HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 Models Repair Service Manual 2014
Complete repair service manual for MY2014 HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 Series, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 Models workshop service & repair manual includes (14,982 pages PDF):
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
2014 Hino-155-195-155h-195h Body Builder Book
2014 Hino-238-258-268-338 Body Builder Book
COE_HEV Service Manual
2014 COE Chassis DT_SA_BE_HEV_AC.pdf
2014 COE EWD.pdf
2014 COE Owner's Manual_H1-L047E01.pdf
2014 COE Troubleshooting 1_ENG.pdf
2014 COE Troubleshooting 2_ENG.pdf
2014 COE Troubleshooting 3_ENG.pdf
2014 COE Troubleshooting 4_HEV_ATM_DT.pdf
2014 COE Troubleshooting 5_HEV_ATM_DT.pdf
2014 COE Troubleshooting 5_SA_BRAKE_ELEC.pdf
2014 COE Troubleshooting_DX.pdf
Conventional Service Manual
2014 CONV Chassis 1_DT_ABS.pdf
2014 CONV Chassis 2_EWD.pdf
2014 Conventional Owner's Manual_H1-A034E01.pdf
2014 CONV Troubleshooting 1_ELEC_ENG_DPF.pdf
2014 CONV Troubleshooting 2_ENGINE.pdf
2014 CONV Troubleshooting 3_DEF_DPF_ABS_VCS.pdf
2014 CONV Troubleshooting_DX.pdf
S1-UNAE14A_1.pdf
S1-UNAE14A_2.pdf
S7-UNAE14A_1.pdf
S7-UNAE14A_2.pdf
S7-UNAE14A_3.pdf
Total Pages: 14,982 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
Applicable for HINO 155, 155h, 195, 195h series, equipped with J05E engine
Applicable for HINO 238, 258LP, 268, 338 series, equipped with J08E-VB and J08E-VC engine
Applicable for HINO 238, 258LP, 268, 338, 358 series, equipped with J08E-VB and J08E-WU engine
.
...
TABLE OF CONTENTS
GENERAL INTRODUCTION
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
PTO (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT EQUIPMENT
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
BRAKE EQUIPMENT
SERVICE BRAKE
ABS
ES START (EASY & SMOOTH START) SYSTEM
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
2014 Hino-155-195-155h-195h Body Builder Book................1
2014 Hino-238-258-268-338 Body Builder Book................2
COE_HEV Service Manual................3
2014 COE Chassis DT_SA_BE_HEV_AC................3
FOREWORD................3
CHAPTER REFERENCES................4
INDEX................5
GENERAL INTRODUCTION................7
HOW TO IDENTIFY VEHICLE TYPE................8
HOW TO IDENTIFY VEHICLE TYPE................8
VEHICLE MODEL................8
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE................9
APPEARANCE OF VEHICLE................10
APPEARANCE................10
APPEARANCE OF VEHICLE................10
SAFETY INSTRUCTIONS AND READINESS TO WORK................11
WARNING................11
GENERAL PRECAUTIONS................11
IDENTIFICATION INFORMATION................15
SAFETY INSTRUCTIONS FOR WORK................18
PRECAUTIONS................18
INTRODUCTION TO WORKSHOP MANUAL................22
GENERAL................22
INTRODUCTION TO DESCRIPTIONS................23
TIGHTENING OF BOLTS AND NUTS................26
BOLTS AND NUTS................26
PURPOSES OF TIGHTENING TORQUE................26
CAUTIONS TO PREVENT LOOSENESS................26
TYPES AND IDENTIFICATION................27
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)................28
STRENGTH CLASSES AND SYMBOLS................29
PART No.................30
LIST OF TIGHTENING TORQUE................31
TIGHTENING OF FLARE NUTS AND HOSES................33
HANDLING OF LIQUID GASKET................34
LIQUID GASKET................34
GLOSSARY................35
DEFINITION OF ABBREVIATION IN THIS MANUAL................35
LIST OF ABBREVIATION................35
GLOSSARY OF SAE AND HINO TERMS................38
LUBRICANTS................41
LUBRICANTS................41
RECOMMENDED LUBRICANTS................41
HYBRID................42
STANDARD VALUE................43
HYBRID SYSTEM................43
SERVICE PLUG................43
PCU................43
HV BATTERY................44
HV BATTERY COOLING FAN................44
HV BATTERY ECU................44
SYSTEM MAIN RELAY JUNCTION BLOCK................44
INVERTER................45
HV-ECU................45
HYBRID JUNCTION BLOCK................45
WATER PUMP................46
INVERTER RADIATOR................46
COOLANT................46
MOTOR CABLE................46
REQUIRED ITEMS................47
HYBRID SYSTEM................47
HYBRID SYSTEM................47
SERVICE PLUG................47
COOLANT................47
HYBRID SYSTEM................48
HYBRID SYSTEM................48
CAUTIONS................48
SERVICE PLUG................51
COMPONENT LOCATOR................51
UNIT CHECK................51
REPLACEMENT................52
PCU................54
COMPONENT LOCATOR................54
REPLACEMENT................58
HV BATTERY................63
COMPONENT LOCATOR................63
REPLACEMENT................65
HV BATTERY COOLING FAN................69
COMPONENT LOCATOR................69
REPLACEMENT................71
HV SYSTEM ECU................74
COMPONENT LOCATOR................74
REPLACEMENT................75
SYSTEM MAIN RELAY JUNCTION BLOCK................78
COMPONENT LOCATOR................78
REPLACEMENT................79
INVERTER................81
COMPONENT LOCATOR................81
REPLACEMENT................82
HV-ECU................86
COMPONENT LOCATOR................86
REPLACEMENT................87
HYBRID JUNCTION BLOCK................89
COMPONENT LOCATOR................89
REPLACEMENT................90
WATER PUMP................93
COMPONENT LOCATOR................93
REPLACEMENT................94
INVERTER RADIATOR................97
COMPONENT LOCATOR................97
REPLACEMENT................98
COOLANT................101
REPLACEMENT................101
MOTOR CABLE................103
COMPONENT LOCATOR................103
REPLACEMENT................106
TRANSMISSION (A465)................112
STANDARD VALUE................0
TRANSMISSION CONTROL................115
SHIFT LEVER ASSEMBLY................115
TRANSMISSION MECHANICAL................115
TURBINE SENSOR................115
SPEED SENSOR................115
NEUTRAL SWITCH................116
REQUIRED ITEMS................117
ATTACHING AND DETACHING THE TRANSMISSION................117
AUTOMATIC TRANSMISSION ASSEMBLY................117
NEUTRAL SWITCH................117
ATTACHING AND DETACHING THE TRANSMISSION................118
AUTOMATIC TRANSMISSION ASSEMBLY................118
REPLACEMENT................118
TRANSMISSION CONTROL................160
CONTROL COMPUTER ASSEMBLY................160
COMPONENT LOCATOR................160
OVERHAUL................161
SHIFT LEVER ASSEMBLY................167
COMPONENT LOCATOR................167
OVERHAUL................168
TRANSMISSION MECHANICAL................172
TURBINE SENSOR................172
COMPONENT LOCATOR................172
OVERHAUL................173
SPEED SENSOR................174
COMPONENT LOCATOR................174
OVERHAUL................175
NEUTRAL SWITCH................176
COMPONENT LOCATOR................176
OVERHAUL................177
PROPELLER SHAFT (LD)................180
STANDARD VALUE................181
PROPELLER SHAFT MECHANICAL................181
PROPELLER SHAFT ASSEMBLY................181
REQUIRED ITEMS................182
PROPELLER SHAFT MECHANICAL................182
PROPELLER SHAFT ASSEMBLY................182
PROPELLER SHAFT MECHANICAL................184
PROPELLER SHAFT ASSEMBLY................184
COMPONENT LOCATOR................184
OVERHAUL................186
AXLE................201
STANDARD VALUE................202
FRONT AXLE................202
STEERING KNUCKLE................202
FRONT AXLE HUB................203
REAR AXLE................204
REAR AXLE HUB................204
REAR AXLE SHAFT................204
REQUIRED ITEMS................205
FRONT AXLE................205
STEERING KNUCKLE................205
FRONT AXLE HUB................206
REAR AXLE................209
REAR AXLE HUB................209
REAR AXLE SHAFT................210
FRONT AXLE................212
STEERING KNUCKLE................212
COMPONENT LOCATOR................212
OVERHAUL................216
FRONT AXLE HUB................230
COMPONENT LOCATOR................230
OVERHAUL................232
FRONT AXLE HUB BOLT................243
COMPONENT LOCATOR................243
OVERHAUL................244
REAR AXLE................246
REAR AXLE HUB................246
COMPONENT LOCATOR................246
OVERHAUL................248
REAR AXLE SHAFT................259
COMPONENT LOCATOR................259
OVERHAUL................260
WHEEL AND TIRE................261
WHEEL AND TIRE................261
COMPONENT LOCATOR................261
INSPECTION................262
REPLACEMENT................264
OVERHAUL (TUBELESS TIRE)................268
DIFFERENTIAL (SH13)................275
STANDARD VALUE................276
DIFFERENTIAL................276
DIFFERENTIAL CARRIER................276
REQUIRED ITEMS................278
DIFFERENTIAL................278
DIFFERENTIAL CARRIER................278
DIFFERENTIAL................281
DIFFERENTIAL CARRIER................281
COMPONENT LOCATOR................281
OVERHAUL................287
BRAKE................317
STANDARD VALUE................319
BRAKE CONTROL................319
SERVICE BRAKE................319
BRAKE FLUID................319
BRAKE ACTUATOR................320
SPEED SENSOR................320
BRAKE PEDAL................321
BRAKE MASTER CYLINDER................321
BRAKE BOOSTER................321
HYDRO BOOSTER................322
ELECTRIC VACUUM PUMP................322
VACUUM PUMP................322
HYDRO PUMP................323
VACUUM RESERVOIR................323
FRONT FLEXIBLE HOSE................323
REAR FLEXIBLE HOSE................323
VACUUM WARNING BUZZER................323
VACUUM SENSOR (FOR SKID CONTROL)................324
DISC BRAKE................324
FRONT DISC CALIPER................324
REAR DISC CALIPER................325
PARKING BRAKE................326
PARKING BRAKE................326
PARKING BRAKE CABLE No.2................326
PARKING BRAKE CABLE No.3................326
PARKING BRAKE LEVER................326
PARKING BRAKE DRUM................327
PARKING BRAKE SWITCH................327
REQUIRED ITEMS................328
SERVICE BRAKE................328
SERVICE BRAKE................328
BRAKE FLUID................328
SPEED SENSOR................328
BRAKE PEDAL................328
BRAKE BOOSTER................328
HYDRO BOOSTER................329
VACUUM RESERVOIR................329
DISC BRAKE................329
FRONT DISC CALIPER................329
REAR DISC CALIPER................329
PARKING BRAKE................330
PARKING BRAKE DRUM................330
BRAKE CONTROL................331
SERVICE BRAKE................331
INSPECTION AND ADJUSTMENT................331
BRAKE FLUID................336
REPLACEMENT................336
ABS ACTUATOR................339
COMPONENT LOCATOR................339
REPLACEMENT................340
UNIT CHECK................342
SPEED SENSOR................343
COMPONENT LOCATOR................343
UNIT CHECK................345
REPLACEMENT................346
BRAKE PEDAL................349
COMPONENT LOCATOR................349
REPLACEMENT................350
BRAKE MASTER CYLINDER................353
COMPONENT LOCATOR................353
REPLACEMENT................354
BRAKE BOOSTER................358
COMPONENT LOCATOR................358
REPLACEMENT................359
HYDRO BOOSTER................367
COMPONENT LOCATOR................367
REPLACEMENT................368
ELECTRIC VACUUM PUMP................373
COMPONENT LOCATOR................373
OVERHAUL................374
VACUUM PUMP................378
COMPONENT LOCATOR................378
OVERHAUL................379
HYDRO PUMP................381
COMPONENT LOCATOR................381
OVERHAUL................382
VACUUM RESERVOIR................383
COMPONENT LOCATOR................383
REPLACEMENT................384
FRONT FLEXIBLE HOSE................386
COMPONENT LOCATOR................386
REPLACEMENT................387
REAR FLEXIBLE HOSE................389
COMPONENT LOCATOR................389
REPLACEMENT................390
VACUUM WARNING BUZZER................392
BEHIND-THE-WHEEL INSPECTION................392
REPLACEMENT................392
VACUUM SENSOR (FOR SKID CONTROL)................393
COMPONENT LOCATOR................393
REPLACEMENT................394
DISC BRAKE................397
FRONT BRAKE CALIPER................397
COMPONENT LOCATOR................397
OVERHAUL................398
REAR BRAKE CALIPER................405
COMPONENT LOCATOR................405
OVERHAUL................406
PARKING BRAKE................413
PARKING BRAKE................413
INSPECTION AND ADJUSTMENT................413
PARKING BRAKE CABLE No.2................415
COMPONENT LOCATOR................415
REPLACEMENT................416
PARKING BRAKE CABLE No.3................422
COMPONENT LOCATOR................422
REPLACEMENT................423
PARKING BRAKE LEVER................428
COMPONENT LOCATOR................428
REPLACEMENT................429
PARKING BRAKE DRUM................433
COMPONENT LOCATOR................433
OVERHAUL................435
PARKING BRAKE SWITCH................445
COMPONENT LOCATOR................445
REPLACEMENT................446
STEERING................448
STANDARD VALUE................449
STEERING CONTROL................449
POWER STEERING SYSTEM................449
STEERING WHEEL................449
STEERING COLUMN................449
STEERING LINKAGE................450
POWER STEERING GEAR................450
POWER STEERING PUMP................450
REQUIRED ITEMS................451
STEERING CONTROL................451
POWER STEERING SYSTEM................451
STEERING WHEEL................451
STEERING COLUMN................452
STEERING LINKAGE................452
POWER STEERING GEAR................452
POWER STEERING PUMP................453
STEERING CONTROL................454
POWER STEERING SYSTEM................454
PERFORMANCE INSPECTION................454
STEERING WHEEL................457
COMPONENT LOCATOR................457
REPLACEMENT................458
STEERING COLUMN................461
COMPONENT LOCATOR................461
REPLACEMENT................462
STEERING LINKAGE................469
COMPONENT LOCATOR................469
REPLACEMENT................470
POWER STEERING GEAR................477
COMPONENT LOCATOR................477
REPLACEMENT................478
POWER STEERING PUMP................482
COMPONENT LOCATOR................482
REPLACEMENT................483
SUSPENSION................485
STANDARD VALUE................486
FRONT SUSPENSION................486
SHOCK ABSORBER................486
LEAF SPRING................486
STABILIZER................487
WHEEL ALIGNMENT................487
REAR SUSPENSION................488
SHOCK ABSORBER................488
LEAF SPRING................488
REQUIRED ITEMS................489
FRONT SUSPENSION................489
SHOCK ABSORBER................489
LEAF SPRING................489
WHEEL ALIGNMENT................490
REAR SUSPENSION................491
LEAF SPRING................491
FRONT SUSPENSION................492
SHOCK ABSORBER................492
COMPONENT LOCATOR................492
REPLACEMENT................493
LEAF SPRING................496
COMPONENT LOCATOR................496
OVERHAUL................497
STABILIZER................505
COMPONENT LOCATOR................505
REPLACEMENT................506
WHEEL ALIGNMENT................508
ADJUSTMENT................508
REAR SUSPENSION................512
SHOCK ABSORBER................512
COMPONENT LOCATOR................512
REPLACEMENT................513
LEAF SPRING................516
COMPONENT LOCATOR................516
OVERHAUL................518
FRAME AND FRAME ACCESSORY................527
STANDARD VALUE................528
FRAME................528
CHASSIS FRAME................528
FRONT BUMPER................528
REQUIRED ITEMS................529
FRAME................529
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES................529
FRAME................530
FRAME AND FRAME ACCESSORIES................530
COMPONENT LOCATOR................530
FRAME................531
INSPECTION................531
REPAIR................532
FRONT BUMPER................537
COMPONENT LOCATOR................537
REPLACEMENT................538
CAB MOUNTING AND CAB SUSPENSION................0
STANDARD VALUE................542
CAB MOUNTING AND CAB SUSPENSION................542
ASSEMBLY................542
CAB MOUNTING................542
TILT CAB STAY & CAB LOCK................543
MOUNTING AND DISMOUNTING CAB................544
CAB ASSEMBLY................544
REPLACEMENT................544
CAB MOUNTING AND CAB SUSPENSION................558
CAB MOUNTING................558
COMPONENT LOCATOR................558
PRECAUTIONS IN TILTING AND LOWERING................562
REPLACEMENT................563
CAB TILT STAY................574
COMPONENT LOCATOR................574
PRECAUTIONS IN TILTING AND LOWERING................577
REPLACEMENT................578
BODY INSIDE ACCESSORY................583
STANDARD VALUE................584
INSTRUMENT PANEL AND DRIVER INFORMATION................584
INSTRUMENT PANEL................584
INTERIOR ACCESSORY................584
ROOF ACCESSORY................584
SEAT................584
DRIVER'S SEAT................584
ASSISTANT'S SEAT................585
REAR SEAT................585
INSTRUMENT PANEL AND DRIVER INFORMATION................586
INSTRUMENT PANEL................586
COMPONENT LOCATOR................586
REPLACEMENT................588
COMBINATION METER................598
REPLACEMENT................598
INTERIOR ACCESSORY................599
INTERIOR ACCESSORY................599
COMPONENT LOCATOR................599
REPLACEMENT................601
FLOOR ACCESSORY................604
COMPONENT LOCATOR................604
REPLACEMENT................605
ROOF ACCESSORY................606
COMPONENT LOCATOR................606
REPLACEMENT................607
SEAT................614
DRIVER'S SEAT................614
COMPONENT LOCATOR................614
OVERHAUL................616
ASSISTANT'S SEAT................628
COMPONENT LOCATOR................628
OVERHAUL (THREE-SEATER)................631
OVERHAUL (CREW CAB)................639
REAR SEAT................645
COMPONENT LOCATOR................645
OVERHAUL................647
BODY OUTSIDE ACCESSORY................657
STANDARD VALUE................658
DOOR................658
DOOR HINGE................658
DOOR ACCESSORIES................658
REQUIRED ITEMS................659
DOOR................659
DOOR ACCESSORIES................659
POWER WINDOW................659
AUTO DOOR LOCK SYSTEM................659
WINDOW GLASS................660
GLASS................660
MIRROR................661
POWER MIRROR................661
DOOR................662
DOOR HINGE................662
INSPECTION AND ADJUSTMENT................662
DOOR ACCESSORY................666
COMPONENT LOCATOR................666
OVERHAUL................672
POWER WINDOW................694
SINGLE UNIT INSPECTION................694
AUTO DOOR LOCK SYSTEM................697
PERFORMANCE INSPECTION................697
SINGLE UNIT INSPECTION................697
KEYLESS ENTRY................699
PERFORMANCE INSPECTION................699
WINDOW GLASS................700
GLASS................700
COMPONENT LOCATOR................700
REPLACEMENT................702
MIRROR................712
REAR VIEW MIRROR................712
COMPONENT LOCATOR................712
REPLACEMENT................713
POWER MIRROR................714
SINGLE UNIT INSPECTION................714
ACCESSORY................715
OUTSIDE ACCESSORY................715
COMPONENT LOCATOR................715
REPLACEMENT................716
AIR BAG AND SEAT BELT................721
