HINO 155, 155h & 195, 195h Series Cab Over Trucks Repair Service Manuals + Trouble Shooting Manuals + Owner's Manuals
Complete service repair manual with electrical wiring diagrams for HINO 155, 155h & 195, 195h Series Cab Over Trucks, with technical information to maintain, diagnose, repair, and service like professional mechanics.
HINO 155, 155h & 195, 195h Series Cab Over Trucks workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MANUAL LIST:
H1-L047E01 - 2014 COE Owner's Manual.pdf
H1-L049E01 - 2015 COE Owner's Manual.pdf
H1-L053E01 - 2016 COE Owner's Manual.pdf
H1-L054E01 - 2017 COE Owner's Manual.pdf
H1-L055E01 - 2018 COE Owner's Manual.pdf
S1-LXJE01(A)(B) - 2011.2012.2013 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE01B - 2011.2012.2013 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE03A - 2014 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE03A - 2014 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE05A - 2015 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE05A - 2015 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE08A - 2016 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE08A - 2016 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE10A - 2017 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE10A - 2017 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE12A - 2018 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S1-LXJE12A - 2018 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S5-LJ05E02C - 2011.2012.2013 Engine J05E Workshop Manual (HINO 155, 155h, 195, 195h Series).pdf
S5-LJ05E04A - 2014 Engine J05E Workshop Manual.pdf
S5-LJ05E07A - 2015 Engine J05E Workshop Manual.pdf
S5-LJ05E10A - 2016 Engine J05E Workshop Manual.pdf
S5-LJ05E13A - 2017 Engine J05E Workshop Manual.pdf
S5-LJ05E15A - 2018 Engine J05E Workshop Manual.pdf
S7-LXJE01C-1 - 2011.2012.2013 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE01C-2 - 2011.2012.2013 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-1 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-2 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-3 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-4 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-5 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-6 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE03C-7 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE05A-1 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE05A-2 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE05A-3 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE05A-4 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE05A-5 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE08A-1 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE08A-2 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE08A-3 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE08A-4 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE08A-5 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE10A-1 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE10A-2 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE10A-3 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE10A-4- 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE10A-5 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE12A-1 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE12A-2 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE12A-3 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE12A-4 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
S7-LXJE12A-5 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine).pdf
PRODUCT DETAILS:
Total Pages: 34,772 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
GENERAL INTRODUCTION
ENGINE
HYBRID
TRANSMISSION
CLUTCH
PROPELLER SHAFT
AXLE
DIFFERENTIAL
BRAKE
STEERING
SUSPENSION
FRAME AND FRAME ACCESSORY
CAB MOUNTING AND CAB SUSPENSION
BODY CONSTRUCTION
BODY INSIDE ACCESSORY
BODY OUTSIDE ACCESSORY
AIR BAG AND SEAT BELT
HEATER AND AIR CONDITIONER
ELECTRICAL
CONTROL SYSTEM
...
MAIN SECTIONS
H1-L047E01 - 2014 COE Owner's Manual...1
H1-L049E01 - 2015 COE Owner's Manual...325
H1-L053E01 - 2016 COE Owner's Manual...663
H1-L054E01 - 2017 COE Owner's Manual...1005
H1-L055E01 - 2018 COE Owner's Manual...1359
S1-LXJE01(A)(B) - 2011.2012.2013 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...1783
FOREWORD...1783
CHAPTER...1784
INDEX...1785
GENERAL INTRODUCTION...1787
HOW TO IDENTIFY VEHICLE TYPE...1788
HOW TO IDENTIFY VEHICLE TYPE...1788
VEHICLE MODEL...1788
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...1789
APPEARANCE OF VEHICLE...1790
APPEARANCE...1790
APPEARANCE OF VEHICLE...1790
SAFETY INSTRUCTIONS AND READINESS TO WORK...1791
WARNING...1791
GENERAL PRECAUTIONS...1791
IDENTIFICATION INFORMATION...1795
SAFETY INSTRUCTIONS FOR WORK...1797
PRECAUTIONS...1797
INTRODUCTION TO WORKSHOP MANUAL...1801
GENERAL...1801
INTRODUCTION TO DESCRIPTIONS...1802
DEFINITION OF TERM...1804
TIGHTENING OF BOLTS AND NUTS...1805
BOLTS AND NUTS...1805
PURPOSES OF TIGHTENING TORQUE...1805
CAUTIONS TO PREVENT LOOSENESS...1805
TYPES AND IDENTIFICATION...1806
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)...1807
STRENGTH CLASSES AND SYMBOLS...1808
PART No...1809
LIST OF TIGHTENING TORQUE...1810
TIGHTENING OF FLARE NUTS AND HOSES...1812
HANDLING OF LIQUID GASKET...1813
LIQUID GASKET...1813
GLOSSARY...1814
DEFINITION OF ABBREVIATION IN THIS MANUAL...1814
LIST OF ABBREVIATION...1814
GLOSSARY OF SAE AND HINO TERMS...1817
LUBRICANTS...1820
LUBRICANTS...1820
RECOMMENDED LUBRICANTS...1820
HYBRID...1821
STANDARD VALUE...1822
HYBRID SYSTEM...1822
SERVICE PLUG...1822
PCU...1822
HV BATTERY...1823
HV BATTERY COOLING FAN...1823
HV BATTERY ECU...1823
SYSTEM MAIN RELAY JUNCTION BLOCK...1823
INVERTER...1824
HV-ECU...1824
HYBRID JUNCTION BLOCK...1824
WATER PUMP...1825
INVERTER RADIATOR...1825
COOLANT...1825
MOTOR CABLE...1825
REQUIRED ITEMS...1826
HYBRID SYSTEM...1826
HYBRID SYSTEM...1826
SERVICE PLUG...1826
COOLANT...1826
HYBRID SYSTEM...1827
HYBRID SYSTEM...1827
CAUTIONS...1827
SERVICE PLUG...1829
COMPONENT LOCATOR...1829
UNIT CHECK...1829
REPLACEMENT...1830
PCU...1832
COMPONENT LOCATOR...1832
REPLACEMENT...1836
HV BATTERY...1841
COMPONENT LOCATOR...1841
REPLACEMENT...1843
HV BATTERY COOLING FAN...1847
COMPONENT LOCATOR...1847
REPLACEMENT...1849
HV SYSTEM ECU...1852
COMPONENT LOCATOR...1852
REPLACEMENT...1853
SYSTEM MAIN RELAY JUNCTION BLOCK...1856
COMPONENT LOCATOR...1856
REPLACEMENT...1857
INVERTER...1859
COMPONENT LOCATOR...1859
REPLACEMENT...1860
HV-ECU...1864
COMPONENT LOCATOR...1864
REPLACEMENT...1865
HYBRID JUNCTION BLOCK...1867
COMPONENT LOCATOR...1867
REPLACEMENT...1868
WATER PUMP...1871
COMPONENT LOCATOR...1871
REPLACEMENT...1872
INVERTER RADIATOR...1875
COMPONENT LOCATOR...1875
REPLACEMENT...1876
COOLANT...1879
REPLACEMENT...1879
MOTOR CABLE...1880
COMPONENT LOCATOR...1880
REPLACEMENT...1883
TRANSMISSION (A465)...1889
STANDARD VALUE...1890
ATTACHING AND DETACHING THE TRANSMISSION...1890
AUTOMATIC TRANSMISSION ASSEMBLY...1890
TRANSMISSION CONTROL...1892
SHIFT LEVER ASSEMBLY...1892
TRANSMISSION MECHANICAL...1892
TURBINE SENSOR...1892
SPEED SENSOR...1892
NEUTRAL SWITCH...1893
REQUIRED ITEMS...1894
ATTACHING AND DETACHING THE TRANSMISSION...1894
AUTOMATIC TRANSMISSION ASSEMBLY...1894
NEUTRAL SWITCH...1894
ATTACHING AND DETACHING THE TRANSMISSION...1895
AUTOMATIC TRANSMISSION ASSEMBLY...1895
REPLACEMENT...1895
TRANSMISSION CONTROL...1937
CONTROL COMPUTER ASSEMBLY ...1937
COMPONENT LOCATOR...1937
OVERHAUL...1938
SHIFT LEVER ASSEMBLY...1944
COMPONENT LOCATOR...1944
OVERHAUL...1945
TRANSMISSION MECHANICAL...1949
TURBINE SENSOR...1949
COMPONENT LOCATOR...1949
OVERHAUL...1950
SPEED SENSOR...1951
COMPONENT LOCATOR...1951
OVERHAUL...1952
NEUTRAL SWITCH...1953
COMPONENT LOCATOR...1953
OVERHAUL...1954
PROPELLER SHAFT (LD)...1957
STANDARD VALUE...1958
PROPELLER SHAFT MECHANICAL...1958
PROPELLER SHAFT ASSEMBLY...1958
REQUIRED ITEMS...1959
PROPELLER SHAFT MECHANICAL...1959
PROPELLER SHAFT ASSEMBLY...1959
PROPELLER SHAFT MECHANICAL...1961
PROPELLER SHAFT ASSEMBLY...1961
COMPONENT LOCATOR...1961
PROPELLER SHAFT ASSEMBLY...1963
OVERHAUL...1963
AXLE...1978
STANDARD VALUE...1979
FRONT AXLE...1979
STEERING KNUCKLE...1979
FRONT AXLE HUB...1980
REAR AXLE...1981
REAR AXLE HUB...1981
REAR AXLE SHAFT...1981
REQUIRED ITEMS...1982
FRONT AXLE...1982
STEERING KNUCKLE...1982
FRONT AXLE HUB...1983
REAR AXLE...1986
REAR AXLE HUB...1986
REAR AXLE SHAFT...1987
FRONT AXLE...1989
STEERING KNUCKLE...1989
COMPONENT LOCATOR...1989
OVERHAUL...1993
FRONT AXLE HUB...2007
COMPONENT LOCATOR...2007
OVERHAUL...2009
FRONT AXLE HUB BOLT...2020
COMPONENT LOCATOR...2020
OVERHAUL...2021
REAR AXLE...2023
REAR AXLE HUB...2023
COMPONENT LOCATOR...2023
OVERHAUL...2025
REAR AXLE SHAFT...2036
COMPONENT LOCATOR...2036
OVERHAUL...2037
WHEEL AND TIRE...2039
WHEEL AND TIRE...2039
COMPONENT LOCATOR...2039
INSPECTION...2040
REPLACEMENT...2042
OVERHAUL (TUBELESS TIRE)...2046
DIFFERENTIAL (SH13)...2052
STANDARD VALUE...2053
DIFFERENTIAL...2053
DIFFERENTIAL CARRIER...2053
REQUIRED ITEMS...2055
DIFFERENTIAL...2055
DIFFERENTIAL CARRIER...2055
DIFFERENTIAL...2058
DIFFERENTIAL CARRIER...2058
COMPONENT LOCATOR...2058
OVERHAUL...2064
BRAKE...2094
STANDARD VALUE...2096
BRAKE CONTROL...2096
SERVICE BRAKE...2096
BRAKE FLUID...2096
BRAKE ACTUATOR...2097
SPEED SENSOR...2097
BRAKE PEDAL...2098
BRAKE MASTER CYLINDER...2098
BRAKE BOOSTER...2098
HYDRO BOOSTER...2099
ELECTRIC VACUUM PUMP...2099
VACUUM PUMP...2099
HYDRO PUMP...2100
VACUUM RESERVOIR...2100
FRONT FLEXIBLE HOSE...2100
REAR FLEXIBLE HOSE...2100
VACUUM WARNING BUZZER...2100
VACUUM SENSOR (FOR SKID CONTROL)...2101
DISC BRAKE ...2101
FRONT DISC CALIPER...2101
REAR DISC CALIPER...2102
PARKING BRAKE...2103
PARKING BRAKE...2103
PARKING BRAKE CABLE No.2...2103
PARKING BRAKE CABLE No.3...2103
PARKING BRAKE LEVER...2103
PARKING BRAKE DRUM...2104
PARKING BRAKE SWITCH...2104
REQUIRED ITEMS...2105
SERVICE BRAKE...2105
SERVICE BRAKE...2105
BRAKE FLUID...2105
SPEED SENSOR...2105
BRAKE PEDAL...2105
BRAKE BOOSTER...2105
HYDRO BOOSTER...2106
VACUUM RESERVOIR...2106
DISC BRAKE...2106
FRONT DISC CALIPER...2106
REAR DISC CALIPER...2106
PARKING BRAKE...2107
PARKING BRAKE DRUM...2107
BRAKE CONTROL...2108
SERVICE BRAKE...2108
INSPECTION AND ADJUSTMENT...2108
BRAKE FLUID...2113
REPLACEMENT...2113
ABS ACTUATOR...2116
COMPONENT LOCATOR...2116
REPLACEMENT...2117
UNIT CHECK...2119
SPEED SENSOR...2120
COMPONENT LOCATOR...2120
UNIT CHECK...2122
REPLACEMENT...2123
BRAKE PEDAL...2126
COMPONENT LOCATOR...2126
REPLACEMENT...2127
BRAKE MASTER CYLINDER...2130
COMPONENT LOCATOR...2130
REPLACEMENT...2131
BRAKE BOOSTER...2135
COMPONENT LOCATOR...2135
REPLACEMENT...2136
HYDRO BOOSTER...2144
COMPONENT LOCATOR...2144
REPLACEMENT...2145
ELECTRIC VACUUM PUMP...2150
COMPONENT LOCATOR...2150
OVERHAUL...2151
VACUUM PUMP...2155
COMPONENT LOCATOR...2155
OVERHAUL...2156
HYDRO PUMP...2162
COMPONENT LOCATOR...2162
OVERHAUL...2163
VACUUM RESERVOIR...2164
COMPONENT LOCATOR...2164
REPLACEMENT...2165
FRONT FLEXIBLE HOSE...2167
COMPONENT LOCATOR...2167
REPLACEMENT...2168
REAR FLEXIBLE HOSE...2170
COMPONENT LOCATOR...2170
REPLACEMENT...2171
VACUUM WARNING BUZZER...2173
BEHIND-THE-WHEEL INSPECTION...2173
REPLACEMENT...2173
VACUUM SENSOR (FOR SKID CONTROL)...2174
COMPONENT LOCATOR...2174
REPLACEMENT...2175
DISC BRAKE...2178
FRONT BRAKE CALIPER...2178
COMPONENT LOCATOR...2178
OVERHAUL...2179
REAR BRAKE CALIPER...2186
COMPONENT LOCATOR...2186
OVERHAUL...2187
PARKING BRAKE...2194
PARKING BRAKE...2194
INSPECTION AND ADJUSTMENT...2194
PARKING BRAKE CABLE No.2...2196
COMPONENT LOCATOR...2196
REPLACEMENT...2197
PARKING BRAKE CABLE No.3...2203
COMPONENT LOCATOR...2203
REPLACEMENT...2204
PARKING BRAKE LEVER...2209
COMPONENT LOCATOR...2209
REPLACEMENT...2210
PARKING BRAKE DRUM...2214
COMPONENT LOCATOR...2214
OVERHAUL...2216
PARKING BRAKE SWITCH...2226
COMPONENT LOCATOR...2226
REPLACEMENT...2227
STEERING...2229
STANDARD VALUE...2230
STEERING CONTROL...2230
POWER STEERING SYSTEM...2230
STEERING WHEEL...2230
STEERING COLUMN...2230
STEERING LINKAGE...2231
POWER STEERING GEAR...2231
POWER STEERING PUMP...2231
REQUIRED ITEMS...2232
STEERING CONTROL...2232
POWER STEERING SYSTEM...2232
STEERING WHEEL...2232
STEERING COLUMN...2233
STEERING LINKAGE...2233
POWER STEERING GEAR...2233
POWER STEERING PUMP...2234
STEERING CONTROL...2235
POWER STEERING SYSTEM...2235
PERFORMANCE INSPECTION...2235
STEERING WHEEL...2238
COMPONENT LOCATOR...2238
REPLACEMENT...2239
STEERING COLUMN...2242
COMPONENT LOCATOR...2242
REPLACEMENT...2243
STEERING LINKAGE...2250
COMPONENT LOCATOR...2250
REPLACEMENT...2251
POWER STEERING GEAR...2258
COMPONENT LOCATOR...2258
REPLACEMENT...2259
POWER STEERING PUMP...2263
COMPONENT LOCATOR...2263
REPLACEMENT ...2264
SUSPENSION...2266
STANDARD VALUE...2267
FRONT SUSPENSION...2267
SHOCK ABSORBER...2267
LEAF SPRING...2267
STABILIZER...2268
WHEEL ALIGNMENT...2268
REAR SUSPENSION...2269
SHOCK ABSORBER...2269
LEAF SPRING...2269
REQUIRED ITEMS...2270
FRONT SUSPENSION...2270
SHOCK ABSORBER...2270
LEAF SPRING...2270
WHEEL ALIGNMENT...2271
REAR SUSPENSION...2272
LEAF SPRING...2272
FRONT SUSPENSION...2273
SHOCK ABSORBER...2273
COMPONENT LOCATOR...2273
REPLACEMENT...2274
LEAF SPRING...2277
COMPONENT LOCATOR...2277
OVERHAUL...2278
STABILIZER...2286
COMPONENT LOCATOR...2286
REPLACEMENT...2287
WHEEL ALIGNMENT...2289
ADJUSTMENT...2289
REAR SUSPENSION...2293
SHOCK ABSORBER...2293
COMPONENT LOCATOR...2293
REPLACEMENT...2294
LEAF SPRING...2297
COMPONENT LOCATOR...2297
OVERHAUL...2299
FRAME AND FRAME ACCESSORY...2308
STANDARD VALUE...2309
FRAME...2309
CHASSIS FRAME...2309
FRONT BUMPER...2309
REQUIRED ITEMS...2310
FRAME...2310
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES...2310
FRAME...2311
FRAME AND FRAME ACCESSORIES...2311
COMPONENT LOCATOR...2311
FRAME...2312
INSPECTION...2312
REPAIR...2313
FRONT BUMPER...2318
COMPONENT LOCATOR...2318
REPLACEMENT...2319
CAB MOUNTING AND CAB SUSPENSION...2322
STANDARD VALUE...2323
CAB MOUNTING AND CAB SUSPENSION...2323
CAB MOUNTING...2323
TILT CAB STAY & CAB LOCK...2324
CAB MOUNTING AND CAB SUSPENSION...2325
CAB MOUNTING...2325
COMPONENT LOCATOR...2325
PRECAUTIONS IN TILTING AND LOWERING THE CAB...2328
