HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338 Models Repair Service Manual 2016
Complete repair service manual for HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338 Series, with all the workshop information to maintain, diagnose, repair, and service like professional mechanics.
HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338 MY2016 Models workshop service repair manual includes (13,010 pages PDF):
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
2016 Hino-155-195-155h-195h Body Builder Book
2016 Hino-238-258LP-258ALP-268-268A-338 Body Builder Book
COE_HEV Service Manual
16MY COE Owners Manual_H1-L053E01.pdf
2016 COE Chassis DT_SA_BE_HEV_AC.pdf
2016 COE EWD.pdf
2016 COE Troubleshooting 1_ENG.pdf
2016 COE Troubleshooting 2_ENG.pdf
2016 COE Troubleshooting 3_ENG.pdf
2016 COE Troubleshooting 4_HEV_ATM_DT.pdf
2016 COE Troubleshooting 5_SA_BRAKE_ELEC.pdf
Conventional Service Manual
16MY Conv Owners Manual_H1-A036E01.pdf
2016 CONV Chassis 1_DT_ABS.pdf
2016 CONV Chassis 2_EWD.pdf
2016 CONV Troubleshooting 1_ELEC_ENG_DPF.pdf
2016 CONV Troubleshooting 2_ENGINE.pdf
2016 CONV Troubleshooting 3_DEF_DPF.pdf
Bulkhead JB Connector ID.pdf
Hybrid COE Safety Requirements.pdf
S1-UNAE12A-1.pdf
S1-UNAE12A-2.pdf
S5-UJ08E12A.pdf
S7-UNAE12A-1.pdf
S7-UNAE12A-2.pdf
S7-UNAE12A-3.pdf
SB-14-008 Hybrid COE Safety Tool and Accessory Requirements Final.pdf
Total Pages: 13,010 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
Applicable for HINO 238, 258LP, 268, 338, 358 series, equipped with J08E-VB and J08E-VC engine
Applicable for HINO 155, 155h, 195, 195h series, equipped with J05E engine
MAIN SECTIONS
TABLE OF CONTENTS
GENERAL INTRODUCTION
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
PTO (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT EQUIPMENT
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
BRAKE EQUIPMENT
SERVICE BRAKE
ABS
ES START (EASY & SMOOTH START) SYSTEM
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
HYBRID SYSTEM
2016 Hino-155-195-155h-195h Body Builder Book....2
US data....3
US RECORD....4
US WARNING....5
US XZU Chap01....6
Chapter 1....6
1. PURPOSE....7
2. RELATION TO OTHER HINO MANUALS....7
3. NON-GUARANTEE....7
4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONS AND STANDARDS....8
5. INSTALLATION, MODIFICATION AND ALTERATION....8
6. CHANGE OF THIS BOOK....8
7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY....9
8. FURTHER INFORMATION....9
US XZU Chap02....10
Chapter 2....0
1. SAFETY STANDARDS....11
2. VEHICLE NOISE REGULATIONS INFORMATION....16
3. EMISSION CONTROL REGULATIONS....17
US XZU Chap03....19
Chapter 3....19
1. MODEL LINE-UP....20
2. WEIGHTS AND DIMENSIONS....21
3. WEIGHT DISTRIBUTION OF THE OPTION EQUIPMENT....30
4. BODY TYPES....31
US XZU Chap04....32
Chapter 4....32
1. GENERAL PRECAUTION....33
2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY....37
3. FIRE SHIELD....38
4. CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT....39
5. SPACE FOR MAINTENANCE OF BATTERY....43
6. FUEL TANK....44
7. CAUTION LABEL OF FUEL TANK....45
8. INSTALLATION OF FENDER AND MUDGUARD....47
9. WELDING WORK....48
10. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER....61
11. HANDLING OF ABS....62
12. RE-PROGRAMMING VEHICLES CONTROL ECU....63
13. SYSTEM CONTROL COMPUTERS....65
14. REMOVING THE INSTRUMENT PANEL....67
15. REINSTALLING WASHER TANK INLET....71
16. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT....73
17. EXHAUST SYSTEM....74
18. DPR MUFFLER....77
19. DEF - SCR SYSTEM....80
20. INSTALLATION OF FUEL INLET PIPE....84
21. THE FUEL HOSE AND PIPE....88
22. BODY MOUNTING WORK FOR HYBRID VEHICLE MODEL XFC SERIES ONLY....90
23. PROVISION FOR AM RADIO NOISE....94
24. INSTALLING EQUIPMENT ON THE CAB ROOF....96
25. VEHICLE STORAGE....97
US XZU Chap05....98
Chapter 5....98
1. GENERAL CAUTIONS....99
2. PRECAUTION FOR THE TIGHTENING BOLT AND NUT OF THE CHASSIS FRAME....101
3. MATERIAL FOR CHASSIS FRAME MODIFICATIONS....102
4. CHASSIS FRAME HOLE PATTERN....103
5. CHASSIS FRAME DRILLING....104
6. FLANGE CUTTING....105
7. CHASSIS FRAME WELDING....106
8. REAR OVERHANG EXTENSION....109
9. STIFFENING OF SIDE RAILS....110
10. PROPELLER SHAFT MODIFICATION AND ALTERATION....115
11. SERVICE BRAKE MODIFICATIONS....116
12. ELECTRIC WIRING MODIFICATIONS....132
13. ALTERATION OF EXHAUST SYSTEM....133
14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THE CAB....134
US XZU Chap06....135
Chapter 6....135
1. MAIN SILL (SUB-FRAME)....136
2. REAR AXLE....142
3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS....143
4. U-BOLTS....144
5. MOUNTING SUB-FRAME WITH U-BOLT....147
6. MOUNTING OF REAR FENDER AND MUDGUARD....148
US XZU Chap07....150
Chapter 7....150
1. WARNING....151
2. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT....152
3. ADDITIONAL LAMP....157
4. THE INSTRUCTIONS OF LED LAMP FOR STOP LAMP....159
5. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK....168
6. INSTALLATION OF ADDITIONAL SWITCHES....175
7. ALTERNATOR OUTPUT CHARACTERISTIC....180
8. ELECTRICAL POWER SOURCES....181
9. BACK-UP BUZZER....190
10. HARNESS WIRING....191
US XZU Chap08....204
Chapter 8....204
1. GENERAL CAUTIONS....205
2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER....206
3. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE AND THEIR TEMPERATURE LIMIT....208
4. CAUTIONS ON THE TOP COAT OF PAINT....209
5. CAUTIONS FOR FORCED DRYING....210
6. PRINCIPAL PARTS AND ALLOWABLE HEAT LIMIT....211
7. HOW TO DISMOUNTING AND REMOUNTING THE PARTS OF CAB....215
8. THE KIND AND THE ATTACHING POSITION OF MARK AND ORNAMENT....224
9. PRECAUTIONS FOR FITTING AND STORING THE CAUTION LABEL....226
10. HANDLING OF COMPUTERS (ECU)....227
11. CAUTIONS FOR PAINTING THE TIRE DISC WHEELS....228
12. PRECAUTION FOR INSTALLING TIRE DISC WHEEL ONTO THE VEHICLE....229
US XZU Chap09....230
Chapter 9....230
1. OUTLINE DIMENSIONS OF CHASSIS....231
2. CAB DRAWINGS....232
3. CAB BACK DRAWINGS....234
4. CHASSIS DRAWINGS....246
5. CHASSIS FRAME DRAWINGS....272
US XZU Chap10....294
Chapter 10....294
1. FUEL TANK....295
2. BATTERY....297
3. EXHAUST SYSTEM....299
US XZU Chap11....300
Chapter 11....300
1. HINO GENUINE P.T.O....301
2. TRANSMISSION MODELS TO BE INSTALLED HINOS VEHICLES....301
3. OTHER NOTICES....302
4. MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY....303
5. ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT....304
US XZU Chap12....308
Chapter 12....308
1. DIAGRAM OF FRAME SECTION MODULUS....309
2. SUSPENSION DEFLECTION CHART....315
3. BRAKE PIPING DIAGRAM....322
4. ELECTRIC WIRING DIAGRAM....324
5. CONNECTORS....369
6. METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS....414
US cover....415
COVER ....415
BACK COVER ....416
BACK COVER ....417
index.orig....418
2016 Hino-238-258LP-258ALP-268-268A-338 Body Builder Book....419
Hino_BBB_111815_update....420
Index....420
Cover....421
Production Code To Model Name Conversion Chart....422
Chapter 1 ....423
1. PURPOSE....424
2. RELATION TO OTHER HINO MANUALS....424
3. NON-GUARANTEE....424
4. CERTIFICATION AND COMPLIANCE WITH SAFETY REGULATIONSAND STANDARDS....425
5. INSTALLATION, MODIFICATION, AND ALTERATION....425
6. CHANGE OF THIS BOOK....425
7. RELATION BETWEEN THIS BOOK AND THE VEHICLE WARRANTY....426
8. FURTHER INFORMATION....426
Chapter 2....427
1. SAFETY STANDARDS....428
2. VEHICLE NOISE REGULATIONS INFORMATION....434
3. EMISSION CONTROL REGULATIONS....435
Chapter 3....437
1. MODEL LINE-UP....438
2. WEIGHTS AND DIMENSIONS....439
3. WEIGHT DISTRIBUTION OF THE OPTION EQUIPMENT....519
4. BODY TYPE....521
Chapter 4....522
1 . GENERAL PRECAUTION....523
2. WEIGHT DISTRIBUTION AND CENTER OF GRAVITY....528
3. THE TILT HOOD....529
4. FUEL TANK....530
5. THE FUEL HOSE....532
6. CAUTION LABEL OF FUEL TANK....533
7. INSTALLATION OF FENDER AND MUDGUARD....535
8. WELDING WORK....536
9. MINIMUM CLEARANCE WITH REAR SPRING AND REAR SPRING HANGER....541
10. SYSTEM CONTROL COMPUTERS....544
11. THE ANTENNA POSITION....546
12. REMOVING THE INSTRUMENT PANEL....547
13. ADDITIONAL WIRING IN THE ENGINE COMPARTMENT....548
14. RESETTING OF VEHICLE SPEED SENSORING PULSE CONVERTER....549
15. MAXIMUM VERTICAL TRAVEL RANGE OF LATERAL ROD(REAR AIR SUSPENSION MODEL)....550
16. LEVELING VALVE(REAR AIR SUSPENSION MODEL)....551
17. EXHAUST SYSTEM....553
18. DPR SYSTEM....556
19. DEF - SCR SYSTEM....559
20. VERTICAL EXHAUST TAIL PIPE....563
21. INSTALLING EQUIPMENT ON THE CAB ROOF....566
22. VEHICLE STORAGE....568
Chapter 5....569
1. GENERAL CAUTIONS....570
2. MATERIAL FOR CHASSIS FRAME MODIFICATIONS....571
3. CHASSIS FRAME DRILLING....572
4. FLANGE CUTTING....573
5. CHASSIS FRAME WELDING....574
6. REAR OVERHANG EXTENSION....578
7. STIFFENING OF SIDE RAILS....579
8. WHEELBASE MODIFICATIONS....581
9. PARKING BRAKE CONTROL CABLE MODIFICATION AND ALTERATION....585