STANDARD VALUE................722
SEAT BELT................722
SEAT BELT................722
CENTER SEAT BELT................722
REAR SEAT BELT................723
SEAT BELT................724
SEAT BELT................724
COMPONENT LOCATOR................724
REPLACEMENT................725
CENTER SEAT BELT................727
COMPONENT LOCATOR................727
REPLACEMENT................728
REAR SEAT BELT................729
COMPONENT LOCATOR................729
REPLACEMENT................730
HEATER AND AIR CONDITIONER................731
STANDARD VALUE................732
AIR CONDITIONER................732
AIR CONDITIONER................732
V-BELT................733
COOLER COMPRESSOR................733
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)................734
HVAC (WIDE CAB MODEL)................734
HEATER CONTROL................734
REAR HEATER (CREW CAB)................735
REAR COOLER (CREW CAB)................735
REQUIRED ITEMS................736
AIR CONDITIONER................736
AIR CONDITIONER................736
V-BELT................736
COOLER COMPRESSOR................736
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)................737
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)................737
AIR CONDITIONER................738
AIR CONDITIONER................738
SAFETY INSTRUCTIONS FOR WORK................738
COLLECTION/FILLING OF REFRIGERANT................742
MAINTENANCE................750
V-BELT................753
COMPONENT LOCATOR................753
REPLACEMENT................754
COOLER COMPRESSOR................758
COMPONENT LOCATOR................758
REPLACEMENT................759
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)................763
COMPONENT LOCATOR................763
REPLACEMENT................764
HVAC (WIDE CAB MODEL)................769
COMPONENT LOCATOR................769
REPLACEMENT................771
HEATER CONTROL................778
COMPONENT LOCATOR................778
REPLACEMENT................779
REAR HEATER (CREW CAB)................782
COMPONENT LOCATOR................782
REPLACEMENT................783
REAR HEATER BLOWER SWITCH (CREW CAB)................789
COMPONENT LOCATOR................789
REPLACEMENT................790
REAR COOLER (CREW CAB)................792
COMPONENT LOCATOR................792
REPLACEMENT................793
COOLER CONTROL SWITCH (CREW CAB)................800
COMPONENT LOCATOR................800
REPLACEMENT................801
ELECTRICAL................804
STANDARD VALUE................805
LIGHTING................805
HEADLIGHT................805
WIPER AND WASHER................805
WIPER................805
WASHER................805
REQUIRED ITEMS................806
LIGHTING................806
COMBINATION SWITCH................806
LIGHTING................807
HEADLIGHT................807
COMPONENT LOCATOR................807
OPTICAL AXIS ADJUSTMENT................808
REPLACEMENT................809
ID LIGHT................810
COMPONENT LOCATOR................810
REPLACEMENT................811
ROOM LIGHT................812
COMPONENT LOCATOR................812
REPLACEMENT................813
COMBINATION SWITCH................814
COMPONENT LOCATOR................814
REPLACEMENT................815
INSPECTION................815
WIPER AND WASHER................818
WIPER................818
COMPONENT LOCATOR................818
REPLACEMENT................819
WASHER................822
COMPONENT LOCATOR................822
REPLACEMENT................823
COMPUTER................825
COMPUTER................825
MOUNTING POSITION................825
SWITCH................827
SWITCH................827
MOUNTING POSITION................827
FUSE AND RELAY................828
FUSE BLOCK................828
MOUNTING POSITION................828
RELAY................830
MOUNTING POSITION................830
CONTROL SYSTEM................831
REQUIRED ITEMS................832
IDLE STOP................832
SLOPE LEARNING................832
IDLE STOP................833
IDLE STOP SYSTEM................833
SLOPE LEARNING................833
CRUISE CONTROL................835
CRUISE MAIN SWITCH................835
COMPONENT LOCATOR................835
REPLACEMENT................836
SINGLE UNIT INSPECTION................837
2014 COE EWD................839
FOREWORD................839
CHAPTER REFERENCES................840
INDEX................841
GENERAL INTRODUCTION................842
HOW TO USE THIS MANUAL................843
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND................843
WIRING DIAGRAM................848
WIRE TO WIRE CONNECTOR................849
JUNCTION CONNECTOR................850
LOCATION................851
RELAY LOCATION / FUSE AND RELAY BLOCK................852
ABOUT CONNECTOR................856
WIRING DIAGRAM ACCORDING TO SYSTEM................858
WIRING DIAGRAM................859
WIRING HARNESS CODE................859
AC. POWER SUPPLY CIRCUIT................861
AF. GROUND CIRCUIT................865
AH. CHARGING CIRCUIT................867
AK. ENGINE STARTING CIRCUIT................869
AN. CAN COMMUNICATION CIRCUIT................871
AO. CAN COMMUNICATION CIRCUIT [HV]................873
BG. ENGINE ECU CIRCUIT [J05] 1/2................877
BH. ENGINE ECU CIRCUIT [J05] 2/2................881
BI. DEF SCR CIRCUIT................889
BJ. HYDRO BOOST SYSTEM CIRCUIT................891
BN. GLOW PLUG CIRCUIT................893
BP. FUEL HEATER CIRCUIT................895
CC. AT CIRCUIT [MY600]................897
CE. CLUTCH ECU CIRCUIT................903
CF. HV PCU CIRCUIT................907
DA. ABS/PAB+VSC CIRCUIT................909
DD. VEHICLE CONTROL ECU CIRCUIT................911
EC. POWER DOOR LOCK CIRCUIT................913
ED. KEYLESS ENTRY CIRCUIT................915
EG. POWER WINDOW CIRCUIT [FRONT]................917
EH. POWER WINDOW CIRCUIT [REAR]................919
FA. COMBINATION METER CIRCUIT................921
FB. PARKING BRAKE WARNING CIRCUIT................925
FC. WEAR INDICATOR CIRCUIT................927
FD. HORN RELAY CIRCUIT................929
FF. DIAGNOSIS MONITOR CIRCUIT................931
FJ. RHEOSTAT CIRCUIT................933
FK. TELEMATICS CIRCUIT................935
GA. HEADLIGHT CIRCUIT................937
GD. HEADLIGHT SUB CIRCUIT................939
GG. TAIL LIGHT CIRCUIT................941
GH. STOP LIGHT CIRCUIT................943
GJ. TURN / HAZARD CIRCUIT................945
GL. COMBINATION LIGHT CIRCUIT................947
HA. ROOM LIGHT CIRCUIT................949
JA. WIPER AND WASHER CIRCUIT................951
JD. MIRROR HEATER CIRCUIT................953
JE. REMOTE CONTROL MIRROR CIRCUIT................955
KA. RADIO CIRCUIT................957
KB. CIGAR LIGHTER CIRCUIT................959
LB. HEATER AND AIR CONDITIONER CIRCUIT................961
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT................965
MA. OUTLET POWER SUPPLY CIRCUIT................967
WIRE TO WIRE CONNECTOR................969
WIRE TO WIRE CONNECTOR................970
WIRE TO WIRE CONNECTOR LIST................970
JUNCTION CONNECTOR................985
JUNCTION CONNECTOR................986
JUNCTION CONNECTOR LIST................986
LOCATION................1003
CONNECTOR LOCATION................1004
CONTENTS................1004
QUICK REFERENCE................1005
IP-1 [INSTRUMENT PANEL (1 of 6)]................1006
IP-2 [INSTRUMENT PANEL (2 of 6)]................1008
IP-3 [INSTRUMENT PANEL (3 of 6)]................1010
IP-4 [INSTRUMENT PANEL (4 of 6)]................1012
IP-5 [INSTRUMENT PANEL (5 of 6)]................1016
IP-6 [INSTRUMENT PANEL (6 of 6)]................1018
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))................1020
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))................1022
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))................1024
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))................1026
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)................1028
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)................1030
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)................1032
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)................1034
EG-5 [ENGINE] (Models: J05E Engine (Right rear))................1036
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)................1038
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)................1040
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)................1042
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)................1044
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))................1046
RR-1 [REAR]................1048
RR-2 [REAR] (Models: HV)................1050
RELAY LOCATION/FUSE AND RELAY BLOCK................1052
RELAY LOCATION................1053
INSTRUMENT PANEL................1053
CHASSIS................1054
FUSE AND RELAY BLOCK................1055
CHASSIS RELAY BLOCK................1055
CAB RELAY................1058
RELAY BLOCK No.2................1059
JUNCTION BLOCK................1060
JUNCTION BLOCK................1060
WIRE TO WIRE BOX................1062
WIRE TO WIRE ALIGNMENT................1062
INDEX................1063
CONNECTOR INDEX................1064
ELECTRICAL EQUIPMENT CONNECTOR................1064
WIRE TO WIRE CONNECTOR................1080
JUNCTION CONNECTOR................1083
2014 COE Owner's Manual_H1-L047E01................1087
2014 COE Troubleshooting 1_ENG................1411
FOREWORD................1411
CHAPTER REFERENCES ................1412
INDEX................1413
GENERAL INTRODUCTION................1415
HOW TO IDENTIFY VEHICLE TYPE................1416
HOW TO IDENTIFY VEHICLE TYPE................1416
VEHICLE TYPE ................1416
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE................1417
APPEARANCE OF VEHICLE................1418
APPEARANCE................1418
APPEARANCE OF VEHICLE................1418
SAFETY INSTRUCTIONS AND READINESS TO WORK................1419
WARNING................1419
GENERAL PRECAUTIONS................1419
IDENTIFICATION INFORMATION................1424
SAFETY INSTRUCTIONS FOR WORK................1426
PRECAUTIONS................1426
INTRODUCTION TO WORKSHOP MANUAL................1430
GENERAL................1430
INTRODUCTION TO DESCRIPTIONS................1431
DEFINITION OF TERM................1434
TROUBLE SHOOTING................1435
TROUBLESHOOTING WITH DIAGNOSIS MONITOR................1435
TROUBLESHOOTING PROCEDURE................1435
APPARATUS FOR TROUBLE SHOOTING................1437
TROUBLESHOOTING WITH COMPUTER (HINO-DX)................1438
STEP OF TROUBLE SHOOTING................1438
APPARATUS FOR TROUBLE SHOOTING................1439
GLOSSARY................1440
DEFINITION OF ABBREVIATION................1440
LIST OF ABBREVIATION................1440
GLOSSARY OF SAE AND HINO TERMS................1443
ENGINE(J05E)................1446
TROUBLESHOOTING................1449
ENGINE ECU (J05E)................1449
PRECAUTIONS FOR DIAGNOSIS................1449
ELECTRICAL................1451
PRECAUTIONS................1452
COMPUTER (ECU) PIN ASSIGNMENT................1456
ENGINE ECU CONNECTOR................1460
INSPECTION................1464
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................1465
DIAGNOSTIC TROUBLE CODE (DTC) TABLE................1466
GROUP SHARING THE SENSOR SUPPLY TERMINAL................1487
GROUP SHARING THE SENSOR GND TERMINAL................1488
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION................1489
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)................1493
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]................1498
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]................1507
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]................1517
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]................1522
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]................1528
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]................1533
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY................1538
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)................1539
NO DTC................1543
DTC: P0005................1547
DTC: P0006 and P0007................1553
DTC: P0016................1560
DTC: P0027................1564
DTC: P003A................1571
DTC: P0045................1578
DTC: P0047................1583
DTC: P0048................1588
DTC: P006E................1593
DTC: P006F................1598
DTC: P007B................1603
DTC: P007C and P007D................1621
DTC: P0088................1631
DTC: P0096................1656
DTC: P0097 and P0098 ................1671
DTC: P00AF................1681
DTC: P0101................1686
DTC: P0104................1699
DTC: P0106................1708
DTC: P0108................1716
DTC: P0112 and P0113................1724
DTC: P0115................1734
DTC: P0117 and P0118................1747
DTC: P011A................1757
DTC: P011C................1769
DTC: P0122 and P0123................1777
DTC: P0128................1788
DTC: P0148 ................1796
DTC: P016E and P016F ................1814
DTC: P0182 and P0183 ................1840
DTC: P0191................1850
DTC: P0192 and P0193 ................1874
DTC: P01A5................1886
DTC: P01A6................1895
DTC: P0200................1904
DTC: P0201, P0202, P0203 and P0204................1907
DTC: P0217................1914
DTC: P0219................1921
DTC: P0222 and P0223................1930
DTC: P0234................1942
DTC: P0237................1950
DTC: P0263, P0266, P0269 and P0272................1958
DTC: P026C and P026D................1974
DTC: P0299................1993
DTC: P0300................2001
DTC: P0301, P0302, P0303 and P0304................2011
DTC: P0335................2023
DTC: P0336................2032
DTC: P0340................2042
DTC: P0341................2048
DTC: P0381................2058
DTC: P0401................2066
DTC: P0402................2086
DTC: P0404................2100
DTC: P0405 and P0406................2107
DTC: P041B................2114
DTC: P041C and P041D................2131
DTC: P0420................2141
DTC: P0421................2144
DTC: P0422................2148
DTC: P0489 and P0490................2152
DTC: P049D................2159
DTC: P04D5 and P04D6................2166
DTC: P0500 and P0501................2176
DTC: P0504................2185
DTC: P0519................2192
DTC: P0521................2197
DTC: P0524................2203
DTC: P0545 and P0546................2210
DTC: P0562 and P0563................2220
DTC: P05F1................2228
DTC: P0605................2239
DTC: P0606................2242
DTC: P0607................2245
DTC: P0610................2248
DTC: P0611................2252
2014 COE Troubleshooting 2_ENG................2256
FORWORD................2256
CHAPTER REFERENCES................2257
INDEX................2258
ENGINE (J05E)................2260
TROUBLESHOOTING................0
ENGINE ECU (J05E)................0
DTC: P0617................2263
DTC: P0628 and P0629................2268
DTC: P062F................2278
DTC: P0630................2283
DTC: P0642................2288
DTC: P0643................2296
DTC: P064C................2306
DTC: P0652................2313
DTC: P0653................2321
DTC: P0671 and P0672 ................2330
DTC: P0673 and P0674................2337
DTC: P0683................2344
DTC: P0686................2352
DTC: P06D3 and P06D4................2358
DTC: P073D................2370
DTC: P081A................2375
DTC: P081B................2383
DTC: P0A7B................2388
DTC: P0AC4................2391
DTC: P0CA1................2394
DTC: P1133................2397
DTC: P119F................2405
DTC: P1426................2413
DTC: P1427................2422
DTC: P1428................2431
DTC: P1458................2441
DTC: P1459................2448
DTC: P14B0................2455
DTC: P14B2................2460
DTC: P14B3 and P14B4................2465
DTC: P14B7 and P14B8................2472
DTC: P14BC and P14BD................2479
DTC: P14BF................2486
DTC: P1515................2493
DTC: P1530................2500
DTC: P1601................2505
DTC: P200C................2510
DTC: P2032 and P2033................2522
DTC: P203F................2532
DTC: P204F................2537
DTC: P207F................2541
DTC: P2080................2553
DTC: P2084................2563
DTC: P20CD................2573
DTC: P20CE................2579
DTC: P20CF................2584
DTC: P20D8................2588
DTC: P20DE................2594
DTC: P20DF................2599
DTC: P20E0................2607
DTC: P20EE................2616
DTC: P2100................2628
DTC: P2101................2636
DTC: P2103................2645
DTC: P2120................2653
DTC: P2122 and P2123................2658
DTC: P2127 and P2128................2669
DTC: P2135................2679
DTC: P2138................2685
DTC: P2146................2691
DTC: P2147 and P2148................2700
DTC: P2149................2710
DTC: P2150 and P2151................2719
DTC: P2184 and P2185................2729
DTC: P2214................2739
DTC: P2227................2754
DTC: P2228 and P2229................2759
DTC: P2269................2765
DTC: P226C................2772
DTC: P22D3................2781
DTC: P240F................2786
DTC: P2428................2800
DTC: P242B................2806
DTC: P242C and P242D................2816
DTC: P244A................2826
DTC: P244B................2852
DTC: P2457................2875
DTC: P2458................2893
DTC: P2459................2907
DTC: P2463................2911
DTC: P246F................2922
DTC: P2470 and P2471................2932
DTC: P24A0................2942
DTC: P24A1................2946
DTC: P24A2................2949
DTC: P2562................2963
DTC: P259E................2968
DTC: P259F................2975
DTC: P2635................2982
DTC: P268A and P2696................3007
DTC: P26C8................3014
DTC: P2BA9................3017
DTC: U0073................3024
DTC: U010A................3027
DTC: U010C................3035
DTC: U010E................3043
DTC: U0293................3052
DTC: U029D (DIESEL)................3059
DTC: U029D (HYBRID)................3067
DTC: U029E (DIESEL)................3075
DTC: U029E (HYBRID)................3083
DTC: U02A2................3091
DTC: U0301................3099
DTC: U1001................3103
DTC: U110A................3112
2014 COE Troubleshooting 3_ENG................3122
FOREWORD................3122
CHAPTER REFERENCES................3123
INDEX................3124
ENGINE (COMMON ITEMS)................3126
TROUBLESHOOTING................3128
DCU................3128
PRECAUTIONS FOR DIAGNOSIS................3128
DIAGRAM................3130
SIGNAL CHECK HARNESS................3131
INSPECTION................3131
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................3133
DTC: P0071................3140
DTC: P0072................3154
DTC: P0073................3163
DTC: P0562................3172
DTC: P0563................3177
DTC: P060C................3182
DTC: P062F................3185
DTC: P0667................3188
DTC: P0668................3191
DTC: P0669................3194
DTC: P068A................3197
DTC: P142A................3203
DTC: P142B................3208
DTC: P202E................3224
DTC: P203C................3229
DTC: P203D................3232
DTC: P2044................3235
DTC: P2045................3238
DTC: P2047................3241
DTC: P2048................3245