REPLACEMENT...2329
CAB TILT STAY...2336
COMPONENT LOCATOR...2336
PRECAUTIONS IN TILTING AND LOWERING THE CAB...2339
REPLACEMENT...2340
BODY INSIDE ACCESSORY...2345
STANDARD VALUE...2346
INSTRUMENT PANEL AND DRIVER INFORMATION...2346
INSTRUMENT PANEL...2346
INTERIOR ACCESSORY...2346
ROOF ACCESSORY...2346
SEAT...2346
DRIVER'S SEAT...2346
ASSISTANT'S SEAT...2347
REAR SEAT...2347
INSTRUMENT PANEL AND DRIVER INFORMATION...2348
INSTRUMENT PANEL...2348
COMPONENT LOCATOR...2348
REPLACEMENT...2350
COMBINATION METER...2360
REPLACEMENT...2360
INTERIOR ACCESSORY...2361
INTERIOR ACCESSORY...2361
COMPONENT LOCATOR...2361
REPLACEMENT...2363
FLOOR ACCESSORY...2366
COMPONENT LOCATOR...2366
REPLACEMENT...2367
ROOF ACCESSORY...2368
COMPONENT LOCATOR...2368
REPLACEMENT...2369
SEAT...2376
DRIVER'S SEAT...2376
COMPONENT LOCATOR...2376
OVERHAUL...2378
ASSISTANT'S SEAT...2390
COMPONENT LOCATOR...2390
OVERHAUL (TWO-SEATER)...2394
OVERHAUL (THREE-SEATER)...2400
OVERHAUL (CREW CAB)...2408
REAR SEAT...2414
COMPONENT LOCATOR...2414
OVERHAUL...2416
BODY OUTSIDE ACCESSORY...2426
STANDARD VALUE...2427
DOOR...2427
DOOR HINGE...2427
DOOR ACCESSORIES...2427
REQUIRED ITEMS...2428
DOOR...2428
DOOR ACCESSORIES...2428
POWER WINDOW...2428
AUTO DOOR LOCK SYSTEM...2428
WINDOW GLASS...2429
GLASS...2429
MIRROR...2430
POWER MIRROR...2430
DOOR...2431
DOOR HINGE...2431
INSPECTION AND ADJUSTMENT...2431
DOOR ACCESSORY...2435
COMPONENT LOCATOR...2435
OVERHAUL...2441
POWER WINDOW...2463
SINGLE UNIT INSPECTION...2463
AUTO DOOR LOCK SYSTEM...2466
PERFORMANCE INSPECTION...2466
SINGLE UNIT INSPECTION...2466
KEYLESS ENTRY...2468
PERFORMANCE INSPECTION...2468
WINDOW GLASS...2469
GLASS...2469
COMPONENT LOCATOR...2469
REPLACEMENT...2471
MIRROR...2481
REAR VIEW MIRROR...2481
COMPONENT LOCATOR...2481
REPLACEMENT...2482
POWER MIRROR...2483
SINGLE UNIT INSPECTION...2483
ACCESSORY...2484
OUTSIDE ACCESSORY...2484
COMPONENT LOCATOR...2484
REPLACEMENT...2485
AIR BAG AND SEAT BELT...2490
STANDARD VALUE...2491
SEAT BELT...2491
SEAT BELT WITH ELR PRETENSIONER...2491
SEAT BELT...2491
CENTER SEAT BELT...2492
REAR SEAT BELT...2492
SEAT BELT...2493
SEAT BELT...2493
COMPONENT LOCATOR...2493
REPLACEMENT...2494
CENTER SEAT BELT...2496
COMPONENT LOCATOR...2496
REPLACEMENT...2497
REAR SEAT BELT...2498
COMPONENT LOCATOR...2498
REPLACEMENT...2499
HEATER AND AIR CONDITIONER...2503
STANDARD VALUE...2504
AIR CONDITIONER...2504
AIR CONDITIONER...2504
V-BELT...2505
COOLER COMPRESSOR...2505
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...2506
HVAC (WIDE CAB MODEL)...2506
HEATER CONTROL...2506
REAR HEATER (CREW CAB)...2507
REAR COOLER (CREW CAB)...2507
REQUIRED ITEMS...2508
AIR CONDITIONER...2508
AIR CONDITIONER...2508
V-BELT...2508
COOLER COMPRESSOR...2508
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)...2509
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...2509
AIR CONDITIONER...2510
AIR CONDITIONER...2510
SAFETY INSTRUCTIONS FOR WORK...2510
COLLECTION/FILLING OF REFRIGERANT...2514
MAINTENANCE...2522
V-BELT...2525
COMPONENT LOCATOR...2525
REPLACEMENT...2526
COOLER COMPRESSOR...2530
COMPONENT LOCATOR...2530
REPLACEMENT...2531
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...2535
COMPONENT LOCATOR...2535
REPLACEMENT...2536
HVAC (WIDE CAB MODEL)...2541
COMPONENT LOCATOR...2541
REPLACEMENT...2543
HEATER CONTROL...2550
COMPONENT LOCATOR...2550
REPLACEMENT...2551
REAR HEATER (CREW CAB)...2554
COMPONENT LOCATOR...2554
REPLACEMENT...2555
REAR HEATER BLOWER SWITCH (CREW CAB)...2561
COMPONENT LOCATOR...2561
REPLACEMENT...2562
REAR COOLER (CREW CAB)...2564
COMPONENT LOCATOR...2564
REPLACEMENT...2565
COOLER CONTROL SWITCH (CREW CAB)...2572
COMPONENT LOCATOR...2572
REPLACEMENT...2573
ELECTRICAL...2576
STANDARD VALUE...2577
LIGHTING...2577
HEADLIGHT...2577
WIPER AND WASHER...2577
WIPER...2577
WASHER...2577
REQUIRED ITEMS...2578
LIGHTING...2578
COMBINATION SWITCH...2578
LIGHTING...2579
HEADLIGHT...2579
COMPONENT LOCATOR...2579
OPTICAL AXIS ADJUSTMENT...2580
REPLACEMENT...2581
ID LIGHT...2582
COMPONENT LOCATOR...2582
REPLACEMENT...2583
ROOM LIGHT...2584
COMPONENT LOCATOR...2584
REPLACEMENT...2585
COMBINATION SWITCH...2586
COMPONENT LOCATOR...2586
REPLACEMENT...2587
INSPECTION...2587
WIPER AND WASHER...2590
WIPER...2590
COMPONENT LOCATOR...2590
REPLACEMENT...2591
WASHER...2594
COMPONENT LOCATOR...2594
REPLACEMENT ...2595
COMPUTER...2597
COMPUTER...2597
MOUNTING POSITION...2597
SWITCH...2599
SWITCH...2599
MOUNTING POSITION...2599
FUSE AND RELAY...2600
FUSE BLOCK...2600
MOUNTING POSITION...2600
RELAY...2602
MOUNTING POSITION...2602
CONTROL SYSTEM...2603
REQUIRED ITEMS...2604
IDLE STOP...2604
SLOPE LEARNING...2604
IDLE STOP...2605
IDLE STOP SYSTEM...2605
SLOPE LEARNING...2605
CRUISE CONTROL...2607
CRUISE MAIN SWITCH...2607
COMPONENT LOCATOR...2607
REPLACEMENT...2608
SINGLE UNIT INSPECTION...2609
S1-LXJE01B - 2011.2012.2013 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine)...2611
FOREWORD...2611
CHAPTER...2612
INDEX...2613
GENERAL INTRODUCTION...2614
HOW TO USE THIS MANUAL...2615
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND TERMS...2615
WIRING DIAGRAM...2620
WIRE TO WIRE CONNECTOR...2621
JUNCTION CONNECTOR...2622
LOCATION...2623
RELAY LOCATION / FUSE AND RELAY BLOCK...2624
ABOUT CONNECTOR...2627
WIRING DIAGRAM ACCORDING TO SYSTEM...2629
WIRING DIAGRAM...2630
WIRING HARNESS CODE...2630
AC. POWER SUPPLY CIRCUIT...2632
AF. GROUND CIRCUIT...2636
AH. CHARGING CIRCUIT...2638
AK. ENGINE STARTING CIRCUIT...2640
AN. CAN COMMUNICATION CIRCUIT...2642
AO. CAN COMMUNICATION CIRCUIT [HV]...2644
BG. ENGINE ECU CIRCUIT [J05] 1/2...2648
BH. ENGINE ECU CIRCUIT [J05] 2/2...2652
BI. DEF SCR CIRCUIT...2658
BJ. HYDRO BOOST SYSTEM CIRCUIT...2660
BN. GLOW PLUG CIRCUIT...2662
BP. FUEL HEATER CIRCUIT...2664
CC. ATM CIRCUIT [MY600]...2666
CE. CLUTCH ECU CIRCUIT...2672
CF. HV PCU CIRCUIT...2676
DA. ABS/PAB+VSC CIRCUIT...2678
DD. VEHICLE CONTROL ECU CIRCUIT...2680
EC. POWER DOOR LOCK CIRCUIT...2682
ED. KEYLESS ENTRY CIRCUIT...2684
EG. POWER WINDOW CIRCUIT [FR]...2686
EH. POWER WINDOW CIRCUIT [RR]...2688
FA. COMBINATION METER CIRCUIT...2690
FB. PARKING BRAKE WARNING CIRCUIT...2694
FC. WEAR INDICATOR CIRCUIT...2696
FD. HORN RELAY CIRCUIT...2698
FF. DIAGNOSIS MONITOR CIRCUIT...2700
FJ. RHEOSTAT CIRCUIT...2702
GA. HEADLIGHT CIRCUIT...2704
GD. HEAD LIGHT SUB CIRCUIT ...2706
GG. TAIL LIGHT CIRCUIT...2708
GH. STOP LIGHT CIRCUIT...2710
GJ. TURN / HAZARD CIRCUIT...2712
GL. COMBINATION LIGHT CIRCUIT...2714
HA. ROOM LIGHT CIRCUIT...2716
JA. WIPER AND WASHER CIRCUIT...2718
JD. MIRROR HEATER CIRCUIT...2720
JE. REMOTE CONTROL MIRROR CIRCUIT...2722
KA. RADIO CIRCUIT...2724
KB. CIGAR LIGHTER CIRCUIT...2726
LB. HEATER AND AIR CONDITIONER CIRCUIT...2728
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT...2732
MA. OUTLET POWER SUPPLY CIRCUIT...2734
WIRE TO WIRE CONNECTOR...2736
WIRE TO WIRE CONNECTOR...2737
WIRE TO WIRE CONNECTOR LIST...2737
JUNCTION CONNECTOR...2751
JUNCTION CONNECTOR...2752
JUNCTION CONNECTOR LIST...2752
LOCATION...2771
CONNECTOR LOCATION...2772
IP-1 [INSTRUMENT PANEL (1 / 6)]...2772
IP-2 [INSTRUMENT PANEL (2 / 6)]...2774
IP-3 [INSTRUMENT PANEL (3 / 6)]...2776
IP-4 [INSTRUMENT PANEL (4 / 6)]...2778
IP-5 [INSTRUMENT PANEL (5 / 6)]...2782
IP-6 [INSTRUMENT PANEL (6 / 6)]...2784
CA-1 [CAB (1 / 2)] ( Models: Single cab ( Floor / Cowl ) / Crew cab ( Cowl ) )...2786
CA-2 [CAB (2 / 2)] ( Models: Single cab ( Roof / Door ) )...2788
CA-3 [CAB (1 / 2)] ( Models: Crew cab ( Floor ) )...2790
CA-4 [CAB (2 / 2)] ( Models: Crew cab ( Roof / Door ) )...2792
EG-1 [ENGINE (1 / 4)] (Models: J05E engine)...2794
EG-2 [ENGINE (2 / 4)] (Models: J05E engine)...2796
EG-3 [ENGINE (3 / 4)] (Models: J05E engine)...2798
EG-4 [ENGINE (4 / 4)] (Models: J05E engine)...2800
EG-5 [ENGINE (1 / 1)] (Models: J05E engine (Right rear))...2802
EG-6 [ENGINE (1 / 4)] ( Models: J05E engine HV )...2804
EG-7 [ENGINE (2 / 4)] ( Models: J05E engine HV )...2806
EG-8 [ENGINE (3 / 4)] ( Models: J05E engine HV )...2808
EG-9 [ENGINE (4 / 4)] ( Models: J05E engine HV )...2810
EG-10 [ENGINE (1 / 1)] ( Models: J05E engine HV ( Right rear ) )...2812
RR-1 [REAR (1 / 1)]...2814
RR-2 [REAR (1 / 1)] ( Models: HV )...2816
RELAY LOCATION/FUSE AND RELAY BLOCK...2818
FUSE AND RELAY BLOCK...2819
CHASSIS RELAY BLOCK...2819
CAB RELAY...2822
RELAY BLOCK No.2...2823
JUNCTION BLOCK...2824
JUNCTION BLOCK...2824
INDEX...2826
CONNECTOR INDEX...2827
ELECTRICAL EQUIPMENT CONNECTOR...2827
WIRE TO WIRE CONNECTOR...2842
JUNCTION CONNECTOR...2845
S1-LXJE03A - 2014 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine)...2850
FOREWORD...2850
CHAPTER REFERENCES...2851
INDEX...2852
GENERAL INTRODUCTION...2853
HOW TO USE THIS MANUAL...2854
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND...2854
WIRING DIAGRAM...2859
WIRE TO WIRE CONNECTOR...2860
JUNCTION CONNECTOR...2861
LOCATION...2862
RELAY LOCATION / FUSE AND RELAY BLOCK...2863
ABOUT CONNECTOR...2867
WIRING DIAGRAM ACCORDING TO SYSTEM...2869
WIRING DIAGRAM...2870
WIRING HARNESS CODE...2870
AC. POWER SUPPLY CIRCUIT...2872
AF. GROUND CIRCUIT...2876
AH. CHARGING CIRCUIT...2878
AK. ENGINE STARTING CIRCUIT...2880
AN. CAN COMMUNICATION CIRCUIT...2882
AO. CAN COMMUNICATION CIRCUIT [HV]...2884
BG. ENGINE ECU CIRCUIT [J05] 1/2...2888
BH. ENGINE ECU CIRCUIT [J05] 2/2...2892
BI. DEF SCR CIRCUIT...2900
BJ. HYDRO BOOST SYSTEM CIRCUIT...2902
BN. GLOW PLUG CIRCUIT...2904
BP. FUEL HEATER CIRCUIT...2906
CC. AT CIRCUIT [MY600]...2908
CE. CLUTCH ECU CIRCUIT...2914
CF. HV PCU CIRCUIT...2918
DA. ABS/PAB+VSC CIRCUIT...2920
DD. VEHICLE CONTROL ECU CIRCUIT...2922
EC. POWER DOOR LOCK CIRCUIT...2924
ED. KEYLESS ENTRY CIRCUIT...2926
EG. POWER WINDOW CIRCUIT [FRONT]...2928
EH. POWER WINDOW CIRCUIT [REAR]...2930
FA. COMBINATION METER CIRCUIT...2932
FB. PARKING BRAKE WARNING CIRCUIT...2936
FC. WEAR INDICATOR CIRCUIT...2938
FD. HORN RELAY CIRCUIT...2940
FF. DIAGNOSIS MONITOR CIRCUIT...2942
FJ. RHEOSTAT CIRCUIT...2944
FK. TELEMATICS CIRCUIT...2946
GA. HEADLIGHT CIRCUIT...2948
GD. HEADLIGHT SUB CIRCUIT...2950
GG. TAIL LIGHT CIRCUIT...2952
GH. STOP LIGHT CIRCUIT...2954
GJ. TURN / HAZARD CIRCUIT...2956
GL. COMBINATION LIGHT CIRCUIT...2958
HA. ROOM LIGHT CIRCUIT...2960
JA. WIPER AND WASHER CIRCUIT...2962
JD. MIRROR HEATER CIRCUIT...2964
JE. REMOTE CONTROL MIRROR CIRCUIT...2966
KA. RADIO CIRCUIT...2968
KB. CIGAR LIGHTER CIRCUIT...2970
LB. HEATER AND AIR CONDITIONER CIRCUIT...2972
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT...2976
MA. OUTLET POWER SUPPLY CIRCUIT...2978
WIRE TO WIRE CONNECTOR...2980
WIRE TO WIRE CONNECTOR...2981
WIRE TO WIRE CONNECTOR LIST...2981
JUNCTION CONNECTOR...2996
JUNCTION CONNECTOR...2997
JUNCTION CONNECTOR LIST...2997
LOCATION...3014
CONNECTOR LOCATION...3015
CONTENTS...3015
QUICK REFERENCE...3016
IP-1 [INSTRUMENT PANEL (1 of 6)]...3017
IP-2 [INSTRUMENT PANEL (2 of 6)]...3019
IP-3 [INSTRUMENT PANEL (3 of 6)]...3021
IP-4 [INSTRUMENT PANEL (4 of 6)]...3023
IP-5 [INSTRUMENT PANEL (5 of 6)]...3027
IP-6 [INSTRUMENT PANEL (6 of 6)]...3029
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))...3031
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))...3033
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))...3035
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))...3037
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)...3039
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)...3041
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)...3043
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)...3045
EG-5 [ENGINE] (Models: J05E Engine (Right rear))...3047
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)...3049
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)...3051
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)...3053
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)...3055
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))...3057
RR-1 [REAR]...3059
RR-2 [REAR] (Models: HV)...3061
RELAY LOCATION/FUSE AND RELAY BLOCK...3063
RELAY LOCATION...3064
INSTRUMENT PANEL...3064
CHASSIS...3065
FUSE AND RELAY BLOCK...3066
CHASSIS RELAY BLOCK...3066
CAB RELAY...3069
RELAY BLOCK No.2...3070
JUNCTION BLOCK...3071
JUNCTION BLOCK...3071
WIRE TO WIRE BOX...3073
WIRE TO WIRE ALIGNMENT...3073
INDEX...3074
CONNECTOR INDEX...3075
ELECTRICAL EQUIPMENT CONNECTOR...3075
WIRE TO WIRE CONNECTOR...3091
JUNCTION CONNECTOR...3094
S1-LXJE03A - 2014 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...3098
FOREWORD...3098
CHAPTER REFERENCES...3099
INDEX...3100
GENERAL INTRODUCTION...3102
HOW TO IDENTIFY VEHICLE TYPE...3103
HOW TO IDENTIFY VEHICLE TYPE...3103
VEHICLE MODEL...3103
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...3104
APPEARANCE OF VEHICLE...3105
APPEARANCE...3105
APPEARANCE OF VEHICLE...3105
SAFETY INSTRUCTIONS AND READINESS TO WORK...3106
WARNING...3106
GENERAL PRECAUTIONS...3106
IDENTIFICATION INFORMATION...3110
SAFETY INSTRUCTIONS FOR WORK...3113
PRECAUTIONS...3113
INTRODUCTION TO WORKSHOP MANUAL...3117
GENERAL...3117
INTRODUCTION TO DESCRIPTIONS...3118
TIGHTENING OF BOLTS AND NUTS...3121
BOLTS AND NUTS...3121
PURPOSES OF TIGHTENING TORQUE...3121
CAUTIONS TO PREVENT LOOSENESS...3121
TYPES AND IDENTIFICATION...3122
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)...3123
STRENGTH CLASSES AND SYMBOLS...3124
PART No...3125
LIST OF TIGHTENING TORQUE...3126
TIGHTENING OF FLARE NUTS AND HOSES...3128
HANDLING OF LIQUID GASKET...3129
LIQUID GASKET...3129
GLOSSARY...3130
DEFINITION OF ABBREVIATION IN THIS MANUAL...3130
LIST OF ABBREVIATION...3130
GLOSSARY OF SAE AND HINO TERMS...3133
LUBRICANTS...3136
LUBRICANTS...3136
RECOMMENDED LUBRICANTS...3136
HYBRID...3137
STANDARD VALUE...3138
HYBRID SYSTEM...3138
SERVICE PLUG...3138
PCU...3138
HV BATTERY...3139
HV BATTERY COOLING FAN...3139
HV BATTERY ECU...3139
SYSTEM MAIN RELAY JUNCTION BLOCK...3139
INVERTER...3140
HV-ECU...3140
HYBRID JUNCTION BLOCK...3140
WATER PUMP...3141
INVERTER RADIATOR...3141
COOLANT...3141
MOTOR CABLE...3141
REQUIRED ITEMS...3142
HYBRID SYSTEM...3142
HYBRID SYSTEM...3142
SERVICE PLUG...3142
COOLANT...3142
HYBRID SYSTEM...3143
HYBRID SYSTEM...3143
CAUTIONS...3143
SERVICE PLUG...3146
COMPONENT LOCATOR...3146
UNIT CHECK...3146
REPLACEMENT...3147
PCU...3149