10. PROPELLER SHAFT MODIFICATION AND ALTERATION....587
11. SERVICE BRAKE MODIFICATIONS....602
12. ELECTRIC WIRING MODIFICATIONS....627
13. ALTERATION OF EXHAUST SYSTEM....629
14. CAUTIONS NEEDED IN ADDITIONAL MACHINING AND ALTERATION OF THECAB....630
Chapter 6....631
1. MAIN SILL (SUB-FRAME)....632
2. REAR AXLE....636
3. REAR BODY LENGTH AND MAIN SILL (SUB-FRAME) DIMENSIONS....637
4. U-BOLTS....638
5. MOUNTING SUB-FRAME WITH U-BOLT....640
6. MOUNTING OF REAR FENDER AND MUDGUARD....641
Chapter 7....644
1. LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT....645
2. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK....648
3. INSTALLATION OF ADDITIONAL SWITCHES....653
4. ALTERNATOR OUTPUT CHARACTERISTIC....655
5. INSTALLATION OF 180A OR 200A ALTERNATOR (OPT)....657
6. ELECTRICAL POWER SOURCES....661
7. BACK-UP ALARM (OPTIONAL EQUIPMENT)....674
8. HARNESS WIRING....675
9. INSTALLATION OF THE BATTERY DISCONNECT SWITCH....687
10. INSTALLATION OF FLASHER CUT HARNESS....689
Chapter 8....690
1. GENERAL CAUTIONS....691
2. CAUTIONS FOR USE OF THINNER AND SOLVENTS CONTAINING THINNER....692
3. CAB COLOR CODE CHART....694
4. PROPER PREPARATION OF THE TOP COAT OF PAINT....695
5. THE PARTS WHICH HAVE NO RESISTANCE TO HIGH TEMPERATURE ANDTHEIR TEMPERATURE LIMIT....696
6. CAUTIONS FOR FORCED DRYING....697
7. PARTS AND ALLOWABLE HEAT LIMIT....698
8. HOW TO REMOVE AND REINSTALL THE PARTS OF HOOD AND CAB....711
9. WEATHER STRIP INSTALLATION....719
10. HANDLING OF ELECTRONIC CONTROL UNIT (ECU)....721
11. WHEEL PAINTING RECOMMENDATIONS....722
12. PRECAUTION FOR INSTALLING WHEEL ONTO THE VEHICLE....723
Chapter 9....724
1. CAB DRAWINGS....725
2. CAB BACK DRAWINGS....731
3. CHASSIS DRAWINGS....735
4. CHASSIS FRAME DRAWINGS....745
5. SIDE RAIL EXTERIOR CONFIGURATIONS....809
6. DRILLING HOLES ON THE SIDE RAIL (AROUND REAR SUSPENSION)....813
Chapter 10....821
1. FUEL TANK....822
2. AIR TANK....825
3. EXHAUST SYSTEM....827
Chapter 11....829
1. HINO GENUINE P.T.O....830
2. TRANSMISSION MODELS TO BE INSTALLED HINOS VEHICLES....830
3. OTHER NOTICES....830
4. MOUNTING POSITION OF TRANSMISSION P.T.O. ASSY....831
5. ENGINE REV. CONTROL FOR MOUNTING OF BODY OR EQUIPMENT....836
6. PTO SIGNAL FOR ALLISON TRANSMISSION....843
Chapter 12....845
1. DIAGRAM OF FRAME SECTION MODULUS....846
2. SUSPENSION DEFLECTION CHART....852
3. BRAKE PIPING DIAGRAM....863
4. ELECTRIC WIRING DIAGRAM....865
5. CONNECTORS....913
COE_HEV Service Manual....962
16MY COE Owners Manual_H1-L053E01....963
2016 COE Chassis DT_SA_BE_HEV_AC....1305
FOREWORD....1305
CHAPTER REFERENCES....1306
INDEX....1307
GENERAL INTRODUCTION....1309
HOW TO IDENTIFY VEHICLE TYPE....1310
HOW TO IDENTIFY VEHICLE TYPE....1310
VEHICLE MODEL....1310
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE....1311
APPEARANCE OF VEHICLE....1312
APPEARANCE....1312
APPEARANCE OF VEHICLE....1312
SAFETY INSTRUCTIONS AND READINESS TO WORK....1313
WARNING....1313
GENERAL PRECAUTIONS....1313
IDENTIFICATION INFORMATION....1317
SAFETY INSTRUCTIONS FOR WORK....1320
PRECAUTIONS....1320
INTRODUCTION TO WORKSHOP MANUAL....1324
GENERAL....1324
INTRODUCTION TO DESCRIPTIONS....1325
DEFINITION OF TERM....1327
TIGHTENING OF BOLTS AND NUTS....1328
BOLTS AND NUTS....1328
PURPOSES OF TIGHTENING TORQUE....1328
CAUTIONS TO PREVENT LOOSENESS....1328
TYPES AND IDENTIFICATION....1329
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)....1330
STRENGTH CLASSES AND SYMBOLS....1331
PART No....1332
LIST OF TIGHTENING TORQUE....1333
TIGHTENING OF FLARE NUTS AND HOSES....1335
HANDLING OF LIQUID GASKET....1336
LIQUID GASKET....1336
GLOSSARY....1337
DEFINITION OF ABBREVIATION IN THIS MANUAL....1337
LIST OF ABBREVIATION....1337
GLOSSARY OF SAE AND HINO TERMS....1340
LUBRICANTS....1343
LUBRICANTS....1343
RECOMMENDED LUBRICANTS....1343
HYBRID....1344
STANDARD VALUE....1345
HYBRID SYSTEM....1345
SERVICE PLUG....1345
PCU....1345
HV BATTERY....1346
HV BATTERY COOLING FAN....1346
HV BATTERY ECU....1346
SYSTEM MAIN RELAY JUNCTION BLOCK....1346
INVERTER....1347
HV-ECU....1347
HYBRID JUNCTION BLOCK....1347
WATER PUMP....1348
INVERTER RADIATOR....1348
COOLANT....1348
MOTOR CABLE....1348
REQUIRED ITEMS....1349
HYBRID SYSTEM....1349
HYBRID SYSTEM....1349
SERVICE PLUG....1349
COOLANT....1349
HYBRID SYSTEM....1350
HYBRID SYSTEM....1350
CAUTIONS....1350
SERVICE PLUG....1354
COMPONENT LOCATOR....1354
UNIT CHECK....1354
REPLACEMENT....1355
PCU....1357
COMPONENT LOCATOR....1357
REPLACEMENT....1361
HV BATTERY....1366
COMPONENT LOCATOR....1366
REPLACEMENT....1368
HV BATTERY COOLING FAN....1373
COMPONENT LOCATOR....1373
REPLACEMENT....1375
HV BATTERY ECU....1378
COMPONENT LOCATOR....1378
REPLACEMENT....1379
SYSTEM MAIN RELAY JUNCTION BLOCK....1382
COMPONENT LOCATOR....1382
REPLACEMENT....1383
INVERTER....1385
COMPONENT LOCATOR....1385
REPLACEMENT....1386
HV-ECU....1390
COMPONENT LOCATOR....1390
REPLACEMENT....1391
HYBRID JUNCTION BLOCK....1393
COMPONENT LOCATOR....1393
REPLACEMENT....1394
WATER PUMP....1397
COMPONENT LOCATOR....1397
REPLACEMENT....1398
INVERTER RADIATOR....1401
COMPONENT LOCATOR....1401
REPLACEMENT....1402
COOLANT....1405
REPLACEMENT....1405
MOTOR CABLE....1407
COMPONENT LOCATOR....1407
REPLACEMENT....1410
TRANSMISSION (A465)....1416
STANDARD VALUE....1417
ATTACHING AND DETACHING THE TRANSMISSION....1417
AUTOMATIC TRANSMISSION ASSEMBLY....1417
TRANSMISSION CONTROL....1419
SHIFT LEVER ASSEMBLY....1419
TRANSMISSION MECHANICAL....1419
TURBINE SENSOR....1419
SPEED SENSOR....1419
NEUTRAL SWITCH....1420
REQUIRED ITEMS....1421
ATTACHING AND DETACHING THE TRANSMISSION....1421
AUTOMATIC TRANSMISSION ASSEMBLY....1421
NEUTRAL SWITCH....1421
ATTACHING AND DETACHING THE TRANSMISSION....1422
AUTOMATIC TRANSMISSION ASSEMBLY....1422
REPLACEMENT....1422
TRANSMISSION CONTROL....1465
CONTROL COMPUTER ASSEMBLY....1465
COMPONENT LOCATOR....1465
OVERHAUL....1466
SHIFT LEVER ASSEMBLY....1472
COMPONENT LOCATOR....1472
OVERHAUL....1473
TRANSMISSION MECHANICAL....1477
OIL PAN GASKET....1477
COMPONENT LOCATOR....1477
OVERHAUL....1478
REAR CASE GASKET....1480
COMPONENT LOCATOR....1480
OVERHAUL....1481
TURBINE SENSOR....1484
COMPONENT LOCATOR....1484
OVERHAUL....1485
SPEED SENSOR....1486
COMPONENT LOCATOR....1486
OVERHAUL....1487
NEUTRAL SWITCH....1488
COMPONENT LOCATOR....1488
OVERHAUL....1489
PROPELLER SHAFT (LD)....1492
STANDARD VALUE....1493
PROPELLER SHAFT MECHANICAL....1493
PROPELLER SHAFT ASSEMBLY....1493
REQUIRED ITEMS....1494
PROPELLER SHAFT MECHANICAL....1494
PROPELLER SHAFT ASSEMBLY....1494
PROPELLER SHAFT MECHANICAL....1496
PROPELLER SHAFT ASSEMBLY....1496
COMPONENT LOCATOR....1496
OVERHAUL....1498
AXLE....1513
STANDARD VALUE....1514
FRONT AXLE....1514
STEERING KNUCKLE....1514
FRONT AXLE HUB....1515
REAR AXLE....1516
REAR AXLE HUB....1516
REAR AXLE SHAFT....1516
REQUIRED ITEMS....1517
FRONT AXLE....1517
STEERING KNUCKLE....1517
FRONT AXLE HUB....1518
REAR AXLE....1521
REAR AXLE HUB....1521
REAR AXLE SHAFT....1522
WHEEL AND TIRE....1523
FRONT AXLE....1524
STEERING KNUCKLE....1524
COMPONENT LOCATOR....1524
OVERHAUL....1528
FRONT AXLE HUB....1543
COMPONENT LOCATOR....1543
OVERHAUL....1545
FRONT AXLE HUB BOLT....1556
COMPONENT LOCATOR....1556
OVERHAUL....1557
REAR AXLE....1559
REAR AXLE HUB....1559
COMPONENT LOCATOR....1559
OVERHAUL....1561
REAR AXLE SHAFT....1571
COMPONENT LOCATOR....1571
OVERHAUL....1572
WHEEL AND TIRE....1573
WHEEL AND TIRE....1573
COMPONENT LOCATOR....1573
INSPECTION....1574
REPLACEMENT....1576
OVERHAUL (TUBELESS TIRE)....1579
DIFFERENTIAL (SH13)....1586
STANDARD VALUE....1587
DIFFERENTIAL....1587
DIFFERENTIAL CARRIER....1587
REQUIRED ITEMS....1589
DIFFERENTIAL....1589
DIFFERENTIAL CARRIER....1589
DIFFERENTIAL....1592
DIFFERENTIAL CARRIER....1592
COMPONENT LOCATOR....1592
OVERHAUL....1598
BRAKE....1630
STANDARD VALUE....1632
BRAKE CONTROL....1632
SERVICE BRAKE....1632
BRAKE FLUID....1632
BRAKE ACTUATOR....1633
SPEED SENSOR....1633
BRAKE PEDAL....1634
BRAKE MASTER CYLINDER....1634
BRAKE BOOSTER....1634
HYDRO BOOSTER....1635
ELECTRIC VACUUM PUMP....1635
VACUUM PUMP....1635
HYDRO PUMP....1636
VACUUM RESERVOIR....1636
FRONT FLEXIBLE HOSE....1636
REAR FLEXIBLE HOSE....1636
VACUUM WARNING BUZZER....1636
DISC BRAKE....1637
FRONT DISC CALIPER....1637
REAR DISC CALIPER....1638
PARKING BRAKE....1639
PARKING BRAKE....1639
PARKING BRAKE CABLE No.2....1639
PARKING BRAKE CABLE No.3....1639
PARKING BRAKE LEVER....1639
PARKING BRAKE DRUM....1640
PARKING BRAKE SWITCH....1640
REQUIRED ITEMS....1641
SERVICE BRAKE....1641
SERVICE BRAKE....1641
BRAKE FLUID....1641
SPEED SENSOR....1641
BRAKE PEDAL....1641
BRAKE BOOSTER....1641
HYDRO BOOSTER....1642
VACUUM RESERVOIR....1642
DISC BRAKE....1642
FRONT DISC CALIPER....1642
REAR DISC CALIPER....1642
PARKING BRAKE....1643
PARKING BRAKE DRUM....1643
BRAKE CONTROL....1644
SERVICE BRAKE....1644
INSPECTION AND ADJUSTMENT....1644
BRAKE FLUID....1649
REPLACEMENT....1649