DTC: P2049................3252
DTC: P204B................3259
DTC: P204C................3262
DTC: P204D................3269
DTC: P205B................3276
DTC: P205C................3289
DTC: P205D................3292
DTC: P206A................3295
DTC: P208A................3298
DTC: P208B................3307
DTC: P208C................3310
DTC: P208D................3317
DTC: P20A0................3324
DTC: P20A1................3331
DTC: P20A2................3336
DTC: P20A3................3343
DTC: P20B1................3350
DTC: P20B2................3357
DTC: P20B3................3370
DTC: P20B4................3377
DTC: P20E8................3384
DTC: P20E9................3396
DTC: P20F4................3405
DTC: P2201................3412
DTC: P2202................3422
DTC: P2203................3425
DTC: P2204................3428
DTC: P2209................3438
DTC: P2212................3449
DTC: P2215................3459
DTC: P2216................3462
DTC: P2222................3465
DTC: P2481................3476
DTC: P2482................3483
DTC: P2483................3490
DTC: P2510................3508
DTC: P2BAE................3514
DTC: U0029................3525
DTC: U0038................3534
DTC: U0100................3542
DTC: U029D (DIESEL)................3547
DTC: U029D (HYBRID)................3556
DTC: U029E (DIESEL)................3565
DTC: U029E (HYBRID)................3574
DTC: U02A2................3583
DTC: U0597................3592
VEHICLE CONTROL ECU................3596
CAUTIONS ON TROUBLESHOOTING................3596
SYSTEM BLOCK DIAGRAM................3597
COMPUTER PIN ASSIGNMENT................3598
TROUBLESHOOTING WITH COMPUTER (HINO-DX)................3602
DIAGNOSIS CODE TABLE................3603
DTC: C1244................3605
DTC: C1245................3612
DTC: C1249................3615
DTC: C1491................3624
DTC: P0335................3627
DTC: P0501(DIESEL)................3631
DTC: P0501(HYBRID)................3633
DTC: P0503................3639
DTC: P0555................3646
DTC: P0562................3649
DTC: P0563................3654
DTC: P0572................3658
DTC: P0573................3668
DTC: P0577................3678
DTC: P05BF................3684
DTC: P0604................3689
DTC: P0605(DIESEL)................3692
DTC: P0605(HYBRID) ................3695
DTC: P0606................3698
DTC: P0617................3701
DTC: P062F................3705
DTC: P0702................3708
DTC: P081D................3711
DTC: P1143................3718
DTC: P161F................3724
DTC: P1649................3728
DTC: P165A................3734
DTC: P165B................3737
DTC: P2525................3740
DTC: P2526................3743
DTC: P258D................3746
DTC: U0101................3749
DTC: U0105................3752
DTC: U0121................3755
DTC: U0155................3758
DTC: U0293................3761
DTC: U0418................3764
DTC: U1136................3767
2014 COE Troubleshooting 4_HEV_ATM_DT................3771
FOREWORD................3771
CHAPTER REFERENCES................3772
INDEX................3773
HYBRID................3775
TROUBLE SHOOTING................3778
HYBRID CONTROL SYSTEM................3778
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM................3778
SAFETY MEASURES FOR HIGH-VOLTAGE WORK................3786
LIST OF CONNECTOR SYMBOLS................3789
HV SYSTEM WIRING DIAGRAM................3793
HEARING SHEET................3795
HYBRID ECU................3796
DIAGNOSIS CODE TABLE................3796
FREEZE FRAME DATA LIST................3804
LIST OF DATA MONITOR ITEMS................3807
COMMON INSPECTION CHART................3810
DTC: P0500 (TC51)................3815
DTC: P0501 (TC5B)................3825
DTC: P0562 (TC71)................3831
DTC: P060B (TCB2)................3840
DTC: P0617 (TC59)................3843
DTC: P062F (TCB3)................3852
DTC: P0810 (TC9C)................3855
DTC: P0810 (TC9D)................3859
DTC: P0A01 (TC7B)................3863
DTC: P0A02 (TC78)................3872
DTC: P0A03 (TC79)................3880
DTC: P0A06 (TC7F)................3887
DTC: P0A07 (TC7E)................3899
DTC: P0A0F (TC31) ................3903
DTC: P0A1D (TC12)................3907
DTC: P0A1D (TC17)................3910
DTC: P0A78 (TC21)................3913
DTC: P0A78 (TC22)................3916
DTC: P0A7E (TC48)................3919
DTC: P0A82 (TC67)................3925
DTC: P0A84 (TC66)................3938
DTC: P0A85 (TC65)................3951
DTC: P0A90 (TC2A)................3957
DTC: P0A92 (TC29)................3969
DTC: P0A93 (TC7A)................3984
DTC: P0AFD (TC6B)................3991
DTC: P0BCA (TC68)................3995
DTC: P0C73 (TC80)................4001
DTC: P3000 (TC42)................4008
DTC: P3001 (TC41)................4017
DTC: P3001 (TC43)................4020
DTC: P3001 (TC44)................4023
DTC: P3001 (TC45)................4026
DTC: P3001 (TC46)................4029
DTC: P3001 (TC47)................4033
DTC: P3001 (TC4A)................4037
DTC: P3001 (TC4B)................4041
DTC: P3001 (TC4C)................4044
DTC: P3009 (TC49)................4047
DTC: P3128 (TC7D)................4063
DTC: P3129 (TC7C)................4075
DTC: P314C (TC82)................4080
DTC: P314D (TC81)................4085
DTC: P324B (TC62)................4097
DTC: P324C (TC61)................4102
DTC: P33B1 (TC64)................4108
DTC: P33B2 (TC63)................4113
DTC: U0073 (TC11)................4119
DTC: U0074 (TC16)................4124
DTC: U0100 (TC13)................4128
DTC: U0101 (TC18)................4132
DTC: U0110 (TC14)................4139
DTC: U0111 (TC15)................4147
DTC: U0121 (TC24)................4155
DTC: U0155 (TC25)................4162
DTC: U110A (TC26)................4169
DTC: U1136 (TC27)................4176
INVERTER................4183
DIAGNOSIS CODE TABLE................4183
FREEZE FRAME DATA LIST................4189
DATA MONITOR ITEM LIST................4191
CONNECTION DIAGRAM................4194
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]................4195
DTC: P0562 (TC96) ................4197
DTC: P0562 (TCA0) ................4207
DTC: P0604 (TC18) ................4217
DTC: P0604 (TCD2)................4219
DTC: P0605 (TC17) ................4221
DTC: P0605 (TCD1) ................4223
DTC: P060B (TC1A)................4225
DTC: P060C (TC1C)................4228
DTC: P062F (TC41)................4230
DTC: P0A0D (TC20)................4232
DTC: P0A1B (TC16)................4239
DTC: P0A1B (TC92)................4246
DTC: P0A1B (TC97)................4248
DTC: P0A1B (TC3F)................4250
DTC: P0A1B (TCA1)................4252
DTC: P0A1B (TCA2)................4254
DTC: P0A1B (TCA3)................4256
DTC: P0A1B (TCA4)................4258
DTC: P0A1B (TCA5)................4260
DTC: P0A1B (TCA6)................4262
DTC: P0A1B (TCA7)................4264
DTC: P0A1B (TCA8) ................4266
DTC: P0A1B (TCA9)................4268
DTC: P0A1B (TCAA)................4270
DTC: P0A1B (TCBB)................4277
DTC: P0A1B (TCBC)................4279
DTC: P0A1B (TCBD)................4281
DTC: P0A1B (TCBE)................4283
DTC: P0A1B (TCBF)................4285
DTC: P0A1B (TCD3)................4287
DTC: P0A1B (TCD4)................4289
DTC: P0A1B (TCD5)................4291
DTC: P0A1D (TC21)................4293
DTC: P0A2B (TCE9)................4297
DTC: P0A2B (TCED)................4308
DTC: P0A2C (TCDA)................4319
DTC: P0A2D (TCDB)................4329
DTC: P0A2F (TC33) ................4340
DTC: P0A3C (TC34)................4347
DTC: P0A3F (TCB7)................4367
DTC: P0A41 (TCC0)................4376
DTC: P0A42 (TCC1)................4388
DTC: P0A51 (TCD6)................4400
DTC: P0A51 (TCD7)................4403
DTC: P0A78 (TC13)................4406
DTC: P0A78 (TC14)................4419
DTC: P0A78 (TC15)................4438
DTC: P0AA1 (TCD8)................4445
DTC: P0AA4 (TCD9)................4452
DTC: P0ADB (TC1F)................4461
DTC: P0ADC (TC93)................4468
DTC: P0ADF (TC1E)................4476
DTC: P0AE0 (TC95)................4483
DTC: P0AE6 (TC1D)................4491
DTC: P0AE7 (TC94)................4498
DTC: P0AEE (TC22)................4506
DTC: P0AEE (TC23)................4509
DTC: P0AEF (TC24)................4512
DTC: P0AF0 (TC25)................4516
DTC: P0BEA (TCB3)................4520
DTC: P0BEA (TCB4)................4523
DTC: P0BEB (TC9A)................4526
DTC: P0BEC (TC9B)................4529
DTC: P0BEE (TCB5)................4532
DTC: P0BEE (TCB6)................4535
DTC: P0BEF (TC9C)................4538
DTC: P0BF0 (TC9D)................4541
DTC: P3126 (TC12)................4544
DTC: U0073 (TC91)................4557
DTC: U0074 (TC3E)................4562
DTC: U0293 (TC31)................4566
2014 COE Troubleshooting 5_HEV_ATM_DT................4576
FOREWORD................4576
CHAPTER REFERENCES................4577
INDEX................4578
HYBRID................4580
TROUBLE SHOOTING................0
BATTERY ECU................4583
DIAGNOSIS CODE TABLE................4583
LIST OF FREEZE FRAME DATA................4586
LIST OF DATA MONITOR ITEMS................4588
CONNECTION DIAGRAM................4591
DTC: P0562................4592
DTC: P0604................4598
DTC: P0605................4601
DTC: P060B................4604
DTC: P062F................4607
DTC: P0A1F................4610
DTC: P0A7D................4613
DTC: P0A7F................4617
DTC: P0A80................4622
DTC: P0A95................4627
DTC: P0A9D................4632
DTC: P0A9E................4636
DTC: P0AAE................4640
DTC: P0AAF................4644
DTC: P0ABF................4648
DTC: P0AC0................4655
DTC: P0AC1................4662
DTC: P0AC2................4669
DTC: P0AC7................4676
DTC: P0AC8................4680
DTC: P0ACC................4684
DTC: P0ACD................4688
DTC: P0AEA................4692
DTC: P0AEB................4696
DTC: P0AFC................4700
DTC: P0B25................4703
DTC: P0B3D................4707
DTC: P0B42................4712
DTC: P0B47................4717
DTC: P0B4C................4722
DTC: P0B51................4727
DTC: P0B56................4732
DTC: P0B5B................4737
DTC: P0B60................4742
DTC: P0B65................4747
DTC: P0B6A................4752
DTC: P0B6F................4757
DTC: P0B74................4762
DTC: P0B79................4767
DTC: P0B7E................4772
DTC: P0B83................4777
DTC: P0B88................4782
DTC: P0B8D................4787
DTC: P0B92................4792
DTC: P0B97................4797
DTC: P0B9C................4802
DTC: P0BA1................4807
DTC: P0C30................4812
DTC: P3004................4818
DTC: P3011................4821
DTC: P3012................4826
DTC: P3013................4831
DTC: P3014................4836
DTC: P3015................4841
DTC: P3016................4846
DTC: P3017................4851
DTC: P3018................4856
DTC: P3019................4861
DTC: P301B................4866
DTC: P3020................4869
DTC: P3021................4874
DTC: P3022................4879
DTC: P3023................4884
DTC: P3024................4889
DTC: P3025................4894
DTC: P3026................4899
DTC: P3027................4904
DTC: P3028................4909
DTC: P3029................4914
DTC: P302F................4919
DTC: P3065................4924
DTC: P308A................4929
DTC: U0074................4934
DTC: U0293................4938
TRANSMISSION................4943
TROUBLESHOOTING................4945
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM................4945
AUTOMATIC TRANSMISSION................4945
TROUBLESHOOTING................4947
AUTOMATIC TRANSMISSION................4947
PRECAUTIONS FOR DIAGNOSIS................4947
AT LEARNED VALUE INITIALIZATION................4948
INSPECTING/CLEARING DIAGNOSIS CODES................4952
SYSTEM BLOCK DIAGRAM................4955
COMPUTER PIN ASSIGNMENT................4956
DIAGNOSIS CODE TABLE................4959
DTC: P0500/DIAGNOSIS MONITOR CODE: 42................4961
DTC: P0562/DIAGNOSIS MONITOR CODE: 11................4970
DTC: P0705/DIAGNOSIS MONITOR CODE: 43................4974
DTC: P0706/DIAGNOSIS MONITOR CODE: 44................4983
DTC: P0710/DIAGNOSIS MONITOR CODE: 38................4989
DTC: P0715/DIAGNOSIS MONITOR CODE: 12................4997
DTC: P0720/DIAGNOSIS MONITOR CODE: 61................5005
DTC: P0725/DIAGNOSIS MONITOR CODE: 86................5014
DTC: P0730/DIAGNOSIS MONITOR CODE: 37................5021
DTC: P0746/DIAGNOSIS MONITOR CODE: 31................5033
DTC: P0748/DIAGNOSIS MONITOR CODE: 25................5040
DTC: P0751/DIAGNOSIS MONITOR CODE: 45................5046
DTC: P0756/DIAGNOSIS MONITOR CODE: 46................5053
DTC: P0761/DIAGNOSIS MONITOR CODE: 47, 48................5060
DTC: P0776/DIAGNOSIS MONITOR CODE: 32................5067
DTC: P0778/DIAGNOSIS MONITOR CODE: 26................5074
DTC: P0810/DIAGNOSIS MONITOR CODE: 88................5080
DTC: P0973/DIAGNOSIS MONITOR CODE: 62................5085
DTC: P0974/DIAGNOSIS MONITOR CODE: 62................5090
DTC: P0976/DIAGNOSIS MONITOR CODE: 63................5095
DTC: P0977/DIAGNOSIS MONITOR CODE: 63................5100
DTC: P0979/DIAGNOSIS MONITOR CODE: 64................5105
DTC: P0980/DIAGNOSIS MONITOR CODE: 64................5110
DTC: P0985/DIAGNOSIS MONITOR CODE: 65................5115
DTC: P0986/DIAGNOSIS MONITOR CODE: 65................5120
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88................5125
DTC: P1604/DIAGNOSIS MONITOR CODE: 24................5131
DTC: P1604/DIAGNOSIS MONITOR CODE: 54................5136
DTC: P2545/DIAGNOSIS MONITOR CODE: 88................5141
DTC: P2716/DIAGNOSIS MONITOR CODE: 28................5146
DTC: P2740/DIAGNOSIS MONITOR CODE: 17................5152
DTC: P2757/DIAGNOSIS MONITOR CODE: 33................5158
DTC: P2759/DIAGNOSIS MONITOR CODE: 27................5165
DTC: P2764/DIAGNOSIS MONITOR CODE: 36................5171
DTC: U0100/DIAGNOSIS MONITOR CODE: 88................5177
DTC: U110A/DIAGNOSIS MONITOR CODE: 88................5187
TROUBLESHOOTING................5197
CLUTCH ECU................5197
SYSTEM BLOCK DIAGRAM................5197
COMPUTER PIN ASSIGNMENT................5198
DIAGNOSIS CODE TABLE................5200
CAUTIONS ON HV DAMPER REPLACEMENT................5201
DTC: P0560................5202
DTC: P0563................5207
DTC: P0710................5210
DTC: P0775................5218
DTC: P0811................5226
DTC: P081E................5229
DTC: P0883................5232
DTC: P0942................5238
DTC: P1538................5256
DTC: P1539................5269
DTC: P191A................5279
DTC: P2859................5282
DTC: P3156................5285
DTC: P3157................5298
DTC: U0101................5303
DTC: U0293................5310
2014 COE Troubleshooting 5_SA_BRAKE_ELEC................5318
FOREWORD................5318
CHAPTER REFERENCES................5319
INDEX................5320
AXLE................5322
TROUBLESHOOTING................5323
TROUBLE SHOOTING BY AXLE SYMPTOM................5323
FRONT AXLE................5323
REAR AXLE................5324
WHEEL AND TIRE................5324
DIFFERENTIAL................5326
TROUBLESHOOTING................5327
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM................5327
REAR DIFFERENTIAL................5327
BRAKE................5328
TROUBLESHOOTING................5329
TROUBLE SHOOTING BY BRAKE SYMPTOM................5329
BRAKE................5329
ABS WITH EBD................5331
CAUTIONS................5331
TROUBLESHOOTING PROCEDURE................5332
ACT PART No. CORRESPONDENCE................5334
HEARING TABLE................5334
PRIOR CHECK................5335
LIST OF DIAGNOSIS CODE................5349
PARTS ARRANGEMENT................5352
ECU TERMINAL ARRANGEMENT................5354
SYMPTOM LIST................5357
ELECTRIC CIRCUIT DIAGRAM................5358
ABS WARNING LIGHT ALWAYS ON................5359
BRAKE WARNING LIGHT ALWAYS ON................5362
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)................5366
THE BRAKE PEDAL GETS STUCK................5367
DTC: C1203 (Diagnosis monitor code 59)................5369
DTC: C1225 (Diagnosis monitor code 25)................5374
DTC: C1241 (Diagnosis monitor code 41)................5380
DTC: C1249 (Diagnosis monitor code 49)................5399
DTC: C1265 (Diagnosis monitor code 65)................5406
DTC: C1300 (Diagnosis monitor code 62)................5421
DTC: C1337 (Diagnosis monitor code 37)................5425
DTC: C1361 (Diagnosis monitor code 91)................5430
DTC: C1401 (Diagnosis monitor code 31)................5441
DTC: C1402 (Diagnosis monitor code 32)................5455
DTC: C1403 (Diagnosis monitor code 33)................5469
DTC: C1404 (Diagnosis monitor code 34)................5483
DTC: C1405 (Diagnosis monitor code 31)................5497
DTC: C1406 (Diagnosis monitor code 32)................5511
DTC: C1407 (Diagnosis monitor code 33)................5525
DTC: C1408 (Diagnosis monitor code 34)................5539
DTC: C1413 (Diagnosis monitor code 35)................5553
DTC: C1414 (Diagnosis monitor code 36)................5564
DTC: C1415 (Diagnosis monitor code 38)................5574
DTC: C1416 (Diagnosis monitor code 39)................5584
DTC: C1417 (Diagnosis monitor code 41)................5594
DTC: C1421 (Diagnosis monitor code 46)................5613
DTC: C1422 (Diagnosis monitor code 46)................5619
DTC: C1423 (Diagnosis monitor code 46)................5625
DTC: C1424 (Diagnosis monitor code 46)................5631
DTC: C1425 (Diagnosis monitor code 49)................5637
DTC: C1427 (Diagnosis monitor code 51)................5644
DTC: C1428 (Diagnosis monitor code 51)................5650
DTC: C1468 (Diagnosis monitor code 21)................5656
DTC: C1469 (Diagnosis monitor code 22)................5662
DTC: C146A (Diagnosis monitor code 23)................5668
DTC: C146B (Diagnosis monitor code 24)................5674
DTC: C146C (Diagnosis monitor code 13)................5680
DTC: C146D (Diagnosis monitor code 14)................5691
DTC: C146E (Diagnosis monitor code 11)................5702
DTC: C146F (Diagnosis monitor code 12)................5712
DTC: U0073 (Diagnosis monitor code 94)................5722
ELECTRIC VACUUM PUMP SYSTEM................5725
CAUTIONS FOR TROUBLESHOOTING................5725
SYSTEM BLOCK DIAGRAM................5726
ELECTRIC CIRCUIT DIAGRAM................5727
CONNECTOR TERMINAL ARRANGEMENT................5728
SYSTEM SELF-DIAGNOSTIC................5729
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT................5730
ACTIVE TEST................5730
DATA MONITOR................5730
DIAGNOSIS CODE TABLE................5731
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)................5732
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)................5734
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)................5736
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)................5742
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)................5762
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES................5765
STEERING................5767
TROUBLESHOOTING................5768
TROUBLE SHOOTING BY STEERING SYMPTOM................5768
STEERING................5768
SUSPENSION................5770
TROUBLESHOOTING................5771
TROUBLE SHOOTING BY SUSPENSION SYMPTOM................5771
LEAF SUSPENSION................5771