COMPONENT LOCATOR...3149
REPLACEMENT...3153
HV BATTERY...3158
COMPONENT LOCATOR...3158
REPLACEMENT...3160
HV BATTERY COOLING FAN...3164
COMPONENT LOCATOR...3164
REPLACEMENT...3166
HV SYSTEM ECU...3169
COMPONENT LOCATOR...3169
REPLACEMENT...3170
SYSTEM MAIN RELAY JUNCTION BLOCK...3173
COMPONENT LOCATOR...3173
REPLACEMENT...3174
INVERTER...3176
COMPONENT LOCATOR...3176
REPLACEMENT...3177
HV-ECU...3181
COMPONENT LOCATOR...3181
REPLACEMENT...3182
HYBRID JUNCTION BLOCK...3184
COMPONENT LOCATOR...3184
REPLACEMENT...3185
WATER PUMP...3188
COMPONENT LOCATOR...3188
REPLACEMENT...3189
INVERTER RADIATOR...3192
COMPONENT LOCATOR...3192
REPLACEMENT...3193
COOLANT...3196
REPLACEMENT...3196
MOTOR CABLE...3198
COMPONENT LOCATOR...3198
REPLACEMENT...3201
TRANSMISSION (A465)...3207
STANDARD VALUE...0
TRANSMISSION CONTROL...3210
SHIFT LEVER ASSEMBLY...3210
TRANSMISSION MECHANICAL...3210
TURBINE SENSOR...3210
SPEED SENSOR...3210
NEUTRAL SWITCH...3211
REQUIRED ITEMS...3212
ATTACHING AND DETACHING THE TRANSMISSION...3212
AUTOMATIC TRANSMISSION ASSEMBLY...3212
NEUTRAL SWITCH...3212
ATTACHING AND DETACHING THE TRANSMISSION...3213
AUTOMATIC TRANSMISSION ASSEMBLY...3213
REPLACEMENT...3213
TRANSMISSION CONTROL...3255
CONTROL COMPUTER ASSEMBLY...3255
COMPONENT LOCATOR...3255
OVERHAUL...3256
SHIFT LEVER ASSEMBLY...3262
COMPONENT LOCATOR...3262
OVERHAUL...3263
TRANSMISSION MECHANICAL...3267
TURBINE SENSOR...3267
COMPONENT LOCATOR...3267
OVERHAUL...3268
SPEED SENSOR...3269
COMPONENT LOCATOR...3269
OVERHAUL...3270
NEUTRAL SWITCH...3271
COMPONENT LOCATOR...3271
OVERHAUL...3272
PROPELLER SHAFT (LD)...3275
STANDARD VALUE...3276
PROPELLER SHAFT MECHANICAL...3276
PROPELLER SHAFT ASSEMBLY...3276
REQUIRED ITEMS...3277
PROPELLER SHAFT MECHANICAL...3277
PROPELLER SHAFT ASSEMBLY...3277
PROPELLER SHAFT MECHANICAL...3279
PROPELLER SHAFT ASSEMBLY...3279
COMPONENT LOCATOR...3279
OVERHAUL...3281
AXLE...3296
STANDARD VALUE...3297
FRONT AXLE...3297
STEERING KNUCKLE...3297
FRONT AXLE HUB...3298
REAR AXLE...3299
REAR AXLE HUB...3299
REAR AXLE SHAFT...3299
REQUIRED ITEMS...3300
FRONT AXLE...3300
STEERING KNUCKLE...3300
FRONT AXLE HUB...3301
REAR AXLE...3304
REAR AXLE HUB...3304
REAR AXLE SHAFT...3305
FRONT AXLE...3307
STEERING KNUCKLE...3307
COMPONENT LOCATOR...3307
OVERHAUL...3311
FRONT AXLE HUB...3325
COMPONENT LOCATOR...3325
OVERHAUL...3327
FRONT AXLE HUB BOLT...3338
COMPONENT LOCATOR...3338
OVERHAUL...3339
REAR AXLE...3341
REAR AXLE HUB...3341
COMPONENT LOCATOR...3341
OVERHAUL...3343
REAR AXLE SHAFT...3354
COMPONENT LOCATOR...3354
OVERHAUL...3355
WHEEL AND TIRE...3356
WHEEL AND TIRE...3356
COMPONENT LOCATOR...3356
INSPECTION...3357
REPLACEMENT...3359
OVERHAUL (TUBELESS TIRE)...3363
DIFFERENTIAL (SH13)...3370
STANDARD VALUE...3371
DIFFERENTIAL...3371
DIFFERENTIAL CARRIER...3371
REQUIRED ITEMS...3373
DIFFERENTIAL...3373
DIFFERENTIAL CARRIER...3373
DIFFERENTIAL...3376
DIFFERENTIAL CARRIER...3376
COMPONENT LOCATOR...3376
OVERHAUL...3382
BRAKE...3412
STANDARD VALUE...3414
BRAKE CONTROL...3414
SERVICE BRAKE...3414
BRAKE FLUID...3414
BRAKE ACTUATOR...3415
SPEED SENSOR...3415
BRAKE PEDAL...3416
BRAKE MASTER CYLINDER...3416
BRAKE BOOSTER...3416
HYDRO BOOSTER...3417
ELECTRIC VACUUM PUMP...3417
VACUUM PUMP...3417
HYDRO PUMP...3418
VACUUM RESERVOIR...3418
FRONT FLEXIBLE HOSE...3418
REAR FLEXIBLE HOSE...3418
VACUUM WARNING BUZZER...3418
VACUUM SENSOR (FOR SKID CONTROL)...3419
DISC BRAKE...3419
FRONT DISC CALIPER...3419
REAR DISC CALIPER...3420
PARKING BRAKE...3421
PARKING BRAKE...3421
PARKING BRAKE CABLE No.2...3421
PARKING BRAKE CABLE No.3...3421
PARKING BRAKE LEVER...3421
PARKING BRAKE DRUM...3422
PARKING BRAKE SWITCH...3422
REQUIRED ITEMS...3423
SERVICE BRAKE...3423
SERVICE BRAKE...3423
BRAKE FLUID...3423
SPEED SENSOR...3423
BRAKE PEDAL...3423
BRAKE BOOSTER...3423
HYDRO BOOSTER...3424
VACUUM RESERVOIR...3424
DISC BRAKE...3424
FRONT DISC CALIPER...3424
REAR DISC CALIPER...3424
PARKING BRAKE...3425
PARKING BRAKE DRUM...3425
BRAKE CONTROL...3426
SERVICE BRAKE...3426
INSPECTION AND ADJUSTMENT...3426
BRAKE FLUID...3431
REPLACEMENT...3431
ABS ACTUATOR...3434
COMPONENT LOCATOR...3434
REPLACEMENT...3435
UNIT CHECK...3437
SPEED SENSOR...3438
COMPONENT LOCATOR...3438
UNIT CHECK...3440
REPLACEMENT...3441
BRAKE PEDAL...3444
COMPONENT LOCATOR...3444
REPLACEMENT...3445
BRAKE MASTER CYLINDER...3448
COMPONENT LOCATOR...3448
REPLACEMENT...3449
BRAKE BOOSTER...3453
COMPONENT LOCATOR...3453
REPLACEMENT...3454
HYDRO BOOSTER...3462
COMPONENT LOCATOR...3462
REPLACEMENT...3463
ELECTRIC VACUUM PUMP...3468
COMPONENT LOCATOR...3468
OVERHAUL...3469
VACUUM PUMP...3473
COMPONENT LOCATOR...3473
OVERHAUL...3474
HYDRO PUMP...3476
COMPONENT LOCATOR...3476
OVERHAUL...3477
VACUUM RESERVOIR...3478
COMPONENT LOCATOR...3478
REPLACEMENT...3479
FRONT FLEXIBLE HOSE...3481
COMPONENT LOCATOR...3481
REPLACEMENT...3482
REAR FLEXIBLE HOSE...3484
COMPONENT LOCATOR...3484
REPLACEMENT...3485
VACUUM WARNING BUZZER...3487
BEHIND-THE-WHEEL INSPECTION...3487
REPLACEMENT...3487
VACUUM SENSOR (FOR SKID CONTROL)...3488
COMPONENT LOCATOR...3488
REPLACEMENT...3489
DISC BRAKE...3492
FRONT BRAKE CALIPER...3492
COMPONENT LOCATOR...3492
OVERHAUL...3493
REAR BRAKE CALIPER...3500
COMPONENT LOCATOR...3500
OVERHAUL...3501
PARKING BRAKE...3508
PARKING BRAKE...3508
INSPECTION AND ADJUSTMENT...3508
PARKING BRAKE CABLE No.2...3510
COMPONENT LOCATOR...3510
REPLACEMENT...3511
PARKING BRAKE CABLE No.3...3517
COMPONENT LOCATOR...3517
REPLACEMENT...3518
PARKING BRAKE LEVER...3523
COMPONENT LOCATOR...3523
REPLACEMENT...3524
PARKING BRAKE DRUM...3528
COMPONENT LOCATOR...3528
OVERHAUL...3530
PARKING BRAKE SWITCH...3540
COMPONENT LOCATOR...3540
REPLACEMENT...3541
STEERING...3543
STANDARD VALUE...3544
STEERING CONTROL...3544
POWER STEERING SYSTEM...3544
STEERING WHEEL...3544
STEERING COLUMN...3544
STEERING LINKAGE...3545
POWER STEERING GEAR...3545
POWER STEERING PUMP...3545
REQUIRED ITEMS...3546
STEERING CONTROL...3546
POWER STEERING SYSTEM...3546
STEERING WHEEL...3546
STEERING COLUMN...3547
STEERING LINKAGE...3547
POWER STEERING GEAR...3547
POWER STEERING PUMP...3548
STEERING CONTROL...3549
POWER STEERING SYSTEM...3549
PERFORMANCE INSPECTION...3549
STEERING WHEEL...3552
COMPONENT LOCATOR...3552
REPLACEMENT...3553
STEERING COLUMN...3556
COMPONENT LOCATOR...3556
REPLACEMENT...3557
STEERING LINKAGE...3564
COMPONENT LOCATOR...3564
REPLACEMENT...3565
POWER STEERING GEAR...3572
COMPONENT LOCATOR...3572
REPLACEMENT...3573
POWER STEERING PUMP...3577
COMPONENT LOCATOR...3577
REPLACEMENT...3578
SUSPENSION...3580
STANDARD VALUE...3581
FRONT SUSPENSION...3581
SHOCK ABSORBER...3581
LEAF SPRING...3581
STABILIZER...3582
WHEEL ALIGNMENT...3582
REAR SUSPENSION...3583
SHOCK ABSORBER...3583
LEAF SPRING...3583
REQUIRED ITEMS...3584
FRONT SUSPENSION...3584
SHOCK ABSORBER...3584
LEAF SPRING...3584
WHEEL ALIGNMENT...3585
REAR SUSPENSION...3586
LEAF SPRING...3586
FRONT SUSPENSION...3587
SHOCK ABSORBER...3587
COMPONENT LOCATOR...3587
REPLACEMENT...3588
LEAF SPRING...3591
COMPONENT LOCATOR...3591
OVERHAUL...3592
STABILIZER...3600
COMPONENT LOCATOR...3600
REPLACEMENT...3601
WHEEL ALIGNMENT...3603
ADJUSTMENT...3603
REAR SUSPENSION...3607
SHOCK ABSORBER...3607
COMPONENT LOCATOR...3607
REPLACEMENT...3608
LEAF SPRING...3611
COMPONENT LOCATOR...3611
OVERHAUL...3613
FRAME AND FRAME ACCESSORY...3622
STANDARD VALUE...3623
FRAME...3623
CHASSIS FRAME...3623
FRONT BUMPER...3623
REQUIRED ITEMS...3624
FRAME...3624
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES...3624
FRAME...3625
FRAME AND FRAME ACCESSORIES...3625
COMPONENT LOCATOR...3625
FRAME...3626
INSPECTION...3626
REPAIR...3627
FRONT BUMPER...3632
COMPONENT LOCATOR...3632
REPLACEMENT...3633
CAB MOUNTING AND CAB SUSPENSION...0
STANDARD VALUE...3637
CAB MOUNTING AND CAB SUSPENSION...3637
ASSEMBLY...3637
CAB MOUNTING...3637
TILT CAB STAY & CAB LOCK...3638
MOUNTING AND DISMOUNTING CAB...3639
CAB ASSEMBLY...3639
REPLACEMENT...3639
CAB MOUNTING AND CAB SUSPENSION...3653
CAB MOUNTING...3653
COMPONENT LOCATOR...3653
PRECAUTIONS IN TILTING AND LOWERING...3657
REPLACEMENT...3658
CAB TILT STAY...3669
COMPONENT LOCATOR...3669
PRECAUTIONS IN TILTING AND LOWERING...3672
REPLACEMENT...3673
BODY INSIDE ACCESSORY...3678
STANDARD VALUE...3679
INSTRUMENT PANEL AND DRIVER INFORMATION...3679
INSTRUMENT PANEL...3679
INTERIOR ACCESSORY...3679
ROOF ACCESSORY...3679
SEAT...3679
DRIVER'S SEAT...3679
ASSISTANT'S SEAT...3680
REAR SEAT...3680
INSTRUMENT PANEL AND DRIVER INFORMATION...3681
INSTRUMENT PANEL...3681
COMPONENT LOCATOR...3681
REPLACEMENT...3683
COMBINATION METER...3693
REPLACEMENT...3693
INTERIOR ACCESSORY...3694
INTERIOR ACCESSORY...3694
COMPONENT LOCATOR...3694
REPLACEMENT...3696
FLOOR ACCESSORY...3699
COMPONENT LOCATOR...3699
REPLACEMENT...3700
ROOF ACCESSORY...3701
COMPONENT LOCATOR...3701
REPLACEMENT...3702
SEAT...3709
DRIVER'S SEAT...3709
COMPONENT LOCATOR...3709
OVERHAUL...3711
ASSISTANT'S SEAT...3723
COMPONENT LOCATOR...3723
OVERHAUL (THREE-SEATER)...3726
OVERHAUL (CREW CAB)...3734
REAR SEAT...3740
COMPONENT LOCATOR...3740
OVERHAUL...3742
BODY OUTSIDE ACCESSORY...3752
STANDARD VALUE...3753
DOOR...3753
DOOR HINGE...3753
DOOR ACCESSORIES...3753
REQUIRED ITEMS...3754
DOOR...3754
DOOR ACCESSORIES...3754
POWER WINDOW...3754
AUTO DOOR LOCK SYSTEM...3754
WINDOW GLASS...3755
GLASS...3755
MIRROR...3756
POWER MIRROR...3756
DOOR...3757
DOOR HINGE...3757
INSPECTION AND ADJUSTMENT...3757
DOOR ACCESSORY...3761
COMPONENT LOCATOR...3761
OVERHAUL...3767
POWER WINDOW...3789
SINGLE UNIT INSPECTION...3789
AUTO DOOR LOCK SYSTEM...3792
PERFORMANCE INSPECTION...3792
SINGLE UNIT INSPECTION...3792
KEYLESS ENTRY...3794
PERFORMANCE INSPECTION...3794
WINDOW GLASS...3795
GLASS...3795
COMPONENT LOCATOR...3795
REPLACEMENT...3797
MIRROR...3807
REAR VIEW MIRROR...3807
COMPONENT LOCATOR...3807
REPLACEMENT...3808
POWER MIRROR...3809
SINGLE UNIT INSPECTION...3809
ACCESSORY...3810
OUTSIDE ACCESSORY...3810
COMPONENT LOCATOR...3810
REPLACEMENT...3811
AIR BAG AND SEAT BELT...3816
STANDARD VALUE...3817
SEAT BELT...3817
SEAT BELT...3817
CENTER SEAT BELT...3817
REAR SEAT BELT...3818
SEAT BELT...3819
SEAT BELT...3819
COMPONENT LOCATOR...3819
REPLACEMENT...3820
CENTER SEAT BELT...3822
COMPONENT LOCATOR...3822
REPLACEMENT...3823
REAR SEAT BELT...3824
COMPONENT LOCATOR...3824
REPLACEMENT...3825
HEATER AND AIR CONDITIONER...3826
STANDARD VALUE...3827
AIR CONDITIONER...3827
AIR CONDITIONER...3827
V-BELT...3828
COOLER COMPRESSOR...3828
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...3829
HVAC (WIDE CAB MODEL)...3829
HEATER CONTROL...3829
REAR HEATER (CREW CAB)...3830
REAR COOLER (CREW CAB)...3830
REQUIRED ITEMS...3831
AIR CONDITIONER...3831
AIR CONDITIONER...3831
V-BELT...3831
COOLER COMPRESSOR...3831
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)...3832
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...3832
AIR CONDITIONER...3833
AIR CONDITIONER...3833
SAFETY INSTRUCTIONS FOR WORK...3833
COLLECTION/FILLING OF REFRIGERANT...3837
MAINTENANCE...3845
V-BELT...3848
COMPONENT LOCATOR...3848
REPLACEMENT...3849
COOLER COMPRESSOR...3853
COMPONENT LOCATOR...3853
REPLACEMENT...3854
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...3858
COMPONENT LOCATOR...3858
REPLACEMENT...3859
HVAC (WIDE CAB MODEL)...3864
COMPONENT LOCATOR...3864
REPLACEMENT...3866
HEATER CONTROL...3873
COMPONENT LOCATOR...3873
REPLACEMENT...3874
REAR HEATER (CREW CAB)...3877
COMPONENT LOCATOR...3877
REPLACEMENT...3878
REAR HEATER BLOWER SWITCH (CREW CAB)...3884
COMPONENT LOCATOR...3884
REPLACEMENT...3885
REAR COOLER (CREW CAB)...3887
COMPONENT LOCATOR...3887
REPLACEMENT...3888
COOLER CONTROL SWITCH (CREW CAB)...3895
COMPONENT LOCATOR...3895
REPLACEMENT...3896
ELECTRICAL...3899
STANDARD VALUE...3900
LIGHTING...3900
HEADLIGHT...3900
WIPER AND WASHER...3900
WIPER...3900
WASHER...3900
REQUIRED ITEMS...3901
LIGHTING...3901
COMBINATION SWITCH...3901
LIGHTING...3902
HEADLIGHT...3902
COMPONENT LOCATOR...3902
OPTICAL AXIS ADJUSTMENT...3903
REPLACEMENT...3904
ID LIGHT...3905
COMPONENT LOCATOR...3905
REPLACEMENT...3906
ROOM LIGHT...3907
COMPONENT LOCATOR...3907
REPLACEMENT...3908
COMBINATION SWITCH...3909
COMPONENT LOCATOR...3909
REPLACEMENT...3910
INSPECTION...3910
WIPER AND WASHER...3913
WIPER...3913
COMPONENT LOCATOR...3913
REPLACEMENT...3914
WASHER...3917
COMPONENT LOCATOR...3917
REPLACEMENT...3918
COMPUTER...3920
COMPUTER...3920
MOUNTING POSITION...3920
SWITCH...3922
SWITCH...3922
MOUNTING POSITION...3922
FUSE AND RELAY...3923
FUSE BLOCK...3923
MOUNTING POSITION...3923
RELAY...3925
MOUNTING POSITION...3925
CONTROL SYSTEM...3926
REQUIRED ITEMS...3927
IDLE STOP...3927
SLOPE LEARNING...3927
IDLE STOP...3928
IDLE STOP SYSTEM...3928
SLOPE LEARNING...3928
CRUISE CONTROL...3930
CRUISE MAIN SWITCH...3930
COMPONENT LOCATOR...3930
REPLACEMENT...3931
SINGLE UNIT INSPECTION...3932
S1-LXJE05A - 2015 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine)...3934
FOREWORD...3934
CHAPTER REFERENCES...3935
INDEX...3936
GENERAL INTRODUCTION...3937
HOW TO USE THIS MANUAL...3938
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND TERMS...3938
WIRING DIAGRAM...3943
WIRE TO WIRE CONNECTOR...3944
JUNCTION CONNECTOR...3945
LOCATION...3946
RELAY LOCATION / FUSE AND RELAY BLOCK...3947
ABOUT CONNECTOR...3951
WIRING DIAGRAM ACCORDING TO SYSTEM...3953
WIRING DIAGRAM...3954
WIRING HARNESS CODE...3954
AC. POWER SUPPLY CIRCUIT...3955
AF. GROUND CIRCUIT...3959
AH. CHARGING CIRCUIT...3961
AK. ENGINE STARTING CIRCUIT...3963
AN. CAN COMMUNICATION CIRCUIT...3965
AO. CAN COMMUNICATION CIRCUIT [HV]...3967
BG. ENGINE ECU CIRCUIT [J05] 1/2...3971
BH. ENGINE ECU CIRCUIT [J05] 2/2...3975
BI. DEF SCR CIRCUIT...3983
BJ. HYDRO BOOST SYSTEM CIRCUIT...3985
BN. GLOW PLUG CIRCUIT...3987
BP. FUEL HEATER CIRCUIT...3989
CC. AT CIRCUIT [A465]...3991
CE. CLUTCH ECU CIRCUIT...3997
CF. HV PCU CIRCUIT...4001
DA. ABS/PAB+VSC CIRCUIT...4003
DD. VEHICLE CONTROL ECU CIRCUIT...4005
EC. POWER DOOR LOCK CIRCUIT...4007
ED. KEYLESS ENTRY CIRCUIT...4009
EG. POWER WINDOW CIRCUIT [FRONT]...4011
EH. POWER WINDOW CIRCUIT [REAR]...4013
FA. COMBINATION METER CIRCUIT...4015
FB. PARKING BRAKE WARNING CIRCUIT...4019
FC. WEAR INDICATOR CIRCUIT...4021
FD. HORN RELAY CIRCUIT...4023
FF. DIAGNOSIS MONITOR CIRCUIT...4025
FJ. RHEOSTAT CIRCUIT...4027