ABS ACTUATOR....1652
COMPONENT LOCATOR....1652
REPLACEMENT....1653
UNIT CHECK....1655
SPEED SENSOR....1656
COMPONENT LOCATOR....1656
UNIT CHECK....1658
REPLACEMENT....1659
BRAKE PEDAL....1662
COMPONENT LOCATOR....1662
REPLACEMENT....1663
BRAKE MASTER CYLINDER....1666
COMPONENT LOCATOR....1666
REPLACEMENT....1667
BRAKE BOOSTER....1671
COMPONENT LOCATOR....1671
REPLACEMENT....1672
HYDRO BOOSTER....1680
COMPONENT LOCATOR....1680
REPLACEMENT....1681
ELECTRIC VACUUM PUMP....1686
COMPONENT LOCATOR....1686
OVERHAUL....1687
VACUUM PUMP....1691
COMPONENT LOCATOR....1691
OVERHAUL....1692
HYDRO PUMP....1694
COMPONENT LOCATOR....1694
OVERHAUL....1695
VACUUM RESERVOIR....1696
COMPONENT LOCATOR....1696
REPLACEMENT....1697
FRONT FLEXIBLE HOSE....1699
COMPONENT LOCATOR....1699
REPLACEMENT....1700
REAR FLEXIBLE HOSE....1702
COMPONENT LOCATOR....1702
REPLACEMENT....1703
VACUUM WARNING BUZZER....1705
BEHIND-THE-WHEEL INSPECTION....1705
REPLACEMENT....1705
VACUUM SENSOR (FOR SKID CONTROL)....1706
COMPONENT LOCATOR....1706
REPLACEMENT....1707
DISC BRAKE....1710
FRONT BRAKE CALIPER....1710
COMPONENT LOCATOR....1710
OVERHAUL....1711
REAR BRAKE CALIPER....1718
COMPONENT LOCATOR....1718
OVERHAUL....1719
PARKING BRAKE....1726
PARKING BRAKE....1726
INSPECTION AND ADJUSTMENT....1726
PARKING BRAKE CABLE No.2....1728
COMPONENT LOCATOR....1728
REPLACEMENT....1729
PARKING BRAKE CABLE No.3....1735
COMPONENT LOCATOR....1735
REPLACEMENT....1736
PARKING BRAKE LEVER....1741
COMPONENT LOCATOR....1741
REPLACEMENT....1742
PARKING BRAKE DRUM....1746
COMPONENT LOCATOR....1746
OVERHAUL....1748
PARKING BRAKE SWITCH....1758
COMPONENT LOCATOR....1758
REPLACEMENT....1759
STEERING....1761
STANDARD VALUE....1762
STEERING CONTROL....1762
POWER STEERING SYSTEM....1762
STEERING WHEEL....1762
STEERING COLUMN....1762
STEERING LINKAGE....1763
POWER STEERING GEAR....1763
POWER STEERING PUMP....1763
REQUIRED ITEMS....1764
STEERING CONTROL....1764
POWER STEERING SYSTEM....1764
STEERING WHEEL....1764
STEERING COLUMN....1765
STEERING LINKAGE....1765
POWER STEERING GEAR....1766
POWER STEERING PUMP....1766
STEERING CONTROL....1767
POWER STEERING SYSTEM....1767
PERFORMANCE INSPECTION....1767
STEERING WHEEL....1770
COMPONENT LOCATOR....1770
REPLACEMENT....1771
STEERING COLUMN....1774
COMPONENT LOCATOR....1774
REPLACEMENT....1775
STEERING LINKAGE....1782
COMPONENT LOCATOR....1782
REPLACEMENT....1783
POWER STEERING GEAR....1790
COMPONENT LOCATOR....1790
REPLACEMENT....1791
POWER STEERING PUMP....1802
COMPONENT LOCATOR....1802
REPLACEMENT....1803
SUSPENSION....1805
STANDARD VALUE....1806
FRONT SUSPENSION....1806
SHOCK ABSORBER....1806
LEAF SPRING....1806
STABILIZER....1807
WHEEL ALIGNMENT....1807
REAR SUSPENSION....1808
SHOCK ABSORBER....1808
LEAF SPRING....1808
REQUIRED ITEMS....1809
FRONT SUSPENSION....1809
SHOCK ABSORBER....1809
LEAF SPRING....1809
WHEEL ALIGNMENT....1810
REAR SUSPENSION....1811
SHOCK ABSORBER....1811
LEAF SPRING....1811
FRONT SUSPENSION....1812
SHOCK ABSORBER....1812
COMPONENT LOCATOR....1812
REPLACEMENT....1813
LEAF SPRING....1816
COMPONENT LOCATOR....1816
OVERHAUL....1817
STABILIZER....1825
COMPONENT LOCATOR....1825
REPLACEMENT....1826
WHEEL ALIGNMENT....1828
ADJUSTMENT....1828
REAR SUSPENSION....1832
SHOCK ABSORBER....1832
COMPONENT LOCATOR....1832
REPLACEMENT....1833
LEAF SPRING....1836
COMPONENT LOCATOR....1836
OVERHAUL....1838
FRAME AND FRAME ACCESSORY....1847
STANDARD VALUE....1848
FRAME....1848
CHASSIS FRAME....1848
FRONT BUMPER....1848
REQUIRED ITEMS....1849
FRAME....1849
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES....1849
FRAME....1850
FRAME AND FRAME ACCESSORIES....1850
COMPONENT LOCATOR....1850
FRAME....1851
INSPECTION....1851
REPAIR....1852
FRONT BUMPER....1857
COMPONENT LOCATOR....1857
REPLACEMENT....1858
CAB MOUNTING AND CAB SUSPENSION....1861
STANDARD VALUE....1862
CAB MOUNTING AND CAB SUSPENSION....1862
ASSEMBLY....1862
CAB MOUNTING....1862
TILT CAB STAY....1863
MOUNTING AND DISMOUNTING CAB....1864
CAB ASSEMBLY....1864
REPLACEMENT....1864
CAB MOUNTING AND CAB SUSPENSION....1878
CAB MOUNTING....1878
COMPONENT LOCATOR....1878
PRECAUTIONS IN TILTING AND LOWERINGTHE CAB....1882
REPLACEMENT....1883
CAB TILT STAY....1894
COMPONENT LOCATOR....1894
PRECAUTIONS IN TILTING AND LOWERINGTHE CAB....1897
REPLACEMENT....1898
CAB DIMENSIONAL DRAWING....1903
CAB ASSEMBLY....1903
SINGLE CAB....1903
CREW CAB....1905
BODY INSIDE ACCESSORY....1907
STANDARD VALUE....1908
INSTRUMENT PANEL AND DRIVER INFORMATION....1908
INSTRUMENT PANEL....1908
INTERIOR ACCESSORY....1908
ROOF ACCESSORY....1908
SEAT....1908
DRIVER'S SEAT....1908
ASSISTANT'S SEAT....1909
REAR SEAT....1909
INSTRUMENT PANEL AND DRIVER INFORMATION....1910
INSTRUMENT PANEL....1910
COMPONENT LOCATOR....1910
REPLACEMENT....1912
COMBINATION METER....1922
REPLACEMENT....1922
INTERIOR ACCESSORY....1923
INTERIOR ACCESSORY....1923
COMPONENT LOCATOR....1923
REPLACEMENT....1925
FLOOR ACCESSORY....1928
COMPONENT LOCATOR....1928
REPLACEMENT....1929
ROOF ACCESSORY....1930
COMPONENT LOCATOR....1930
REPLACEMENT....1931
SEAT....1938
DRIVER'S SEAT....1938
COMPONENT LOCATOR....1938
OVERHAUL....1940
ASSISTANT'S SEAT....1952
COMPONENT LOCATOR....1952
OVERHAUL (THREE-SEATER)....1955
OVERHAUL (CREW CAB)....1963
REAR SEAT....1969
COMPONENT LOCATOR....1969
OVERHAUL....1971
BODY OUTSIDE ACCESSORY....1981
STANDARD VALUE....1982
DOOR....1982
DOOR HINGE....1982
DOOR ACCESSORIES....1982
REQUIRED ITEMS....1983
DOOR....1983
DOOR ACCESSORIES....1983
POWER WINDOW....1983
AUTO DOOR LOCK SYSTEM....1983
WINDOW GLASS....1984
GLASS....1984
MIRROR....1985
POWER MIRROR....1985
DOOR....1986
DOOR HINGE....1986
INSPECTION AND ADJUSTMENT....1986
DOOR ACCESSORY....1990
COMPONENT LOCATOR....1990
OVERHAUL....1996
POWER WINDOW....2018
SINGLE UNIT INSPECTION....2018
AUTO DOOR LOCK SYSTEM....2021
PERFORMANCE INSPECTION....2021
SINGLE UNIT INSPECTION....2021
KEYLESS ENTRY....2023
PERFORMANCE INSPECTION....2023
WINDOW GLASS....2024
GLASS....2024
COMPONENT LOCATOR....2024
REPLACEMENT....2026
MIRROR....2036
REAR VIEW MIRROR....2036
COMPONENT LOCATOR....2036
REPLACEMENT....2037
POWER MIRROR....2038
SINGLE UNIT INSPECTION....2038
ACCESSORY....2039
OUTSIDE ACCESSORY....2039
COMPONENT LOCATOR....2039
REPLACEMENT....2040
AIR BAG AND SEAT BELT....2045
STANDARD VALUE....2046
SEAT BELT....2046
SEAT BELT....2046
CENTER SEAT BELT....2046
REAR SEAT BELT....2047
SEAT BELT....2048
SEAT BELT....2048
COMPONENT LOCATOR....2048
REPLACEMENT....2049
CENTER SEAT BELT....2051
COMPONENT LOCATOR....2051
REPLACEMENT....2052
REAR SEAT BELT....2053
COMPONENT LOCATOR....2053
REPLACEMENT....2054
HEATER AND AIR CONDITIONER....2055
STANDARD VALUE....2056
AIR CONDITIONER....2056
AIR CONDITIONER....2056
V-BELT....2057
COOLER COMPRESSOR....2057
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)....2058
HVAC (WIDE CAB MODEL)....2058
HEATER CONTROL....2058
REAR HEATER (CREW CAB)....2059
REAR COOLER (CREW CAB)....2059
REQUIRED ITEMS....2060
AIR CONDITIONER....2060
AIR CONDITIONER....2060
V-BELT....2060
COOLER COMPRESSOR....2060
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)....2061
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)....2061
AIR CONDITIONER....2062
AIR CONDITIONER....2062
SAFETY INSTRUCTIONS FOR WORK....2062
COLLECTION/FILLING OF REFRIGERANT....2066
MAINTENANCE....2074
V-BELT....2077
COMPONENT LOCATOR....2077
REPLACEMENT....2078
COOLER COMPRESSOR....2082
COMPONENT LOCATOR....2082
REPLACEMENT....2083
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)....2087
COMPONENT LOCATOR....2087
REPLACEMENT....2088
HVAC (WIDE CAB MODEL)....2092
COMPONENT LOCATOR....2092
REPLACEMENT....2094
HEATER CONTROL....2101
COMPONENT LOCATOR....2101
REPLACEMENT....2102
REAR HEATER (CREW CAB)....2105
COMPONENT LOCATOR....2105
REPLACEMENT....2106
REAR HEATER BLOWER SWITCH (CREW CAB)....2112
COMPONENT LOCATOR....2112
REPLACEMENT....2113
REAR COOLER (CREW CAB)....2115
COMPONENT LOCATOR....2115
REPLACEMENT....2116
COOLER CONTROL SWITCH (CREW CAB)....2123
COMPONENT LOCATOR....2123
REPLACEMENT....2124
ELECTRICAL....2127
STANDARD VALUE....2128
LIGHTING....2128
HEADLIGHT....2128
WIPER AND WASHER....2128
WIPER....2128
WASHER....2128
REQUIRED ITEMS....2129
LIGHTING....2129
COMBINATION SWITCH....2129
LIGHTING....2130
HEADLIGHT....2130
COMPONENT LOCATOR....2130
OPTICAL AXIS ADJUSTMENT....2131
REPLACEMENT....2132
ID LIGHT....2133
COMPONENT LOCATOR....2133
REPLACEMENT....2134
ROOM LIGHT....2135
COMPONENT LOCATOR....2135
REPLACEMENT....2136
COMBINATION SWITCH....2137
COMPONENT LOCATOR....2137
REPLACEMENT....2138
INSPECTION....2138
WIPER AND WASHER....2141
WIPER....2141
COMPONENT LOCATOR....2141
REPLACEMENT....2142
WASHER....2145
COMPONENT LOCATOR....2145
REPLACEMENT....2146
COMPUTER....2148
COMPUTER....2148
MOUNTING POSITION....2148
SWITCH....2150
SWITCH....2150
MOUNTING POSITION....2150
FUSE AND RELAY....2151
FUSE BLOCK....2151