ELECTRICAL................5772
TROUBLESHOOTING................5773
INTEGRATED UNIT................5773
SYSTEM BLOCK DIAGRAM................5773
COMPUTER PIN ASSIGNMENT................5776
TROUBLE SHOOTING................5777
CONTROL SYSTEM................5784
TROUBLESHOOTING................5787
CAN COMMUNICATION................5787
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE................5787
ECU INDIVIDUAL CODELIST (DIESEL)................5789
ECU INDIVIDUAL CODELIST (HYBRID)................5790
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION................5793
ENGINE CAN COMMUNICATION LINE (DIESEL)................5795
ENGINE CAN LINE................5795
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE................5797
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION................5801
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT................5806
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT................5815
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE................5824
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE................5827
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE................5834
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE................5841
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE................5844
ENGINE CAN COMMUNICATION LINE (HYBRID)................5849
ENGINE CAN LINE................5849
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE................5851
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION................5855
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT................5860
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT................5870
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE................5880
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE................5883
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE................5890
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE................5897
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE................5900
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)................5904
DIAGNOSIS CAN LINE................5904
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE................5906
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION................5912
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT................5915
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT................5923
INSPECTING THE ABS ECU CAN COMMUNICATION LINE................5930
INSPECTING THE AT ECU CAN COMMUNICATION LINE................5933
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE................5936
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE................5941
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)................5945
DIAGNOSIS CAN LINE................5945
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE................5948
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION................5955
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT................5962
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT................5973
INSPECTING THE ABS ECU CAN COMMUNICATION LINE................5984
INSPECTING THE AT ECU CAN COMMUNICATION LINE................5987
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE................5990
INSPECTING THE INVERTER CAN COMMUNICATION LINE................5993
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE................5996
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE................5999
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE................6002
CONTROL CAN COMMUNICATION LINE (DIESEL)................6005
CONTROL CAN LINE................6005
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE................6007
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION................6012
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT................6015
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT................6021
INSPECTING THE ABS ECU CAN COMMUNICATION LINE................6027
INSPECTING THE AT ECU CAN COMMUNICATION LINE................6030
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE................6033
CONTROL CAN COMMUNICATION LINE (HYBRID)................6036
CONTROL CAN LINE................6036
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE................6040
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION................6045
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT................6052
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT................6063
INSPECTING THE ABS ECU CAN COMMUNICATION LINE................6074
INSPECTING THE AT ECU CAN COMMUNICATION LINE................6077
INSPECTING THE HV ECU CAN COMMUNICATION LINE................6080
INSPECTING THE INVERTER CAN COMMUNICATION LINE................6083
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE................6087
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE................6091
CAN COMMUNICATION (HYBRID SYSTEM)................6094
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK................6094
LIST OF CONNECTOR MARKINGS................6097
CONNECTION DIAGRAM................6098
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES................6099
CAN COMMUNICATION FAILURE................6101
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM................6105
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM................6120
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)................6129
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)................6130
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)................6131
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)................6132
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)................6133
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)................6135
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)................6137
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)................6138
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)................6139
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)................6140
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)................6142
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)................6145
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)................6148
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)................6150
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)................6152
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)................6154
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)................6158
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)................6160
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)................6162
2014 COE Troubleshooting_DX................6164
FOREWORD................6164
CHAPTER REFERENCES................6165
INDEX................6166
System Configuration, Connection and Setup................6167
Special Tool and Outline of Function................6168
Recommended system................6170
Installing Interface Driver................6174
Installing Interface Driver................6174
Upgrading Hino-Bowie.................6175
Upgrading Hino-Bowie.................6175
Instruction for Updating the Hino Bowie Interface................6175
Object Devices................6175
Materials Required for Updates................6175
Hino-Bowie Interface Update Instruction................6176
Hino-Bowie Hardware Driver Update Instructions................6179
Activation of Software................6182
Activation of Software................6182
Connection to the vehicle................6183
Connection to the vehicle................6183
System Design................6184
Registration of user (Administrator)................6184
Setting-up Option................6186
HINO Diagnostic eXplorer................6204
Outline of HINO-DX Function................6206
Outline of HINO-DX Function................6206
Method of Diagnosis................6207
HINO-DX Name of the Screen................6208
HINO-DX Name of the Screen................6208
Starting up HINO DX................6210
Starting up HINO DX................6210
Reading DTC code................6212
Reading DTC code................6212
How to read DTC................6212
After System Fix................6214
Diagnostic Information................6220
Diagnostic Information................6220
Symptom Based Diagnostic Information................6221
DTC Based Diagnostic Information................6222
System individual function................6223
System individual function................6223
Injector correction................6224
Accelerator sensor adjust................6231
Intake air volume check................6233
Fuel leak check................6235
VNT check................6237
EGR check................6239
Turbocharger check................6241
Inspecting common rail pressure................6243
DPR status display................6245
Deviation learning after pump replacement................6250
Intake throttle valve check................6253
Change setting of upper limit of vehicle speed................6255
ES start................6257
System Protection Data................6259
System Protection Data................6259
What can be done in System Protection Data................6260
Sample of system protection data items (Engine)................6261
Sample of system protection data items (Hybrid)................6264
Sample of system protection data items (Transmission)................6265
Sample of system protection data items (Vehicle Control System)................6266
Learned values................6267
Learned values................6267
What can be done in Learned values................6267
Sample of learned value items................6268
Past Work Information................6269
Past Work Information................6269
What can be done in Past Work Information................6270
Save/Load ECU Feature................6274
Save/Load ECU Feature................6274
What can be done in Save/Load ECU Feature................6274
Save ECU configuration data................6275
Write ECU configuration data................6276
Delete the ECU configuration data................6277
Procedure - Import / Export ECU configuration data................6278
Activation Test................6281
Activation Test................6281
What can be done in Activation Test................6281
Procedure - Activation Test................6282
Diagnostic simulation................6290
Diagnostic simulation................6290
Procedure - Simulation................6290
Vehicle Feature Confirmation................6291
Vehicle Feature Confirmation................6291
HINO DX version information................6292
HINO DX version information................6292
Headlight Autoleveling................6294
Headlight Autoleveling................6294
Customization................6295
Customization................6295
What can be done in Customization................6295
Procedure - Customization................6296
Detail of customization items (Engine)................6298
Detail of customization items (Hybrid)................6312
Detail of customization items (Transmission)................6312
Detail of customization items (VCS)................6313
Data Monitor................6314
Data Monitor................6314
What can be done in Data Monitor................6314
Procedure - Data Monitor................6315
Monitor set up................6315
Data Monitor Setup................6320
Data Monitor Operation................6323
Trigger function................6327
Graph Line Drawing................6329
Graph Print................6329
Reproducing method of data monitor (making a graph of data)................6330
Data monitor items (ABS)................6338
Data monitor items (Automatic Transmission)................6342
Data monitor items (Engine)................6344
Data monitor items (Headlight Autoleveling)................6354
Data monitor items (Hybrid)................6355
Data monitor items (Inverter)................6360
Data monitor items (Battery)................6363
Data monitor items (Transmission)................6366
Data monitor items (VCS)................6370
Data monitor items (Immobilizer)................6374
Manufacturer Parameter................6375
Manufacturer Parameter................6375
What can be done in Manufacturer Parameter................6375
Procedure - Manufacturer Parameter................6376
Manufacturer parameter items (ABS)................6378
Manufacturer parameter items (VCS)................6378
Manufacturer parameter items (Engine)................6378
HINO Reprog Manager................6382
General outline of HINO RM function................6383
General outline of HINO RM function................6383
Screen name of HINO-RM................6384
Screen name of HINO-RM................6384
Reprogramming function................6386
Reprogramming function................6386
ECU Replacement................6387
ECU program update................6388
Engine exchange................6389
Startup of HINO-RM................6390
Startup of HINO-RM................6390
Re-programming work................6392
Re-programming work................6392
Reprogramming to the state of vehicle................6402
VCS Reprogramming................6402
ABS Reprogramming................6409
SS DATA Creator................6415
SS DATA Creator - Outline of function................6416
SS DATA Creator - Outline of function................6416
Procedure - SS DATA Creator................6417
Procedure - SS DATA Creator................6417
HINO Re-programming Service Server................6424
Why Repro server is necessary.................6425
Management of production information................6425
Management of updated data................6425
Consolidated management of data................6425
Reduction of Equipment Investment................6425
Connection procedure................6426
Connection................6426
Download................6428
Upload (Repair report)................6432
Logout................6437
Management of Production information................6438
Management of Production information................6438
Production information (shown by a list)................6438
Production information (Registration) for production plant only................6440
Production information (Switch country code)................6442
Management of Verified information................6444
Management of Verified information................6444
Management of verified information (SearchEdit)................6444
Management of Registered verification information (New)................6448
Newly purchased DX and PIN is registered.................6448
Log information................6450
Management of Dealer information................6452
Management of Dealer information................6452
Management of dealer information (Edit)................6452
Management of dealer information (New registration)................6454
Management of announcement information................6456
Management of announcement information................6456
Management of announcement information (Edit)................6456
Management of announcement information (New registration)................6458
Management of Bulletin Board to Hino................6460
Management of Bulletin Board to Hino................6460
Management of display language................6462
Management of display language................6462
Management of display language (Edit)................6462
Right to access................6464
Right to access................6464
Analysis Example................6465
Power RELEVANT ENGINE MODEL N04C: J05E: J08E................6466
Phenomenon: Experience a lack of engine power................6466
Power RELEVANT ENGINE MODEL All engine series................6468
Phenomenon: Experience a lack of engine power................6468
Power RELEVANT ENGINE MODELModels adopting VN Turbo................6470
Phenomenon: Lack of engine power (Engine does not blow up whenrunning at high speed)................6470
Power RELEVANT ENGINE MODEL All engine series................6472
Phenomenon: Lack of engine power................6472
Power RELEVANT ENGINE MODEL E13C................6474
Phenomenon: Lack of engine power (Poor response to accelerator)................6474
Power RELEVANT ENGINE MODEL E13C................6476
Phenomenon: Lack of power (Slow vehicle speed)................6476
Overheat RELEVANT ENGINE MODELEngines adopting Cool EGR................6478
Phenomenon: Overheat(Large quantity of white smoke after replacing LLC)................6478
Starting malfunction RELEVANT ENGINE MODEL All engine series................6480
Phenomenon: Poor engine start ability................6480
Starting malfunction RELEVANT ENGINE MODEL N04C, J05E, J08E................6482
Phenomenon: Hunting................6482
Reference information................6484
Trouble case example................6485
Trouble case example................6485
List of DTC (Diagnostic Trouble Code)................6488
Related to Common Rail................6488
Pitfalls of Trouble Diagnosis................6493
Pitfalls of Trouble Diagnosis................6493
Conventional Service Manual................6495
2014 CONV Chassis 1_DT_ABS................6495
FOREWORD................6495
CHAPTER REFERENCES ................6496
INDEX................6497
GENERAL INTRODUCTION (CHASSIS)................6501
GENERAL INTRODUCTION................6502
GENERAL PRECAUTIONS................6502
IDENTIFICATION INFORMATION................6505
HOW TO USE THIS WORKSHOP MANUAL................6514
PRECAUTIONS................6516
SEALANT ON THE TAPERED SCREW FOR PIPING................6519
NYLON TUBE REPLACEMENT METHOD................6520
METRIC INFORMATION................6522
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS................6524
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS................6524
RECOMMENDED LUBRICANTS................6526
VEHICLE LIFT AND SUPPORT LOCATIONS................6528
INFORMATION DISPLAY................6530
SYMPTOM SIMULATION................6535
GLOSSARY................6537
GLOSSARY OF SAE AND HINO TERMS................6540
CLUTCH MAIN UNIT (EATON 1401)................6543
CLUTCH ASSEMBLY (EATON SAS1401)................6544
DATA AND SPECIFICATIONS................6544
DESCRIPTION................6544
TROUBLESHOOTING................6545
SPECIAL TOOL................6547
COMPONENT LOCATOR................6548
OVERHAUL................6549
CLUTCH ASSEMBLY (EATON SOLO1401)................6556
DATA AND SPECIFICATIONS................6556
COMPONENT LOCATOR................6556
OVERHAUL................6557
INSPECTION AND REPAIR................6564
CLUTCH MAIN UNIT (EATON 1402)................6567
CLUTCH ASSEMBLY (EATON SAS1402)................6568
DATA AND SPECIFICATIONS................6568
DESCRIPTION................6568
TROUBLESHOOTING................6569
SPECIAL TOOL................6571
COMPONENT LOCATOR................6572
OVERHAUL................6573
CLUTCH ASSEMBLY (EATON SOLO1402)................6582
DATA AND SPECIFICATIONS................6582
COMPONENT LOCATOR................6582
OVERHAUL................6583
INSPECTION AND REPAIR................6593
CLUTCH CONTROL................6596