FK. TELEMATICS CIRCUIT...4029
GA. HEADLIGHT CIRCUIT...4031
GD. HEADLIGHT SUB CIRCUIT ...4033
GG. TAIL LIGHT CIRCUIT...4035
GH. STOP LIGHT CIRCUIT...4037
GJ. TURN / HAZARD CIRCUIT...4039
GL. COMBINATION LIGHT CIRCUIT...4041
HA. ROOM LIGHT CIRCUIT...4043
JA. WIPER AND WASHER CIRCUIT...4045
JD. MIRROR HEATER CIRCUIT...4047
JE. REMOTE CONTROL MIRROR CIRCUIT...4049
KA. RADIO CIRCUIT...4051
KB. CIGAR LIGHTER CIRCUIT...4053
LB. HEATER AND AIR CONDITIONER CIRCUIT...4055
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT...4059
MA. OUTLET POWER SUPPLY CIRCUIT...4061
WIRE TO WIRE CONNECTOR...4063
WIRE TO WIRE CONNECTOR...4064
WIRE TO WIRE CONNECTOR LIST...4064
JUNCTION CONNECTOR...4080
JUNCTION CONNECTOR...4081
JUNCTION CONNECTOR LIST...4081
LOCATION...4097
CONNECTOR LOCATION...4098
CONTENTS...4098
QUICK REFERENCE...4099
IP-1 [INSTRUMENT PANEL (1 of 6)]...4100
IP-2 [INSTRUMENT PANEL (2 of 6)]...4102
IP-3 [INSTRUMENT PANEL (3 of 6)]...4104
IP-4 [INSTRUMENT PANEL (4 of 6)]...4106
IP-5 [INSTRUMENT PANEL (5 of 6)]...4109
IP-6 [INSTRUMENT PANEL (6 of 6)]...4111
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))...4113
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))...4115
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))...4117
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))...4119
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)...4121
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)...4123
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)...4125
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)...4127
EG-5 [ENGINE] (Models: J05E Engine (Right rear))...4129
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)...4131
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)...4133
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)...4135
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)...4137
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))...4139
RR-1 [REAR] (Models: Except HV)...4141
RR-2 [REAR] (Models: HV)...4143
RELAY LOCATION/FUSE AND RELAY BLOCK...4145
RELAY LOCATION...4146
INSTRUMENT PANEL...4146
CHASSIS...4147
FUSE AND RELAY BLOCK...4148
CHASSIS RELAY BLOCK...4148
CAB RELAY...4151
RELAY BLOCK No.2...4152
JUNCTION BLOCK...4153
JUNCTION BLOCK...4153
WIRE TO WIRE BOX...4155
WIRE TO WIRE ALIGNMENT...4155
INDEX...4156
CONNECTOR INDEX...4157
ELECTRICAL EQUIPMENT CONNECTOR...4157
WIRE TO WIRE CONNECTOR...4173
JUNCTION CONNECTOR...4176
S1-LXJE05A - 2015 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...4180
FOREWORD...4180
CHAPTER REFERENCES...4181
INDEX...4182
GENERAL INTRODUCTION...4184
HOW TO IDENTIFY VEHICLE TYPE...4185
HOW TO IDENTIFY VEHICLE TYPE...4185
VEHICLE MODEL...4185
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...4186
APPEARANCE OF VEHICLE...4187
APPEARANCE...4187
APPEARANCE OF VEHICLE...4187
SAFETY INSTRUCTIONS AND READINESS TO WORK...4188
WARNING...4188
GENERAL PRECAUTIONS...4188
IDENTIFICATION INFORMATION...4192
SAFETY INSTRUCTIONS FOR WORK...4195
PRECAUTIONS...4195
INTRODUCTION TO WORKSHOP MANUAL...4199
GENERAL...4199
INTRODUCTION TO DESCRIPTIONS...4200
DEFINITION OF TERM...4202
TIGHTENING OF BOLTS AND NUTS...4203
BOLTS AND NUTS...4203
PURPOSES OF TIGHTENING TORQUE...4203
CAUTIONS TO PREVENT LOOSENESS...4203
TYPES AND IDENTIFICATION...4204
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)...4205
STRENGTH CLASSES AND SYMBOLS...4206
PART No...4207
LIST OF TIGHTENING TORQUE...4208
TIGHTENING OF FLARE NUTS AND HOSES...4210
HANDLING OF LIQUID GASKET...4211
LIQUID GASKET...4211
GLOSSARY...4212
DEFINITION OF ABBREVIATION IN THIS MANUAL...4212
LIST OF ABBREVIATION...4212
GLOSSARY OF SAE AND HINO TERMS...4215
LUBRICANTS...4218
LUBRICANTS...4218
RECOMMENDED LUBRICANTS...4218
HYBRID...4219
STANDARD VALUE...4220
HYBRID SYSTEM...4220
SERVICE PLUG...4220
PCU...4220
HV BATTERY...4221
HV BATTERY COOLING FAN...4221
HV BATTERY ECU...4221
SYSTEM MAIN RELAY JUNCTION BLOCK...4221
INVERTER...4222
HV-ECU...4222
HYBRID JUNCTION BLOCK...4222
WATER PUMP...4223
INVERTER RADIATOR...4223
COOLANT...4223
MOTOR CABLE...4223
REQUIRED ITEMS...4224
HYBRID SYSTEM...4224
HYBRID SYSTEM...4224
SERVICE PLUG...4224
COOLANT...4224
HYBRID SYSTEM...4225
HYBRID SYSTEM...4225
CAUTIONS...4225
SERVICE PLUG...4229
COMPONENT LOCATOR...4229
UNIT CHECK...4229
REPLACEMENT...4230
PCU...4232
COMPONENT LOCATOR...4232
REPLACEMENT...4236
HV BATTERY...4241
COMPONENT LOCATOR...4241
REPLACEMENT...4243
HV BATTERY COOLING FAN...4247
COMPONENT LOCATOR...4247
REPLACEMENT...4249
HV BATTERY ECU...4252
COMPONENT LOCATOR...4252
REPLACEMENT...4253
SYSTEM MAIN RELAY JUNCTION BLOCK...4256
COMPONENT LOCATOR...4256
REPLACEMENT...4257
INVERTER...4259
COMPONENT LOCATOR...4259
REPLACEMENT...4260
HV-ECU...4264
COMPONENT LOCATOR...4264
REPLACEMENT...4265
HYBRID JUNCTION BLOCK...4267
COMPONENT LOCATOR...4267
REPLACEMENT...4268
WATER PUMP...4271
COMPONENT LOCATOR...4271
REPLACEMENT...4272
INVERTER RADIATOR...4275
COMPONENT LOCATOR...4275
REPLACEMENT...4276
COOLANT...4279
REPLACEMENT...4279
MOTOR CABLE...4281
COMPONENT LOCATOR...4281
REPLACEMENT...4284
TRANSMISSION (A465)...4290
STANDARD VALUE...4291
ATTACHING AND DETACHING THE TRANSMISSION...4291
AUTOMATIC TRANSMISSION ASSEMBLY...4291
TRANSMISSION CONTROL...4293
SHIFT LEVER ASSEMBLY...4293
TRANSMISSION MECHANICAL...4293
TURBINE SENSOR...4293
SPEED SENSOR...4293
NEUTRAL SWITCH...4294
REQUIRED ITEMS...4295
ATTACHING AND DETACHING THE TRANSMISSION...4295
AUTOMATIC TRANSMISSION ASSEMBLY...4295
NEUTRAL SWITCH...4295
ATTACHING AND DETACHING THE TRANSMISSION...4296
AUTOMATIC TRANSMISSION ASSEMBLY...4296
REPLACEMENT...4296
TRANSMISSION CONTROL...4339
CONTROL COMPUTER ASSEMBLY ...4339
COMPONENT LOCATOR...4339
OVERHAUL...4340
SHIFT LEVER ASSEMBLY...4346
COMPONENT LOCATOR...4346
OVERHAUL...4347
TRANSMISSION MECHANICAL...4351
OIL PAN GASKET...4351
COMPONENT LOCATOR...4351
OVERHAUL...4352
REAR CASE GASKET...4354
COMPONENT LOCATOR...4354
OVERHAUL...4355
TURBINE SENSOR...4358
COMPONENT LOCATOR...4358
OVERHAUL...4359
SPEED SENSOR...4360
COMPONENT LOCATOR...4360
OVERHAUL...4361
NEUTRAL SWITCH...4362
COMPONENT LOCATOR...4362
OVERHAUL...4363
PROPELLER SHAFT (LD)...4366
STANDARD VALUE...4367
PROPELLER SHAFT MECHANICAL...4367
PROPELLER SHAFT ASSEMBLY...4367
REQUIRED ITEMS...4368
PROPELLER SHAFT MECHANICAL...4368
PROPELLER SHAFT ASSEMBLY...4368
PROPELLER SHAFT MECHANICAL...4370
PROPELLER SHAFT ASSEMBLY...4370
COMPONENT LOCATOR...4370
OVERHAUL...4372
AXLE...4387
STANDARD VALUE...4388
FRONT AXLE...4388
STEERING KNUCKLE...4388
FRONT AXLE HUB...4389
REAR AXLE...4390
REAR AXLE HUB...4390
REAR AXLE SHAFT...4390
REQUIRED ITEMS...4391
FRONT AXLE...4391
STEERING KNUCKLE...4391
FRONT AXLE HUB...4392
REAR AXLE...4395
REAR AXLE HUB...4395
REAR AXLE SHAFT...4396
FRONT AXLE...4398
STEERING KNUCKLE...4398
COMPONENT LOCATOR...4398
OVERHAUL...4402
FRONT AXLE HUB...4416
COMPONENT LOCATOR...4416
OVERHAUL...4418
FRONT AXLE HUB BOLT...4429
COMPONENT LOCATOR...4429
OVERHAUL...4430
REAR AXLE...4432
REAR AXLE HUB...4432
COMPONENT LOCATOR...4432
OVERHAUL...4434
REAR AXLE SHAFT...4444
COMPONENT LOCATOR...4444
OVERHAUL...4445
WHEEL AND TIRE...4446
WHEEL AND TIRE...4446
COMPONENT LOCATOR...4446
INSPECTION...4447
REPLACEMENT...4449
OVERHAUL (TUBELESS TIRE)...4452
DIFFERENTIAL (SH13)...4459
STANDARD VALUE...4460
DIFFERENTIAL...4460
DIFFERENTIAL CARRIER...4460
REQUIRED ITEMS...4462
DIFFERENTIAL...4462
DIFFERENTIAL CARRIER...4462
DIFFERENTIAL...4465
DIFFERENTIAL CARRIER...4465
COMPONENT LOCATOR...4465
OVERHAUL...4471
BRAKE...4501
STANDARD VALUE...4503
BRAKE CONTROL...4503
SERVICE BRAKE...4503
BRAKE FLUID...4503
BRAKE ACTUATOR...4504
SPEED SENSOR...4504
BRAKE PEDAL...4505
BRAKE MASTER CYLINDER...4505
BRAKE BOOSTER...4505
HYDRO BOOSTER...4506
ELECTRIC VACUUM PUMP...4506
VACUUM PUMP...4506
HYDRO PUMP...4507
VACUUM RESERVOIR...4507
FRONT FLEXIBLE HOSE...4507
REAR FLEXIBLE HOSE...4507
VACUUM WARNING BUZZER...4507
VACUUM SENSOR (FOR SKID CONTROL)...4508
DISC BRAKE ...4508
FRONT DISC CALIPER...4508
REAR DISC CALIPER...4509
PARKING BRAKE...4510
PARKING BRAKE...4510
PARKING BRAKE CABLE No.2...4510
PARKING BRAKE CABLE No.3...4510
PARKING BRAKE LEVER...4510
PARKING BRAKE DRUM...4511
PARKING BRAKE SWITCH...4511
REQUIRED ITEMS...4512
SERVICE BRAKE...4512
SERVICE BRAKE...4512
BRAKE FLUID...4512
SPEED SENSOR...4512
BRAKE PEDAL...4512
BRAKE BOOSTER...4512
HYDRO BOOSTER...4513
VACUUM RESERVOIR...4513
DISC BRAKE...4513
FRONT DISC CALIPER...4513
REAR DISC CALIPER...4513
PARKING BRAKE...4514
PARKING BRAKE DRUM...4514
BRAKE CONTROL...4515
SERVICE BRAKE...4515
INSPECTION AND ADJUSTMENT...4515
BRAKE FLUID...4520
REPLACEMENT...4520
ABS ACTUATOR...4523
COMPONENT LOCATOR...4523
REPLACEMENT...4524
UNIT CHECK...4526
SPEED SENSOR...4527
COMPONENT LOCATOR...4527
UNIT CHECK...4529
REPLACEMENT...4530
BRAKE PEDAL...4533
COMPONENT LOCATOR...4533
REPLACEMENT...4534
BRAKE MASTER CYLINDER...4537
COMPONENT LOCATOR...4537
REPLACEMENT...4538
BRAKE BOOSTER...4542
COMPONENT LOCATOR...4542
REPLACEMENT...4543
HYDRO BOOSTER...4551
COMPONENT LOCATOR...4551
REPLACEMENT...4552
ELECTRIC VACUUM PUMP...4557
COMPONENT LOCATOR...4557
OVERHAUL...4558
VACUUM PUMP...4562
COMPONENT LOCATOR...4562
OVERHAUL...4563
HYDRO PUMP...4565
COMPONENT LOCATOR...4565
OVERHAUL...4566
VACUUM RESERVOIR...4567
COMPONENT LOCATOR...4567
REPLACEMENT...4568
FRONT FLEXIBLE HOSE...4570
COMPONENT LOCATOR...4570
REPLACEMENT...4571
REAR FLEXIBLE HOSE...4573
COMPONENT LOCATOR...4573
REPLACEMENT...4574
VACUUM WARNING BUZZER...4576
BEHIND-THE-WHEEL INSPECTION...4576
REPLACEMENT...4576
VACUUM SENSOR (FOR SKID CONTROL)...4577
COMPONENT LOCATOR...4577
REPLACEMENT...4578
DISC BRAKE...4581
FRONT BRAKE CALIPER...4581
COMPONENT LOCATOR...4581
OVERHAUL...4582
REAR BRAKE CALIPER...4589
COMPONENT LOCATOR...4589
OVERHAUL...4590
PARKING BRAKE...4597
PARKING BRAKE...4597
INSPECTION AND ADJUSTMENT...4597
PARKING BRAKE CABLE No.2...4599
COMPONENT LOCATOR...4599
REPLACEMENT...4600
PARKING BRAKE CABLE No.3...4606
COMPONENT LOCATOR...4606
REPLACEMENT...4607
PARKING BRAKE LEVER...4612
COMPONENT LOCATOR...4612
REPLACEMENT...4613
PARKING BRAKE DRUM...4617
COMPONENT LOCATOR...4617
OVERHAUL...4619
PARKING BRAKE SWITCH...4629
COMPONENT LOCATOR...4629
REPLACEMENT...4630
STEERING...4632
STANDARD VALUE...4633
STEERING CONTROL...4633
POWER STEERING SYSTEM...4633
STEERING WHEEL...4633
STEERING COLUMN...4633
STEERING LINKAGE...4634
POWER STEERING GEAR...4634
POWER STEERING PUMP...4634
REQUIRED ITEMS...4635
STEERING CONTROL...4635
POWER STEERING SYSTEM...4635
STEERING WHEEL...4635
STEERING COLUMN...4636
STEERING LINKAGE...4636
POWER STEERING GEAR...4636
POWER STEERING PUMP...4637
STEERING CONTROL...4638
POWER STEERING SYSTEM...4638
PERFORMANCE INSPECTION...4638
STEERING WHEEL...4641
COMPONENT LOCATOR...4641
REPLACEMENT...4642
STEERING COLUMN...4645
COMPONENT LOCATOR...4645
REPLACEMENT...4646
STEERING LINKAGE...4653
COMPONENT LOCATOR...4653
REPLACEMENT...4654
POWER STEERING GEAR...4661
COMPONENT LOCATOR...4661
REPLACEMENT...4662
POWER STEERING PUMP...4666
COMPONENT LOCATOR...4666
REPLACEMENT ...4667
SUSPENSION...4669
STANDARD VALUE...4670
FRONT SUSPENSION...4670
SHOCK ABSORBER...4670
LEAF SPRING...4670
STABILIZER...4671
WHEEL ALIGNMENT...4671
REAR SUSPENSION...4672
SHOCK ABSORBER...4672
LEAF SPRING...4672
REQUIRED ITEMS...4673
FRONT SUSPENSION...4673
SHOCK ABSORBER...4673
LEAF SPRING...4673
WHEEL ALIGNMENT...4674
REAR SUSPENSION...4675
SHOCK ABSORBER...4675
LEAF SPRING...4675
FRONT SUSPENSION...4676
SHOCK ABSORBER...4676
COMPONENT LOCATOR...4676
REPLACEMENT...4677
LEAF SPRING...4680
COMPONENT LOCATOR...4680
OVERHAUL...4681
STABILIZER...4689
COMPONENT LOCATOR...4689
REPLACEMENT...4690
WHEEL ALIGNMENT...4692
ADJUSTMENT...4692
REAR SUSPENSION...4696
SHOCK ABSORBER...4696
COMPONENT LOCATOR...4696
REPLACEMENT...4697
LEAF SPRING...4700
COMPONENT LOCATOR...4700
OVERHAUL...4702
FRAME AND FRAME ACCESSORY...4711
STANDARD VALUE...4712
FRAME...4712
CHASSIS FRAME...4712
FRONT BUMPER...4712
REQUIRED ITEMS...4713
FRAME...4713
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES...4713
FRAME...4714
FRAME AND FRAME ACCESSORIES...4714
COMPONENT LOCATOR...4714
FRAME...4715
INSPECTION...4715
REPAIR...4716
FRONT BUMPER...4721
COMPONENT LOCATOR...4721
REPLACEMENT...4722
CAB MOUNTING AND CAB SUSPENSION...4725
STANDARD VALUE...4726
CAB MOUNTING AND CAB SUSPENSION...4726
ASSEMBLY...4726
CAB MOUNTING...4726
TILT CAB STAY...4727
MOUNTING AND DISMOUNTING CAB...4728
CAB ASSEMBLY...4728
REPLACEMENT...4728
CAB MOUNTING AND CAB SUSPENSION...4742
CAB MOUNTING...4742
COMPONENT LOCATOR...4742
PRECAUTIONS IN TILTING AND LOWERING THE CAB...4746
REPLACEMENT...4747
CAB TILT STAY...4758
COMPONENT LOCATOR...4758
PRECAUTIONS IN TILTING AND LOWERING THE CAB...4761
REPLACEMENT...4762
BODY INSIDE ACCESSORY...4767
STANDARD VALUE...4768
INSTRUMENT PANEL AND DRIVER INFORMATION...4768
INSTRUMENT PANEL...4768
INTERIOR ACCESSORY...4768
ROOF ACCESSORY...4768
SEAT...4768
DRIVER'S SEAT...4768
ASSISTANT'S SEAT...4769
REAR SEAT...4769
INSTRUMENT PANEL AND DRIVER INFORMATION...4770
INSTRUMENT PANEL...4770
COMPONENT LOCATOR...4770
REPLACEMENT...4772
COMBINATION METER...4782
REPLACEMENT...4782
INTERIOR ACCESSORY...4783
INTERIOR ACCESSORY...4783
COMPONENT LOCATOR...4783
REPLACEMENT...4785
FLOOR ACCESSORY...4788
COMPONENT LOCATOR...4788
REPLACEMENT...4789
ROOF ACCESSORY...4790
COMPONENT LOCATOR...4790
REPLACEMENT...4791
SEAT...4798
DRIVER'S SEAT...4798
COMPONENT LOCATOR...4798
OVERHAUL...4800
ASSISTANT'S SEAT...4812
COMPONENT LOCATOR...4812
OVERHAUL (THREE-SEATER)...4815
OVERHAUL (CREW CAB)...4823
REAR SEAT...4829
COMPONENT LOCATOR...4829
OVERHAUL...4831
BODY OUTSIDE ACCESSORY...4841
STANDARD VALUE...4842
DOOR...4842
DOOR HINGE...4842
DOOR ACCESSORIES...4842
REQUIRED ITEMS...4843
DOOR...4843
DOOR ACCESSORIES...4843
POWER WINDOW...4843
AUTO DOOR LOCK SYSTEM...4843
WINDOW GLASS...4844
GLASS...4844
MIRROR...4845
POWER MIRROR...4845
DOOR...4846
DOOR HINGE...4846
INSPECTION AND ADJUSTMENT...4846
DOOR ACCESSORY...4850
COMPONENT LOCATOR...4850
OVERHAUL...4856
POWER WINDOW...4878
SINGLE UNIT INSPECTION...4878
AUTO DOOR LOCK SYSTEM...4881
PERFORMANCE INSPECTION...4881
SINGLE UNIT INSPECTION...4881
KEYLESS ENTRY...4883
PERFORMANCE INSPECTION...4883