MOUNTING POSITION....2151
RELAY....2153
MOUNTING POSITION....2153
CONTROL SYSTEM....2154
REQUIRED ITEMS....2155
IDLING STOP....2155
SLOPE LEARNING....2155
IDLING STOP....2156
IDLING STOP SYSTEM....2156
SLOPE LEARNING....2156
CRUISE CONTROL....2158
CRUISE MAIN SWITCH....2158
COMPONENT LOCATOR....2158
REPLACEMENT....2159
SINGLE UNIT INSPECTION....2160
2016 COE EWD....2162
FOREWORD....2162
CHAPTER REFERENCES....2163
INDEX....2164
GENERAL INTRODUCTION....2165
HOW TO USE THIS MANUAL....2166
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND TERMS....2166
WIRING DIAGRAM....2171
WIRE TO WIRE CONNECTOR....2172
JUNCTION CONNECTOR....2173
LOCATION....2174
RELAY LOCATION / FUSE AND RELAY BLOCK....2175
ABOUT CONNECTOR....2179
WIRING DIAGRAM ACCORDING TO SYSTEM....2181
WIRING DIAGRAM....2182
WIRING HARNESS CODE....2182
AC. POWER SUPPLY CIRCUIT....2184
AF. GROUND CIRCUIT....2188
AH. CHARGING CIRCUIT....2190
AK. ENGINE STARTING CIRCUIT....2192
AN. CAN COMMUNICATION CIRCUIT....2194
AO. CAN COMMUNICATION CIRCUIT [HV]....2196
BG. ENGINE ECU CIRCUIT [J05] 1/2....2200
BH. ENGINE ECU CIRCUIT [J05] 2/2....2204
BI. DEF SCR CIRCUIT....2212
BJ. HYDRO BOOST SYSTEM CIRCUIT....2214
BN. GLOW PLUG CIRCUIT....2216
BP. FUEL HEATER CIRCUIT....2218
CC. AT CIRCUIT [A465]....2220
CE. CLUTCH ECU CIRCUIT....2226
CF. HV PCU CIRCUIT....2230
DA. ABS/PAB+VSC CIRCUIT....2232
DD. VEHICLE CONTROL ECU CIRCUIT....2234
EC. POWER DOOR LOCK CIRCUIT....2236
ED. KEYLESS ENTRY CIRCUIT....2238
EG. POWER WINDOW CIRCUIT [FRONT]....2240
EH. POWER WINDOW CIRCUIT [REAR]....2242
FA. COMBINATION METER CIRCUIT....2244
FB. PARKING BRAKE WARNING CIRCUIT....2248
FC. WEAR INDICATOR CIRCUIT....2250
FD. HORN RELAY CIRCUIT....2252
FE. COOLANT LEVEL WARNING CIRCUIT....2254
FF. DIAGNOSIS MONITOR CIRCUIT....2256
FJ. RHEOSTAT CIRCUIT....2258
FK. TELEMATICS CIRCUIT....2260
GA. HEADLIGHT CIRCUIT....2262
GD. HEADLIGHT SUB CIRCUIT ....2264
GG. TAIL LIGHT CIRCUIT....2266
GH. STOP LIGHT CIRCUIT....2268
GJ. TURN / HAZARD CIRCUIT....2270
GL. COMBINATION LIGHT CIRCUIT....2272
HA. ROOM LIGHT CIRCUIT....2274
JA. WIPER AND WASHER CIRCUIT....2276
JD. MIRROR HEATER CIRCUIT....2278
JE. REMOTE CONTROL MIRROR CIRCUIT....2280
KA. RADIO CIRCUIT....2282
KB. CIGAR LIGHTER CIRCUIT....2284
LB. HEATER AND AIR CONDITIONER CIRCUIT....2286
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT....2290
MA. OUTLET POWER SUPPLY CIRCUIT....2292
WIRE TO WIRE CONNECTOR....2294
WIRE TO WIRE CONNECTOR....2295
WIRE TO WIRE CONNECTOR LIST....2295
JUNCTION CONNECTOR....2311
JUNCTION CONNECTOR....2312
JUNCTION CONNECTOR LIST....2312
LOCATION....2328
CONNECTOR LOCATION....2329
CONTENTS....2329
QUICK REFERENCE....2330
IP-1 [INSTRUMENT PANEL (1 of 6)]....2331
IP-2 [INSTRUMENT PANEL (2 of 6)]....2333
IP-3 [INSTRUMENT PANEL (3 of 6)]....2335
IP-4 [INSTRUMENT PANEL (4 of 6)]....2337
IP-5 [INSTRUMENT PANEL (5 of 6)]....2341
IP-6 [INSTRUMENT PANEL (6 of 6)]....2343
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))....2345
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))....2347
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))....2349
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))....2351
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)....2353
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)....2355
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)....2357
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)....2359
EG-5 [ENGINE] (Models: J05E Engine (Right rear))....2361
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)....2363
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)....2365
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)....2367
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)....2369
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))....2371
RR-1 [REAR] (Models: Except HV)....2373
RR-2 [REAR] (Models: HV)....2375
RELAY LOCATION/FUSE AND RELAY BLOCK....2377
RELAY LOCATION....2378
INSTRUMENT PANEL....2378
CHASSIS....2379
FUSE AND RELAY BLOCK....2380
CHASSIS RELAY BLOCK....2380
CAB RELAY....2383
RELAY BLOCK No.2....2384
JUNCTION BLOCK....2385
JUNCTION BLOCK....2385
WIRE TO WIRE BOX....2387
WIRE TO WIRE ALIGNMENT....2387
INDEX....2388
CONNECTOR INDEX....2389
ELECTRICAL EQUIPMENT CONNECTOR....2389
WIRE TO WIRE CONNECTOR....2405
JUNCTION CONNECTOR....2408
2016 COE Troubleshooting 1_ENG....2412
FOREWORD....2412
CHAPTER REFERENCES....2413
INDEX....2414
GENERAL INTRODUCTION....2416
HOW TO IDENTIFY VEHICLE TYPE....2417
HOW TO IDENTIFY VEHICLE TYPE....2417
VEHICLE TYPE ....2417
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE....2418
APPEARANCE OF VEHICLE....2419
APPEARANCE....2419
APPEARANCE OF VEHICLE....2419
SAFETY INSTRUCTIONS AND READINESS TO WORK....2420
WARNING....2420
GENERAL PRECAUTIONS....2420
IDENTIFICATION INFORMATION....2425
SAFETY INSTRUCTIONS FOR WORK....2428
PRECAUTIONS....2428
INTRODUCTION TO WORKSHOP MANUAL....2432
GENERAL....2432
INTRODUCTION TO DESCRIPTIONS....2433
DEFINITION OF TERM....2436
TROUBLE SHOOTING....2437
TROUBLESHOOTING WITH DIAGNOSIS MONITOR....2437
TROUBLESHOOTING PROCEDURE....2437
APPARATUS FOR TROUBLE SHOOTING....2439
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DX)....2440
STEP OF TROUBLE DIAGNOSIS....2440
APPARATUS FOR TROUBLE DIAGNOSIS....2441
GLOSSARY....2442
DEFINITION OF ABBREVIATION....2442
LIST OF ABBREVIATION....2442
GLOSSARY OF SAE AND HINO TERMS....2445
ENGINE (J05E)....2448
TROUBLESHOOTING....2451
ENGINE ECU (J05E)....2451
PRECAUTIONS FOR DIAGNOSIS....2451
ELECTRICAL....2453
PRECAUTIONS....2454
COMPUTER (ECU) PIN ASSIGNMENT....2458
ENGINE ECU CONNECTOR....2464
INSPECTION....2468
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DX)....2469
DIAGNOSTIC TROUBLE CODE (DTC) TABLE....2470
GROUP SHARING THE SENSOR SUPPLY TERMINAL....2492
GROUP SHARING THE SENSOR GND TERMINAL....2493
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION....2494
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)....2497
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]....2502
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]....2511
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]....2521
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]....2526
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]....2532
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]....2537
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY....2542
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)....2543
NO DTC....2547
DTC: P0005....2551
DTC: P0006 and P0007....2555
DTC: P0016....2560
DTC: P0027....2563
DTC: P003A....2568
DTC: P0045....2573
DTC: P0047....2577
DTC: P0048....2581
DTC: P006E....2585
DTC: P006F....2589
DTC: P007B....2593
DTC: P007C and P007D....2607
DTC: P0088....2615
DTC: P0096....2623
DTC: P0097 and P0098 ....2634
DTC: P00AF....2642
DTC: P0101....2646
DTC: P0104....2655
DTC: P0106....2662
DTC: P0108....2668
DTC: P0112 and P0113....2674
DTC: P0115....2682
DTC: P0117 and P0118....2691
DTC: P011A....2699
DTC: P011C....2708
DTC: P0122 and P0123....2714
DTC: P0128....2723
DTC: P0148 ....2729
DTC: P016E and P016F ....2741
DTC: P0182 and P0183 ....2751
DTC: P0191....2759
DTC: P0192 and P0193 ....2768
DTC: P01A5....2778
DTC: P01A6....2785
DTC: P0200....2792
DTC: P0201, P0202, P0203 and P0204....2795
DTC: P0217....2800
DTC: P0219....2805
DTC: P0222 and P0223....2813
DTC: P0234....2823
DTC: P0237....2829
DTC: P0263, P0266, P0269 and P0272....2835
DTC: P026C and P026D....2846
DTC: P0299....2859
DTC: P0300....2865
DTC: P0301, P0302, P0303 and P0304....2873
DTC: P0335....2882
DTC: P0336....2889
DTC: P0340....2896
DTC: P0341....2900
DTC: P0381....2908
DTC: P0401....2914
DTC: P0402....2930
DTC: P0404....2941
DTC: P0405 and P0406....2946
DTC: P041B....2952
DTC: P041C and P041D....2965
DTC: P0420....2973
DTC: P0421....2975
DTC: P0422....2978
DTC: P0489 and P0490....2981
DTC: P049D....2987
DTC: P04D5 and P04D6....2992
DTC: P04DA....3000
DTC: P0500 and P0501....3010
DTC: P0504....3017
DTC: P0506....3022
DTC: P0507....3026
DTC: P0521....3030
DTC: P0524....3034
DTC: P0545 and P0546....3039
DTC: P054E....3047
DTC: P054F....3051
DTC: P0562 and P0563....3055
DTC: P05F1....3060
DTC: P0603....3068
DTC: P0605....3072
DTC: P0606....3074
DTC: P0607....3076
DTC: P0610....3078
DTC: P0611....3081
DTC: P0617....3083
DTC: P0628 and P0629....3087
DTC: P062F....3095
DTC: P0630....3099
DTC: P0642....3103
DTC: P0643....3108
DTC: P064C....3114
DTC: P0652....3119
DTC: P0653....3125
DTC: P0671 and P0672 ....3132
DTC: P0673 and P0674....3138
DTC: P0683....3144
DTC: P0686....3150
DTC: P0698....3155
DTC: P0699....3158
DTC: P06A4....3161
DTC: P06A5....3164
DTC: P06D3 and P06D4....3167
DTC: P0700....3176
DTC: P073D....3178
DTC: P081A....3182
DTC: P081B....3188
DTC: P0A7B....3192
DTC: P0AC4....3194
DTC: P0CA1....3196
DTC: P1133....3198
DTC: P119F....3204