CLUTCH CONTROL UNIT................6597
DESCRIPTION................6597
INSPECTION AND ADJUSTMENT................6598
CLUTCH PEDAL AND RELEASE UNIT................6601
COMPONENT LOCATOR................6601
OVERHAUL................6602
INSPECTION AND REPAIR................6604
CLUTCH MASTER CYLINDER................6605
COMPONENT LOCATOR................6605
OVERHAUL................6606
INSPECTION AND REPAIR................6606
TRANSMISSION MAIN UNIT (EATON FS 5406/6406)................6607
TRANSMISSION ASSEMBLY................6608
DATA AND SPECIFICATION................6608
DISMOUNTING AND MOUNTING................6609
AUTOMATIC TRANSMISSION (ALLISON 2200RDS, 2500RDS, 2200HS)................6611
AUTOMATIC TRANSMISSION ASSEMBLY................6612
TROUBLESHOOTING................6612
SPECIAL TOOL................6612
DISMOUNTING AND MOUNTING................6612
AUTOMATIC TRANSMISSION (ALLISON 3000RDS, 3500RDS)................6620
AUTOMATIC TRANSMISSION ASSEMBLY................6621
TROUBLESHOOTING................6621
SPECIAL TOOL................6621
DISMOUNTING AND MOUNTING................6621
TRANSMISSION/TRANSFER CONTROL(EATON MANUAL TRANSMISSION)................6628
TRANSMISSION CONTROL UNIT................6629
TROUBLESHOOTING................6629
COMPONENT LOCATOR................6630
OVERHAUL................6631
TRANSMISSION/TRANSFER CONTROL (ALLISON AUTOMATIC TRANSMISSION)................6632
TRANSMISSION CONTROL UNIT................6633
TROUBLESHOOTING................6633
COMPONENT LOCATOR................6633
OVERHAUL................6635
PROPELLER SHAFT (SPL 100, 140)................6636
PROPELLER SHAFT ASSEMBLY................6637
DATA AND SPECIFICATIONS................6637
DESCRIPTION................6637
TROUBLESHOOTING................6638
COMPONENT LOCATOR................6638
OVERHAUL................6640
DIFFERENTIAL CARRIER(MERITOR RS17.19.21&23)................6656
DIFFERENTIAL CARRIER ASSEMBLY................6657
DATA AND SPECIFICATIONS................6657
DESCRIPTION................6659
TROUBLESHOOTING................6662
SPECIAL TOOL................6663
COMPONENT LOCATOR................6665
OVERHAUL................6669
INSPECTION AND REPAIR................6709
DRIVER-CONTROLLED MAIN DIFFERENTIAL LOCK................6718
OVERHAUL................6718
INSPECTION AND REPAIR................6721
BRAKE EQUIPMENT (MODELS WITH HYDRAULIC BRAKE)................6722
SERVICE BRAKE ASSEMBLY................6723
DESCRIPTION................6723
DIAGRAM................6724
TROUBLESHOOTING................6726
BRAKE SYSTEM AIR BLEEDING................6730
POWER STEERING SYSTEM AIR BLEEDING................6732
BRAKE TEST................6733
BRAKE EQUIPMENT (MODELS WITH FULL AIR BRAKE)................6734
SERVICE BRAKE ASSEMBLY................6735
DESCRIPTION................6735
DATA AND SPECIFICATIONS................6736
DIAGRAM................6737
TROUBLESHOOTING................6738
SERVICE BRAKE (HYDRAULIC BRAKE)................6740
HYDRAULIC BRAKE................6741
INSPECTION AND ADJUSTMENT................6741
HYDRO-MAX HYDRAULIC BRAKE BOOSTER AND MASTERCYLINDER................6744
DATA AND SPECIFICATIONS................6744
DESCRIPTION................6744
PRINCIPLE OF OPERATION................6746
COMPONENT LOCATOR................6748
HYDRO-MAX BOOSTER................6749
OVERHAUL................6749
MASTER CYLINDER................6755
OVERHAUL................6755
PRESSURE TESTS................6757
ABS MODULATOR................6758
DATA AND SPECIFICATIONS................6758
DESCRIPTION................6758
WHEEL BRAKE (TYPE: 4 PISTON)................6759
DATA AND SPECIFICATIONS................6759
DESCRIPTION................6760
TROUBLESHOOTING................6761
SERVICE BRAKE (FULL AIR BRAKE)................6774
AIR DRYER AND RESERVOIR SYSTEM (MODEL: BENDIX AD-IS)................6775
DESCRIPTION................6775
AD-IS................6786
CHECK VALVE................6790
DATA AND SPECIFICATIONS................6790
DESCRIPTION................6790
INSPECTION AND REPAIR................6791
BRAKE PEDAL................6793
OVERHAUL................6793
BRAKE VALVE................6796
DATA AND SPECIFICATIONS................6796
DESCRIPTION................6796
COMPONENT LOCATOR................6797
INSPECTION AND REPAIR................6798
RELAY VALVE................6802
DATA AND SPECIFICATIONS................6802
DESCRIPTION................6802
INSPECTION AND REPAIR................6802
SPRING BRAKE MODULATING VALVE................6806
DESCRIPTION................6806
COMPONENT LOCATOR................6807
INSPECTION AND REPAIR................6808
SPRING BRAKE CONTROL VALVE................6810
DESCRIPTION................6810
COMPONENT LOCATOR................6811
INSPECTION AND REPAIR................6812
BRAKE CHAMBER (FRONT)................6815
DATA AND SPECIFICATIONS................6815
DESCRIPTION................6815
COMPONENT LOCATOR................6816
OVERHAUL................6817
INSPECTION AND REPAIR................6818
BRAKE CHAMBER (REAR)................6819
DATA AND SPECIFICATIONS................6819
DESCRIPTION................6820
COMPONENT LOCATOR................6821
INSPECTION AND REPAIR................6822
PROTECTION VALVE................6833
DATA AND SPECIFICATIONS................6833
DESCRIPTION................6833
INSPECTION................6834
WHEEL BRAKE................6836
DATA AND SPECIFICATIONS................6836
DESCRIPTION................6837
COMPONENT LOCATOR................6838
OVERHAUL................6840
INSPECTION AND REPAIR................6857
AUTOMATIC SLACK ADJUSTER................6859
DESCRIPTION................6859
DIAGNOSTICS................6860
COMPONENT LOCATOR................6861
OVERHAUL................6863
INSTALLING THE SLACK ADJUSTER ONTO THE CAMSHAFT................6871
CHECK & ADJUSTMENT................6873
ABS (ABS : HYDRAULIC (E VERSION))................6880
OVERVIEW................6881
COMPOSITION AND OPERATION................6882
FUNCTION................6885
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS................6886
OVERVIEW AND FUNCTION................6887
ABS (ABS : FULL AIR)................6899
OVERVIEW................6900
COMPOSITION AND OPERATION................6901
FUNCTION................6904
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS................6905
OVERVIEW AND FUNCTION................6906
INSPECTION (FRONT WHEEL BRAKE)................6911
INSPECTION (REAR WHEEL BRAKE)................6913
EXHAUST BRAKE................6919
EXHAUST BRAKE SYSTEM................6920
SYSTEM DIAGRAM................6920
TROUBLESHOOTING................6921
ADJUSTMENT................6921
BRAKE CYLINDER................6923
DATA AND SPECIFICATIONS................6923
DESCRIPTION................6923
COMPONENT LOCATOR................6924
PARKING BRAKE (BOSCH 12")................6925
PARKING BRAKE ASSEMBLY................6926
DATA AND SPECIFICATIONS................6926
DESCRIPTION................6926
TROUBLESHOOTING................6927
COMPONENT LOCATOR................6928
OVERHAUL................6930
INSPECTION AND REPAIR................6944
ADJUSTMENT................6945
2014 CONV Chassis 2_EWD................6948
FOREWORD................6948
CHAPTER REFERENCES................6949
INDEX................6950
STEERING EQUIPMENT................6954
STEERING SYSTEM................6955
TROUBLESHOOTING................6955
STEERING UNIT................6960
STEERING LINKAGE................6961
DESCRIPTION................6961
COMPONENT LOCATOR................6962
SPECIAL TOOL................6963
OVERHAUL................6963
INSPECTION AND REPAIR................6968
POWER STEERING................6970
POWER STEERING GEAR UNIT................6971
DATA AND SPECIFICATIONS................6971
DESCRIPTION................6972
OPERATION................6973
COMPONENT LOCATOR................6975
TORQUE CHART................6977
HAZARD WARNING DEFINITIONS................6977
DISCLAIMER................6978
PATENTS................6978
MAINTENANCE TIPS................6978
ON-VEHICLE SERVICE................6980
RESEAL & REPAIR................6990
POWER STEERING PUMP................7024
DATA AND SPECIFICATIONS................7024
DESCRIPTION................7024
OPERATION................7025
COMPONENT LOCATOR................7026
OVERHAUL................7028
INSPECTION AND REPAIR................7034
FRONT AXLE (MFS)................7035
FRONT AXLE (MFS)................7036
DATA AND SPECIFICATIONS................7036
TROUBLESHOOTING................7038
COMPONENT LOCATOR................7040
SERVICE NOTES................7044
SPECIAL TOOLS................7045
INTRODUCTION................7050
INSPECTION................7051
DISASSEMBLY................7057
PREPARE PARTS FOR ASSEMBLY................7064
ASSEMBLY................7072
ADJUSTMENT................7084
LUBRICATION AND MAINTENANCE................7093
MAINTENANCE................7097
REAR AXLE................7098
REAR AXLE................7099
DATA AND SPECIFICATIONS................7099
COMPONENT LOCATOR................7106
SPECIAL TOOL................7109
DISASSEMBLY................7111
PREPARE PARTS FOR ASSEMBLY................7113
ASSEMBLY................7117
ADJUSTMENT................7127
LUBRICATION AND MAINTENANCE................7129
WHEEL & TIRE................7131
WHEEL AND TIRE................7132
DATA AND SPECIFICATIONS................7132
DESCRIPTION................7136
SPECIAL TOOL................7137
PRECAUTIONS................7138
INSPECTION................7139
INSPECTION AND REPAIR................7140
WHEEL................7141
OVERHAUL................7141
SUSPENSION................7146
LEAF SUSPENSION ASSEMBLY................7147
DATA AND SPECIFICATIONS................7147
DESCRIPTION................7149
TROUBLESHOOTING................7151
COMPONENT LOCATOR................7152
OVERHAUL................7156
INSPECTION AND REPAIR................7161
AIR SUSPENSION ASSEMBLY................7164
DATA AND SPECIFICATIONS................7164
SYSTEM DIAGRAM FOR HEIGHT CONTROL................7164
DESCRIPTION................7165
TROUBLESHOOTING................7166
COMPONENT LOCATOR................7167
OVERHAUL................7168
INSPECTION AND REPAIR................7172
CHASSIS FRAME................7174
CHASSIS FRAME................7175
TROUBLESHOOTING................7175
INSPECTION................7175
REPAIRS................7176
CAB................7181
CAB ASSEMBLY................7182
DATA AND SPECIFICATIONS................7182
TROUBLESHOOTING................7183
DISMOUNTING AND MOUNTING................7184
INSPECTION AND REPAIR................7187
HOOD................7188
COMPONENT LOCATOR................7188
OVERHAUL................7189
FRP REPAIR PROCEDURE................7192
RADIATOR GRILLE................7197
COMPONENT LOCATOR................7197
OVERHAUL................7198
DOOR................7199
COMPONENT LOCATOR................7199
OVERHAUL................7200
SEAT................7203
COMPONENT LOCATOR................7203
INSTRUMENT PANEL................7206
COMPONENT LOCATOR................7206
DISMOUNTING AND MOUNTING................7207
HEATER AND AIR CONDITIONER................7208
COMPONENT LOCATOR................7208
SPECIAL TOOL................7208
AIR CONDITIONING SYSTEM................7209
SPECIFICATION DATA................7209
PRECAUTIONS REGARDING REFRIGERANT (HFC134a)................7209
PRECAUTIONS FOR REPLENISHING THE REFRIGERANT GAS................7210
TROUBLESHOOTING (FAULT DIAGNOSIS BY SYMPTOMS)................7211
GAS LEAKAGE INSPECTION................7220
PRECAUTIONS FOR REMOVING/INSTALLING THE AIR CONDITIONER................7223
RECOVERY AND REPLENISHMENT OF REFRIGERANT................7225
MAINTENANCE................7229
REPLACEMENT................7231
DISMOUNTING AND MOUNTING................7233
WINDSHIELD................7234
COMPONENT LOCATOR................7234
REPLACEMENT................7235
AFFIXING WEATHERSTRIP PROCEDURE................7236
FRONT BUMPER................7240
COMPONENT LOCATOR................7240
ELECTRICAL EQUIPMENT................7242
ELECTRICAL PARTS................7243
DATA AND SPECIFICATIONS................7243
COMPONENT LOCATOR................7244
TROUBLESHOOTING................7253
GENERAL INSTRUCTION................7254
HANDLING PRECAUTION................7259
INSPECTION................7261
INSPECTION AND ADJUSTMENT................7282
SPEEDOMETER CONVERSION RATE LIST................7283
ELECTRIC WIRE................7284
DIAGRAM................7285
HOW TO USE THIS CHAPTER................7285
SPECIFICATION SYMBOL LIST................7290
TERMS CONTRADISTINCTION LIST................7298
DIAGRAM................7301
POSITION OF CONNECTOR................7437
CONNECTOR................7462
PIN LIST OF WIRE TO WIRE CONNECTOR (IN THE BULK HEAD CONNECTOR BOX)................7487
PIN LIST OF WIRE TO WIRE CONNECTOR (OUT OF THE BULK HEAD CONNECTOR BOX)................7489
CONNECTOR LIST................7491
2014 CONV Troubleshooting 1_ELEC_ENG_DPF................7504
FOREWORD................7504
CHAPTER REFERENCES................7505
INDEX................7506
GENERAL INTRODUCTION................7507
GENERAL INTRODUCTION................7508
GENERAL PRECAUTIONS................7508
IDENTIFICATION INFORMATION................7511
HOW TO USE THIS WORKSHOP MANUAL................7518
INTRODUCTION TO DESCRIPTIONS................7518
PRECAUTIONS................7521
SEALANT ON THE TAPERED SCREW FOR PIPING................7524
METRIC INFORMATION................7525
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS................7527
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS................7528
RECOMMENDED LUBRICANTS................7529
INFORMATION DISPLAY................7531
GLOSSARY................7536
GLOSSARY OF SAE AND HINO TERMS................7539
TERMS CONTRADISTINCTION LIST................7542
TROUBLE SHOOTING - COMPONENTS................7544
ENGINE BASIC................7545
ENGINE ASSEMBLY................7545
ENGINE ASSEMBLY (COMMON RAIL SYSTEM)................7552
TURBOCHARGER (J08E)................7553
TURBOCHARGER................7553
ALTERNATOR (J08E: REMY 12V-130A, 135A, 180A)................7562
ALTERNATOR................7562
STARTER (J08E)................7563
STARTER................7563
AIR COMPRESSOR (J08E: 340 cm3)................7564
AIR COMPRESSOR................7564
CLUTCH MAIN UNIT................7565
CLUTCH ASSEMBLY (EATON SAS1401)................7565
CLUTCH ASSEMBLY (EATON SAS1402)................7567
AUTOMATIC TRANSMISSION................7569
AUTOMATIC TRANSMISSION ASSEMBLY................7569
TRANSMISSION/TRANSFER CONTROL (EATON MANUAL TRANSMISSION) ................7570
TRANSMISSION CONTROL UNIT................7570
TRANSMISSION/TRANSFER CONTROL (ALLISON AUTOMATIC TRANSMISSION)................7571
TRANSMISSION CONTROL UNIT................7571
PROPELLER SHAFT (SPL 100, 140)................7572
PROPELLER SHAFT ASSEMBLY................7572
DIFFERENTIAL CARRIER (MERITOR RS-17, 19, 21 AND 23)................7573
DIFFERENTIAL CARRIER ASSEMBLY................7573
BRAKE EQUIPMENT (MODELS WITH HYDRAULIC BRAKE)................7574
SERVICE BRAKE ASSEMBLY................7574
BRAKE EQUIPMENT (MODELS WITH FULL AIR BRAKE)................7579
SERVICE BRAKE ASSEMBLY................7579
SERVICE BRAKE (HYDRAULIC BRAKE)................7581
WHEEL BRAKE (TYPE: 4 PISTON)................7581
SERVICE BRAKE (FULL AIR BRAKE)................7583
AIR DRYER AND RESERVOIR SYSTEM (MODEL: BENDIX AD-IS)................7583
EXHAUST BRAKE................7587
EXHAUST BRAKE SYSTEM................7587
PARKING BRAKE (BOSCH 12)................7588
PARKING BRAKE ASSEMBLY................7588
STEERING EQUIPMENT................7589
STEERING SYSTEM................7589
FRONT AXLE (MFS)................7593
FRONT AXLE (MFS)................7593
REAR AXLE................7595
REAR AXLE................7595
WHEEL AND TIRE................7596
WHEEL AND TIRE................7596
SUSPENSION................7598
LEAF SUSPENSION ASSEMBLY................7598
AIR SUSPENSION ASSEMBLY................7598
CHASSIS FRAME................7599
CHASSIS FRAME................7599
CAB................7600
CAB ASSEMBLY................7600
AIR CONDITIONING SYSTEM................7601
ELECTRICAL EQUIPMENT................7611
ELECTRICAL PARTS................7611
TROUBLE SHOOTING - ELECTRICAL CONTROL SYSTEM................7613
ABOUT HINO-DX................7614
About Hino-DX................7614
BASIC PROCEDURE FOR TROUBLESHOOTING................7615
BASIC PROCEDURE FOR TROUBLESHOOTING................7615
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE................7617
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE................7617
SYMPTOM SIMULATION................7620
SYMPTOM SIMULATION................7620
TROUBLE CODE DIAGNOSTIC INSPECTION FLOW CHART................7622
TROUBLE CODE DIAGNOSTIC INSPECTION FLOW CHART................7622
ELECTRONIC CIRCUIT INSPECTION PROCEDURE................7623
ELECTRONIC CIRCUIT INSPECTION PROCEDURE................7623
INSPECTION PROCEDURE FOR MULTIPLE DTCS................7628
INSPECTION PROCEDURE FOR MULTIPLE DTCS................7628
ENGINE CONTROL SYSTEM (J08E)................7629
ENGINE CONTROL SYSTEM................7631
PRECAUTIONS FOR DIAGNOSIS................7631
SYSTEM BLOCK DIAGRAM................7633
SYSTEM DIAGRAM................7634
PRECAUTIONS................7636
SENSOR LOCATION................7639
COMPUTER (ECU) PIN ASSIGNMENT................7648
ENGINE ECU CONNECTOR................7652
INSPECTION................7656
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................7657
DIAGNOSTIC TROUBLE CODE (DTC) TABLE................7658
GROUP SHARING THE SENSOR POWER SUPPLY TERMINAL................7673
GROUP SHARING THE SENSOR GND TERMINAL................7674
ENGINE BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)................7675
NO DTC................7678
DTC: P0016................7681
DTC: P003A................7685
DTC: P0045................7692
DTC: P0047................7699
DTC: P0048................7706
DTC: P006E................7713
DTC: P006F................7718
DTC: P007B................7723
DTC: P007C and P007D................7741
DTC: P0088................7750
DTC: P0096................7774
DTC: P0097 and P0098 ................7789
DTC: P00AF................7798
DTC: P0101................7803
DTC: P0104................7815
DTC: P0106................7823
DTC: P0108................7830
DTC: P0112 and P0113................7838
DTC: P0115................7847
DTC: P0117 and P0118................7859
DTC: P011A................7869
DTC: P011C................7880
DTC: P0122 and P0123................7888
DTC: P0128................7901
DTC: P016E and P016F ................7908
DTC: P0182 and P0183 ................7932
DTC: P0191................7941
DTC: P0192 and P0193 ................7963
DTC: P01A5................7974
DTC: P01A6................7983
DTC: P0200................7992
DTC: P0201, P0202, P0203, P0204, P0205 and P0206................7995
DTC: P0217................8004
DTC: P0219................8011
DTC: P0222 and P0223................8018
DTC: P0234................8030
DTC: P0237................8037
DTC: P0263, P0266, P0269, P0272, P0275 and P0278................8046
DTC: P026C and P026D................8062
DTC: P0299................8080
DTC: P0300................8087
DTC: P0301, P0302, P0303, P0304, P0305 and P0306................8097
DTC: P0335................8109
DTC: P0336................8117
DTC: P0340................8125
DTC: P0341................8132
DTC: P0381................8140
DTC: P0401................8147