WINDOW GLASS...4884
GLASS...4884
COMPONENT LOCATOR...4884
REPLACEMENT...4886
MIRROR...4896
REAR VIEW MIRROR...4896
COMPONENT LOCATOR...4896
REPLACEMENT...4897
POWER MIRROR...4898
SINGLE UNIT INSPECTION...4898
ACCESSORY...4899
OUTSIDE ACCESSORY...4899
COMPONENT LOCATOR...4899
REPLACEMENT...4900
AIR BAG AND SEAT BELT...4905
STANDARD VALUE...4906
SEAT BELT...4906
SEAT BELT...4906
CENTER SEAT BELT...4906
REAR SEAT BELT...4907
SEAT BELT...4908
SEAT BELT...4908
COMPONENT LOCATOR...4908
REPLACEMENT...4909
CENTER SEAT BELT...4911
COMPONENT LOCATOR...4911
REPLACEMENT...4912
REAR SEAT BELT...4913
COMPONENT LOCATOR...4913
REPLACEMENT...4914
HEATER AND AIR CONDITIONER...4915
STANDARD VALUE...4916
AIR CONDITIONER...4916
AIR CONDITIONER...4916
V-BELT...4917
COOLER COMPRESSOR...4917
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...4918
HVAC (WIDE CAB MODEL)...4918
HEATER CONTROL...4918
REAR HEATER (CREW CAB)...4919
REAR COOLER (CREW CAB)...4919
REQUIRED ITEMS...4920
AIR CONDITIONER...4920
AIR CONDITIONER...4920
V-BELT...4920
COOLER COMPRESSOR...4920
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)...4921
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...4921
AIR CONDITIONER...4922
AIR CONDITIONER...4922
SAFETY INSTRUCTIONS FOR WORK...4922
COLLECTION/FILLING OF REFRIGERANT...4926
MAINTENANCE...4934
V-BELT...4937
COMPONENT LOCATOR...4937
REPLACEMENT...4938
COOLER COMPRESSOR...4942
COMPONENT LOCATOR...4942
REPLACEMENT...4943
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...4947
COMPONENT LOCATOR...4947
REPLACEMENT...4948
HVAC (WIDE CAB MODEL)...4952
COMPONENT LOCATOR...4952
REPLACEMENT...4954
HEATER CONTROL...4961
COMPONENT LOCATOR...4961
REPLACEMENT...4962
REAR HEATER (CREW CAB)...4965
COMPONENT LOCATOR...4965
REPLACEMENT...4966
REAR HEATER BLOWER SWITCH (CREW CAB)...4972
COMPONENT LOCATOR...4972
REPLACEMENT...4973
REAR COOLER (CREW CAB)...4975
COMPONENT LOCATOR...4975
REPLACEMENT...4976
COOLER CONTROL SWITCH (CREW CAB)...4983
COMPONENT LOCATOR...4983
REPLACEMENT...4984
ELECTRICAL...4987
STANDARD VALUE...4988
LIGHTING...4988
HEADLIGHT...4988
WIPER AND WASHER...4988
WIPER...4988
WASHER...4988
REQUIRED ITEMS...4989
LIGHTING...4989
COMBINATION SWITCH...4989
LIGHTING...4990
HEADLIGHT...4990
COMPONENT LOCATOR...4990
OPTICAL AXIS ADJUSTMENT...4991
REPLACEMENT...4992
ID LIGHT...4993
COMPONENT LOCATOR...4993
REPLACEMENT...4994
ROOM LIGHT...4995
COMPONENT LOCATOR...4995
REPLACEMENT...4996
COMBINATION SWITCH...4997
COMPONENT LOCATOR...4997
REPLACEMENT...4998
INSPECTION...4998
WIPER AND WASHER...5001
WIPER...5001
COMPONENT LOCATOR...5001
REPLACEMENT...5002
WASHER...5005
COMPONENT LOCATOR...5005
REPLACEMENT ...5006
COMPUTER...5008
COMPUTER...5008
MOUNTING POSITION...5008
SWITCH...5010
SWITCH...5010
MOUNTING POSITION...5010
FUSE AND RELAY...5011
FUSE BLOCK...5011
MOUNTING POSITION...5011
RELAY...5013
MOUNTING POSITION...5013
CONTROL SYSTEM...5014
REQUIRED ITEMS...5015
IDLING STOP...5015
SLOPE LEARNING...5015
IDLING STOP...5016
IDLING STOP SYSTEM...5016
SLOPE LEARNING...5016
CRUISE CONTROL...5018
CRUISE MAIN SWITCH...5018
COMPONENT LOCATOR...5018
REPLACEMENT...5019
SINGLE UNIT INSPECTION...5020
S1-LXJE08A - 2016 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine)...5022
FOREWORD...5022
CHAPTER REFERENCES...5023
INDEX...5024
GENERAL INTRODUCTION...5025
HOW TO USE THIS MANUAL...5026
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND TERMS...5026
WIRING DIAGRAM...5031
WIRE TO WIRE CONNECTOR...5032
JUNCTION CONNECTOR...5033
LOCATION...5034
RELAY LOCATION / FUSE AND RELAY BLOCK...5035
ABOUT CONNECTOR...5039
WIRING DIAGRAM ACCORDING TO SYSTEM...5041
WIRING DIAGRAM...5042
WIRING HARNESS CODE...5042
AC. POWER SUPPLY CIRCUIT...5044
AF. GROUND CIRCUIT...5048
AH. CHARGING CIRCUIT...5050
AK. ENGINE STARTING CIRCUIT...5052
AN. CAN COMMUNICATION CIRCUIT...5054
AO. CAN COMMUNICATION CIRCUIT [HV]...5056
BG. ENGINE ECU CIRCUIT [J05] 1/2...5060
BH. ENGINE ECU CIRCUIT [J05] 2/2...5064
BI. DEF SCR CIRCUIT...5072
BJ. HYDRO BOOST SYSTEM CIRCUIT...5074
BN. GLOW PLUG CIRCUIT...5076
BP. FUEL HEATER CIRCUIT...5078
CC. AT CIRCUIT [A465]...5080
CE. CLUTCH ECU CIRCUIT...5086
CF. HV PCU CIRCUIT...5090
DA. ABS/PAB+VSC CIRCUIT...5092
DD. VEHICLE CONTROL ECU CIRCUIT...5094
EC. POWER DOOR LOCK CIRCUIT...5096
ED. KEYLESS ENTRY CIRCUIT...5098
EG. POWER WINDOW CIRCUIT [FRONT]...5100
EH. POWER WINDOW CIRCUIT [REAR]...5102
FA. COMBINATION METER CIRCUIT...5104
FB. PARKING BRAKE WARNING CIRCUIT...5108
FC. WEAR INDICATOR CIRCUIT...5110
FD. HORN RELAY CIRCUIT...5112
FE. COOLANT LEVEL WARNING CIRCUIT...5114
FF. DIAGNOSIS MONITOR CIRCUIT...5116
FJ. RHEOSTAT CIRCUIT...5118
FK. TELEMATICS CIRCUIT...5120
GA. HEADLIGHT CIRCUIT...5122
GD. HEADLIGHT SUB CIRCUIT ...5124
GG. TAIL LIGHT CIRCUIT...5126
GH. STOP LIGHT CIRCUIT...5128
GJ. TURN / HAZARD CIRCUIT...5130
GL. COMBINATION LIGHT CIRCUIT...5132
HA. ROOM LIGHT CIRCUIT...5134
JA. WIPER AND WASHER CIRCUIT...5136
JD. MIRROR HEATER CIRCUIT...5138
JE. REMOTE CONTROL MIRROR CIRCUIT...5140
KA. RADIO CIRCUIT...5142
KB. CIGAR LIGHTER CIRCUIT...5144
LB. HEATER AND AIR CONDITIONER CIRCUIT...5146
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT...5150
MA. OUTLET POWER SUPPLY CIRCUIT...5152
WIRE TO WIRE CONNECTOR...5154
WIRE TO WIRE CONNECTOR...5155
WIRE TO WIRE CONNECTOR LIST...5155
JUNCTION CONNECTOR...5171
JUNCTION CONNECTOR...5172
JUNCTION CONNECTOR LIST...5172
LOCATION...5188
CONNECTOR LOCATION...5189
CONTENTS...5189
QUICK REFERENCE...5190
IP-1 [INSTRUMENT PANEL (1 of 6)]...5191
IP-2 [INSTRUMENT PANEL (2 of 6)]...5193
IP-3 [INSTRUMENT PANEL (3 of 6)]...5195
IP-4 [INSTRUMENT PANEL (4 of 6)]...5197
IP-5 [INSTRUMENT PANEL (5 of 6)]...5201
IP-6 [INSTRUMENT PANEL (6 of 6)]...5203
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))...5205
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))...5207
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))...5209
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))...5211
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)...5213
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)...5215
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)...5217
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)...5219
EG-5 [ENGINE] (Models: J05E Engine (Right rear))...5221
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)...5223
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)...5225
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)...5227
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)...5229
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))...5231
RR-1 [REAR] (Models: Except HV)...5233
RR-2 [REAR] (Models: HV)...5235
RELAY LOCATION/FUSE AND RELAY BLOCK...5237
RELAY LOCATION...5238
INSTRUMENT PANEL...5238
CHASSIS...5239
FUSE AND RELAY BLOCK...5240
CHASSIS RELAY BLOCK...5240
CAB RELAY...5243
RELAY BLOCK No.2...5244
JUNCTION BLOCK...5245
JUNCTION BLOCK...5245
WIRE TO WIRE BOX...5247
WIRE TO WIRE ALIGNMENT...5247
INDEX...5248
CONNECTOR INDEX...5249
ELECTRICAL EQUIPMENT CONNECTOR...5249
WIRE TO WIRE CONNECTOR...5265
JUNCTION CONNECTOR...5268
S1-LXJE08A - 2016 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...5272
FOREWORD...5272
CHAPTER REFERENCES...5273
INDEX...5274
GENERAL INTRODUCTION...5276
HOW TO IDENTIFY VEHICLE TYPE...5277
HOW TO IDENTIFY VEHICLE TYPE...5277
VEHICLE MODEL...5277
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...5278
APPEARANCE OF VEHICLE...5279
APPEARANCE...5279
APPEARANCE OF VEHICLE...5279
SAFETY INSTRUCTIONS AND READINESS TO WORK...5280
WARNING...5280
GENERAL PRECAUTIONS...5280
IDENTIFICATION INFORMATION...5284
SAFETY INSTRUCTIONS FOR WORK...5287
PRECAUTIONS...5287
INTRODUCTION TO WORKSHOP MANUAL...5291
GENERAL...5291
INTRODUCTION TO DESCRIPTIONS...5292
DEFINITION OF TERM...5294
TIGHTENING OF BOLTS AND NUTS...5295
BOLTS AND NUTS...5295
PURPOSES OF TIGHTENING TORQUE...5295
CAUTIONS TO PREVENT LOOSENESS...5295
TYPES AND IDENTIFICATION...5296
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)...5297
STRENGTH CLASSES AND SYMBOLS...5298
PART No...5299
LIST OF TIGHTENING TORQUE...5300
TIGHTENING OF FLARE NUTS AND HOSES...5302
HANDLING OF LIQUID GASKET...5303
LIQUID GASKET...5303
GLOSSARY...5304
DEFINITION OF ABBREVIATION IN THIS MANUAL...5304
LIST OF ABBREVIATION...5304
GLOSSARY OF SAE AND HINO TERMS...5307
LUBRICANTS...5310
LUBRICANTS...5310
RECOMMENDED LUBRICANTS...5310
HYBRID...5311
STANDARD VALUE...5312
HYBRID SYSTEM...5312
SERVICE PLUG...5312
PCU...5312
HV BATTERY...5313
HV BATTERY COOLING FAN...5313
HV BATTERY ECU...5313
SYSTEM MAIN RELAY JUNCTION BLOCK...5313
INVERTER...5314
HV-ECU...5314
HYBRID JUNCTION BLOCK...5314
WATER PUMP...5315
INVERTER RADIATOR...5315
COOLANT...5315
MOTOR CABLE...5315
REQUIRED ITEMS...5316
HYBRID SYSTEM...5316
HYBRID SYSTEM...5316
SERVICE PLUG...5316
COOLANT...5316
HYBRID SYSTEM...5317
HYBRID SYSTEM...5317
CAUTIONS...5317
SERVICE PLUG...5321
COMPONENT LOCATOR...5321
UNIT CHECK...5321
REPLACEMENT...5322
PCU...5324
COMPONENT LOCATOR...5324
REPLACEMENT...5328
HV BATTERY...5333
COMPONENT LOCATOR...5333
REPLACEMENT...5335
HV BATTERY COOLING FAN...5340
COMPONENT LOCATOR...5340
REPLACEMENT...5342
HV BATTERY ECU...5345
COMPONENT LOCATOR...5345
REPLACEMENT...5346
SYSTEM MAIN RELAY JUNCTION BLOCK...5349
COMPONENT LOCATOR...5349
REPLACEMENT...5350
INVERTER...5352
COMPONENT LOCATOR...5352
REPLACEMENT...5353
HV-ECU...5357
COMPONENT LOCATOR...5357
REPLACEMENT...5358
HYBRID JUNCTION BLOCK...5360
COMPONENT LOCATOR...5360
REPLACEMENT...5361
WATER PUMP...5364
COMPONENT LOCATOR...5364
REPLACEMENT...5365
INVERTER RADIATOR...5368
COMPONENT LOCATOR...5368
REPLACEMENT...5369
COOLANT...5372
REPLACEMENT...5372
MOTOR CABLE...5374
COMPONENT LOCATOR...5374
REPLACEMENT...5377
TRANSMISSION (A465)...5383
STANDARD VALUE...5384
ATTACHING AND DETACHING THE TRANSMISSION...5384
AUTOMATIC TRANSMISSION ASSEMBLY...5384
TRANSMISSION CONTROL...5386
SHIFT LEVER ASSEMBLY...5386
TRANSMISSION MECHANICAL...5386
TURBINE SENSOR...5386
SPEED SENSOR...5386
NEUTRAL SWITCH...5387
REQUIRED ITEMS...5388
ATTACHING AND DETACHING THE TRANSMISSION...5388
AUTOMATIC TRANSMISSION ASSEMBLY...5388
NEUTRAL SWITCH...5388
ATTACHING AND DETACHING THE TRANSMISSION...5389
AUTOMATIC TRANSMISSION ASSEMBLY...5389
REPLACEMENT...5389
TRANSMISSION CONTROL...5432
CONTROL COMPUTER ASSEMBLY...5432
COMPONENT LOCATOR...5432
OVERHAUL...5433
SHIFT LEVER ASSEMBLY...5439
COMPONENT LOCATOR...5439
OVERHAUL...5440
TRANSMISSION MECHANICAL...5444
OIL PAN GASKET...5444
COMPONENT LOCATOR...5444
OVERHAUL...5445
REAR CASE GASKET...5447
COMPONENT LOCATOR...5447
OVERHAUL...5448
TURBINE SENSOR...5451
COMPONENT LOCATOR...5451
OVERHAUL...5452
SPEED SENSOR...5453
COMPONENT LOCATOR...5453
OVERHAUL...5454
NEUTRAL SWITCH...5455
COMPONENT LOCATOR...5455
OVERHAUL...5456
PROPELLER SHAFT (LD)...5459
STANDARD VALUE...5460
PROPELLER SHAFT MECHANICAL...5460
PROPELLER SHAFT ASSEMBLY...5460
REQUIRED ITEMS...5461
PROPELLER SHAFT MECHANICAL...5461
PROPELLER SHAFT ASSEMBLY...5461
PROPELLER SHAFT MECHANICAL...5463
PROPELLER SHAFT ASSEMBLY...5463
COMPONENT LOCATOR...5463
OVERHAUL...5465
AXLE...5480
STANDARD VALUE...5481
FRONT AXLE...5481
STEERING KNUCKLE...5481
FRONT AXLE HUB...5482
REAR AXLE...5483
REAR AXLE HUB...5483
REAR AXLE SHAFT...5483
REQUIRED ITEMS...5484
FRONT AXLE...5484
STEERING KNUCKLE...5484
FRONT AXLE HUB...5485
REAR AXLE...5488
REAR AXLE HUB...5488
REAR AXLE SHAFT...5489
WHEEL AND TIRE...5490
FRONT AXLE...5491
STEERING KNUCKLE...5491
COMPONENT LOCATOR...5491
OVERHAUL...5495
FRONT AXLE HUB...5510
COMPONENT LOCATOR...5510
OVERHAUL...5512
FRONT AXLE HUB BOLT...5523
COMPONENT LOCATOR...5523
OVERHAUL...5524
REAR AXLE...5526
REAR AXLE HUB...5526
COMPONENT LOCATOR...5526
OVERHAUL...5528
REAR AXLE SHAFT...5538
COMPONENT LOCATOR...5538
OVERHAUL...5539
WHEEL AND TIRE...5540
WHEEL AND TIRE...5540
COMPONENT LOCATOR...5540
INSPECTION...5541
REPLACEMENT...5543
OVERHAUL (TUBELESS TIRE)...5546
DIFFERENTIAL (SH13)...5553
STANDARD VALUE...5554
DIFFERENTIAL...5554
DIFFERENTIAL CARRIER...5554
REQUIRED ITEMS...5556
DIFFERENTIAL...5556
DIFFERENTIAL CARRIER...5556
DIFFERENTIAL...5559
DIFFERENTIAL CARRIER...5559
COMPONENT LOCATOR...5559
OVERHAUL...5565
BRAKE...5597
STANDARD VALUE...5599
BRAKE CONTROL...5599
SERVICE BRAKE...5599
BRAKE FLUID...5599
BRAKE ACTUATOR...5600
SPEED SENSOR...5600
BRAKE PEDAL...5601
BRAKE MASTER CYLINDER...5601
BRAKE BOOSTER...5601
HYDRO BOOSTER...5602
ELECTRIC VACUUM PUMP...5602
VACUUM PUMP...5602
HYDRO PUMP...5603
VACUUM RESERVOIR...5603
FRONT FLEXIBLE HOSE...5603
REAR FLEXIBLE HOSE...5603
VACUUM WARNING BUZZER...5603
DISC BRAKE...5604
FRONT DISC CALIPER...5604
REAR DISC CALIPER...5605
PARKING BRAKE...5606
PARKING BRAKE...5606
PARKING BRAKE CABLE No.2...5606
PARKING BRAKE CABLE No.3...5606
PARKING BRAKE LEVER...5606
PARKING BRAKE DRUM...5607
PARKING BRAKE SWITCH...5607
REQUIRED ITEMS...5608
SERVICE BRAKE...5608
SERVICE BRAKE...5608
BRAKE FLUID...5608
SPEED SENSOR...5608
BRAKE PEDAL...5608
BRAKE BOOSTER...5608
HYDRO BOOSTER...5609
VACUUM RESERVOIR...5609
DISC BRAKE...5609
FRONT DISC CALIPER...5609
REAR DISC CALIPER...5609
PARKING BRAKE...5610
PARKING BRAKE DRUM...5610
BRAKE CONTROL...5611
SERVICE BRAKE...5611
INSPECTION AND ADJUSTMENT...5611
BRAKE FLUID...5616
REPLACEMENT...5616
ABS ACTUATOR...5619
COMPONENT LOCATOR...5619
REPLACEMENT...5620
UNIT CHECK...5622
SPEED SENSOR...5623
COMPONENT LOCATOR...5623
UNIT CHECK...5625
REPLACEMENT...5626
BRAKE PEDAL...5629
COMPONENT LOCATOR...5629
REPLACEMENT...5630
BRAKE MASTER CYLINDER...5633
COMPONENT LOCATOR...5633
REPLACEMENT...5634
BRAKE BOOSTER...5638
COMPONENT LOCATOR...5638
REPLACEMENT...5639
HYDRO BOOSTER...5647
COMPONENT LOCATOR...5647
REPLACEMENT...5648
ELECTRIC VACUUM PUMP...5653
COMPONENT LOCATOR...5653
OVERHAUL...5654
VACUUM PUMP...5658
COMPONENT LOCATOR...5658
OVERHAUL...5659
HYDRO PUMP...5661
COMPONENT LOCATOR...5661
OVERHAUL...5662
VACUUM RESERVOIR...5663
COMPONENT LOCATOR...5663
REPLACEMENT...5664
FRONT FLEXIBLE HOSE...5666
COMPONENT LOCATOR...5666
REPLACEMENT...5667
REAR FLEXIBLE HOSE...5669
COMPONENT LOCATOR...5669
REPLACEMENT...5670
VACUUM WARNING BUZZER...5672
BEHIND-THE-WHEEL INSPECTION...5672
REPLACEMENT...5672
VACUUM SENSOR (FOR SKID CONTROL)...5673
COMPONENT LOCATOR...5673
