10768
DATA AND SPECIFICATIONS......10768
DESCRIPTION......10769
COMPONENT LOCATOR......10770
OVERHAUL......10772
INSPECTION AND REPAIR......10789
AUTOMATIC SLACK ADJUSTER......10791
DESCRIPTION......10791
DIAGNOSTICS......10792
COMPONENT LOCATOR......10793
OVERHAUL......10795
INSTALLING THE SLACK ADJUSTER ONTO THE CAMSHAFT......10803
CHECK & ADJUSTMENT......10805
ABS (ABS : HYDRAULIC (E VERSION))......10812
ABS......10813
OVERVIEW......10813
COMPOSITION AND OPERATION......10814
FUNCTION......10817
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS......10818
OVERVIEW AND FUNCTION......10819
ABS (ABS : FULL AIR)......10831
ABS......10832
OVERVIEW......10832
COMPOSITION AND OPERATION......10833
FUNCTION......10836
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS......10837
OVERVIEW AND FUNCTION......10838
INSPECTION (FRONT WHEEL BRAKE)......10843
INSPECTION (REAR WHEEL BRAKE)......10845
EXHAUST BRAKE......10851
EXHAUST BRAKE SYSTEM......10852
SYSTEM DIAGRAM......10852
TROUBLESHOOTING......10853
ADJUSTMENT......10853
BRAKE CYLINDER......10855
DATA AND SPECIFICATIONS......10855
DESCRIPTION......10855
PARKING BRAKE (BOSCH 12")......10856
PARKING BRAKE ASSEMBLY......10857
DATA AND SPECIFICATIONS......10857
DESCRIPTION......10857
TROUBLESHOOTING......10858
COMPONENT LOCATOR......10859
OVERHAUL......10861
INSPECTION AND REPAIR......10875
ADJUSTMENT......10876
2018 CONV Chassis 2_EWD......10879
FOREWORD......10879
CHAPTER REFERENCES......10880
INDEX......10881
STEERING EQUIPMENT......10885
STEERING SYSTEM......10886
TROUBLESHOOTING......10886
STEERING UNIT......10890
STEERING LINKAGE......10891
DESCRIPTION......10891
COMPONENT LOCATOR......10892
SPECIAL TOOL......10893
OVERHAUL......10894
INSPECTION AND REPAIR......10899
POWER STEERING......10901
POWER STEERING GEAR UNIT......10902
DATA AND SPECIFICATIONS......10902
DESCRIPTION......10903
OPERATION......10904
COMPONENT LOCATOR......10906
TORQUE CHART......10908
HAZARD WARNING DEFINITIONS......10908
DISCLAIMER......10909
PATENTS......10909
MAINTENANCE TIPS......10909
ON-VEHICLE SERVICE......10911
RESEAL & REPAIR......10921
POWER STEERING PUMP......10955
DATA AND SPECIFICATIONS......10955
DESCRIPTION......10955
OPERATION......10956
COMPONENT LOCATOR......10957
OVERHAUL......10959
INSPECTION AND REPAIR......10964
FRONT AXLE (MFS)......10967
FRONT AXLE (MFS)......10968
DATA AND SPECIFICATIONS......10968
TROUBLESHOOTING......10970
COMPONENT LOCATOR......10972
SERVICE NOTES......10976
SPECIAL TOOLS......10977
INTRODUCTION......10982
INSPECTION......10983
DISASSEMBLY......10989
PREPARE PARTS FOR ASSEMBLY......10996
ASSEMBLY......11004
ADJUSTMENT......11016
LUBRICATION AND MAINTENANCE......11025
MAINTENANCE......11029
REAR AXLE......11030
REAR AXLE......11031
DATA AND SPECIFICATIONS......11031
TROUBLESHOOTING......11037
COMPONENT LOCATOR......11038
SPECIAL TOOL......11041
DISASSEMBLY......11043
PREPARE PARTS FOR ASSEMBLY......11045
ASSEMBLY......11049
ADJUSTMENT......11059