DTC: P1426....3210
DTC: P1427....3217
DTC: P1428....3224
DTC: P1458....3232
DTC: P1459....3237
DTC: P14B0....3242
DTC: P14B2....3246
DTC: P14B3 and P14B4....3250
DTC: P14B7 and P14B8....3256
DTC: P14BC and P14BD....3262
DTC: P14BF....3268
DTC: P1515....3273
DTC: P1530....3278
2016 COE Troubleshooting 2_ENG....3283
FOREWORD....3283
CHAPTER REFERENCES....3284
INDEX....3285
ENGINE (J05E)....3287
TROUBLESHOOTING....3290
ENGINE ECU (J05E)....3290
DTC: P200C....3290
DTC: P2032 and P2033....3299
DTC: P203F....3307
DTC: P204F....3311
DTC: P207F....3314
DTC: P2080....3322
DTC: P2084....3330
DTC: P20CD....3338
DTC: P20CE....3342
DTC: P20CF....3345
DTC: P20D8....3348
DTC: P20DE....3354
DTC: P20DF....3358
DTC: P20E0....3364
DTC: P20EE....3370
DTC: P2100....3378
DTC: P2101....3383
DTC: P2103....3390
DTC: P2120....3395
DTC: P2122 and P2123....3399
DTC: P2127 and P2128....3409
DTC: P2135....3417
DTC: P2138....3422
DTC: P2146....3427
DTC: P2147 and P2148....3434
DTC: P2149....3442
DTC: P2150 and P2151....3449
DTC: P2184 and P2185....3457
DTC: P2214....3465
DTC: P2227....3476
DTC: P2228 and P2229....3480
DTC: P2269....3485
DTC: P226C....3490
DTC: P22D3....3496
DTC: P240F....3500
DTC: P2428....3510
DTC: P242B....3514
DTC: P242C and P242D....3522
DTC: P244A....3530
DTC: P244B....3550
DTC: P2457....3567
DTC: P2458....3582
DTC: P2459....3592
DTC: P2463....3595
DTC: P246F....3603
DTC: P2470 and P2471....3611
DTC: P24A0....3619
DTC: P24A1....3622
DTC: P24A2....3624
DTC: P2562....3633
DTC: P259E....3637
DTC: P259F....3643
DTC: P2635....3648
DTC: P268A and P2696....3657
DTC: P26C8....3663
DTC: P2BA9....3665
DTC: U0073....3670
DTC: U010A....3673
DTC: U010C....3679
DTC: U010E....3685
DTC: U0293....3691
DTC: U029D (DIESEL)....3696
DTC: U029D (HYBRID)....3702
DTC: U029E (DIESEL)....3708
DTC: U029E (HYBRID)....3714
DTC: U02A2....3720
DTC: U0301....3726
DTC: U1001....3729
DTC: U110A....3736
ENGINE (COMMON ITEMS)....3743
TROUBLESHOOTING....3745
DCU....3745
PRECAUTIONS FOR DIAGNOSIS....3745
DIAGRAM....3747
SIGNAL CHECK HARNESS....3748
INSPECTION....3748
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DX)....3750
DTC: P0071....3758
DTC: P0072....3768
DTC: P0073....3774
DTC: P0562....3780
DTC: P0563....3784
DTC: P060C....3788
DTC: P062F....3790
DTC: P0667....3792
DTC: P0668....3794
DTC: P0669....3796
DTC: P068A....3798
DTC: P142A....3803
DTC: P142B....3814
DTC: P202E....3825
DTC: P203C....3829
DTC: P203D....3832
DTC: P2044....3835
DTC: P2045....3838
DTC: P2047....3841
DTC: P2048....3844
DTC: P2049....3849
DTC: P204B....3854
DTC: P204C....3857
DTC: P204D....3862
DTC: P205B....3867
DTC: P205C....3876
DTC: P205D....3879
DTC: P206A....3882
DTC: P206B....3885
DTC: P206C....3902
DTC: P206D....3905
DTC: P208A....3908
DTC: P208B....3914
DTC: P208C....3917
DTC: P208D....3922
DTC: P20A0....3927
DTC: P20A1....3932
DTC: P20A2....3936
DTC: P20A3....3941
DTC: P20B1....3946
DTC: P20B2....3951
DTC: P20B3....3961
DTC: P20B4....3966
DTC: P20BD, P20B9 and P20C1....3971
DTC: P20C0, P20BC and P20C4....3979
DTC: P20EE....3985
DTC: P20FC....4005
DTC: P20FD....4009
DTC: P20FE....4014
DTC: P20E8....4019
DTC: P20E9....4030
DTC: P20F4....4036
DTC: P2201....4040
DTC: P2202....4074
DTC: P2203....4077
DTC: P2204....4080
DTC: P2209....4087
DTC: P2212....4095
DTC: P2214....4102
DTC: P2215....4135
DTC: P2216....4138
DTC: P2222....4141
DTC: P2481....4149
DTC: P2482....4154
DTC: P2483....4159
DTC: P2510....4172
DTC: P2BAE....4177
DTC: U0029....4184
DTC: U0038....4190
DTC: U0100....4196
DTC: U029D (DIESEL)....4200
DTC: U029D (HYBRID)....4206
DTC: U029E (DIESEL)....4212
DTC: U029E (HYBRID)....4218
DTC: U02A2....4224
DTC: U0597....4231
2016 COE Troubleshooting 3_ENG....4235
FOREWORD....4235
CHAPTER REFERENCES....4236
INDEX....4237
ENGINE (COMMON ITEMS)....4239
TROUBLESHOOTING....0
VEHICLE CONTROL ECU....4241
CAUTIONS ON TROUBLESHOOTING....4241
SYSTEM BLOCK DIAGRAM....4242
COMPUTER PIN ASSIGNMENT....4243
TROUBLESHOOTING WITH COMPUTER (HINO DX)....4247
DIAGNOSIS CODE TABLE....4248
DTC: C1244....4250
DTC: C1245....4255
DTC: C1249....4257
DTC: C1418....4263
DTC: C1491....4267
DTC: P0335....4269
DTC: P0501....4272
DTC: P0501....4274
DTC: P0503....4278
DTC: P0555....4283
DTC: P0562....4285
DTC: P0563....4289
DTC: P0572....4292
DTC: P0573....4299
DTC: P0577....4305
DTC: P05BF....4309
DTC: P0604....4312
DTC: P0605 ....4314
DTC: P0605 ....4316
DTC: P0606....4318
DTC: P0617....4320
DTC: P062F....4323
DTC: P0702....4325
DTC: P081D....4327
DTC: P1143....4332
DTC: P161F....4336
DTC: P1649....4339
DTC: P165A....4343
DTC: P165B....4346
DTC: P2525....4349
DTC: P2526....4352
DTC: P258D....4355
DTC: U0101....4358
DTC: U0105....4361
DTC: U0121....4364
DTC: U0155....4367
DTC: U0293....4370
DTC: U0418....4373
DTC: U1136....4376
HYBRID....4379
TROUBLE SHOOTING....4382
HYBRID CONTROL SYSTEM....4382
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM....4382
SAFETY MEASURES FOR HIGH-VOLTAGE WORK....4390
LIST OF CONNECTOR SYMBOLS....4393
HV SYSTEM WIRING DIAGRAM....4397
HEARING SHEET....4399
HYBRID ECU....4400
DIAGNOSIS CODE TABLE....4400
FREEZE FRAME DATA LIST....4408
LIST OF DATA MONITOR ITEMS....4411
COMMON INSPECTION CHART....4414
DTC: C0081 (TCA0)....4419
DTC: P0500 (TC51)....4421
DTC: P0501 (TC5B)....4428
DTC: P0562 (TC71)....4432
DTC: P060B (TCB2)....4438
DTC: P0617 (TC59)....4440
DTC: P062F (TCB3)....4446
DTC: P0810 (TC9C)....4448
DTC: P0810 (TC9D)....4451
DTC: P0A01 (TC7B)....4454
DTC: P0A02 (TC78)....4460
DTC: P0A03 (TC79)....4466
DTC: P0A06 (TC7F)....4471
DTC: P0A07 (TC7E)....4479
DTC: P0A0F (TC31) ....4482
DTC: P0A1D (TC12)....4485
DTC: P0A1D (TC17)....4487
DTC: P0A78 (TC21)....4489
DTC: P0A78 (TC22)....4491
DTC: P0A7E (TC48)....4493
DTC: P0A82 (TC67)....4497
DTC: P0A84 (TC66)....4506
DTC: P0A85 (TC65)....4515
DTC: P0A90 (TC2A)....4519
DTC: P0A92 (TC29)....4528
DTC: P0A93 (TC7A)....4537
DTC: P0AFD (TC6B)....4542
DTC: P0BCA (TC68)....4545
DTC: P0C73 (TC80)....4549
DTC: P3000 (TC42)....4554
DTC: P3001 (TC41)....4560
DTC: P3001 (TC43)....4562
DTC: P3001 (TC44)....4564
DTC: P3001 (TC45)....4566
DTC: P3001 (TC46)....4568
DTC: P3001 (TC47)....4571
DTC: P3001 (TC4A)....4574
DTC: P3001 (TC4B)....4577
DTC: P3001 (TC4C)....4579
DTC: P3009 (TC49)....4581
DTC: P3128 (TC7D)....4591
DTC: P3129 (TC7C)....4599
DTC: P314C (TC82)....4603
DTC: P314D (TC81)....4607
DTC: P324B (TC62)....4615
DTC: P324C (TC61)....4619
DTC: P33B1 (TC64)....4624
DTC: P33B2 (TC63)....4628
DTC: U0073 (TC11)....4632
DTC: U0074 (TC16)....4636
DTC: U0100 (TC13)....4639
DTC: U0101 (TC18)....4642
DTC: U0110 (TC14)....4647
DTC: U0111 (TC15)....4653
DTC: U0121 (TC24)....4659
DTC: U0155 (TC25)....4664
DTC: U110A (TC26)....4669
DTC: U1136 (TC27)....4674
INVERTER....4679
DIAGNOSIS CODE TABLE....4679
FREEZE FRAME DATA LIST....4685
DATA MONITOR ITEM LIST....4687
CONNECTION DIAGRAM....4690
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]....4691
DTC: P0562 (TC96) ....4693
DTC: P0562 (TCA0) ....4700
DTC: P0604 (TC18) ....4707
DTC: P0604 (TCD2)....4709
DTC: P0605 (TC17) ....4711
DTC: P0605 (TCD1) ....4713
DTC: P060B (TC1A)....4715
DTC: P060C (TC1C)....4718
DTC: P062F (TC41)....4720
DTC: P0A0D (TC20)....4722
DTC: P0A1B (TC16)....4727
DTC: P0A1B (TC92)....4732
DTC: P0A1B (TC97)....4734
DTC: P0A1B (TC3F)....4736
DTC: P0A1B (TCA1)....4738
DTC: P0A1B (TCA2)....4740
DTC: P0A1B (TCA3)....4742
DTC: P0A1B (TCA4)....4744
DTC: P0A1B (TCA5)....4746
DTC: P0A1B (TCA6)....4748
DTC: P0A1B (TCA7)....4750
DTC: P0A1B (TCA8) ....4752
DTC: P0A1B (TCA9)....4754
DTC: P0A1B (TCAA)....4756
DTC: P0A1B (TCBB)....4759
DTC: P0A1B (TCBC)....4761
DTC: P0A1B (TCBD)....4763
DTC: P0A1B (TCBE)....4765
DTC: P0A1B (TCBF)....4767
DTC: P0A1B (TCD3)....4769
DTC: P0A1B (TCD4)....4771
DTC: P0A1B (TCD5)....4773
DTC: P0A1D (TC21)....4775
DTC: P0A2B (TCE9)....4778
DTC: P0A2B (TCED)....4785
DTC: P0A2C (TCDA)....4792
DTC: P0A2D (TCDB)....4798
DTC: P0A2F (TC33) ....4805
DTC: P0A3C (TC34)....4810
DTC: P0A3F (TCB7)....4823
DTC: P0A41 (TCC0)....4829
DTC: P0A42 (TCC1)....4837
DTC: P0A51 (TCD6)....4845
DTC: P0A51 (TCD7)....4847
DTC: P0A78 (TC13)....4849
DTC: P0A78 (TC14)....4857
DTC: P0A78 (TC15)....4869
DTC: P0AA1 (TCD8)....4874
DTC: P0AA4 (TCD9)....4879
DTC: P0ADB (TC1F)....4885
DTC: P0ADC (TC93)....4890
DTC: P0ADF (TC1E)....4896
DTC: P0AE0 (TC95)....4901
DTC: P0AE6 (TC1D)....4907
DTC: P0AE7 (TC94)....4912
DTC: P0AEE (TC22)....4918
DTC: P0AEE (TC23)....4920
DTC: P0AEF (TC24)....4922
DTC: P0AF0 (TC25)....4925
DTC: P0BEA (TCB3)....4928
DTC: P0BEA (TCB4)....4930
DTC: P0BEB (TC9A)....4932
DTC: P0BEC (TC9B)....4934
DTC: P0BEE (TCB5)....4936
DTC: P0BEE (TCB6)....4938
DTC: P0BEF (TC9C)....4940
DTC: P0BF0 (TC9D)....4942
DTC: P3126 (TC12)....4944
DTC: U0073 (TC91)....4952
DTC: U0074 (TC3E)....4956
DTC: U0293 (TC31)....4959
2016 COE Troubleshooting 4_HEV_ATM_DT....4967
FOREWORD....4967
CHAPTER REFERENCES....4968
INDEX....4969
HYBRID....4971