REPLACEMENT...5674
DISC BRAKE...5677
FRONT BRAKE CALIPER...5677
COMPONENT LOCATOR...5677
OVERHAUL...5678
REAR BRAKE CALIPER...5685
COMPONENT LOCATOR...5685
OVERHAUL...5686
PARKING BRAKE...5693
PARKING BRAKE...5693
INSPECTION AND ADJUSTMENT...5693
PARKING BRAKE CABLE No.2...5695
COMPONENT LOCATOR...5695
REPLACEMENT...5696
PARKING BRAKE CABLE No.3...5702
COMPONENT LOCATOR...5702
REPLACEMENT...5703
PARKING BRAKE LEVER...5708
COMPONENT LOCATOR...5708
REPLACEMENT...5709
PARKING BRAKE DRUM...5713
COMPONENT LOCATOR...5713
OVERHAUL...5715
PARKING BRAKE SWITCH...5725
COMPONENT LOCATOR...5725
REPLACEMENT...5726
STEERING...5728
STANDARD VALUE...5729
STEERING CONTROL...5729
POWER STEERING SYSTEM...5729
STEERING WHEEL...5729
STEERING COLUMN...5729
STEERING LINKAGE...5730
POWER STEERING GEAR...5730
POWER STEERING PUMP...5730
REQUIRED ITEMS...5731
STEERING CONTROL...5731
POWER STEERING SYSTEM...5731
STEERING WHEEL...5731
STEERING COLUMN...5732
STEERING LINKAGE...5732
POWER STEERING GEAR...5733
POWER STEERING PUMP...5733
STEERING CONTROL...5734
POWER STEERING SYSTEM...5734
PERFORMANCE INSPECTION...5734
STEERING WHEEL...5737
COMPONENT LOCATOR...5737
REPLACEMENT...5738
STEERING COLUMN...5741
COMPONENT LOCATOR...5741
REPLACEMENT...5742
STEERING LINKAGE...5749
COMPONENT LOCATOR...5749
REPLACEMENT...5750
POWER STEERING GEAR...5757
COMPONENT LOCATOR...5757
REPLACEMENT...5758
POWER STEERING PUMP...5769
COMPONENT LOCATOR...5769
REPLACEMENT...5770
SUSPENSION...5772
STANDARD VALUE...5773
FRONT SUSPENSION...5773
SHOCK ABSORBER...5773
LEAF SPRING...5773
STABILIZER...5774
WHEEL ALIGNMENT...5774
REAR SUSPENSION...5775
SHOCK ABSORBER...5775
LEAF SPRING...5775
REQUIRED ITEMS...5776
FRONT SUSPENSION...5776
SHOCK ABSORBER...5776
LEAF SPRING...5776
WHEEL ALIGNMENT...5777
REAR SUSPENSION...5778
SHOCK ABSORBER...5778
LEAF SPRING...5778
FRONT SUSPENSION...5779
SHOCK ABSORBER...5779
COMPONENT LOCATOR...5779
REPLACEMENT...5780
LEAF SPRING...5783
COMPONENT LOCATOR...5783
OVERHAUL...5784
STABILIZER...5792
COMPONENT LOCATOR...5792
REPLACEMENT...5793
WHEEL ALIGNMENT...5795
ADJUSTMENT...5795
REAR SUSPENSION...5799
SHOCK ABSORBER...5799
COMPONENT LOCATOR...5799
REPLACEMENT...5800
LEAF SPRING...5803
COMPONENT LOCATOR...5803
OVERHAUL...5805
FRAME AND FRAME ACCESSORY...5814
STANDARD VALUE...5815
FRAME...5815
CHASSIS FRAME...5815
FRONT BUMPER...5815
REQUIRED ITEMS...5816
FRAME...5816
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES...5816
FRAME...5817
FRAME AND FRAME ACCESSORIES...5817
COMPONENT LOCATOR...5817
FRAME...5818
INSPECTION...5818
REPAIR...5819
FRONT BUMPER...5824
COMPONENT LOCATOR...5824
REPLACEMENT...5825
CAB MOUNTING AND CAB SUSPENSION...5828
STANDARD VALUE...5829
CAB MOUNTING AND CAB SUSPENSION...5829
ASSEMBLY...5829
CAB MOUNTING...5829
TILT CAB STAY...5830
MOUNTING AND DISMOUNTING CAB...5831
CAB ASSEMBLY...5831
REPLACEMENT...5831
CAB MOUNTING AND CAB SUSPENSION...5845
CAB MOUNTING...5845
COMPONENT LOCATOR...5845
PRECAUTIONS IN TILTING AND LOWERINGTHE CAB...5849
REPLACEMENT...5850
CAB TILT STAY...5861
COMPONENT LOCATOR...5861
PRECAUTIONS IN TILTING AND LOWERINGTHE CAB...5864
REPLACEMENT...5865
CAB DIMENSIONAL DRAWING...5870
CAB ASSEMBLY...5870
SINGLE CAB...5870
CREW CAB...5872
BODY INSIDE ACCESSORY...5874
STANDARD VALUE...5875
INSTRUMENT PANEL AND DRIVER INFORMATION...5875
INSTRUMENT PANEL...5875
INTERIOR ACCESSORY...5875
ROOF ACCESSORY...5875
SEAT...5875
DRIVER'S SEAT...5875
ASSISTANT'S SEAT...5876
REAR SEAT...5876
INSTRUMENT PANEL AND DRIVER INFORMATION...5877
INSTRUMENT PANEL...5877
COMPONENT LOCATOR...5877
REPLACEMENT...5879
COMBINATION METER...5889
REPLACEMENT...5889
INTERIOR ACCESSORY...5890
INTERIOR ACCESSORY...5890
COMPONENT LOCATOR...5890
REPLACEMENT...5892
FLOOR ACCESSORY...5895
COMPONENT LOCATOR...5895
REPLACEMENT...5896
ROOF ACCESSORY...5897
COMPONENT LOCATOR...5897
REPLACEMENT...5898
SEAT...5905
DRIVER'S SEAT...5905
COMPONENT LOCATOR...5905
OVERHAUL...5907
ASSISTANT'S SEAT...5919
COMPONENT LOCATOR...5919
OVERHAUL (THREE-SEATER)...5922
OVERHAUL (CREW CAB)...5930
REAR SEAT...5936
COMPONENT LOCATOR...5936
OVERHAUL...5938
BODY OUTSIDE ACCESSORY...5948
STANDARD VALUE...5949
DOOR...5949
DOOR HINGE...5949
DOOR ACCESSORIES...5949
REQUIRED ITEMS...5950
DOOR...5950
DOOR ACCESSORIES...5950
POWER WINDOW...5950
AUTO DOOR LOCK SYSTEM...5950
WINDOW GLASS...5951
GLASS...5951
MIRROR...5952
POWER MIRROR...5952
DOOR...5953
DOOR HINGE...5953
INSPECTION AND ADJUSTMENT...5953
DOOR ACCESSORY...5957
COMPONENT LOCATOR...5957
OVERHAUL...5963
POWER WINDOW...5985
SINGLE UNIT INSPECTION...5985
AUTO DOOR LOCK SYSTEM...5988
PERFORMANCE INSPECTION...5988
SINGLE UNIT INSPECTION...5988
KEYLESS ENTRY...5990
PERFORMANCE INSPECTION...5990
WINDOW GLASS...5991
GLASS...5991
COMPONENT LOCATOR...5991
REPLACEMENT...5993
MIRROR...6003
REAR VIEW MIRROR...6003
COMPONENT LOCATOR...6003
REPLACEMENT...6004
POWER MIRROR...6005
SINGLE UNIT INSPECTION...6005
ACCESSORY...6006
OUTSIDE ACCESSORY...6006
COMPONENT LOCATOR...6006
REPLACEMENT...6007
AIR BAG AND SEAT BELT...6012
STANDARD VALUE...6013
SEAT BELT...6013
SEAT BELT...6013
CENTER SEAT BELT...6013
REAR SEAT BELT...6014
SEAT BELT...6015
SEAT BELT...6015
COMPONENT LOCATOR...6015
REPLACEMENT...6016
CENTER SEAT BELT...6018
COMPONENT LOCATOR...6018
REPLACEMENT...6019
REAR SEAT BELT...6020
COMPONENT LOCATOR...6020
REPLACEMENT...6021
HEATER AND AIR CONDITIONER...6022
STANDARD VALUE...6023
AIR CONDITIONER...6023
AIR CONDITIONER...6023
V-BELT...6024
COOLER COMPRESSOR...6024
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...6025
HVAC (WIDE CAB MODEL)...6025
HEATER CONTROL...6025
REAR HEATER (CREW CAB)...6026
REAR COOLER (CREW CAB)...6026
REQUIRED ITEMS...6027
AIR CONDITIONER...6027
AIR CONDITIONER...6027
V-BELT...6027
COOLER COMPRESSOR...6027
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)...6028
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...6028
AIR CONDITIONER...6029
AIR CONDITIONER...6029
SAFETY INSTRUCTIONS FOR WORK...6029
COLLECTION/FILLING OF REFRIGERANT...6033
MAINTENANCE...6041
V-BELT...6044
COMPONENT LOCATOR...6044
REPLACEMENT...6045
COOLER COMPRESSOR...6049
COMPONENT LOCATOR...6049
REPLACEMENT...6050
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)...6054
COMPONENT LOCATOR...6054
REPLACEMENT...6055
HVAC (WIDE CAB MODEL)...6059
COMPONENT LOCATOR...6059
REPLACEMENT...6061
HEATER CONTROL...6068
COMPONENT LOCATOR...6068
REPLACEMENT...6069
REAR HEATER (CREW CAB)...6072
COMPONENT LOCATOR...6072
REPLACEMENT...6073
REAR HEATER BLOWER SWITCH (CREW CAB)...6079
COMPONENT LOCATOR...6079
REPLACEMENT...6080
REAR COOLER (CREW CAB)...6082
COMPONENT LOCATOR...6082
REPLACEMENT...6083
COOLER CONTROL SWITCH (CREW CAB)...6090
COMPONENT LOCATOR...6090
REPLACEMENT...6091
ELECTRICAL...6094
STANDARD VALUE...6095
LIGHTING...6095
HEADLIGHT...6095
WIPER AND WASHER...6095
WIPER...6095
WASHER...6095
REQUIRED ITEMS...6096
LIGHTING...6096
COMBINATION SWITCH...6096
LIGHTING...6097
HEADLIGHT...6097
COMPONENT LOCATOR...6097
OPTICAL AXIS ADJUSTMENT...6098
REPLACEMENT...6099
ID LIGHT...6100
COMPONENT LOCATOR...6100
REPLACEMENT...6101
ROOM LIGHT...6102
COMPONENT LOCATOR...6102
REPLACEMENT...6103
COMBINATION SWITCH...6104
COMPONENT LOCATOR...6104
REPLACEMENT...6105
INSPECTION...6105
WIPER AND WASHER...6108
WIPER...6108
COMPONENT LOCATOR...6108
REPLACEMENT...6109
WASHER...6112
COMPONENT LOCATOR...6112
REPLACEMENT...6113
COMPUTER...6115
COMPUTER...6115
MOUNTING POSITION...6115
SWITCH...6117
SWITCH...6117
MOUNTING POSITION...6117
FUSE AND RELAY...6118
FUSE BLOCK...6118
MOUNTING POSITION...6118
RELAY...6120
MOUNTING POSITION...6120
CONTROL SYSTEM...6121
REQUIRED ITEMS...6122
IDLING STOP...6122
SLOPE LEARNING...6122
IDLING STOP...6123
IDLING STOP SYSTEM...6123
SLOPE LEARNING...6123
CRUISE CONTROL...6125
CRUISE MAIN SWITCH...6125
COMPONENT LOCATOR...6125
REPLACEMENT...6126
SINGLE UNIT INSPECTION...6127
S1-LXJE10A - 2017 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine)...6129
FOREWORD...6130
INDEX_new...6132
426A_17MY_EWD...6134
COLOPHON1...6386
S1-LXJE10A - 2017 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...6389
FOREWORD...6390
INDEX_new...6392
426A_USA_Chassis...6396
COLOPHON...7262
S1-LXJE12A - 2018 Chassis Workshop Manual (Electrical Wiring Diagram) (HINO 155, 155h, 195, 195h Series with J05E engine)...7265
FOREWORD...7265
CHAPTER REFERENCES...7266
INDEX...7267
GENERAL INTRODUCTION...7268
HOW TO USE THIS MANUAL...7269
GRAPHICAL SYMBOLS FOR WIRING DIAGRAMS, ABBREVIATIONS AND TERMS...7269
WIRING DIAGRAM...7274
WIRE TO WIRE CONNECTOR...7275
JUNCTION CONNECTOR...7276
LOCATION...7277
RELAY LOCATION / FUSE AND RELAY BLOCK...7278
ABOUT CONNECTOR...7282
WIRING DIAGRAM ACCORDING TO SYSTEM...7284
WIRING DIAGRAM...7285
WIRING HARNESS CODE...7285
AC. POWER SUPPLY CIRCUIT...7287
AF. GROUND CIRCUIT...7291
AH. CHARGING CIRCUIT...7293
AK. ENGINE STARTING CIRCUIT...7295
AN. CAN COMMUNICATION CIRCUIT...7297
AO. CAN COMMUNICATION CIRCUIT [HV]...7299
BG. ENGINE ECU CIRCUIT [J05] 1/2...7303
BH. ENGINE ECU CIRCUIT [J05] 2/2...7307
BI. DEF SCR CIRCUIT...7315
BJ. HYDRO BOOST SYSTEM CIRCUIT...7317
BN. GLOW PLUG CIRCUIT...7319
BP. FUEL HEATER CIRCUIT...7321
CC. AT CIRCUIT [A465]...7323
CE. CLUTCH ECU CIRCUIT...7329
CF. HV PCU CIRCUIT...7333
DA. ABS/PAB+VSC CIRCUIT...7335
DD. VEHICLE CONTROL ECU CIRCUIT...7337
EC. POWER DOOR LOCK CIRCUIT...7339
ED. KEYLESS ENTRY CIRCUIT...7341
EG. POWER WINDOW CIRCUIT [FRONT]...7343
EH. POWER WINDOW CIRCUIT [REAR]...7345
FA. COMBINATION METER CIRCUIT...7347
FB. PARKING BRAKE WARNING CIRCUIT...7351
FC. WEAR INDICATOR CIRCUIT...7353
FD. HORN RELAY CIRCUIT...7355
FE. COOLANT LEVEL WARNING CIRCUIT...7357
FF. DIAGNOSIS MONITOR CIRCUIT...7359
FJ. RHEOSTAT CIRCUIT...7361
FK. TELEMATICS CIRCUIT...7363
GA. HEADLIGHT CIRCUIT...7365
GD. HEADLIGHT SUB CIRCUIT ...7367
GG. TAIL LIGHT CIRCUIT...7369
GH. STOP LIGHT CIRCUIT...7371
GJ. TURN / HAZARD CIRCUIT...7373
GL. COMBINATION LIGHT CIRCUIT...7375
GM. FOG LIGHT CIRCUIT [FRONT]...7377
HA. ROOM LIGHT CIRCUIT...7379
JA. WIPER AND WASHER CIRCUIT...7381
JD. MIRROR HEATER CIRCUIT...7383
JE. REMOTE CONTROL MIRROR CIRCUIT...7385
KA. RADIO CIRCUIT...7387
KB. CIGAR LIGHTER CIRCUIT...7389
LB. HEATER AND AIR CONDITIONER CIRCUIT...7391
LF. REAR HEATER AND AIR CONDITIONER CIRCUIT...7395
MA. OUTLET POWER SUPPLY CIRCUIT...7397
WIRE TO WIRE CONNECTOR...7399
WIRE TO WIRE CONNECTOR...7400
WIRE TO WIRE CONNECTOR LIST...7400
JUNCTION CONNECTOR...7417
JUNCTION CONNECTOR...7418
JUNCTION CONNECTOR LIST...7418
LOCATION...7435
CONNECTOR LOCATION...7436
CONTENTS...7436
QUICK REFERENCE...7437
IP-1 [INSTRUMENT PANEL (1 of 6)]...7438
IP-2 [INSTRUMENT PANEL (2 of 6)]...7440
IP-3 [INSTRUMENT PANEL (3 of 6)]...7442
IP-4 [INSTRUMENT PANEL (4 of 6)]...7444
IP-5 [INSTRUMENT PANEL (5 of 6)]...7448
IP-6 [INSTRUMENT PANEL (6 of 6)]...7450
CA-1 [CAB (1 of 2)] (Models: Single cab (Floor / Cowl))...7452
CA-2 [CAB (2 of 2)] (Models: Single cab (Roof / Door))...7454
CA-3 [CAB (1 of 2)] (Models: Crew cab (Floor))...7456
CA-4 [CAB (2 of 2)] (Models: Crew cab (Roof / Door))...7458
EG-1 [ENGINE (1 of 4)] (Models: J05E Engine)...7460
EG-2 [ENGINE (2 of 4)] (Models: J05E Engine)...7462
EG-3 [ENGINE (3 of 4)] (Models: J05E Engine)...7464
EG-4 [ENGINE (4 of 4)] (Models: J05E Engine)...7466
EG-5 [ENGINE] (Models: J05E Engine (Right rear))...7468
EG-6 [ENGINE (1 of 4)] (Models: J05E Engine HV)...7470
EG-7 [ENGINE (2 of 4)] (Models: J05E Engine HV)...7472
EG-8 [ENGINE (3 of 4)] (Models: J05E Engine HV)...7474
EG-9 [ENGINE (4 of 4)] (Models: J05E Engine HV)...7476
EG-10 [ENGINE] (Models: J05E Engine HV (Right rear))...7478
RR-1 [REAR] (Models: Except HV)...7480
RR-2 [REAR] (Models: HV)...7482
RELAY LOCATION/FUSE AND RELAY BLOCK...7484
RELAY LOCATION...7485
INSTRUMENT PANEL...7485
CHASSIS...7486
FUSE AND RELAY BLOCK...7487
CHASSIS RELAY BLOCK...7487
CAB RELAY...7490
RELAY BLOCK No.2...7491
JUNCTION BLOCK...7492
JUNCTION BLOCK...7492
WIRE TO WIRE BOX...7494
WIRE TO WIRE ALIGNMENT...7494
INDEX...7495
CONNECTOR INDEX...7496
ELECTRICAL EQUIPMENT CONNECTOR...7496
WIRE TO WIRE CONNECTOR...7512
JUNCTION CONNECTOR...7515
S1-LXJE12A - 2018 Chassis Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...7519
FOREWORD...7519
CHAPTER REFERENCES...7520
INDEX...7521
GENERAL INTRODUCTION...7523
HOW TO IDENTIFY VEHICLE TYPE...7524
HOW TO IDENTIFY VEHICLE TYPE...7524
VEHICLE MODEL...7524
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...7525
APPEARANCE OF VEHICLE...7526
APPEARANCE...7526
APPEARANCE OF VEHICLE...7526
SAFETY INSTRUCTIONS AND READINESS TO WORK...7527
WARNING...7527
GENERAL PRECAUTIONS...7527
IDENTIFICATION INFORMATION...7531
SAFETY INSTRUCTIONS FOR WORK...7534
PRECAUTIONS...7534
INTRODUCTION TO WORKSHOP MANUAL...7538
GENERAL...7538
INTRODUCTION TO DESCRIPTIONS...7539
DEFINITION OF TERM...7541
TIGHTENING OF BOLTS AND NUTS...7542
BOLTS AND NUTS...7542
PURPOSES OF TIGHTENING TORQUE...7542
CAUTIONS TO PREVENT LOOSENESS...7542
TYPES AND IDENTIFICATION...7543
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)...7544
STRENGTH CLASSES AND SYMBOLS...7545
PART No...7546
LIST OF TIGHTENING TORQUE...7547
TIGHTENING OF FLARE NUTS AND HOSES...7549
HANDLING OF LIQUID GASKET...7550
LIQUID GASKET...7550
GLOSSARY...7551
DEFINITION OF ABBREVIATION IN THIS MANUAL...7551
LIST OF ABBREVIATION...7551
GLOSSARY OF SAE AND HINO TERMS...7554
LUBRICANTS...7557
LUBRICANTS...7557
RECOMMENDED LUBRICANTS...7557
HYBRID...7559
STANDARD VALUE...7560
HYBRID SYSTEM...7560
SERVICE PLUG...7560
PCU...7560
HV BATTERY...7561
HV BATTERY COOLING FAN...7561
HV BATTERY ECU...7561
SYSTEM MAIN RELAY JUNCTION BLOCK...7561
INVERTER...7562
HV-ECU...7562
HYBRID JUNCTION BLOCK...7562
WATER PUMP...7563
INVERTER RADIATOR...7563
COOLANT...7563
MOTOR CABLE...7563
REQUIRED ITEMS...7564
HYBRID SYSTEM...7564
HYBRID SYSTEM...7564
SERVICE PLUG...7564
COOLANT...7564
HYBRID SYSTEM...7565
HYBRID SYSTEM...7565
CAUTIONS...7565
SERVICE PLUG...7569
COMPONENT LOCATOR...7569
UNIT CHECK...7569
REPLACEMENT...7570
PCU...7572
COMPONENT LOCATOR...7572
REPLACEMENT...7576
HV BATTERY...7581
COMPONENT LOCATOR...7581
REPLACEMENT...7583
HV BATTERY COOLING FAN...7588
COMPONENT LOCATOR...7588
REPLACEMENT...7590
HV BATTERY ECU...7593
COMPONENT LOCATOR...7593
REPLACEMENT...7594