DTC: P0402................8165
DTC: P0404................8178
DTC: P0405 and P0406................8185
DTC: P041B................8192
DTC: P041C and P041D................8207
DTC: P0420................8217
DTC: P0489 and P0490................8224
DTC: P049D................8231
DTC: P04D5 and P04D6................8238
DTC: P0500 and P0501................8247
DTC: P0504................8255
DTC: P0519................8263
DTC: P0524................8267
DTC: P0562 and P0563................8274
DTC: P05F1................8282
DTC: P0605................8292
DTC: P0606................8295
DTC: P0607................8298
DTC: P0610................8301
DTC: P0611................8305
DTC: P0617................8308
DTC: P0628 and P0629................8313
DTC: P062F................8322
DTC: P0630................8327
DTC: P0642................8331
DTC: P0643................8338
DTC: P064C................8346
DTC: P0652................8353
DTC: P0653................8359
DTC: P0671, P0672, P0675 and P0676 ................8366
DTC: P0683................8378
DTC: P0686................8385
DTC: P06D3 and P06D4................8390
DTC: P0704................8398
DTC: P073D................8404
2014 CONV Troubleshooting 2_ENGINE................8412
FOREWORD................8412
CHAPTER REFERENCES................8413
INDEX................8414
ENGINE CONTROL SYSTEM (J08E)................8415
ENGINE CONTROL SYSTEM................8417
DTC: P081A................8417
DTC: P081B................8422
DTC: P0850................8427
DTC: P1133................8434
DTC: P119F................8442
DTC: P141F................8449
DTC: P1426................8452
DTC: P1427................8460
DTC: P1428................8468
DTC: P1458................8477
DTC: P1459................8484
DTC: P14B0................8491
DTC: P14B2................8496
DTC: P14B3 and P14B4................8501
DTC: P14B7 and P14B8................8508
DTC: P14BC and P14BD................8515
DTC: P14BF................8522
DTC: P1515................8529
DTC: P1530................8535
DTC: P1601................8540
DTC: P200C................8545
DTC: P203F................8556
DTC: P204F................8561
DTC: P207F................8565
DTC: P20EE................8577
DTC: P2100................8589
DTC: P2101................8596
DTC: P2103................8604
DTC: P2120................8611
DTC: P2122 and P2123................8616
DTC: P2127 and P2128................8625
DTC: P2135................8636
DTC: P2138................8643
DTC: P2146................8649
DTC: P2147 and P2148................8657
DTC: P2149................8666
DTC: P2150 and P2151................8674
DTC: P2184 and P2185................8683
DTC: P2214................8692
DTC: P2227................8706
DTC: P2228 and P2229................8711
DTC: P2269................8716
DTC: P226C................8722
DTC: P22D3................8731
DTC: P240F................8736
DTC: P242B................8749
DTC: P242C and P242D................8759
DTC: P244A................8769
DTC: P244B................8795
DTC: P2457................8824
DTC: P2459................8841
DTC: P2463................8844
DTC: P246F................8858
DTC: P2470 and P2471................8868
DTC: P2563................8878
DTC: P2564 and P2565................8885
DTC: P259E................8894
DTC: P259F................8901
DTC: P2635................8908
DTC: P268A and P2696................8930
DTC: P2BA9................8937
DTC: U0073................8943
DTC: U010A................8947
DTC: U010C................8950
DTC: U010E................8953
DTC: U029D................8956
DTC: U029E................8959
DTC: U02A2................8962
DTC: U0301................8965
DTC: U1001................8969
DTC: U110A................8972
DTC: U111E................8975
DEF SCR SYSTEM (DCU)................8978
DEF SCR SYSTEM................8979
PRECAUTIONS FOR DIAGNOSIS................8979
SYSTEM BLOCK DIAGRAM................8981
SYSTEM DIAGRAM................8982
SENSOR LOCATION................8983
COMPUTER (DCU) WIRE HARNESS CONNECTOR PIN ASSIGNMENT................8985
SIGNAL CHECK HARNESS................8986
INSPECTION................8986
MALFUNCTION INDICATOR LIGHT ILLUMINATION PATTERN................8987
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................8987
DIAGNOSTIC TROUBLE CODE (DTC) TABLE................8989
DTC: P0071................8994
DTC: P0072................9009
DTC: P0073................9019
DTC: P0562................9029
DTC: P0563................9033
DTC: P060C................9037
DTC: P062F................9040
DTC: P0667................9043
DTC: P0668................9046
DTC: P0669................9049
DTC: P068A................9052
DTC: P142A................9060
DTC: P142B................9065
DTC: P202E................9080
DTC: P203C................9087
DTC: P203D................9091
DTC: P2044................9095
DTC: P2045................9099
DTC: P2047................9103
DTC: P2048................9106
DTC: P2049................9112
DTC: P204B................9119
DTC: P204C................9123
DTC: P204D................9130
DTC: P205B................9137
DTC: P205C................9150
DTC: P205D................9154
DTC: P206A................9158
DTC: P208A................9162
DTC: P208B................9167
DTC: P208C................9170
DTC: P208D................9174
DTC: P20A0................9178
DTC: P20A1................9185
DTC: P20A2................9189
DTC: P20A3................9196
DTC: P20B1................9202
DTC: P20B2................9208
DTC: P20B3................9220
DTC: P20B4................9226
DTC: P20E8................9232
DTC: P20E9................9243
DTC: P20F4................9251
DTC: P2201................9258
DTC: P2202................9271
DTC: P2203................9275
DTC: P2204................9279
DTC: P2209................9289
DTC: P2212................9300
DTC: P2215................9311
DTC: P2216................9315
DTC: P2222................9319
2014 CONV Troubleshooting 3_DEF_DPF_ABS_VCS................9331
FOREWORD................9331
CHAPTER REFERENCES................9332
INDEX................9333
DEF SCR SYSTEM (DCU)................9334
DEF SCR SYSTEM................0
DTC: P2481................9335
DTC: P2482................9342
DTC: P2483................9350
DTC: P2510................9368
DTC: P2BAE................9375
DTC: U0029................9386
DTC: U0038................9389
DTC: U0100................9392
DTC: U029D................9397
DTC: U029E................9400
DTC: U02A2................9403
DTC: U0597................9406
BURNER CONTROL SYSTEM (BCU)................9409
BURNER CONTROL SYSTEM................9410
PRECAUTIONS FOR DIAGNOSIS................9410
SYSTEM BLOCK DIAGRAM................9412
SYSTEM DIAGRAM................9413
SENSOR LOCATION................9414
SIGNAL CHECK HARNESS................9416
INSPECTION................9416
MALFUNCTION INDICATOR LIGHT ILLUMINATION PATTERN................9417
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................9417
DIAGNOSTIC TROUBLE CODE (DTC) TABLE................9419
DTC: P018C................9426
DTC: P018D................9431
DTC: P0351................9437
DTC: P0413................9447
DTC: P0414................9454
DTC: P0416................9460
DTC: P0417................9465
DTC: P0545................9469
DTC: P0546................9475
DTC: P0562................9481
DTC: P0563................9484
DTC: P060C................9487
DTC: P062F................9490
DTC: P0642................9493
DTC: P0643................9499
DTC: P1400................9505
DTC: P1401................9549
DTC: P1402................9554
DTC: P1403................9559
DTC: P1404................9567
DTC: P1405................9574
DTC: P1406................9584
DTC: P1407................9598
DTC: P1408................9610
DTC: P1409................9615
DTC: P140A................9620
DTC: P140B................9626
DTC: P140C................9639
DTC: P140D................9651
DTC: P140E................9699
DTC: P140F................9745
DTC: P141B................9778
DTC: P141C................9785
DTC: P141D................9791
DTC: P2029................9799
DTC: P2032................9814
DTC: P2033................9821
DTC: P2080................9827
DTC: P2084................9834
DTC: P20D3................9841
DTC: P20D4................9845
DTC: P2300................9849
DTC: P2301................9860
DTC: P2302................9866
DTC: P2430................9869
DTC: P2431................9875
DTC: P2432................9880
DTC: P2433................9885
DTC: P2437................9891
DTC: P2438................9896
DTC: P2440................9902
DTC: P2441................9905
DTC: P2506 ................9916
DTC: P2507................9922
DTC: P2508................9927
DTC: P2531................9932
DTC: P2532................9935
DTC: P2633................9938
DTC: P2634................9942
DTC: P3040................9947
DTC: P3041................9951
DTC: U0100................9956
BRAKE CONTROL SYSTEM................9959
ABS................9960
OVERVIEW................9960
COMPOSITION AND OPERATION................9961
FUNCTION................9965
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS................9966
OVERVIEW AND FUNCTION................9967
BRAKE CONTROL SYSTEM (ABS:FULL AIR)................9979
ABS................9980
OVERVIEW................9980
COMPOSITION AND OPERATION................9981
FUNCTION................9984
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS................9985
OVERVIEW AND FUNCTION................9986
INSPECTION (FRONT WHEEL BRAKE)................9991
INSPECTION (REAR WHEEL BRAKE)................9993
VEHICLE CONTROL SYSTEM................9999
VEHICLE CONTROL SYSTEM................10000
PRECAUTIONS FOR DIAGNOSIS................10000
SYSTEM BLOCK DIAGRAM................10002
SIGNAL CHECK HARNESS................10003
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................10011
VEHICLE CONTROL ECU INSPECTION................10012
DIAGNOSIS MONITOR CODE AND DIAGNOSIS TROUBLE CODE TABLE................10020
DTC: P0500................10021
DTC: P0501................10026
DTC: P0562................10030
DTC: P0563................10034
DTC: P0617................10037
DTC: P0704................10041
DTC: P0850................10049
DTC: P1142................10057
DTC: P1143................10063
DTC: P1565................10069
DTC: U0101................10077
DTC: U0105 ................10080
DTC: U0155................10083
NO ACTIVATION OF AUXILIARY BRAKE................10086
NO ACTIVATION/RELEASE OF ENGINE REVOLUTION CONTROL................10096
NO ACTIVATION/RELEASE OF CRUISE FUNCTION................10104
NO ACTIVATION/RELEASE OF ECO MODE................10116
CAN COMMUNICATION................10122
CAN COMMUNICATION SYSTEM................10123
CAN COMMUNICATION TROUBLESHOOTING................10123
Outline................10123
Definition of Terms................10123
Work Flow................10124
ECU individual code list................10124
CAN communication circuit diagram................10126
CAN communication relation connector location................10129
ENGINE CAN COMMUNICATION LINE................10133
CONNECTION DIAGRAM................10133
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE................10133
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE................10135
DISCONNECTION INSPECTION FOR ENGINE CAN_H/L_COMMUNICATION LINE................10138
INSPECTION FOR SHORT-CIRCUIT IN CAN H-LINE................10142
INSPECTION FOR SHORT-CIRCUIT IN CAN L-LINE................10150
INSPECTION FOR EGR CONTROLLER CAN COMMUNICATION LINE................10158
INSPECTION FOR VNT CONTROLLER CAN COMMUNICATION LINE................10162
INSPECTION FOR DCU CAN COMMUNICATION LINE (ENGINE CAN COMMUNICATION................10166
INSPECTION FOR BCU CAN COMMUNICATION LINE (ENGINE CAN COMMUNICATION................10171
INSPECTION FOR NOx sensor 1 CAN COMMUNICATION LINE................10177
INSPECTION FOR NOx sensor 2 CAN COMMUNICATION LINE................10182
INSPECTION FOR DEF SENSOR CAN COMMUNICATION LINE................10188
DIAGNOSIS CAN COMMUNICATION LINE................10194
CONNECTION DIAGRAM................10194
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE................10194
PRE-INSPECTION FOR DIAGNOSIS CAN COMMUNICATION LINE................10196
DISCONNECTION INSPECTION FOR DIAGNOSIS CAN_H/L_COMMUNICATION LINE................10199
INSPECTION FOR SHORT-CIRCUIT IN DIAGNOSIS CAN H-LINE................10203
INSPECTION FOR SHORT-CIRCUIT IN DIAGNOSIS CAN L-LINE................10208
INSPECTION FOR DCU CAN COMMUNICATION LINE (DIAGNOSIS CAN COMMUNICATION................10213
INSPECTION FOR ENGINE ECU CAN COMMUNICATION LINE................10217
INSPECTION FOR BCU CAN COMMUNICATION LINE (DIAGNOSIS CAN COMMUNICATION................10221
CONTROL CAN COMMUNICATION LINE................10223
CONNECTION DIAGRAM (ALLISON AUTOMATIC TRANSMISSION)................10223
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE (ALLISON................10223
CONNECTION DIAGRAM (MANUAL TRANSMISSION)................10224
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE (MANUAL................10224
PRE-INSPECTION FOR CAN COMMUNICATION LINE................10225
DISCONNECTION INSPECTION FOR CAN_H/L_COMMUNICATION LINE................10229
INSPECTION FOR SHORT-CIRCUIT IN CAN H-LINE................10231
INSPECTION FOR SHORT-CIRCUIT IN CAN L-LINE................10233
INSPECTION FOR AUTOMATIC TRANSMISSION ECU CAN COMMUNICATION LINE................10235
2014 CONV Troubleshooting_DX................10238
FOREWORD................10238
CHAPTER REFERENCES................10239
INDEX................10240
System Configuration, Connection and Setup................10241
Special Tool and Outline of Function................10242
Special Tool and Outline of Function................10242
Recommended system................10244
Installing Interface Driver................10248
Installing Interface Driver................10248
Upgrading Hino-Bowie.................10249
Upgrading Hino-Bowie.................10249
Instruction for Updating the Hino Bowie Interface................10249
Object Devices................10249
Materials Required for Updates................10249
Hino-Bowie Interface Update Instruction................10249
Hino-Bowie Hardware Driver Update Instructions................10253
Activation of Software................10256
Activation of Software................10256
Connection to the vehicle................10257
Connection to the vehicle................10257
System Design................10258
Registration of user (Administrator)................10258
Setting-up Option................10260
HINO Diagnostic eXplorer................10276
Outline of HINO-DX Function................10278
Outline of HINO-DX Function................10278
Method of Diagnosis................10279
HINO-DX Name of the Screen................10280
HINO-DX Name of the Screen................10280
Starting up HINO DX................10282
Starting up HINO DX................10282
Reading DTC code................10284
Reading DTC code................10284
How to read DTC................10284
After System Fix................10286
Diagnostic Information................10292
Diagnostic Information................10292
Symptom Based Diagnostic Information................10293
DTC Based Diagnostic Information................10294
System individual function................10295
System individual function................10295
Injector correction................10296
Accelerator sensor adjustment................10302
Intake air volume check................10303
Fuel leak check................10304
VNT check................10305
EGR check................10306
Turbocharger check................10308
Inspecting common rail pressure................10310
DPR check................10311
Deviation learning after pump replacement................10315
Intake throttle valve check................10318
Change settings of upper limit of vehicle speed................10319
DEF addition test................10320
Test pattern................10321
DEF leak test................10322
BCU Event log check................10323
System Protection Data................10324
System Protection Data................10324
What can be done in System Protection Data................10324
Sample of system protection data items................10326
Learned Values................10329
Learned Values................10329
What can be done in Learned Values................10329
Sample of learned values items................10330
Past Work Information................10331
Past Work Information / Hino-DX report................10331
What can be done in Past Work Information................10332
Save/Load ECU Feature................10336
Save/Load ECU Feature................10336
What can be done in Save / Load ECU Feature................10336
Save ECU configuration data................10337
Write ECU configuration data................10338
Delete the ECU configuration data................10339
Procedure - Import / Export ECU configuration data................10340
Activation Test................10343
Activation Test................10343
What can be done in Activation Test................10343
Procedure - Activation Test................10344
Diagnostic simulation................10349
Diagnostic simulation................10349
Procedure - Simulation................10349
Vehicle Feature Confirmation................10350
Vehicle Feature Confirmation................10350
HINO DX version information................10351
HINO DX version information................10351
Customization................10352
Customization................10352
What can be done in Customization................10352
Procedure - Customization................10353
Detail of customization items (Engine ECU)................10356
Detail of customization items (Vehicle control ECU)................10367
Detail of customization items (meter)................10371
Data Monitor................10372
Data Monitor................10372
What can be done in Data Monitor................10372
Procedure - Data Monitor................10373
Monitor set up................10373
Data Monitor Setup................10377
Data Monitor Operation................10380
Other function................10382
Trigger function................10384
Graph Line Drawing................10386
Graph Print................10386
Reproducing method of data monitor (making a graph of data)................10387
Data monitor items (Engine ECU)................10395
Data monitor items (VCS)................10403
Data monitor items (DCU)................10405
Data monitor items (BCU)................10407
BCU Event Log collection by the Data monitor................10409
Manufacturer Parameter................10411
Manufacturer Parameter................10411
What can be done in Manufacturer Parameter................10411
Procedure - Manufacturer Parameter................10412
Manufacturer Parameter Items................10415
HINO Reprog Manager................10419
General outline of HINO RM function................10420
General outline of HINO RM function................10420
Screen name of HINO-RM................10421
Screen name of HINO-RM................10421
Reprogramming function................10423
Reprogramming function................10423
ECU Replacement................10424
ECU program update................10425
Engine exchange................10426
Startup of HINO-RM................10427
Startup of HINO-RM................10427