TROUBLE SHOOTING....4974
BATTERY ECU....4974
DIAGNOSIS CODE TABLE....4974
LIST OF FREEZE FRAME DATA....4977
LIST OF DATA MONITOR ITEMS....4979
CONNECTION DIAGRAM....4982
DTC: P0562....4983
DTC: P0604....4987
DTC: P0605....4989
DTC: P060B....4991
DTC: P062F....4993
DTC: P0A1F....4995
DTC: P0A7D....4997
DTC: P0A7F....5000
DTC: P0A80....5004
DTC: P0A95....5008
DTC: P0A9D....5012
DTC: P0A9E....5015
DTC: P0AAE....5018
DTC: P0AAF....5021
DTC: P0ABF....5024
DTC: P0AC0....5029
DTC: P0AC1....5034
DTC: P0AC2....5039
DTC: P0AC7....5044
DTC: P0AC8....5047
DTC: P0ACC....5050
DTC: P0ACD....5053
DTC: P0AEA....5056
DTC: P0AEB....5059
DTC: P0AFC....5062
DTC: P0B25....5064
DTC: P0B3D....5067
DTC: P0B42....5071
DTC: P0B47....5075
DTC: P0B4C....5079
DTC: P0B51....5083
DTC: P0B56....5087
DTC: P0B5B....5091
DTC: P0B60....5095
DTC: P0B65....5099
DTC: P0B6A....5103
DTC: P0B6F....5107
DTC: P0B74....5111
DTC: P0B79....5115
DTC: P0B7E....5119
DTC: P0B83....5123
DTC: P0B88....5127
DTC: P0B8D....5131
DTC: P0B92....5135
DTC: P0B97....5139
DTC: P0B9C....5143
DTC: P0BA1....5147
DTC: P0C30....5151
DTC: P3004....5155
DTC: P3011....5157
DTC: P3012....5161
DTC: P3013....5165
DTC: P3014....5169
DTC: P3015....5173
DTC: P3016....5177
DTC: P3017....5181
DTC: P3018....5185
DTC: P3019....5189
DTC: P301B....5193
DTC: P3020....5195
DTC: P3021....5199
DTC: P3022....5203
DTC: P3023....5207
DTC: P3024....5211
DTC: P3025....5215
DTC: P3026....5219
DTC: P3027....5223
DTC: P3028....5227
DTC: P3029....5231
DTC: P302F....5235
DTC: P3065....5239
DTC: P308A....5243
DTC: U0074....5247
DTC: U0293....5250
TRANSMISSION....5254
TROUBLESHOOTING....5256
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM....5256
AUTOMATIC TRANSMISSION....5256
TROUBLESHOOTING....5258
AUTOMATIC TRANSMISSION....5258
PRECAUTIONS FOR DIAGNOSIS....5258
AT LEARNED VALUE INITIALIZATION....5259
INSPECTING/CLEARING DIAGNOSIS CODES....5263
SYSTEM BLOCK DIAGRAM....5266
COMPUTER PIN ASSIGNMENT....5267
DIAGNOSIS CODE TABLE....5270
DTC: P0500/DIAGNOSIS MONITOR CODE: 42....5272
DTC: P0562/DIAGNOSIS MONITOR CODE: 11....5278
DTC: P0705/DIAGNOSIS MONITOR CODE: 43....5281
DTC: P0706/DIAGNOSIS MONITOR CODE: 44....5288
DTC: P0710/DIAGNOSIS MONITOR CODE: 38....5292
DTC: P0715/DIAGNOSIS MONITOR CODE: 12....5296
DTC: P0720/DIAGNOSIS MONITOR CODE: 61....5301
DTC: P0725/DIAGNOSIS MONITOR CODE: 86....5307
DTC: P0730/DIAGNOSIS MONITOR CODE: 37....5312
DTC: P0746/DIAGNOSIS MONITOR CODE: 31....5318
DTC: P0748/DIAGNOSIS MONITOR CODE: 25....5323
DTC: P0751/DIAGNOSIS MONITOR CODE: 45....5327
DTC: P0756/DIAGNOSIS MONITOR CODE: 46....5332
DTC: P0761/DIAGNOSIS MONITOR CODE: 47, 48....5337
DTC: P0776/DIAGNOSIS MONITOR CODE: 32....5342
DTC: P0778/DIAGNOSIS MONITOR CODE: 26....5347
DTC: P0810/DIAGNOSIS MONITOR CODE: 88....5351
DTC: P0973/DIAGNOSIS MONITOR CODE: 62....5355
DTC: P0974/DIAGNOSIS MONITOR CODE: 62....5359
DTC: P0976/DIAGNOSIS MONITOR CODE: 63....5363
DTC: P0977/DIAGNOSIS MONITOR CODE: 63....5367
DTC: P0979/DIAGNOSIS MONITOR CODE: 64....5371
DTC: P0980/DIAGNOSIS MONITOR CODE: 64....5375
DTC: P0985/DIAGNOSIS MONITOR CODE: 65....5379
DTC: P0986/DIAGNOSIS MONITOR CODE: 65....5383
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88....5387
DTC: P1604/DIAGNOSIS MONITOR CODE: 24....5391
DTC: P1604/DIAGNOSIS MONITOR CODE: 54....5395
DTC: P2545/DIAGNOSIS MONITOR CODE: 88....5399
DTC: P2716/DIAGNOSIS MONITOR CODE: 28....5403
DTC: P2740/DIAGNOSIS MONITOR CODE: 17....5407
DTC: P2757/DIAGNOSIS MONITOR CODE: 33....5411
DTC: P2759/DIAGNOSIS MONITOR CODE: 27....5416
DTC: P2764/DIAGNOSIS MONITOR CODE: 36....5420
DTC: U0100/DIAGNOSIS MONITOR CODE: 88....5424
DTC: U110A/DIAGNOSIS MONITOR CODE: 88....5430
TROUBLESHOOTING....5436
CLUTCH ECU....5436
SYSTEM BLOCK DIAGRAM....5436
COMPUTER PIN ASSIGNMENT....5437
DIAGNOSIS CODE TABLE....5439
CAUTIONS ON HV DAMPER REPLACEMENT....5441
DTC: P0560....5442
DTC: P0563....5446
DTC: P0604....5448
DTC: P0605....5450
DTC: P062F....5452
DTC: P0775....5454
DTC: P0778....5459
DTC: P0811....5464
DTC: P081E....5466
DTC: P0883....5468
DTC: P0948....5472
DTC: P1538....5477
DTC: P1539....5487
DTC: P18F2....5494
DTC: P18F3....5504
DTC: P18F5....5514
DTC: P18F7....5524
DTC: P18F8....5534
DTC: P18F9....5544
DTC: P18FB....5554
DTC: P18FC....5559
DTC: P18FD....5564
DTC: P191A....5569
DTC: P2859....5571
DTC: P3156....5573
DTC: P3157....5583
DTC: U0073....5587
DTC: U0101....5590
DTC: U0110....5593
DTC: U0293....5596
DTC: U110A....5599
AXLE....5602
TROUBLESHOOTING....5603
TROUBLE SHOOTING BY AXLE SYMPTOM....5603
FRONT AXLE....5603
REAR AXLE....5604
WHEEL AND TIRE....5604
DIFFERENTIAL....5606
TROUBLESHOOTING....5607
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM....5607
REAR DIFFERENTIAL....5607
2016 COE Troubleshooting 5_SA_BRAKE_ELEC....5609
FOREWORD....5609
CHAPTER REFERENCES....5610
INDEX....5611
BRAKE....5613
TROUBLESHOOTING....5614
TROUBLE SHOOTING BY BRAKE SYMPTOM....5614
BRAKE....5614
ABS WITH EBD....5616
CAUTIONS....5616
TROUBLESHOOTING PROCEDURE....5617
ACT PART No. CORRESPONDENCE....5619
HEARING TABLE....5619
PRIOR CHECK....5620
LIST OF DIAGNOSIS CODE....5632
PARTS ARRANGEMENT....5635
ECU TERMINAL ARRANGEMENT....5637
SYMPTOM LIST....5640
ELECTRIC CIRCUIT DIAGRAM....5641
ABS WARNING LIGHT ALWAYS ON....5642
BRAKE WARNING LIGHT ALWAYS ON....5645
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)....5649
THE BRAKE PEDAL GETS STUCK....5650
DTC: C1203 (Diagnosis monitor code 59)....5652
DTC: C1225 (Diagnosis monitor code 25)....5656
DTC: C1241 (Diagnosis monitor code 41)....5660
DTC: C1249 (Diagnosis monitor code 49)....5672
DTC: C1265 (Diagnosis monitor code 65)....5676
DTC: C1300 (Diagnosis monitor code 62)....5686
DTC: C1337 (Diagnosis monitor code 37)....5689
DTC: C1361 (Diagnosis monitor code 91)....5693
DTC: C1401 (Diagnosis monitor code 31)....5701
DTC: C1402 (Diagnosis monitor code 32)....5710
DTC: C1403 (Diagnosis monitor code 33)....5719
DTC: C1404 (Diagnosis monitor code 34)....5727
DTC: C1405 (Diagnosis monitor code 31)....5735
DTC: C1406 (Diagnosis monitor code 32)....5744
DTC: C1407 (Diagnosis monitor code 33)....5753
DTC: C1408 (Diagnosis monitor code 34)....5761
DTC: C1413 (Diagnosis monitor code 35)....5769
DTC: C1414 (Diagnosis monitor code 36)....5776
DTC: C1415 (Diagnosis monitor code 38)....5782
DTC: C1416 (Diagnosis monitor code 39)....5788
DTC: C1417 (Diagnosis monitor code 41)....5794
DTC: C1421 (Diagnosis monitor code 46)....5806
DTC: C1422 (Diagnosis monitor code 46)....5810
DTC: C1423 (Diagnosis monitor code 46)....5814
DTC: C1424 (Diagnosis monitor code 46)....5818
DTC: C1425 (Diagnosis monitor code 49)....5822
DTC: C1427 (Diagnosis monitor code 51)....5826
DTC: C1428 (Diagnosis monitor code 51)....5830
DTC: C1468 (Diagnosis monitor code 21)....5834
DTC: C1469 (Diagnosis monitor code 22)....5838
DTC: C146A (Diagnosis monitor code 23)....5842
DTC: C146B (Diagnosis monitor code 24)....5846
DTC: C146C (Diagnosis monitor code 13)....5850
DTC: C146D (Diagnosis monitor code 14)....5857
DTC: C146E (Diagnosis monitor code 11)....5864
DTC: C146F (Diagnosis monitor code 12)....5870
DTC: U0073 (Diagnosis monitor code 94)....5876
ELECTRIC VACUUM PUMP SYSTEM....5879
CAUTIONS FOR TROUBLESHOOTING....5879
SYSTEM BLOCK DIAGRAM....5880
ELECTRIC CIRCUIT DIAGRAM....5881
CONNECTOR TERMINAL ARRANGEMENT....5882
SYSTEM SELF-DIAGNOSTIC....5883
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT....5884
ACTIVE TEST....5884
DATA MONITOR....5884
DIAGNOSIS CODE TABLE....5885
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)....5886
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)....5887
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)....5888
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)....5892
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)....5904
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES....5906
STEERING....5908
TROUBLESHOOTING....5909
TROUBLE SHOOTING BY STEERING SYMPTOM....5909
STEERING....5909
SUSPENSION....5915
TROUBLESHOOTING....5916
TROUBLE SHOOTING BY SUSPENSION SYMPTOM....5916
LEAF SUSPENSION....5916
ELECTRICAL....5917
TROUBLESHOOTING....5918
INTEGRATED UNIT....5918
SYSTEM BLOCK DIAGRAM....5918
COMPUTER PIN ASSIGNMENT....5921
TROUBLE SHOOTING....5922
CONTROL SYSTEM....5929
TROUBLESHOOTING....5932
CAN COMMUNICATION....5932
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE....5932
ECU INDIVIDUAL CODELIST (DIESEL)....5934
ECU INDIVIDUAL CODELIST (HYBRID)....5935
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION....5938
ENGINE CAN COMMUNICATION LINE (DIESEL)....5940
ENGINE CAN LINE....5940
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE....5942
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION....5946
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT....5951
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT....5960