SYSTEM MAIN RELAY JUNCTION BLOCK...7597
COMPONENT LOCATOR...7597
REPLACEMENT...7598
INVERTER...7600
COMPONENT LOCATOR...7600
REPLACEMENT...7601
HV-ECU...7605
COMPONENT LOCATOR...7605
REPLACEMENT...7606
HYBRID JUNCTION BLOCK...7608
COMPONENT LOCATOR...7608
REPLACEMENT...7609
WATER PUMP...7612
COMPONENT LOCATOR...7612
REPLACEMENT...7613
INVERTER RADIATOR...7616
COMPONENT LOCATOR...7616
REPLACEMENT...7617
COOLANT...7620
REPLACEMENT...7620
MOTOR CABLE...7622
COMPONENT LOCATOR...7622
REPLACEMENT...7625
TRANSMISSION (A465)...7631
STANDARD VALUE...7632
ATTACHING AND DETACHING THE TRANSMISSION...7632
AUTOMATIC TRANSMISSION ASSEMBLY...7632
TRANSMISSION CONTROL...7634
SHIFT LEVER ASSEMBLY...7634
TRANSMISSION MECHANICAL...7634
TURBINE SENSOR...7634
SPEED SENSOR...7634
NEUTRAL SWITCH...7635
EOP...7635
VALVE BODY ASSEMBLY...7635
REQUIRED ITEMS...7636
ATTACHING AND DETACHING THE TRANSMISSION...7636
AUTOMATIC TRANSMISSION ASSEMBLY...7636
NEUTRAL SWITCH...7636
FRONT OIL SEAL...7636
ATTACHING AND DETACHING THE TRANSMISSION...7637
AUTOMATIC TRANSMISSION ASSEMBLY...7637
REPLACEMENT...7637
TRANSMISSION CONTROL...7678
CONTROL COMPUTER ASSEMBLY ...7678
COMPONENT LOCATOR...7678
OVERHAUL...7679
SHIFT LEVER ASSEMBLY...7685
COMPONENT LOCATOR...7685
OVERHAUL...7686
TRANSMISSION MECHANICAL...7690
OIL PAN GASKET...7690
COMPONENT LOCATOR...7690
OVERHAUL...7691
REAR CASE GASKET...7693
COMPONENT LOCATOR...7693
OVERHAUL...7694
TURBINE SENSOR...7697
COMPONENT LOCATOR...7697
OVERHAUL...7698
SPEED SENSOR...7699
COMPONENT LOCATOR...7699
OVERHAUL...7700
NEUTRAL SWITCH...7701
COMPONENT LOCATOR...7701
OVERHAUL...7702
EOP...7704
OVERHAUL...7704
VALVE BODY ASSEMBLY...7711
OVERHAUL...7711
FRONT OIL SEAL...7720
OVERHAUL...7720
PROPELLER SHAFT (LD)...7722
STANDARD VALUE...7723
PROPELLER SHAFT MECHANICAL...7723
PROPELLER SHAFT ASSEMBLY...7723
REQUIRED ITEMS...7724
PROPELLER SHAFT MECHANICAL...7724
PROPELLER SHAFT ASSEMBLY...7724
PROPELLER SHAFT MECHANICAL...7726
PROPELLER SHAFT ASSEMBLY...7726
COMPONENT LOCATOR...7726
PROPELLER SHAFT ASSEMBLY...7728
OVERHAUL...7728
AXLE...7743
STANDARD VALUE...7744
FRONT AXLE...7744
STEERING KNUCKLE...7744
FRONT AXLE HUB...7745
REAR AXLE...7746
REAR AXLE HUB...7746
REAR AXLE SHAFT...7747
REQUIRED ITEMS...7748
FRONT AXLE...7748
STEERING KNUCKLE...7748
FRONT AXLE HUB...7749
REAR AXLE...7752
REAR AXLE HUB...7752
REAR AXLE SHAFT...7753
WHEEL AND TIRE...7754
FRONT AXLE...7755
STEERING KNUCKLE...7755
COMPONENT LOCATOR...7755
OVERHAUL...7759
FRONT AXLE HUB...7774
COMPONENT LOCATOR...7774
OVERHAUL...7776
FRONT AXLE HUB BOLT...7787
COMPONENT LOCATOR...7787
OVERHAUL...7788
REAR AXLE...7790
REAR AXLE HUB...7790
COMPONENT LOCATOR...7790
OVERHAUL...7792
REAR AXLE SHAFT...7802
COMPONENT LOCATOR...7802
OVERHAUL...7803
WHEEL AND TIRE...7805
WHEEL AND TIRE...7805
COMPONENT LOCATOR...7805
INSPECTION...7806
REPLACEMENT...7808
OVERHAUL (TUBELESS TIRE)...7811
DIFFERENTIAL (SH13)...7818
STANDARD VALUE...7819
DIFFERENTIAL...7819
DIFFERENTIAL CARRIER...7819
REQUIRED ITEMS...7821
DIFFERENTIAL...7821
DIFFERENTIAL CARRIER...7821
DIFFERENTIAL...7824
DIFFERENTIAL CARRIER...7824
COMPONENT LOCATOR...7824
OVERHAUL...7832
BRAKE...7869
STANDARD VALUE...7871
BRAKE CONTROL...7871
SERVICE BRAKE...7871
BRAKE FLUID...7871
BRAKE ACTUATOR...7872
SPEED SENSOR...7872
BRAKE PEDAL...7873
BRAKE MASTER CYLINDER...7873
BRAKE BOOSTER...7873
HYDRO BOOSTER...7874
ELECTRIC VACUUM PUMP...7874
VACUUM PUMP...7874
HYDRO PUMP...7875
VACUUM RESERVOIR...7875
FRONT FLEXIBLE HOSE...7875
REAR FLEXIBLE HOSE...7875
VACUUM WARNING BUZZER...7875
VACUUM SENSOR (FOR SKID CONTROL)...7876
DISC BRAKE ...7876
FRONT DISC CALIPER...7876
REAR DISC CALIPER...7877
PARKING BRAKE...7878
PARKING BRAKE...7878
PARKING BRAKE CABLE No.2...7878
PARKING BRAKE CABLE No.3...7878
PARKING BRAKE LEVER...7878
PARKING BRAKE DRUM...7879
PARKING BRAKE SWITCH...7879
REQUIRED ITEMS...7880
SERVICE BRAKE...7880
SERVICE BRAKE...7880
BRAKE FLUID...7880
SPEED SENSOR...7880
BRAKE PEDAL...7880
BRAKE BOOSTER...7880
HYDRO BOOSTER...7881
VACUUM RESERVOIR...7881
DISC BRAKE...7881
FRONT DISC CALIPER...7881
REAR DISC CALIPER...7881
PARKING BRAKE...7882
PARKING BRAKE DRUM...7882
BRAKE CONTROL...7883
SERVICE BRAKE...7883
INSPECTION AND ADJUSTMENT...7883
BRAKE FLUID...7888
REPLACEMENT...7888
ABS ACTUATOR...7891
COMPONENT LOCATOR...7891
REPLACEMENT...7892
UNIT CHECK...7894
SPEED SENSOR...7895
COMPONENT LOCATOR...7895
UNIT CHECK...7897
REPLACEMENT...7898
BRAKE PEDAL...7901
COMPONENT LOCATOR...7901
REPLACEMENT...7902
BRAKE MASTER CYLINDER...7905
COMPONENT LOCATOR...7905
REPLACEMENT...7906
BRAKE BOOSTER...7909
COMPONENT LOCATOR...7909
REPLACEMENT...7910
HYDRO BOOSTER...7918
COMPONENT LOCATOR...7918
REPLACEMENT...7919
ELECTRIC VACUUM PUMP...7924
COMPONENT LOCATOR...7924
OVERHAUL...7925
VACUUM PUMP...7929
COMPONENT LOCATOR...7929
OVERHAUL...7930
HYDRO PUMP...7932
COMPONENT LOCATOR...7932
OVERHAUL...7933
VACUUM RESERVOIR...7934
COMPONENT LOCATOR...7934
REPLACEMENT...7935
FRONT FLEXIBLE HOSE...7937
COMPONENT LOCATOR...7937
REPLACEMENT...7938
REAR FLEXIBLE HOSE...7940
COMPONENT LOCATOR...7940
REPLACEMENT...7941
VACUUM WARNING BUZZER...7943
BEHIND-THE-WHEEL INSPECTION...7943
REPLACEMENT...7943
VACUUM SENSOR (FOR SKID CONTROL)...7944
COMPONENT LOCATOR...7944
REPLACEMENT...7945
DISC BRAKE...7948
FRONT BRAKE CALIPER...7948
COMPONENT LOCATOR...7948
OVERHAUL...7949
REAR BRAKE CALIPER...7956
COMPONENT LOCATOR...7956
OVERHAUL...7957
PARKING BRAKE...7964
PARKING BRAKE...7964
INSPECTION AND ADJUSTMENT...7964
PARKING BRAKE CABLE No.2...7966
COMPONENT LOCATOR...7966
REPLACEMENT...7967
PARKING BRAKE CABLE No.3...7973
COMPONENT LOCATOR...7973
REPLACEMENT...7974
PARKING BRAKE LEVER...7979
COMPONENT LOCATOR...7979
REPLACEMENT...7980
PARKING BRAKE DRUM...7984
COMPONENT LOCATOR...7984
OVERHAUL...7986
PARKING BRAKE SWITCH...7996
COMPONENT LOCATOR...7996
REPLACEMENT...7997
STEERING...7999
STANDARD VALUE...8000
STEERING CONTROL...8000
POWER STEERING SYSTEM...8000
STEERING WHEEL...8000
STEERING COLUMN...8000
STEERING LINKAGE...8001
POWER STEERING GEAR...8001
POWER STEERING PUMP...8001
REQUIRED ITEMS...8002
STEERING CONTROL...8002
POWER STEERING SYSTEM...8002
STEERING WHEEL...8002
STEERING COLUMN...8003
STEERING LINKAGE...8003
POWER STEERING GEAR...8004
POWER STEERING PUMP...8004
STEERING CONTROL...8005
POWER STEERING SYSTEM...8005
PERFORMANCE INSPECTION...8005
STEERING WHEEL...8008
COMPONENT LOCATOR...8008
REPLACEMENT...8009
STEERING COLUMN...8012
COMPONENT LOCATOR...8012
REPLACEMENT...8013
STEERING LINKAGE...8020
COMPONENT LOCATOR...8020
REPLACEMENT...8021
POWER STEERING GEAR...8028
COMPONENT LOCATOR...8028
REPLACEMENT...8029
POWER STEERING PUMP...8040
COMPONENT LOCATOR...8040
REPLACEMENT ...8041
SUSPENSION...8043
STANDARD VALUE...8044
FRONT SUSPENSION...8044
SHOCK ABSORBER...8044
LEAF SPRING...8044
STABILIZER...8045
WHEEL ALIGNMENT...8045
REAR SUSPENSION...8046
SHOCK ABSORBER...8046
LEAF SPRING...8046
REQUIRED ITEMS...8047
FRONT SUSPENSION...8047
SHOCK ABSORBER...8047
LEAF SPRING...8047
WHEEL ALIGNMENT...8048
REAR SUSPENSION...8049
SHOCK ABSORBER...8049
LEAF SPRING...8049
FRONT SUSPENSION...8050
SHOCK ABSORBER...8050
COMPONENT LOCATOR...8050
REPLACEMENT...8051
LEAF SPRING...8054
COMPONENT LOCATOR...8054
OVERHAUL...8055
STABILIZER...8063
COMPONENT LOCATOR...8063
REPLACEMENT...8064
WHEEL ALIGNMENT...8066
ADJUSTMENT...8066
REAR SUSPENSION...8070
SHOCK ABSORBER...8070
COMPONENT LOCATOR...8070
REPLACEMENT...8071
LEAF SPRING...8074
COMPONENT LOCATOR...8074
OVERHAUL...8076
FRAME AND FRAME ACCESSORY...8085
STANDARD VALUE...8086
FRAME...8086
CHASSIS FRAME...8086
FRONT BUMPER...8087
REQUIRED ITEMS...8088
FRAME...8088
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES...8088
FRAME...8089
FRAME AND FRAME ACCESSORIES...8089
COMPONENT LOCATOR...8089
FRAME...8090
INSPECTION...8090
REPAIR...8091
FRONT BUMPER...8096
COMPONENT LOCATOR...8096
REPLACEMENT...8097
CAB MOUNTING AND CAB SUSPENSION...8102
STANDARD VALUE...8103
CAB MOUNTING AND CAB SUSPENSION...8103
ASSEMBLY...8103
CAB MOUNTING...8103
TILT CAB STAY...8104
MOUNTING AND DISMOUNTING CAB...8105
CAB ASSEMBLY...8105
REPLACEMENT...8105
CAB MOUNTING AND CAB SUSPENSION...8119
CAB MOUNTING...8119
COMPONENT LOCATOR...8119
PRECAUTIONS IN TILTING AND LOWERING THE CAB...8123
REPLACEMENT...8124
CAB TILT STAY...8135
COMPONENT LOCATOR...8135
PRECAUTIONS IN TILTING AND LOWERING THE CAB...8138
REPLACEMENT...8139
CAB DIMENSIONAL DRAWING...8144
CAB ASSEMBLY...8144
SINGLE CAB...8144
CREW CAB...8146
BODY INSIDE ACCESSORY...8148
STANDARD VALUE...8149
INSTRUMENT PANEL AND DRIVER INFORMATION...8149
INSTRUMENT PANEL...8149
INTERIOR ACCESSORY...8149
ROOF ACCESSORY...8149
SEAT...8149
DRIVER'S SEAT...8149
ASSISTANT'S SEAT...8150
REAR SEAT...8150
INSTRUMENT PANEL AND DRIVER INFORMATION...8151
INSTRUMENT PANEL...8151
COMPONENT LOCATOR...8151
REPLACEMENT...8153
COMBINATION METER...8163
REPLACEMENT...8163
INTERIOR ACCESSORY...8164
INTERIOR ACCESSORY...8164
COMPONENT LOCATOR...8164
REPLACEMENT...8166
FLOOR ACCESSORY...8169
COMPONENT LOCATOR...8169
REPLACEMENT...8170
ROOF ACCESSORY...8171
COMPONENT LOCATOR...8171
REPLACEMENT...8172
SEAT...8179
DRIVER'S SEAT...8179
COMPONENT LOCATOR...8179
OVERHAUL...8181
ASSISTANT'S SEAT...8193
COMPONENT LOCATOR...8193
OVERHAUL (THREE-SEATER)...8196
OVERHAUL (CREW CAB)...8204
REAR SEAT...8210
COMPONENT LOCATOR...8210
OVERHAUL...8212
BODY OUTSIDE ACCESSORY...8222
STANDARD VALUE...8223
DOOR...8223
DOOR HINGE...8223
DOOR ACCESSORIES...8223
REQUIRED ITEMS...8224
DOOR...8224
DOOR ACCESSORIES...8224
POWER WINDOW...8224
AUTO DOOR LOCK SYSTEM...8224
WINDOW GLASS...8225
GLASS...8225
MIRROR...8226
POWER MIRROR...8226
DOOR...8227
DOOR HINGE...8227
INSPECTION AND ADJUSTMENT...8227
DOOR ACCESSORY...8231
COMPONENT LOCATOR...8231
OVERHAUL...8237
POWER WINDOW...8259
SINGLE UNIT INSPECTION...8259
AUTO DOOR LOCK SYSTEM...8262
PERFORMANCE INSPECTION...8262
SINGLE UNIT INSPECTION...8262
KEYLESS ENTRY...8264
PERFORMANCE INSPECTION...8264
WINDOW GLASS...8265
GLASS...8265
COMPONENT LOCATOR...8265
REPLACEMENT...8267
MIRROR...8278
REAR VIEW MIRROR...8278
COMPONENT LOCATOR...8278
REPLACEMENT...8279
POWER MIRROR...8280
SINGLE UNIT INSPECTION...8280
ACCESSORY...8281
OUTSIDE ACCESSORY...8281
COMPONENT LOCATOR...8281
REPLACEMENT...8282
AIR BAG AND SEAT BELT...8287
STANDARD VALUE...8288
SEAT BELT...8288
SEAT BELT...8288
CENTER SEAT BELT...8288
REAR SEAT BELT...8289
SEAT BELT...8290
SEAT BELT...8290
COMPONENT LOCATOR...8290
REPLACEMENT...8291
CENTER SEAT BELT...8293
COMPONENT LOCATOR...8293
REPLACEMENT...8294
REAR SEAT BELT...8295
COMPONENT LOCATOR...8295
REPLACEMENT...8296
HEATER AND AIR CONDITIONER...8299
STANDARD VALUE...8300
AIR CONDITIONER...8300
AIR CONDITIONER...8300
V-BELT...8301
COOLER COMPRESSOR...8301
CONDENSER...8301
HVAC (HEATING, VENTILATING AND AIR CONDITIONING UNIT)...8302
HEATER CONTROL...8302
REAR HEATER (CREW CAB)...8302
REAR COOLER (CREW CAB)...8303
REQUIRED ITEMS...8304
AIR CONDITIONER...8304
AIR CONDITIONER...8304
V-BELT...8304
COOLER COMPRESSOR...8305
CONDENSER...8305
AIR CONDITIONER...8306
AIR CONDITIONER...8306
SAFETY INSTRUCTIONS FOR WORK...8306
COLLECTION/FILLING OF REFRIGERANT...8310
MAINTENANCE...8318
V-BELT...8321
COMPONENT LOCATOR...8321
REPLACEMENT...8322
COOLER COMPRESSOR...8327
COMPONENT LOCATOR...8327
REPLACEMENT...8328
CONDENSER...8332
COMPONENT LOCATOR...8332
REPLACEMENT...8333
HVAC (HEATING, VENTILATING AND AIR CONDITIONING UNIT)...8337
COMPONENT LOCATOR...8337
REPLACEMENT...8339
HEATER CONTROL...8346
COMPONENT LOCATOR...8346
REPLACEMENT...8347
REAR HEATER (CREW CAB)...8350
COMPONENT LOCATOR...8350
REPLACEMENT...8351
REAR HEATER BLOWER SWITCH (CREW CAB)...8357
COMPONENT LOCATOR...8357
REPLACEMENT...8358
REAR COOLER (CREW CAB)...8360
COMPONENT LOCATOR...8360
REPLACEMENT...8361
COOLER CONTROL SWITCH (CREW CAB)...8368
COMPONENT LOCATOR...8368
REPLACEMENT...8369
ELECTRICAL...8373
STANDARD VALUE...8374
LIGHTING...8374
HEADLIGHT...8374
WIPER AND WASHER...8374
WIPER...8374
WASHER...8374
REQUIRED ITEMS...8375
LIGHTING...8375
COMBINATION SWITCH...8375
LIGHTING...8376
HEADLIGHT...8376
COMPONENT LOCATOR...8376
OPTICAL AXIS ADJUSTMENT...8377
REPLACEMENT...8378
FOG LIGHT...8379
REPLACEMENT...8379
ID LIGHT...8380
COMPONENT LOCATOR...8380
REPLACEMENT...8381
ROOM LIGHT...8382
COMPONENT LOCATOR...8382
REPLACEMENT...8383
COMBINATION SWITCH...8384
COMPONENT LOCATOR...8384
REPLACEMENT...8385
INSPECTION...8385
WIPER AND WASHER...8388
WIPER...8388
COMPONENT LOCATOR...8388
REPLACEMENT...8389
WASHER...8392
COMPONENT LOCATOR...8392
REPLACEMENT ...8393
COMPUTER...8395
COMPUTER...8395
MOUNTING POSITION...8395
SWITCH...8397
SWITCH...8397
MOUNTING POSITION...8397
FUSE AND RELAY...8398
FUSE BLOCK...8398
MOUNTING POSITION...8398
RELAY...8400
MOUNTING POSITION...8400
CONTROL SYSTEM...8401
REQUIRED ITEMS...8402
HINO STOP&START SYSTEM...8402
SLOPE LEARNING...8402
HINO STOP&START SYSTEM...8403
HINO STOP&START SYSTEM...8403
SLOPE LEARNING...8403
CRUISE CONTROL...8405
CRUISE MAIN SWITCH...8405
COMPONENT LOCATOR...8405
REPLACEMENT...8406
SINGLE UNIT INSPECTION...8407
S5-LJ05E02C - 2011.2012.2013 Engine J05E Workshop Manual (HINO 155, 155h, 195, 195h Series)...8409
FOREWORD...8409
CHAPTER...8410
INDEX...8411
GENERAL INTRODUCTION...8413
HOW TO IDENTIFY VEHICLE TYPE...8414
VEHICLE MODEL...8414
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...8415
APPEARANCE OF VEHICLE...8416
APPEARANCE OF VEHICLE...8416
SAFETY INSTRUCTIONS AND READINESS TO WORK...8417
WARNING...8417
IDENTIFICATION INFORMATION...8421
SAFETY INSTRUCTIONS FOR WORK...8423
INTRODUCTION TO WORKSHOP MANUAL...8426
TIGHTENING OF BOLTS AND NUTS...8430
HANDLING OF LIQUID GASKET...8440
GLOSSARY...8441
DEFINITION OF ABBREVIATION IN THIS MANUAL...8441
LUBRICANTS...8447
RECOMMENDED LUBRICANTS...8447
STANDARD VALUE...8448
MOUNTING AND DISMOUNTING THE ENGINE...8450
ENGINE ASSEMBLY...8450
ENGINE CONTROL...8451
ENGINE ECU...8451
ENGINE SPEED MAIN SENSOR...8451
ENGINE SPEED SUB SENSOR...8451
IDLE SET VOLUME...8451
ACCELERATOR PEDAL...8452
BLOCK HEATER...8452
FUEL SYSTEM...8453
FUEL TANK...8453
FUEL SENDER GAUGE...8453
ENGINE-SIDE FUEL FILTER & CASE...8454
WATER LEVEL WARNING SWITCH...8454
SUPPLY PUMP...8455
INJECTOR...8455
COMMON RAIL...8456
VEHICLE-SIDE FUEL FILTER...8456