Re-programming work................10429
Re-programming work................10429
Reprogramming to the state of vehicle................10439
ECU Replacement................10439
ECU program update................10440
Engine replacement................10440
SS DATA Creator................10442
SS DATA Creator - Outline of function................10443
SS DATA Creator - Outline of function................10443
Procedure - SS DATA Creator................10444
Procedure - SS DATA Creator................10444
Analysis Example................10448
Analysis Example................10448
Power RELEVANT ENGINE MODEL N04C: J05E: J08E................10449
Phenomenon: Experience a lack of engine power................10449
Power RELEVANT ENGINE MODEL All engine series................10451
Phenomenon: Experience a lack of engine power................10451
Power RELEVANT ENGINE MODEL Models adopting VN Turbo................10453
Phenomenon: Lack of engine power (Engine does not blow up when running at high speed)................10453
Power RELEVANT ENGINE MODEL All engine series................10455
Phenomenon: Lack of engine power................10455
Power RELEVANT ENGINE MODEL E13C................10457
Phenomenon: Lack of engine power (Poor response to accelerator)................10457
Power RELEVANT ENGINE MODEL E13C................10459
Phenomenon: Lack of power (Slow vehicle speed)................10459
Overheat RELEVANT ENGINE MODEL Engines adopting Cool EGR................10461
Phenomenon: Overheat (Large quantity of white smoke after replacing LLC)................10461
Starting malfunction RELEVANT ENGINE MODEL All engine series................10463
Phenomenon: Poor engine start ability................10463
Starting malfunction RELEVANT ENGINE MODEL N04C, J05E, J08E................10465
Phenomenon: Hunting................10465
Reference information................10467
Trouble case example................10468
Trouble case example................10468
List of DTC (Diagnostic Trouble Code)................10471
Related to Common Rail................10471
Pitfalls of Trouble Diagnosis................10476
Pitfalls of Trouble Diagnosis................10476
2014 Conventional Owner's Manual_H1-A034E01................10478
S1-UNAE14A_1................10924
FOREWORD................10924
CHAPTER REFERENCES................10925
INDEX................10926
GENERAL INTRODUCTION (CHASSIS)................10930
GENERAL PRECAUTIONS................10931
GENERAL PRECAUTIONS................10931
IDENTIFICATION INFORMATION................10934
HOW TO USE THIS WORKSHOP MANUAL................10942
PRECAUTIONS................10945
SEALANT ON THE TAPERED SCREW FOR PIPING................10948
NYLON TUBE REPLACEMENT METHOD................10949
METRIC INFORMATION................10951
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS................10953
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS................10953
RECOMMENDED LUBRICANTS................10955
VEHICLE LIFT AND SUPPORT LOCATIONS................10957
INFORMATION DISPLAY................10959
SYMPTOM SIMULATION................10964
GLOSSARY................10966
GLOSSARY OF SAE AND HINO TERMS................10969
CLUTCH MAIN UNIT (EATON 1402)................10972
CLUTCH ASSEMBLY (EATON SAS1402)................10973
DATA AND SPECIFICATIONS................10973
DESCRIPTION................10973
TROUBLESHOOTING................10974
SPECIAL TOOL................10976
COMPONENT LOCATOR................10977
OVERHAUL................10978
CLUTCH ASSEMBLY (EATON SOLO1402)................10987
DATA AND SPECIFICATIONS................10987
COMPONENT LOCATOR................10987
OVERHAUL................10988
INSPECTION AND REPAIR................10998
CLUTCH CONTROL................11001
CLUTCH CONTROL UNIT................11002
DESCRIPTION................11002
INSPECTION AND ADJUSTMENT................11003
CLUTCH PEDAL AND RELEASE UNIT................11006
COMPONENT LOCATOR................11006
OVERHAUL................11007
INSPECTION AND REPAIR................11009
CLUTCH MASTER CYLINDER................11010
COMPONENT LOCATOR................11010
OVERHAUL................11011
INSPECTION AND REPAIR................11011
TRANSMISSION MAIN UNIT................11012
TRANSMISSION ASSEMBLY................11013
DATA AND SPECIFICATION................11013
DISMOUNTING AND MOUNTING................11014
AUTOMATIC TRANSMISSION ................11016
AUTOMATIC TRANSMISSION ASSEMBLY................11017
TROUBLESHOOTING................11017
SPECIAL TOOL................11017
DISMOUNTING AND MOUNTING................11017
AUTOMATIC TRANSMISSION(ALLISON 3000RDS, 3500RDS)................11025
AUTOMATIC TRANSMISSION ASSEMBLY................11026
TROUBLESHOOTING................11026
SPECIAL TOOL................11026
DISMOUNTING AND MOUNTING................11026
TRANSMISSION/TRANSFER CONTROL(EATON MANUAL TRANSMISSION)................11033
TRANSMISSION CONTROL UNIT................11034
TROUBLESHOOTING................11034
COMPONENT LOCATOR................11035
OVERHAUL................11036
TRANSMISSION/TRANSFER CONTROL(ALLISON AUTOMATIC TRANSMISSION)................11037
TRANSMISSION CONTROL UNIT................11038
TROUBLESHOOTING................11038
COMPONENT LOCATOR................11038
OVERHAUL................11040
PROPELLER SHAFT (SPL 100, 140)................11041
PROPELLER SHAFT ASSEMBLY................11042
DATA AND SPECIFICATIONS................11042
DESCRIPTION................11042
TROUBLESHOOTING................11043
COMPONENT LOCATOR................11043
OVERHAUL................11045
DIFFERENTIAL CARRIER(MERITOR RS17.19.21&23)................11061
DIFFERENTIAL CARRIER ASSEMBLY................11062
DATA AND SPECIFICATIONS................11062
DESCRIPTION................11064
TROUBLESHOOTING................11067
SPECIAL TOOL................11068
COMPONENT LOCATOR................11070
OVERHAUL................11074
INSPECTION AND REPAIR................11114
DRIVER-CONTROLLED MAIN DIFFERENTIAL................11123
OVERHAUL................11123
INSPECTION AND REPAIR................11126
BRAKE EQUIPMENT(MODELS WITH HYDRAULIC BRAKE)................11127
SERVICE BRAKE ASSEMBLY................11128
DESCRIPTION................11128
DIAGRAM................11129
TROUBLESHOOTING................11131
BRAKE SYSTEM AIR BLEEDING................11136
POWER STEERING SYSTEM AIR BLEEDING................11138
BRAKE TEST................11139
BRAKE EQUIPMENT(MODELS WITH FULL AIR BRAKE)................11141
SERVICE BRAKE ASSEMBLY................11142
DESCRIPTION................11142
DATA AND SPECIFICATIONS................11143
DIAGRAM................11144
TROUBLESHOOTING................11145
SERVICE BRAKE (HYDRAULIC BRAKE)................11147
AIR DRYER................11148
DATA AND SPECIFICATIONS................11148
DESCRIPTION................11148
COMPONENT LOCATOR................11149
OVERHAUL................11150
INSPECTION AND REPAIR................11152
HYDRAULIC BRAKE................11153
INSPECTION AND ADJUSTMENT................11153
HYDRO-MAX HYDRAULIC BRAKE BOOSTER AND MASTER................11156
DATA AND SPECIFICATIONS................11156
DESCRIPTION................11156
PRINCIPLE OF OPERATION................11158
COMPONENT LOCATOR................11160
HYDRO-MAX BOOSTER................11161
OVERHAUL................11161
MASTER CYLINDER................11167
OVERHAUL................11167
PRESSURE TESTS................11169
ABS MODULATOR................11170
DATA AND SPECIFICATIONS................11170
DESCRIPTION................11170
WHEEL BRAKE (TYPE: 4 PISTON)................11171
DATA AND SPECIFICATIONS................11171
DESCRIPTION................11172
TROUBLESHOOTING................11173
SERVICE BRAKE (FULL AIR BRAKE)................11187
AIR DRYER AND RESERVOIR................11188
DESCRIPTION................11188
AD-IS‚ AIR DRYER RESERVOIR SYSTEM TROUBLESHOOTING CHART................11199
CHECK VALVE................11203
DATA AND SPECIFICATIONS................11203
DESCRIPTION................11203
INSPECTION AND REPAIR................11204
BRAKE PEDAL................11206
OVERHAUL................11206
BRAKE VALVE................11209
DATA AND SPECIFICATIONS................11209
DESCRIPTION................11209
COMPONENT LOCATOR................11210
INSPECTION AND REPAIR................11211
RELAY VALVE................11215
DATA AND SPECIFICATIONS................11215
DESCRIPTION................11215
INSPECTION AND REPAIR................11215
SPRING BRAKE MODULATING VALVE................11219
DESCRIPTION................11219
COMPONENT LOCATOR................11220
INSPECTION AND REPAIR................11221
SPRING BRAKE CONTROL VALVE................11223
DESCRIPTION................11223
COMPONENT LOCATOR................11224
INSPECTION AND REPAIR................11225
BRAKE CHAMBER (FRONT)................11228
DATA AND SPECIFICATIONS................11228
DESCRIPTION................11228
COMPONENT LOCATOR................11229
OVERHAUL................11229
BRAKE CHAMBER (REAR)................11231
DATA AND SPECIFICATIONS................11231
DESCRIPTION................11232
COMPONENT LOCATOR................11233
INSPECTION AND REPAIR................11234
PROTECTION VALVE................11245
DATA AND SPECIFICATIONS................11245
DESCRIPTION................11245
INSPECTION................11246
WHEEL BRAKE................11248
DATA AND SPECIFICATIONS................11248
DESCRIPTION................11249
COMPONENT LOCATOR................11250
OVERHAUL................11252
INSPECTION AND REPAIR................11269
AUTOMATIC SLACK ADJUSTER................11271
DESCRIPTION................11271
DIAGNOSTICS................11272
COMPONENT LOCATOR................11273
OVERHAUL................11275
INSTALLING THE SLACK ADJUSTER ONTO THE CAMSHAFT................11283
CHECK & ADJUSTMENT................11285
ABS (ABS : HYDRAULIC (E VERSION))................11292
ABS................11293
OVERVIEW................11293
COMPOSITION AND OPERATION................11294
FUNCTION................11297
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS................11298
OVERVIEW AND FUNCTION................11299
ABS (ABS : FULL AIR)................11311
ABS................11312
OVERVIEW................11312
COMPOSITION AND OPERATION................11313
FUNCTION................11316
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS................11317
OVERVIEW AND FUNCTION................11318
INSPECTION (FRONT WHEEL BRAKE)................11323
INSPECTION (REAR WHEEL BRAKE)................11325
EXHAUST BRAKE................11331
EXHAUST BRAKE SYSTEM................11332
SYSTEM DIAGRAM................11332
TROUBLESHOOTING................11333
ADJUSTMENT................11333
BRAKE CYLINDER................11335
DATA AND SPECIFICATIONS................11335
DESCRIPTION................11335
PARKING BRAKE (BOSCH 12")................11336
PARKING BRAKE ASSEMBLY................11337
DATA AND SPECIFICATIONS................11337
DESCRIPTION................11337
TROUBLESHOOTING................11338
COMPONENT LOCATOR................11339
OVERHAUL................11341
INSPECTION AND REPAIR................11355
ADJUSTMENT................11356
S1-UNAE14A_2................11359
FOREWORD................11359
CHAPTER REFERENCES................11360
INDEX................11361
STEERING EQUIPMENT................11365
STEERING SYSTEM................11366
TROUBLESHOOTING................11366
STEERING UNIT................11370
STEERING LINKAGE................11371
DESCRIPTION................11371
COMPONENT LOCATOR................11372
SPECIAL TOOL................11373
OVERHAUL................11374
INSPECTION AND REPAIR................11379
POWER STEERING................11381
POWER STEERING GEAR UNIT................11382
DATA AND SPECIFICATIONS................11382
DESCRIPTION................11383
OPERATION................11384
COMPONENT LOCATOR................11386
TORQUE CHART................11388
HAZARD WARNING DEFINITIONS................11388
DISCLAIMER................11389
PATENTS................11389
MAINTENANCE TIPS................11389
ON-VEHICLE SERVICE................11391
RESEAL & REPAIR................11401
POWER STEERING PUMP................11435
DATA AND SPECIFICATIONS................11435
DESCRIPTION................11435
OPERATION................11436
COMPONENT LOCATOR................11437
OVERHAUL................11439
INSPECTION AND REPAIR................11444
FRONT AXLE (MFS)................11447
FRONT AXLE (MFS)................11448
DATA AND SPECIFICATIONS................11448
TROUBLESHOOTING................11450
COMPONENT LOCATOR................11452
SERVICE NOTES................11456
SPECIAL TOOLS................11457
INTRODUCTION................11462
INSPECTION................11463
DISASSEMBLY................11469
PREPARE PARTS FOR ASSEMBLY................11476
ASSEMBLY................11484
ADJUSTMENT................11496
LUBRICATION AND MAINTENANCE................11505
MAINTENANCE................11509
REAR AXLE................11510
REAR AXLE................11511
DATA AND SPECIFICATIONS................11511
TROUBLESHOOTING................11517
COMPONENT LOCATOR................11518
SPECIAL TOOL................11521
DISASSEMBLY................11523
PREPARE PARTS FOR ASSEMBLY................11525
ASSEMBLY................11529
ADJUSTMENT................11539
LUBRICATION AND MAINTENANCE................11541
WHEEL & TIRE................11544
WHEEL AND TIRE................11545
DATA AND SPECIFICATIONS................11545
TROUBLESHOOTING................11548
DESCRIPTION................11550
SPECIAL TOOL................11551
PRECAUTIONS................11552
INSPECTION................11553
INSPECTION AND REPAIR................11554
WHEEL................11555
OVERHAUL................11555
SUSPENSION................11560
LEAF SUSPENSION ASSEMBLY................11561
DATA AND SPECIFICATIONS................11561
DESCRIPTION................11563
TROUBLESHOOTING................11565
COMPONENT LOCATOR................11566
OVERHAUL................11570
INSPECTION AND REPAIR................11575
AIR SUSPENSION ASSEMBLY................11578
DATA AND SPECIFICATIONS................11578
SYSTEM DIAGRAM FOR HEIGHT CONTROL................11579
DESCRIPTION................11580
TROUBLESHOOTING................11581
COMPONENT LOCATOR................11582
OVERHAUL................11584
INSPECTION AND REPAIR................11588
CHASSIS FRAME................11590
CHASSIS FRAME................11591
TROUBLESHOOTING................11591
INSPECTION................11591
REPAIRS................11592
CAB................11597
CAB ASSEMBLY................11598
DATA AND SPECIFICATIONS................11598
TROUBLESHOOTING................11599
DISMOUNTING AND MOUNTING................11600
INSPECTION AND REPAIR................11603
HOOD................11604
COMPONENT LOCATOR................11604
OVERHAUL................11605
FRP REPAIR PROCEDURE................11608
RADIATOR GRILLE................11613
COMPONENT LOCATOR................11613
OVERHAUL................11614
DOOR................11615
COMPONENT LOCATOR................11615
OVERHAUL................11616
FLOOR MAT................11619
COMPONENT LOCATOR................11619
DISMOUNTING AND MOUNTING................11620
SEAT................11621
COMPONENT LOCATOR................11621
INSTRUMENT PANEL................11624
COMPONENT LOCATOR................11624
DISMOUNTING AND MOUNTING................11625
HEATER AND AIR CONDITIONER................11626
COMPONENT LOCATOR................11626
SPECIAL TOOL................11626
AIR CONDITIONING SYSTEM................11627
SPECIFICATION DATA................11627
PRECAUTIONS REGARDING REFRIGERANT (HFC134a)................11627
PRECAUTIONS FOR REPLENISHING THE REFRIGERANT GAS................11628
TROUBLESHOOTING (FAULT DIAGNOSIS BY SYMPTOMS)................11629
GAS LEAKAGE INSPECTION................11638
PRECAUTIONS FOR REMOVING/INSTALLING THE AIR CONDITIONER................11641
RECOVERY AND REPLENISHMENT OF REFRIGERANT................11643
MAINTENANCE................11648
REPLACEMENT................11649
DISMOUNTING AND MOUNTING................11651
WINDSHIELD................11652
COMPONENT LOCATOR................11652
REPLACEMENT................11653
AFFIXING WEATHERSTRIP PROCEDURE................11654
FRONT BUMPER................11658
COMPONENT LOCATOR................11658
ELECTRICAL EQUIPMENT................11659
ELECTRICAL PARTS................11660
DATA AND SPECIFICATIONS................11660
COMPONENT LOCATOR................11661
TROUBLESHOOTING................11670
GENERAL INSTRUCTION................11671
HANDLING PRECAUTION................11676
INSPECTION................11677
INSPECTION AND ADJUSTMENT................11695
SPEEDOMETER CONVERSION RATE LIST................11696
ELECTRIC WIRE................11697
DIAGRAM................11698
HOW TO USE THIS CHAPTER................11698
SPECIFICATION SYMBOL LIST................11704
DIAGRAM................11712
Power Supply (Distribution)................11712
Starting Circuit................11718
Glow Plugs................11720
Charging Circuit................11721
Spare Power Source................11722
Fog Lamps................11723
Ground................11724
Meter (Instrument Cluster) - Cab Side................11728
Meter (Instrument Cluster) - Chassis Side................11732
DRLs and Tail Lamps................11736
Stop and Turn Lamps................11740
Room Lamps................11744
Wiper and Washer................11745
Mirror Heater................11746
Mirror Remote................11747
Electric (City) Horn................11748
Air Horn................11749
Cigarette Lighter................11750
Power Windows................11751
Power Door Locks................11752
Audio/Radio................11754
HVAC................11756
Common Rail (Engine ECU) - Cab Side................11758
Common Rail (Engine ECU) - Chassis Side................11762
Common Rail - Manual Transmission and Exhaust Brake................11766
Common Rail - Auto Trans and Exhaust Brake................11768
Common Rail with PTO................11772
Common Rail VNT and EGR................11774
Common Rail - DPR and Throttle Valve................11776
Common Rail FS Cruise (Engine ECU Brake Swiitch Input)................11780
VCS Power (Actuator)................11782
VCS Eco Switch, Neutral Switch, Air Suspension Dump Diode................11786
VCS Cruise and Idle Up................11790
VCS Exhaust Cut (Exhaust Brake) Switch Input................11792
DEF/SCR................11794
ABS (Air Brake)................11798
ABS (Hydraulic Brake)................11802
Hydro Max Power Steering................11804
Auto Trans (2000)................11806
Auto Trans (3000RDS)................11810
16-Pin DLC................11814
9-Pin DLC................11816
Diff Lock................11817
Air Dryer Circuit................11818
Air Suspension Dump Circuit................11820
CAN - Vehicle................11822
CAN - Engine................11824
CAN - Aftertreatment................11828
Telematics................11832
Block Heater................11833
Common Rail Junction 1................11834
Common Rail Junction 2................11836
POSITION OF CONNECTOR................11853
CONNECTOR................11878
PIN LIST OF WIRE TO WIRE CONNECTOR (IN THE BULK HEAD CONNECTOR BOX)................11904
PIN LIST OF WIRE TO WIRE CONNECTOR (OUT OF THE BULK HEAD CONNECTOR BOX)................11909
PIN LIST OF SIGNAL CHECK CONNECTOR................11914
CONNECTOR LIST................11916