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE....5969
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE....5972
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE....5979
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE....5986
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE....5989
ENGINE CAN COMMUNICATION LINE (HYBRID)....5993
ENGINE CAN LINE....5993
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE....5995
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION....5999
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT....6004
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT....6014
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE....6024
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE....6027
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE....6034
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE....6041
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE....6044
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)....6048
DIAGNOSIS CAN LINE....6048
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE....6050
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION....6056
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT....6059
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT....6067
INSPECTING THE ABS ECU CAN COMMUNICATION LINE....6074
INSPECTING THE AT ECU CAN COMMUNICATION LINE....6077
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE....6080
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE....6085
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)....6089
DIAGNOSIS CAN LINE....6089
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE....6092
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION....6099
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT....6105
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT....6116
INSPECTING THE ABS ECU CAN COMMUNICATION LINE....6127
INSPECTING THE AT ECU CAN COMMUNICATION LINE....6130
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE....6133
INSPECTING THE INVERTER CAN COMMUNICATION LINE....6136
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE....6139
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE....6142
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE....6145
CONTROL CAN COMMUNICATION LINE (DIESEL)....6148
CONTROL CAN LINE....6148
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE....6150
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION....6155
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT....6158
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT....6164
INSPECTING THE ABS ECU CAN COMMUNICATION LINE....6170
INSPECTING THE AT ECU CAN COMMUNICATION LINE....6173
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE....6176
CONTROL CAN COMMUNICATION LINE (HYBRID)....6179
CONTROL CAN LINE....6179
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE....6183
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION....6188
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT....6195
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT....6206
INSPECTING THE ABS ECU CAN COMMUNICATION LINE....6217
INSPECTING THE AT ECU CAN COMMUNICATION LINE....6220
INSPECTING THE HV ECU CAN COMMUNICATION LINE....6223
INSPECTING THE INVERTER CAN COMMUNICATION LINE....6226
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE....6230
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE....6233
CAN COMMUNICATION (HYBRID SYSTEM)....6236
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK....6236
LIST OF CONNECTOR MARKINGS....6239
CONNECTION DIAGRAM....6240
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES....6241
CAN COMMUNICATION FAILURE....6243
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM....6247
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM....6262
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)....6271
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)....6272
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)....6273
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)....6274
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)....6275
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)....6277
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)....6279
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)....6280
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)....6281
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)....6282
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)....6284
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)....6287
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)....6290
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)....6292
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)....6294
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)....6296
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)....6300
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)....6302
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)....6304
Conventional Service Manual....6306
16MY Conv Owners Manual_H1-A036E01....6307
2016 CONV Chassis 1_DT_ABS....6775
FOREWORD....6775
CHAPTER REFERENCES....6776
INDEX....6777
GENERAL INTRODUCTION (CHASSIS)....6781
GENERAL INTRODUCTION....6782
GENERAL PRECAUTIONS....6782
IDENTIFICATION INFORMATION....6785
HOW TO USETHIS WORKSHOP MANUAL....6792
PRECAUTIONS....6795
SEALANT ON THE TAPERED SCREWFOR PIPING....6798
NYLON TUBE REPLACEMENT METHOD....6799
METRIC INFORMATION....6801
SPECIFIED TORQUE....6803
SPECIFIED TORQUE....6803
RECOMMENDED LUBRICANTS....6805
VEHICLE LIFTAND SUPPORT LOCATIONS....6807
INFORMATION DISPLAY....6809
SYMPTOM SIMULATION....6814
GLOSSARY....6816
GLOSSARY OF SAE AND HINO TERMS....6819
CLUTCH MAIN UNIT (EATON 1401)....6822
CLUTCH ASSEMBLY....6823
DATA AND SPECIFICATIONS....6823
DESCRIPTION....6823
TROUBLESHOOTING....6824
SPECIAL TOOL....6826
COMPONENT LOCATOR....6827
OVERHAUL....6828
CLUTCH ASSEMBLY....6835
DATA AND SPECIFICATIONS....6835
COMPONENT LOCATOR....6835
OVERHAUL....6836
INSPECTION AND REPAIR....6843
CLUTCH MAIN UNIT (EATON 1402)....6846
CLUTCH ASSEMBLY....6847
DATA AND SPECIFICATIONS....6847
DESCRIPTION....6847
TROUBLESHOOTING....6848
SPECIAL TOOL....6850
COMPONENT LOCATOR....6851
OVERHAUL....6852
CLUTCH ASSEMBLY ....6861
DATA AND SPECIFICATIONS....6861
COMPONENT LOCATOR....6861
OVERHAUL....6862
INSPECTION AND REPAIR....6872
CLUTCH CONTROL....6875
CLUTCH CONTROL UNIT....6876
DESCRIPTION....6876
INSPECTION AND ADJUSTMENT....6877
CLUTCH PEDAL AND RELEASE UNIT....6880
COMPONENT LOCATOR....6880
OVERHAUL....6881
INSPECTION AND REPAIR....6883
CLUTCH MASTER CYLINDER....6884
COMPONENT LOCATOR....6884
OVERHAUL....6885
INSPECTION AND REPAIR....6885
TRANSMISSION MAIN UNIT....6886
TRANSMISSION ASSEMBLY....6887
DATA AND SPECIFICATION....6887
DISMOUNTING AND MOUNTING....6888
AUTOMATIC TRANSMISSION(ALLISON 2200RDS, 2500RDS, 2200HS)....6890
AUTOMATIC TRANSMISSION ASSEMBLY....6891
TROUBLESHOOTING....6891
SPECIAL TOOL....6891
DISMOUNTING AND MOUNTING....6891
AUTOMATIC TRANSMISSION....6899
AUTOMATIC TRANSMISSION ASSEMBLY....6900
TROUBLESHOOTING....6900
SPECIAL TOOL....6900
DISMOUNTING AND MOUNTING....6900
TRANSMISSION/TRANSFER CONTROL....6907
TRANSMISSION CONTROL UNIT....6908
TROUBLESHOOTING....6908
COMPONENT LOCATOR....6909
OVERHAUL....6910
TRANSMISSION/TRANSFER CONTROL....6911
TRANSMISSION CONTROL UNIT....6912
TROUBLESHOOTING....6912
COMPONENT LOCATOR....6912
OVERHAUL....6914
PROPELLER SHAFT (SPL 100, 140)....6915
PROPELLER SHAFT ASSEMBLY....6916
DATA AND SPECIFICATIONS....6916
DESCRIPTION....6916
TROUBLESHOOTING....6917
COMPONENT LOCATOR....6917
OVERHAUL....6919
DIFFERENTIAL CARRIER(MERITOR RS17.19.21&23)....6935
DIFFERENTIAL CARRIER ASSEMBLY....6936
DATA AND SPECIFICATIONS....6936
DESCRIPTION....6938
TROUBLESHOOTING....6941
SPECIAL TOOL....6942
COMPONENT LOCATOR....6944
OVERHAUL....6948
INSPECTION AND REPAIR....6988
DRIVER-CONTROLLEDMAIN DIFFERENTIAL LOCK....6997
OVERHAUL....6997
INSPECTION AND REPAIR....7000
BRAKE EQUIPMENT (MODELS WITH HYDRAULIC BRAKE)....7001
SERVICE BRAKE ASSEMBLY....7002
DESCRIPTION....7002
DIAGRAM....7003
TROUBLESHOOTING....7005
BRAKE SYSTEM AIR BLEEDING....7009
POWER STEERINGSYSTEM AIR BLEEDING....7011
BRAKE TEST....7012
BRAKE EQUIPMENT....7013
SERVICE BRAKE ASSEMBLY....7014
DESCRIPTION....7014
DATA AND SPECIFICATIONS....7015
DIAGRAM....7016
TROUBLESHOOTING....7017
SERVICE BRAKE (HYDRAULIC BRAKE)....7019
HYDRAULIC BRAKE....7020
INSPECTION AND ADJUSTMENT....7020
HYDRO-MAX HYDRAULIC BRAKE BOOSTERAND MASTER CYLINDER....7023
DATA AND SPECIFICATIONS....7023
DESCRIPTION....7023
PRINCIPLE OF OPERATION....7025
COMPONENT LOCATOR....7027
HYDRO-MAX BOOSTER....7028
OVERHAUL....7028
MASTER CYLINDER....7034
OVERHAUL....7034
PRESSURE TESTS....7036
ABS MODULATOR....7037
DATA AND SPECIFICATIONS....7037
DESCRIPTION....7037