LUBRICATION AND MAINTENANCE......11061
WHEEL & TIRE......11064
WHEEL AND TIRE......11065
DATA AND SPECIFICATIONS......11065
TROUBLESHOOTING......11068
DESCRIPTION......11070
SPECIAL TOOL......11071
PRECAUTIONS......11072
INSPECTION......11073
INSPECTION AND REPAIR......11074
WHEEL......11075
OVERHAUL......11075
SUSPENSION......11080
LEAF SUSPENSION ASSEMBLY......11081
DATA AND SPECIFICATIONS......11081
DESCRIPTION......11083
TROUBLESHOOTING......11085
COMPONENT LOCATOR......11086
OVERHAUL......11090
INSPECTION AND REPAIR......11095
AIR SUSPENSION ASSEMBLY......11098
DATA AND SPECIFICATIONS......11098
SYSTEM DIAGRAM FOR HEIGHT CONTROL......11099
DESCRIPTION......11100
TROUBLESHOOTING......11101
COMPONENT LOCATOR......11102
OVERHAUL......11104
INSPECTION AND REPAIR......11108
CHASSIS FRAME......11110
CHASSIS FRAME......11111
TROUBLESHOOTING......11111
INSPECTION......11111
REPAIRS......11112
CAB......11117
CAB ASSEMBLY......11118
DATA AND SPECIFICATIONS......11118
TROUBLESHOOTING......11119
DISMOUNTING AND MOUNTING......11120
INSPECTION AND REPAIR......11123
HOOD......11124
COMPONENT LOCATOR......11124
OVERHAUL......11125
FRP REPAIR PROCEDURE......11128
RADIATOR GRILLE......11133
COMPONENT LOCATOR......11133
OVERHAUL......11134
DOOR......11135
COMPONENT LOCATOR......11135
OVERHAUL......11136
FLOOR MAT......11139
COMPONENT LOCATOR......11139
DISMOUNTING AND MOUNTING......11140
SEAT......11141
COMPONENT LOCATOR......11141
INSTRUMENT PANEL......11144
COMPONENT LOCATOR......11144
DISMOUNTING AND MOUNTING......11145
HEATER AND AIR CONDITIONER......11146
COMPONENT LOCATOR......11146
SPECIAL TOOL......11146
AIR CONDITIONING SYSTEM......11147
SPECIFICATION DATA......11147
PRECAUTIONS REGARDING REFRIGERANT (HFC134a)......11147
PRECAUTIONS FOR REPLENISHING THE REFRIGERANT GAS......11148
TROUBLESHOOTING (FAULT DIAGNOSIS BY SYMPTOMS)......11149
GAS LEAKAGE INSPECTION......11158
PRECAUTIONS FOR REMOVING/INSTALLING THE AIR CONDITIONER......11161
RECOVERY AND REPLENISHMENT OF REFRIGERANT......11163
MAINTENANCE......11168
REPLACEMENT......11169
DISMOUNTING AND MOUNTING......11171
WINDSHIELD......11172
COMPONENT LOCATOR......11172
REPLACEMENT......11173
AFFIXING WEATHERSTRIP PROCEDURE......11174
FRONT BUMPER......11178
COMPONENT LOCATOR......11178
ELECTRICAL EQUIPMENT......11179
ELECTRICAL PARTS......11180
DATA AND SPECIFICATIONS......11180
COMPONENT LOCATOR......11181
TROUBLESHOOTING......11190
GENERAL INSTRUCTION......11191
HANDLING PRECAUTION......11196
INSPECTION......11197
INSPECTION AND ADJUSTMENT......11215
SPEEDOMETER CONVERSION RATE LIST......11216
ELECTRIC WIRE......11217
DIAGRAM......11218
HOW TO USE THIS CHAPTER......11218
SPECIFICATION SYMBOL LIST......11224
DIAGRAM......11232
POSITION OF CONNECTOR......11373
CONNECTOR......11398
PIN LIST OF WIRE TO WIRE CONNECTOR (IN THE BULK HEAD CONNECTOR BOX)......11424
PIN LIST OF WIRE TO WIRE CONNECTOR (OUT OF THE BULK HEAD CONNECTOR BOX)......11429
PIN LIST OF SIGNAL CHECK CONNECTOR......11434
CONNECTOR LIST......11436