S7-UNAE14A_1................11934
FOREWORD................11934
CHAPTER REFERENCES................11935
INDEX................11936
GENERAL INTRODUCTION................11937
GENERAL INTRODUCTION................11938
GENERAL PRECAUTIONS................11938
IDENTIFICATION INFORMATION................11941
HOW TO USE THIS WORKSHOP MANUAL................11949
INTRODUCTION TO DESCRIPTIONS................11949
PRECAUTIONS................11952
SEALANT ON THE TAPERED SCREW FOR PIPING................11955
METRIC INFORMATION................11956
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS................11958
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS................11959
RECOMMENDED LUBRICANTS................11960
INFORMATION DISPLAY................11962
GLOSSARY................11967
GLOSSARY OF SAE AND HINO TERMS................11970
TROUBLE SHOOTING - COMPONENTS................11973
ENGINE BASIC................11974
ENGINE ASSEMBLY................11974
ENGINE ASSEMBLY (COMMON RAIL SYSTEM)................11981
TURBOCHARGER (J08E)................11982
TURBOCHARGER................11982
ALTERNATOR (J08E: REMY 12V-130A, 135A, 180A, 200A)................11991
ALTERNATOR................11991
STARTER (J08E)................11992
STARTER................11992
AIR COMPRESSOR (J08E: 340 cm3)................11993
AIR COMPRESSOR................11993
CLUTCH MAIN UNIT................11994
CLUTCH ASSEMBLY (EATON SAS1402)................11994
AUTOMATIC TRANSMISSION................11996
AUTOMATIC TRANSMISSION ASSEMBLY................11996
TRANSMISSION/TRANSFER CONTROL (EATON MANUAL TRANSMISSION) ................11997
TRANSMISSION CONTROL UNIT................11997
TRANSMISSION/TRANSFER CONTROL (ALLISON AUTOMATIC TRANSMISSION)................11998
TRANSMISSION CONTROL UNIT................11998
PROPELLER SHAFT (SPL 100, 140)................11998
PROPELLER SHAFT ASSEMBLY................11998
DIFFERENTIAL CARRIER (MERITOR RS-17, 19, 21 AND 23)................11999
DIFFERENTIAL CARRIER ASSEMBLY................11999
BRAKE EQUIPMENT (MODELS WITH HYDRAULIC BRAKE)................12000
SERVICE BRAKE ASSEMBLY................12000
BRAKE EQUIPMENT (MODELS WITH FULL AIR BRAKE)................12005
SERVICE BRAKE ASSEMBLY................12005
SERVICE BRAKE (HYDRAULIC BRAKE)................12007
WHEEL BRAKE (TYPE: 4 PISTON)................12007
SERVICE BRAKE (FULL AIR BRAKE)................12009
AIR DRYER AND RESERVOIR SYSTEM (MODEL: BENDIX AD-IS)................12009
EXHAUST BRAKE................12012
EXHAUST BRAKE SYSTEM................12012
PARKING BRAKE (BOSCH 12)................12013
PARKING BRAKE ASSEMBLY................12013
STEERING EQUIPMENT................12014
STEERING SYSTEM................12014
FRONT AXLE (MFS)................12018
FRONT AXLE (MFS)................12018
REAR AXLE................12020
REAR AXLE................12020
WHEEL AND TIRE................12021
WHEEL AND TIRE................12021
SUSPENSION................12023
LEAF SUSPENSION ASSEMBLY................12023
AIR SUSPENSION ASSEMBLY................12023
CHASSIS FRAME................12024
CHASSIS FRAME................12024
CAB................12025
AIR SUSPENSION DUMP SYSTEM................12025
CAB ASSEMBLY................12025
AIR CONDITIONING SYSTEM................12027
ELECTRICAL EQUIPMENT................12037
ELECTRICAL PARTS................12037
TROUBLE SHOOTING - ELECTRICAL CONTROL SYSTEM................12039
ABOUT HINO DXⅡ................12040
About HINO DXⅡ................12040
BASIC PROCEDURE FOR TROUBLESHOOTING................12042
BASIC PROCEDURE FOR TROUBLESHOOTING................12042
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE................12044
SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE................12044
SYMPTOM SIMULATION................12047
SYMPTOM SIMULATION................12047
TROUBLE CODE DIAGNOSTIC INSPECTION FLOW CHART................12049
TROUBLE CODE DIAGNOSTIC INSPECTION FLOW CHART................12049
ELECTRONIC CIRCUIT INSPECTION PROCEDURE................12050
ELECTRONIC CIRCUIT INSPECTION PROCEDURE................12050
INSPECTION PROCEDURE FOR MULTIPLE DTCS................12055
INSPECTION PROCEDURE FOR MULTIPLE DTCS................12055
ENGINE CONTROL SYSTEM (J08E)................12056
ENGINE CONTROL SYSTEM................12059
PRECAUTIONS FOR DIAGNOSIS................12059
SYSTEM BLOCK DIAGRAM................12061
SYSTEM DIAGRAM................12062
PRECAUTIONS................12064
SENSOR LOCATION................12068
COMPUTER (ECU) PIN ASSIGNMENT................12077
ENGINE ECU CONNECTOR................12083
INSPECTION................12087
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................12088
DIAGNOSTIC TROUBLE CODE (DTC) TABLE................12089
GROUP SHARING THE SENSOR POWER SUPPLY TERMINAL................12110
GROUP SHARING THE SENSOR GND TERMINAL................12111
ENGINE BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)................12112
NO DTC................12116
SIMULTANEOUS MALFUNCTION OF MULTIPLE ELECTRIC SYSTEMS................12119
DTC: P0005................12123
DTC: P0006 and P0007................12127
DTC: P0016................12132
DTC: P0027................12135
DTC: P003A................12140
DTC: P0045................12145
DTC: P0047................12150
DTC: P0048................12155
DTC: P006E................12160
DTC: P006F................12164
DTC: P007B................12168
DTC: P007C and P007D................12181
DTC: P0088................12189
DTC: P0096................12198
DTC: P0097 and P0098 ................12209
DTC: P00AF................12217
DTC: P0101................12221
DTC: P0104................12228
DTC: P0106................12234
DTC: P0107................12240
DTC: P0108................12247
DTC: P0111................12253
DTC: P0112 and P0113................12259
DTC: P0115................12265
DTC: P0117 and P0118................12273
DTC: P011A................12281
DTC: P0122 and P0123................12289
DTC: P0126................12299
DTC: P0128................12303
DTC: P0148 ................12308
DTC: P016E and P016F ................12319
DTC: P0182 and P0183 ................12329
DTC: P0191................12336
DTC: P0192 and P0193 ................12341
DTC: P01A5................12350
DTC: P01A6................12357
DTC: P0200................12364
DTC: P0201, P0202, P0203, P0204, P0205 and P0206................12366
DTC: P0217................12371
DTC: P0219................12376
DTC: P0222 and P0223................12382
DTC: P0234................12392
DTC: P0263, P0266, P0269, P0272, P0275 and P0278................12398
DTC: P026C and P026D................12409
DTC: P0299................12422
DTC: P0300 (J08E-VB)................12427
DTC: P0300 (J08E-WU)................12435
DTC: P0301, P0302, P0303, P0304, P0305 and P0306................12444
DTC: P0335................12452
DTC: P0336................12457
DTC: P0340................12463
DTC: P0341................12468
DTC: P0381................12475
DTC: P0401................12480
DTC: P0402................12494
DTC: P0404................12504
DTC: P0405 and P0406................12509
DTC: P041B................12515
DTC: P041C and P041D................12523
DTC: P0420................12531
DTC: P0421................12533
DTC: P0422................12545
DTC: P0489 and P0490................12548
DTC: P049D................12554
DTC: P04D5 and P04D6................12559
DTC: P04DA................12567
DTC: P04DB................12577
DTC: P0500 and P0501................12585
DTC: P0504................12591
DTC: P0506 and P0507................12597
DTC: P0524................12600
DTC: P0545 and P0546................12605
DTC: P054E and P054F................12614
DTC: P0562 and P0563................12617
DTC: P0603................12623
DTC: P0605................12627
DTC: P0606................12629
DTC: P0607................12631
DTC: P0610................12633
DTC: P0611................12636
DTC: P0617................12638
DTC: P0628 and P0629................12642
DTC: P062F................12649
DTC: P0630................12653
DTC: P0642................12656
DTC: P0643................12660
DTC: P064C................12665
DTC: P0652................12670
DTC: P0653................12675
DTC: P0671, P0672, P0675 and P0676 ................12680
DTC: P0683................12690
DTC: P0686................12695
DTC: P0698................12699
DTC: P0699................12701
DTC: P06A4................12703
DTC: P06A5................12705
DTC: P06D3 and P06D4................12707
DTC: P0704................12714
DTC: P073D................12718
DTC: P081A................12724
DTC: P081B................12728
DTC: P0850................12732
S7-UNAE14A_2................12738
FOREWORD................12738
CHAPTER REFERENCES................12739
INDEX................12740
ENGINE CONTROL SYSTEM................12741
ENGINE CONTROL SYSTEM................12744
DTC: P1133................12744
DTC: P119F................12750
DTC: P1426................12755
DTC: P1427................12761
DTC: P1428................12767
DTC: P1458................12773
DTC: P1459................12778
DTC: P14B0................12783
DTC: P14B2................12787
DTC: P14B3 and P14B4................12791
DTC: P14B7 and P14B8................12797
DTC: P14BC and P14BD................12803
DTC: P14BF................12809
DTC: P1515................12814
DTC: P1530................12819
DTC: P2002................12823
DTC: P200C................12843
DTC: P2032 and P2033................12849
DTC: P203F................12857
DTC: P204F................12861
DTC: P206B................12863
DTC: P207F................12886
DTC: P2080................12909
DTC: P2084................12918
DTC: P20CD................12926
DTC: P20CE................12930
DTC: P20CF................12934
DTC: P20D8................12939
DTC: P20DE................12944
DTC: P20DF................12948
DTC: P20E0................12954
DTC: P20EE................12960
DTC: P2100................12985
DTC: P2101................12991
DTC: P2103................12997
DTC: P2120................13003
DTC: P2122 and P2123................13007
DTC: P2127 and P2128................13015
DTC: P2135................13024
DTC: P2138................13029
DTC: P2146................13034
DTC: P2147 and P2148................13041
DTC: P2149................13049
DTC: P2150 and P2151................13055
DTC: P2184 and P2185................13063
DTC: P2201................13071
DTC: P2227................13110
DTC: P2228 and P2229................13114
DTC: P2269................13119
DTC: P226C................13123
DTC: P229F................13131
DTC: P22D3................13171
DTC: P240F................13175
DTC: P2428................13184
DTC: P242B................13188
DTC: P242C and P242D................13196
DTC: P244A................13204
DTC: P244B................13221
DTC: P2457................13241
DTC: P2458................13255
DTC: P2459................13264
DTC: P2463................13266
DTC: P246F................13271
DTC: P2470 and P2471................13279
DTC: P2481 and P2482................13287
DTC: P2483................13295
DTC: P24A0................13303
DTC: P24A1................13306
DTC: P24A2................13308
DTC: P24A3................13318
DTC: P24AE................13323
DTC: P24AF................13331
DTC: P24B0................13336
DTC: P24B1................13341
DTC: P24B4................13344
DTC: P24B6................13354
DTC: P24B7................13359
DTC: P24C7................13362
DTC: P24D1................13366
DTC: P24DA................13371
DTC: P2563................13376
DTC: P2564 and P2565................13381
DTC: P259E................13388
DTC: P259F................13393
DTC: P2635................13398
DTC: P268A and P2696................13407
DTC: P2A00................13413
DTC: P2A01................13422
DTC: P2BA9................13431
DTC: U0073................13436
DTC: U010A................13439
DTC: U010C................13442
DTC: U010E................13445
DTC: U029D................13448
DTC: U029E................13451
DTC: U02A2................13454
DTC: U02A3 ................13457
DTC: U0301................13460
DTC: U1001................13463
DTC: U110A................13466
S7-UNAE14A_3................13470
FOREWORD................13470
CHAPTER REFERENCES................13471
INDEX................13472
DEF SCR SYSTEM (DCU)................13473
DEF SCR SYSTEM................13474
PRECAUTIONS FOR DIAGNOSIS................13474
SYSTEM BLOCK DIAGRAM................13476
SYSTEM DIAGRAM................13477
SENSOR LOCATION................13478
COMPUTER (DCU) WIRE HARNESS CONNECTOR PIN ASSIGNMENT................13481
SIGNAL CHECK HARNESS................13482
INSPECTION................13482
MALFUNCTION INDICATOR LIGHT ILLUMINATION PATTERN................13483
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................13484
DIAGNOSTIC TROUBLE CODE (DTC) TABLE................13485
DTC: P0071................13491
DTC: P0072................13502
DTC: P0073................13510
DTC: P0562................13518
DTC: P0563................13521
DTC: P060B................13524
DTC: P060C................13526
DTC: P062F................13528
DTC: P0667................13530
DTC: P068A................13532
DTC: P06AD................13537
DTC: P06AE................13539
DTC: P142A................13541
DTC: P142B................13550
DTC: P14C1................13560
DTC: P14C2................13573
DTC: P14C3................13578
DTC: P202E................13584
DTC: P203C................13588
DTC: P203D................13591
DTC: P2044................13594
DTC: P2045................13597
DTC: P2047................13600
DTC: P2048................13604
DTC: P2049................13609
DTC: P204B................13615
DTC: P204C................13618
DTC: P204D................13624
DTC: P205B................13630
DTC: P205C................13639
DTC: P205D................13642
DTC: P206C................13645
DTC: P206D................13648
DTC: P208A................13651
DTC: P208B................13655
DTC: P208C................13658
DTC: P208D................13662
DTC: P20A0................13666
DTC: P20A1................13672
DTC: P20A2................13676
DTC: P20A3................13682
DTC: P20B1................13688
DTC: P20B2................13693
DTC: P20B3................13701
DTC: P20B4................13706
DTC: P20BD, P20B9 and P20C1................13711
DTC: P20C0, P20BC and P20C4................13719
DTC: P20E8................13725
DTC: P20E9................13736
DTC: P20F4................13741
DTC: P21C2................13745
DTC: P21C3................13750
DTC: P21C4................13754
DTC: P2201................13758
DTC: P2202................13762
DTC: P2203................13765
DTC: P2204................13768
DTC: P2209................13775
DTC: P229F................13782
DTC: P22A0................13786
DTC: P22A1................13789
DTC: P22A2................13792
DTC: P22A7................13800
DTC: P2510................13808
DTC: P2BAE................13813
DTC: U0029................13816
DTC: U0038................13819
DTC: U0100................13822
DTC: U029D................13826
DTC: U029E................13829
DTC: U02A2................13832
BRAKE CONTROL SYSTEM (ABS:HYDRAULIC (E VERSION))................13835
ABS................13836
TROUBLESHOTTING................13836
BRAKE CONTROL SYSTEM (ABS:FULL AIR)................13858
ABS................13859
TROUBLESHOTTING................13859
VEHICLE CONTROL SYSTEM (VCS)................13888
VEHICLE CONTROL SYSTEM................13889
PRECAUTIONS FOR DIAGNOSIS................13889
SYSTEM BLOCK DIAGRAM................13891
SIGNAL CHECK HARNESS................13892
DIAGNOSIS USING THE PC DIAGNOSIS TOOL................13900
VEHICLE CONTROL ECU INSPECTION................13901
DIAGNOSIS MONITOR CODE AND DIAGNOSIS TROUBLE CODE TABLE................13907
DTC: P0500................13908
DTC: P0501................13912
DTC: P0562................13916
DTC: P0563................13919
DTC: P0617................13922
DTC: P0704................13925
DTC: P0850................13931
DTC: P1565................13937
DTC: U0101................13943
DTC: U0105 ................13946
DTC: U0155................13949
NO ACTIVATION OF AUXILIARY BRAKE................13951
NO ACTIVATION/RELEASE OF ENGINE REVOLUTION CONTROL................13957
NO ACTIVATION/RELEASE OF CRUISE FUNCTION................13962
NO ACTIVATION/RELEASE OF ECO MODE................13970
CAN COMMUNICATION................13974
CAN COMMUNICATION TROUBLESHOOTING................13975
Outline................13975
Definition of Terms................13975
Troubleshooting Procedure................13976
Work Flow................13976
ECU individual code list................13977
CAN communication circuit diagram................13978
CAN communication relation connector location................13981
ENGINE CAN COMMUNICATION LINE................13985
ABNORMAL CAN COMMUNICATION DTC DETECTED................13985
CONNECTION DIAGRAM................13985
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE................13985
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE................13987
DISCONNECTION INSPECTION FOR ENGINE CAN_H/L_COMMUNICATION LINE................13990
INSPECTION FOR SHORT-CIRCUIT IN CAN H-LINE................13996
INSPECTION FOR SHORT-CIRCUIT IN CAN L-LINE................14005
INSPECTION FOR EGR CONTROLLER CAN COMMUNICATION LINE................14014
INSPECTION FOR VNT CONTROLLER CAN COMMUNICATION LINE................14019
INSPECTION FOR DCU CAN COMMUNICATION LINE (ENGINE CAN COMMUNICATION LINE)................14024
INSPECTION FOR NOx sensor 1 CAN COMMUNICATION LINE................14029
INSPECTION FOR NOx sensor 2 CAN COMMUNICATION LINE................14035
INSPECTION FOR DEF SENSOR CAN COMMUNICATION LINE................14041
INSPECTION FOR PM SENSOR CAN COMMUNICATION LINE................14047
DIAGNOSIS CAN COMMUNICATION LINE................14053
ABNORMAL CAN COMMUNICATION DTC DETECTED................14053
CONNECTION DIAGRAM................14053
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE................14053
PRE-INSPECTION FOR DIAGNOSIS CAN COMMUNICATION LINE................14055
DISCONNECTION INSPECTION FOR DIAGNOSIS CAN_H/L_COMMUNICATION LINE................14058
INSPECTION FOR SHORT-CIRCUIT IN DIAGNOSIS CAN H-LINE................14062
INSPECTION FOR SHORT-CIRCUIT IN DIAGNOSIS CAN L-LINE................14066
INSPECTION FOR DCU CAN COMMUNICATION LINE (DIAGNOSIS CAN COMMUNICATION LINE)................14071
INSPECTION FOR ENGINE ECU CAN COMMUNICATION LINE................14075
CONTROL CAN COMMUNICATION LINE................14080
ABNORMAL CAN COMMUNICATION DTC DETECTED................14080
CONNECTION DIAGRAM (ALLISON AUTOMATIC TRANSMISSION)................14080
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE (ALLISON AUTOMATIC TRANSMISSION)................14080
CONNECTION DIAGRAM (MANUAL TRANSMISSION)................14081
CAN COMMUNICATION LINE MALFUNCTION PART DETERMINATION TABLE (MANUAL TRANSMISSION)................14081
PRE-INSPECTION FOR CAN COMMUNICATION LINE................14082
DISCONNECTION INSPECTION FOR CAN_H/L_COMMUNICATION LINE................14086
INSPECTION FOR SHORT-CIRCUIT IN CAN H-LINE................14089
INSPECTION FOR SHORT-CIRCUIT IN CAN L-LINE................14091
INSPECTION FOR AUTOMATIC TRANSMISSION ECU CAN COMMUNICATION LINE................14093
HYBRID SYSTEMHINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 Models Repair Service Manual 2014