WHEEL BRAKE (TYPE: 4 PISTON)....7038
DATA AND SPECIFICATIONS....7038
DESCRIPTION....7039
TROUBLESHOOTING....7040
SERVICE BRAKE (FULL AIR BRAKE)....7053
AIR DRYER AND RESERVOIR SYSTEM(MODEL: BENDIX AD-IS)....7054
DESCRIPTION....7054
AD-IS AIR DRYER RESERVOIR SYSTEMTROUBLESHOOTING CHART....7065
CHECK VALVE....7069
DATA AND SPECIFICATIONS....7069
DESCRIPTION....7069
INSPECTION AND REPAIR....7070
BRAKE PEDAL....7072
OVERHAUL....7072
BRAKE VALVE....7075
DATA AND SPECIFICATIONS....7075
DESCRIPTION....7075
COMPONENT LOCATOR....7076
INSPECTION AND REPAIR....7077
RELAY VALVE....7081
DATA AND SPECIFICATIONS....7081
DESCRIPTION....7081
INSPECTION AND REPAIR....7081
SPRING BRAKE MODULATING VALVE....7085
DESCRIPTION....7085
COMPONENT LOCATOR....7086
INSPECTION AND REPAIR....7087
SPRING BRAKE CONTROL VALVE....7089
DESCRIPTION....7089
COMPONENT LOCATOR....7090
INSPECTION AND REPAIR....7091
BRAKE CHAMBER (FRONT)....7094
DATA AND SPECIFICATIONS....7094
DESCRIPTION....7094
COMPONENT LOCATOR....7095
OVERHAUL....7095
BRAKE CHAMBER (REAR)....7097
DATA AND SPECIFICATIONS....7097
DESCRIPTION....7098
COMPONENT LOCATOR....7099
INSPECTION AND REPAIR....7100
PROTECTION VALVE....7111
DATA AND SPECIFICATIONS....7111
DESCRIPTION....7111
INSPECTION....7112
WHEEL BRAKE....7114
DATA AND SPECIFICATIONS....7114
DESCRIPTION....7115
COMPONENT LOCATOR....7116
OVERHAUL....7118
INSPECTION AND REPAIR....7135
AUTOMATIC SLACK ADJUSTER....7137
DESCRIPTION....7137
DIAGNOSTICS....7138
COMPONENT LOCATOR....7139
OVERHAUL....7141
INSTALLING THE SLACK ADJUSTERONTO THE CAMSHAFT....7149
CHECK & ADJUSTMENT....7151
ABS (ABS : HYDRAULIC (E VERSION))....7158
ABS....7159
OVERVIEW....7159
COMPOSITION AND OPERATION....7160
FUNCTION....7163
PRECAUTIONS WHEN DRIVING VEHICLESEQUIPPED WITH ABS....7164
OVERVIEW AND FUNCTION....7165
ABS (ABS : FULL AIR)....7177
ABS....7178
OVERVIEW....7178
COMPOSITION AND OPERATION....7179
FUNCTION....7182
PRECAUTIONS WHEN DRIVING VEHICLESEQUIPPED WITH ABS....7183
OVERVIEW AND FUNCTION....7184
INSPECTION (FRONT WHEEL BRAKE)....7189
INSPECTION (REAR WHEEL BRAKE)....7191
EXHAUST BRAKE....7197
EXHAUST BRAKE SYSTEM....7198
SYSTEM DIAGRAM....7198
TROUBLESHOOTING....7199
ADJUSTMENT....7199
BRAKE CYLINDER....7201
DATA AND SPECIFICATIONS....7201
DESCRIPTION....7201
PARKING BRAKE (BOSCH 12")....7202
PARKING BRAKE ASSEMBLY....7203
DATA AND SPECIFICATIONS....7203
DESCRIPTION....7203
TROUBLESHOOTING....7204
COMPONENT LOCATOR....7205
OVERHAUL....7207
INSPECTION AND REPAIR....7221
ADJUSTMENT....7222
2016 CONV Chassis 2_EWD....7225
FOREWORD....7225
CHAPTER....7226
INDEX....7227
STEERING EQUIPMENT....7231
STEERING SYSTEM....7232
TROUBLESHOOTING....7232
STEERING UNIT....7237
STEERING LINKAGE....7238
DESCRIPTION....7238
COMPONENT LOCATOR....7239
SPECIAL TOOL....7240
OVERHAUL....7241
INSPECTION AND REPAIR....7246
POWER STEERING....7248
POWER STEERING GEAR UNIT....7249
DATA AND SPECIFICATIONS....7249
DESCRIPTION....7250
OPERATION....7251
COMPONENT LOCATOR....7253
TORQUE CHART....7255
HAZARD WARNING DEFINITIONS....7255
DISCLAIMER....7256
PATENTS....7256
MAINTENANCE TIPS....7256
ON-VEHICLE SERVICE....7258
RESEAL & REPAIR....7268
POWER STEERING PUMP....7302
DATA AND SPECIFICATIONS....7302
DESCRIPTION....7302
OPERATION....7303
COMPONENT LOCATOR....7304
OVERHAUL....7306
INSPECTION AND REPAIR....7312
FRONT AXLE (MFS)....7314
FRONT AXLE (MFS)....7315
DATA AND SPECIFICATIONS....7315
TROUBLESHOOTING....7317
COMPONENT LOCATOR....7319
SERVICE NOTES....7323
SPECIAL TOOLS....7324
INTRODUCTION....7329
INSPECTION....7330
DISASSEMBLY....7336
PREPARE PARTS FOR ASSEMBLY....7343
ASSEMBLY....7351
ADJUSTMENT....7363
LUBRICATION AND MAINTENANCE....7372
MAINTENANCE....7376
REAR AXLE....7377
REAR AXLE....7378
DATA AND SPECIFICATIONS....7378
COMPONENT LOCATOR....7385
SPECIAL TOOL....7388
DISASSEMBLY....7390
PREPARE PARTS FOR ASSEMBLY....7392
ASSEMBLY....7396
ADJUSTMENT....7406
LUBRICATION AND MAINTENANCE....7408
WHEEL & TIRE....7410
WHEEL AND TIRE....7411
DATA AND SPECIFICATIONS....7411
DESCRIPTION....7415
SPECIAL TOOL....7416
PRECAUTIONS....7417
INSPECTION....7418
INSPECTION AND REPAIR....7419
WHEEL....7420
OVERHAUL....7420
SUSPENSION....7425
LEAF SUSPENSION ASSEMBLY....7426
DATA AND SPECIFICATIONS....7426
DESCRIPTION....7428
TROUBLESHOOTING....7430
COMPONENT LOCATOR....7431
OVERHAUL....7435
INSPECTION AND REPAIR....7440
AIR SUSPENSION ASSEMBLY....7443
DATA AND SPECIFICATIONS....7443
SYSTEM DIAGRAM FOR HEIGHT CONTROL....7443
DESCRIPTION....7444
TROUBLESHOOTING....7445
COMPONENT LOCATOR....7446
OVERHAUL....7447
INSPECTION AND REPAIR....7451
CHASSIS FRAME....7453
CHASSIS FRAME....7454
TROUBLESHOOTING....7454
INSPECTION....7454
REPAIRS....7455
CAB....7460
CAB ASSEMBLY....7461
DATA AND SPECIFICATIONS....7461
TROUBLESHOOTING....7462
DISMOUNTING AND MOUNTING....7463
INSPECTION AND REPAIR....7466
HOOD....7467
COMPONENT LOCATOR....7467
OVERHAUL....7468
FRP REPAIR PROCEDURE....7471
RADIATOR GRILLE....7476
COMPONENT LOCATOR....7476
OVERHAUL....7477
DOOR....7478
COMPONENT LOCATOR....7478
OVERHAUL....7479
SEAT....7482
COMPONENT LOCATOR....7482
INSTRUMENT PANEL....7485
COMPONENT LOCATOR....7485
DISMOUNTING AND MOUNTING....7486
HEATER AND AIR CONDITIONER....7487
COMPONENT LOCATOR....7487
SPECIAL TOOL....7487
AIR CONDITIONING SYSTEM....7488
SPECIFICATION DATA....7488
PRECAUTIONS REGARDINGREFRIGERANT (HFC134a)....7488
PRECAUTIONS FOR REPLENISHING THE REFRIGERANT GAS....7489
TROUBLESHOOTING(FAULT DIAGNOSIS BY SYMPTOMS)....7490
GAS LEAKAGE INSPECTION....7499
PRECAUTIONS FOR REMOVING/INSTALLINGTHE AIR CONDITIONER....7502
RECOVERY AND REPLENISHMENT OFREFRIGERANT....7504
MAINTENANCE....7508
REPLACEMENT....7510
DISMOUNTING AND MOUNTING....7512
WINDSHIELD....7513
COMPONENT LOCATOR....7513
REPLACEMENT....7514
AFFIXING WEATHERSTRIPPROCEDURE....7515
FRONT BUMPER....7519
COMPONENT LOCATOR....7519
ELECTRICAL....7521
ELECTRICAL PARTS....7522
DATA AND SPECIFICATIONS....7522
COMPONENT LOCATOR....7523
TROUBLESHOOTING....7532
GENERAL INSTRUCTION....7533
HANDLING PRECAUTION....7538
INSPECTION....7540
INSPECTION AND ADJUSTMENT....7561
SPEEDOMETERCONVERSION RATE LIST....7562
ELECTRIC WIRE....7563
DIAGRAM....7564
HOW TO USE THIS CHAPTER....7564
SPECIFICATION SYMBOL LIST....7570
TERMS CONTRADISTINCTION LIST....7578
DIAGRAM....7580
POSITION OF CONNECTOR....7718
CONNECTOR....7743
PIN LIST OF WIRE TO WIRE CONNECTOR (IN THE BULK HEADCONNECTOR BOX)....7768
PIN LIST OF WIRE TO WIRE CONNECTOR (OUT OF THE BULK HEADCONNECTOR BOX)....7771
PIN LIST OF SIGNAL CHECK ....7774
CONNECTOR LIST....7775
2016 CONV Troubleshooting 1_ELEC_ENG_DPF....7787
FOREWORD....7787
CHAPTER REFERENCES....7788
INDEX....7789
GENERAL INTRODUCTION....7790
GENERAL INTRODUCTION....7791
GENERAL PRECAUTIONS....7791
IDENTIFICATION INFORMATION....7794
HOW TO USE THIS WORKSHOP MANUAL....7801
INTRODUCTION TO DESCRIPTIONS....7801
PRECAUTIONS....7804
SEALANT ON THE TAPERED SCREW FOR PIPING....7807
METRIC INFORMATION....7808
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS....7810
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS....7811
RECOMMENDED LUBRICANTS....7812
INFORMATION DISPLAY....7814
GLOSSARY....7819
GLOSSARY OF SAE AND HINO TERMS....7822
TERMS CONTRADISTINCTION LIST....7825
TROUBLE SHOOTING - COMPONENTS....7827
ENGINE BASIC....7828
ENGINE ASSEMBLY....7828
ENGINE ASSEMBLY (COMMON RAIL SYSTEM)....7835
TURBOCHARGER (J08E)....7836
TURBOCHARGER....7836
ALTERNATOR (J08E: REMY 12V-130A, 135A, 180A, 200A)....7845
ALTERNATOR....7845
STARTER (J08E)....7846
STARTER....7846
AIR COMPRESSOR (J08E: 340 cm3)....7847
AIR COMPRESSOR....7847
CLUTCH MAIN UNIT....7848
CLUTCH ASSEMBLY (EATON SAS1401)....7848
CLUTCH ASSEMBLY (EATON SAS1402)....7850
AUTOMATIC TRANSMISSION....7852
AUTOMATIC TRANSMISSION ASSEMBLY....7852
TRANSMISSION/TRANSFER CONTROL (EATON MANUAL TRANSMISSION) ....7853
TRANSMISSION CONTROL UNIT....7853
TRANSMISSION/TRANSFER CONTROL (ALLISON AUTOMATIC TRANSMISSION)....7854
TRANSMISSION CONTROL UNIT....7854
PROPELLER SHAFT (SPL 100, 140)....7854
PROPELLER SHAFT ASSEMBLY....7854
DIFFERENTIAL CARRIER (MERITOR RS-17, 19, 21 AND 23)....7855
DIFFERENTIAL CARRIER ASSEMBLY....7855
BRAKE EQUIPMENT (MODELS WITH HYDRAULIC BRAKE)....7856
SERVICE BRAKE ASSEMBLY....7856
BRAKE EQUIPMENT (MODELS WITH FULL AIR BRAKE)....7861
SERVICE BRAKE ASSEMBLY....7861
SERVICE BRAKE (HYDRAULIC BRAKE)....7863
WHEEL BRAKE (TYPE: 4 PISTON)....7863
SERVICE BRAKE (FULL AIR BRAKE)....7865
AIR DRYER AND RESERVOIR SYSTEM (MODEL: BENDIX AD-IS)....7865
EXHAUST BRAKE....7868
EXHAUST BRAKE SYSTEM....7868
PARKING BRAKE (BOSCH 12)....7869
PARKING BRAKE ASSEMBLY....7869
STEERING EQUIPMENT....7870
STEERING SYSTEM....7870
FRONT AXLE (MFS)....7874
FRONT AXLE (MFS)....7874
REAR AXLE....7876
REAR AXLE....7876
WHEEL AND TIRE....7877
WHEEL AND TIRE....7877
SUSPENSION....7879
LEAF SUSPENSION ASSEMBLY....7879
AIR SUSPENSION ASSEMBLY....7879