FUEL COOLER...8456
EMISSION CONTROL...8457
EGR VALVE & COOLER...8457
CLOSED VENTILATOR...8457
INTAKE...8458
INTAKE MANIFOLD...8458
DIESEL THROTTLE...8458
INTAKE PIPE (EXHAUST SIDE)...8458
STACK DUCT...8458
AIR CLEANER...8459
INTAKE TEMPERATURE SENSOR...8459
BOOST PRESSURE SENSOR...8459
AIR FLOW SENSOR...8459
ENGINE MECHANICAL...8460
HEAD COVER...8460
ROCKER ARM ASSEMBLY...8460
CAMSHAFT ASSEMBLY...8461
CYLINDER HEAD ASSEMBLY...8462
VALVE SYSTEM...8463
CRANKSHAFT PULLEY...8464
FRONT OIL SEAL RETAINER...8464
FLYWHEEL ASSEMBLY...8464
FLYWHEEL HOUSING...8464
TIMING GEAR & CAM IDLE GEAR...8465
PISTON & CONNECTING ROD...8466
CRANKSHAFT...8467
CYLINDER LINER...8468
CYLINDER BLOCK...8468
ENGINE MOUNTING AND BRACKET...8468
GLOW PLUG...8468
EXHAUST...8470
EXHAUST MANIFOLD...8470
EXHAUST PIPE...8470
EXHAUST PIPE (ATC)...8470
DEF-SCR...8471
DPR CLEANER...8471
FUEL ADDITION VALVE...8472
FUEL CUTOFF VALVE...8472
DEF PUMP...8472
DEF INJECTOR...8473
DEF TANK...8473
COOLANT CUTOFF VALVE...8473
DCU...8473
DPR DIFFERENTIAL PRESSURE SENSOR...8474
SCR UPSTREAM NOx SENSOR...8474
SCR DOWNSTREAM NOx SENSOR...8474
ATC DOWNSTREAM TEMPERATURE SENSOR...8474
DOC UPSTREAM TEMPERATURE SENSOR...8475
DPR UPSTREAM TEMPERATURE SENSOR...8475
DPR DOWNSTREAM TEMPERATURE SENSOR...8475
SCR UPSTREAM TEMPERATURE SENSOR...8476
EXHAUST BRAKE...8476
EXHAUST BRAKE MAGNETIC VALVE...8476
COOLING...8477
RADIATOR...8477
RADIATOR CAP...8477
RESERVE TANK...8477
INTERCOOLER...8478
THERMOSTAT CASE & THERMOSTAT...8478
COOLANT PUMP...8478
COOLING FAN & FAN CLUTCH...8479
COOLANT TEMPERATURE SENSOR...8479
LUBRICATION...8480
OIL COOLER...8480
OIL PUMP...8480
OIL PAN...8481
OIL STRAINER...8481
OIL PRESSURE SWITCH...8481
STARTING/CHARGING...8482
STARTER...8482
V-BELT...8482
ALTERNATOR (130 A)...8483
TURBOCHARGER...8484
TURBOCHARGER ASSEMBLY...8484
REQUIRED ITEMS...8485
MOUNTING AND DISMOUNTING THE ENGINE...8486
ENGINE ASSEMBLY...8486
ENGINE CONTROL...8487
ENGINE ECU...8487
ENGINE MAIN REVOLUTION SENSOR...8487
ENGINE SUB REVOLUTION SENSOR...8488
ACCELERATOR PEDAL...8489
IDLE SET VOLUME...8489
FUEL SYSTEM...8490
FUEL SENDER GAUGE...8490
WATER LEVEL WARNING SWITCH...8490
SUPPLY PUMP...8491
INJECTOR...8492
COMMON RAIL...8493
FUEL FILTER AND CASE (VEHICLE SIDE)...8494
EMISSION CONTROL...8495
EGR VALVE AND COOLER...8495
INTAKE...8496
DIESEL THROTTLE...8496
BOOST PRESSURE SENSOR...8497
AIR FLOW SENSOR...8498
ENGINE MECHANICAL...8499
HEAD COVER...8499
ROCKER ARM ASSEMBLY...8499
CAMSHAFT ASSEMBLY...8499
CYLINDER HEAD ASSEMBLY...8500
VALVE SYSTEM...8501
CRANKSHAFT FRONT OIL SEAL...8502
FRONT OIL SEAL RETAINER...8502
FLYWHEEL ASSEMBLY...8502
CRANKSHAFT REAR OIL SEAL...8503
FLYWHEEL HOUSING...8503
TIMING GEAR AND CAM IDLE GEAR...8504
PISTON AND CONNECTING ROD...8505
CRANKSHAFT...8507
CYLINDER LINER...8508
CYLINDER BLOCK...8509
GLOW PLUG...8509
EXHAUST...8510
EXHAUST MANIFOLD...8510
DPR...8511
FUEL ADDITION VALVE...8512
DEF PUMP...8512
DEF INJECTOR...8512
DEF TANK...8513
DPR DIFFERENTIAL PRESSURE SENSOR...8513
SCR UPSTREAM NOx SENSOR...8513
SCR DOWNSTREAM NOx SENSOR...8513
ATC DOWNSTREAM TEMPERATURE SENSOR...8514
DOC UPSTREAM TEMPERATURE SENSOR...8514
DPR UPSTREAM TEMPERATURE SENSOR...8514
DPR DOWNSTREAM TEMPERATURE SENSOR...8515
SCR UPSTREAM TEMPERATURE SENSOR...8515
DPR EXHAUST GAS TEMPERATURE SENSOR...8515
EXHAUST BRAKE...8516
EXHAUST BRAKE MAGNETIC VALVE...8516
COOLING...8517
RADIATOR CAP...8517
THERMOSTAT CASE AND THERMOSTAT...8517
COOLANT PUMP...8518
COOLANT TEMPERATURE SENSOR...8518
LUBRICATION...8519
OIL FILTER...8519
OIL COOLER...8519
OIL PUMP...8520
OIL PAN...8520
OIL PRESSURE SWITCH...8520
STARTING/CHARGING...8521
STARTER...8521
V-BELT...8521
ALTERNATOR (130A)...8521
TURBOCHARGER...8522
TURBOCHARGER ASSEMBLY...8522
MOUNTING AND DISMOUNTING THE ENGINE...8524
ENGINE ASSEMBLY...8525
PRECAUTIONS IN TILTING AND LOWERING THE CAB...8525
MEASUREMENT OF COMPRESSION PRESSURE...8525
ADJUSTING THE VALVE CLEARANCE...8528
REPLACEMENT...8530
ENGINE CONTROL...8539
CONTROL PARTS...8540
SYSTEM BLOCK DIAGRAM...8540
ENGINE ECU...8541
COMPONENT LOCATOR...8541
REPLACEMENT...8542
VEHICLE CONTROL ECU...8548
REPLACEMENT...8548
ENGINE SPEED MAIN SENSOR...8549
COMPONENT LOCATOR...8549
INSPECTION...8550
REPLACEMENT...8550
ENGINE SPEED SUB SENSOR...8551
COMPONENT LOCATOR...8551
INSPECTION...8552
REPLACEMENT...8552
IDLE SET VOLUME...8553
COMPONENT LOCATOR...8553
REPLACEMENT...8554
ACCELERATOR PEDAL...8556
COMPONENT LOCATOR...8556
REPLACEMENT...8557
BLOCK HEATER...8558
COMPONENT LOCATOR...8558
REPLACEMENT...8559
FUEL SENDER GAUGE...8560
REPLACEMENT...8560
INTAKE TEMPERATURE SENSOR...8560
REPLACEMENT...8560
DIESEL THROTTLE...8560
REPLACEMENT...8560
BOOST PRESSURE SENSOR...8561
REPLACEMENT...8561
AIR FLOW SENSOR...8561
REPLACEMENT...8561
DPR DIFFERENTIAL PRESSURE SENSOR...8562
REPLACEMENT...8562
SCR UPSTREAM NOx SENSOR...8562
REPLACEMENT...8562
SCR DOWNSTREAM NOx SENSOR...8562
REPLACEMENT...8562
ATC DOWNSTREAM TEMPERATURE SENSOR...8563
REPLACEMENT...8563
DOC UPSTREAM TEMPERATURE SENSOR...8563
REPLACEMENT...8563
DPR UPSTREAM TEMPERATURE SENSOR...8564
REPLACEMENT...8564
DPR DOWNSTREAM TEMPERATURE SENSOR...8564
REPLACEMENT...8564
SCR UPSTREAM TEMPERATURE SENSOR...8565
REPLACEMENT...8565
OUTSIDE TEMPERATURE SENSOR...8565
REPLACEMENT...8565
COOLANT TEMPERATURE SENSOR...8566
REPLACEMENT...8566
OIL PRESSURE SWITCH...8566
REPLACEMENT...8566
FUEL SYSTEM...8567
FUEL SYSTEM...8568
FUEL SYSTEM DIAGRAM...8568
FUEL TANK...8569
COMPONENT LOCATOR...8569
REPLACEMENT (30 GALLON)...8570
REPLACEMENT (33 GALLON)...8573
FUEL SENDER GAUGE...8577
COMPONENT LOCATOR...8577
REPLACEMENT...8578
FUEL FILTER AND CASE (ENGINE SIDE)...8580
COMPONENT LOCATOR...8580
REPLACEMENT...8581
WATER LEVEL WARNING SWITCH...8590
COMPONENT LOCATOR...8590
REPLACEMENT...8591
SUPPLY PUMP...8593
COMPONENT LOCATOR...8593
REPLACEMENT...8594
INJECTOR...8602
COMPONENT LOCATOR...8602
REPLACEMENT...8603
COMMON RAIL...8612
COMPONENT LOCATOR...8612
INSPECTION...8613
REPLACEMENT...8614
FUEL FILTER AND CASE (VEHICLE SIDE)...8619
COMPONENT LOCATOR...8619
REPLACEMENT...8620
FUEL COOLER...8628
COMPONENT LOCATOR...8628
REPLACEMENT...8629
EMISSION CONTROL...8631
EGR VALVE & COOLER...8632
COMPONENT LOCATOR...8632
INSPECTION...8633
REPLACEMENT...8633
CLOSED VENTILATOR...8640
COMPONENT LOCATOR...8640
REPLACEMENT...8642
INTAKE...8646
INTAKE MANIFOLD...8647
COMPONENT LOCATOR...8647
REPLACEMENT...8648
DIESEL THROTTLE...8653
COMPONENT LOCATOR...8653
INSPECTION...8654
REPLACEMENT...8654
INTAKE PIPE (EXHAUST SIDE)...8656
COMPONENT LOCATOR...8656
REPLACEMENT...8657
INTERCOOLER...8659
OVERHAUL...8659
STACK DUCT...8660
COMPONENT LOCATOR...8660
CLEANING THE PRECLEANER HOUSING...8661
REPLACEMENT...8662
AIR CLEANER...8664
COMPONENT LOCATOR...8664
REPLACEMENT...8666
CLEANING THE AIR CLEANER ELEMENT...8670
INTAKE TEMPERATURE SENSOR...8671
COMPONENT LOCATOR...8671
REPLACEMENT...8672
BOOST PRESSURE SENSOR...8673
COMPONENT LOCATOR...8673
INSPECTION...8674
REPLACEMENT...8674
AIR FLOW SENSOR...8676
COMPONENT LOCATOR...8676
INSPECTION...8677
REPLACEMENT...8679
ENGINE MECHANICAL...8680
HEAD COVER...8681
COMPONENT LOCATOR...8681
REPLACEMENT...8682
ROCKER ARM ASSEMBLY...8685
COMPONENT LOCATOR...8685
OVERHAUL...8686
CAMSHAFT ASSEMBLY...8693
COMPONENT LOCATOR...8693
OVERHAUL...8695
CYLINDER HEAD ASSEMBLY...8700
COMPONENT LOCATOR...8700
REPLACEMENT...8701
OVERHAUL...8709
VALVE SYSTEM...8715
COMPONENT LOCATOR...8715
OVERHAUL...8716
CRANKSHAFT PULLEY...8725
COMPONENT LOCATOR...8725
REPLACEMENT...8726
CRANKSHAFT FRONT OIL SEAL...8728
COMPONENT LOCATOR...8728
REPLACEMENT...8729
FRONT OIL SEAL RETAINER...8732
COMPONENT LOCATOR...8732
REPLACEMENT...8733
FLYWHEEL ASSEMBLY...8735
COMPONENT LOCATOR...8735
OVERHAUL...8736
CRANKSHAFT REAR OIL SEAL...8740
COMPONENT LOCATOR...8740
REPLACEMENT...8741
FLYWHEEL HOUSING...8744
COMPONENT LOCATOR...8744
REPLACEMENT...8745
TIMING GEAR & CAM IDLE GEAR...8749
COMPONENT LOCATOR...8749
CONFIGURATION DIAGRAM...8750
OVERHAUL...8750
PISTON AND CONNECTING ROD...8763
COMPONENT LOCATOR...8763
OVERHAUL...8764
CRANKSHAFT...8780
COMPONENT LOCATOR...8780
REPLACEMENT...8782
CYLINDER LINER...8791
COMPONENT LOCATOR...8791
REPLACEMENT...8792
CYLINDER BLOCK...8795
COMPONENT LOCATOR...8795
OVERHAUL...8796
ENGINE MOUNTING AND BRACKET...8804
COMPONENT LOCATOR...8804
REPLACEMENT...8805
GLOW PLUG...8807
COMPONENT LOCATOR...8807
REPLACEMENT...8808
EXHAUST...8811
EXHAUST MANIFOLD...8813
COMPONENT LOCATOR...8813
REPLACEMENT...8814
EXHAUST PIPE...8818
COMPONENT LOCATOR...8818
REPLACEMENT...8819
EXHAUST PIPE (ATC)...8826
COMPONENT LOCATOR...8826
REPLACEMENT...8827
DEF-SCR & DPR...8829
CONFIGURATION DIAGRAM...8829
CAUTIONS ON DEF/COOLANT PIPING ATTACHING AND DETACHING ...8830
DEF-SCR...8831
COMPONENT LOCATOR...8831
REPLACEMENT...8832
DPR CLEANER...8836
COMPONENT LOCATOR...8836
DPR MAINTENANCE...8837
DPR INSPECTION...8837
INSPECTION PROCEDURE FOLLOWED WHEN “EXHAUST GAS AFTER TREATMENT SYSTEM MAINTENANCE REQUIREMENT LIGHT” LIGHT UP...8838
INSPECTION BY WAY OF HINO-DX...8839
INSPECTION PROCEDURE FOLLOWED WHEN MALFUNCTION INDICATOR LIGHT ILLUMINATES (ABNORMAL)...8842
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO-DX...8845
CHECKING THE DPR STATE...8845
REPLACEMENT...8846
OVERALL OPERATION FLOW...8850
AIR CLEANING FLOW...8857
FUEL ADDITION VALVE...8858
COMPONENT LOCATOR...8858
REPLACEMENT...8859
FUEL CUTOFF VALVE...8867
COMPONENT LOCATOR...8867
REPLACEMENT...8868
DEF PUMP...8869
COMPONENT LOCATOR...8869
REPLACEMENT...8870
DEF INJECTOR...8875
COMPONENT LOCATOR...8875
REPLACEMENT...8876
DEF TANK...8881
COMPONENT LOCATOR...8881
INSPECTION...8882
REPLACEMENT...8883
DEF SENSOR...8892
COMPONENT LOCATOR...8892
REPLACEMENT...8893
COOLANT CUTOFF VALVE...8895
COMPONENT LOCATOR...8895
REPLACEMENT...8896
DCU...8898
COMPONENT LOCATOR...8898
REPLACEMENT...8899
DPR DIFFERENTIAL PRESSURE SENSOR...8904
COMPONENT LOCATOR...8904
REPLACEMENT...8905
SCR UPSTREAM NOx SENSOR...8907
COMPONENT LOCATOR...8907
REPLACEMENT...8908
SCR DOWNSTREAM NOx SENSOR...8910
COMPONENT LOCATOR...8910
REPLACEMENT...8911
ATC DOWNSTREAM TEMPERATURE SENSOR...8913
COMPONENT LOCATOR...8913
REPLACEMENT...8914
DOC UPSTREAM TEMPERATURE SENSOR...8916
COMPONENT LOCATOR...8916
REPLACEMENT...8917
DPR UPSTREAM TEMPERATURE SENSOR...8919
COMPONENT LOCATOR...8919
REPLACEMENT...8920
DPR DOWNSTREAM TEMPERATURE SENSOR...8921
COMPONENT LOCATOR...8921
REPLACEMENT...8922
SCR UPSTREAM TEMPERATURE SENSOR...8924
COMPONENT LOCATOR...8924
REPLACEMENT...8925
OUTSIDE TEMPERATURE SENSOR...8928
COMPONENT LOCATOR...8928
REPLACEMENT...8929
EXHAUST BRAKE...8930
COMPONENT LOCATOR...8930
REPLACEMENT...8931
EXHAUST BRAKE MAGNETIC VALVE...8934
COMPONENT LOCATOR...8934
REPLACEMENT...8935
COOLING...8937
COOLING SYSTEM...8938
COOLING SYSTEM DIAGRAM...8938
RADIATOR...8939
COMPONENT LOCATOR...8939
INSPECTION...8940
REPLACEMENT...8941
RADIATOR CAP...8951
COMPONENT LOCATOR...8951
REPLACEMENT...8952
RESERVE TANK...8954
COMPONENT LOCATOR...8954
REPLACEMENT...8955
INTERCOOLER...8956
COMPONENT LOCATOR...8956
OVERHAUL...8957
THERMOSTAT CASE AND THERMOSTAT...8958
COMPONENT LOCATOR...8958
OVERHAUL...8959
COOLANT PUMP...8965
COMPONENT LOCATOR...8965
REPLACEMENT...8966
COOLING FAN AND FAN CLUTCH...8968
COMPONENT LOCATOR...8968
OVERHAUL...8969
COOLANT TEMPERATURE SENSOR...8973
COMPONENT LOCATOR...8973
REPLACEMENT...8974
LUBRICATION...8976
LUBRICATION SYSTEM...8977
LUBRICATION SYSTEM DIAGRAM...8977
OIL FILTER...8978
COMPONENT LOCATOR...8978
REPLACEMENT...8979
OIL COOLER...8981
COMPONENT LOCATOR...8981
OVERHAUL...8982
OIL PUMP...8989
COMPONENT LOCATOR...8989
OVERHAUL...8990
OIL PAN...8997
COMPONENT LOCATOR...8997
REPLACEMENT...8998
OIL STRAINER...9002
COMPONENT LOCATOR...9002
REPLACEMENT...9003
OIL PRESSURE SWITCH...9004
COMPONENT LOCATOR...9004
REPLACEMENT...9005
OIL LEVEL GAUGE AND GUIDE...9007
COMPONENT LOCATOR...9007
REPLACEMENT...9008
STARTING/CHARGING...9010
STARTER...9011
COMPONENT LOCATOR...9011
REPLACEMENT...9012
V-BELT...9017
COMPONENT LOCATOR...9017
REPLACEMENT...9018
ALTERNATOR (130A)...9021
COMPONENT LOCATOR...9021
OVERHAUL...9022
TURBOCHARGER...9035
TURBOCHARGER ASSEMBLY...9036
COMPONENT LOCATOR...9036
INSPECTION...9037
REPLACEMENT...9039
S5-LJ05E04A - 2014 Engine J05E Workshop Manual...9048
FOREWORD...9048
CHAPTER REFERENCES...9049
INDEX...9050
GENERAL INTRODUCTION...9052
HOW TO IDENTIFY VEHICLE TYPE...9053
VEHICLE MODEL...9053
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...9054
APPEARANCE OF VEHICLE...9055
APPEARANCE OF VEHICLE...9055
SAFETY INSTRUCTIONS AND READINESS TO WORK...9056
WARNING...9056
IDENTIFICATION INFORMATION...9060
SAFETY INSTRUCTIONS FOR WORK...9063
INTRODUCTION TO WORKSHOP MANUAL...9066
TIGHTENING OF BOLTS AND NUTS...9070
HANDLING OF LIQUID GASKET...9080
GLOSSARY...9081
DEFINITION OF ABBREVIATION IN THIS MANUAL...9081
LUBRICANTS...9087
RECOMMENDED LUBRICANTS...9087
STANDARD VALUE...9088
MOUNTING AND DISMOUNTING THE ENGINE...9090
ENGINE ASSEMBLY...9090
ENGINE CONTROL...9091
ENGINE ECU...9091
ENGINE SPEED MAIN SENSOR...9091
ENGINE SPEED SUB SENSOR...9091
IDLE SET VOLUME...9091
ACCELERATOR PEDAL...9092
BLOCK HEATER...9092
FUEL SYSTEM...9093
FUEL TANK...9093
FUEL SENDER GAUGE...9093
ENGINE-SIDE FUEL FILTER & CASE...9094
WATER LEVEL WARNING SWITCH...9094
SUPPLY PUMP...9095
INJECTOR...9095
COMMON RAIL...9096
VEHICLE-SIDE FUEL FILTER...9096
FUEL COOLER...9096
EMISSION CONTROL...9097
EGR VALVE & COOLER...9097
CLOSED VENTILATOR...9097
INTAKE...9098
INTAKE MANIFOLD...9098
DIESEL THROTTLE...9098
INTAKE PIPE (EXHAUST SIDE)...9098
STACK DUCT...9098
AIR CLEANER...9099
INTAKE TEMPERATURE SENSOR...9099
BOOST PRESSURE SENSOR...9099
AIR FLOW SENSOR...9099
ENGINE MECHANICAL...9100
HEAD COVER...9100
ROCKER ARM ASSEMBLY...9100
CAMSHAFT ASSEMBLY...9101
CYLINDER HEAD ASSEMBLY...9102
VALVE SYSTEM...9103
CRANKSHAFT PULLEY...9104
FRONT OIL SEAL RETAINER...9104
FLYWHEEL ASSEMBLY...9104
FLYWHEEL HOUSING...9104
TIMING GEAR & CAM IDLE GEAR...9105
PISTON & CONNECTING ROD...9106
CRANKSHAFT...9107
CYLINDER LINER...9108
CYLINDER BLOCK...9108
ENGINE MOUNTING AND BRACKET...9108
GLOW PLUG...9108
EXHAUST...9110
EXHAUST MANIFOLD...9110
EXHAUST PIPE...9110
EXHAUST PIPE (ATC)...9110
DEF-SCR...9111
DPR CLEANER...9111
FUEL ADDITION VALVE...9112
FUEL CUTOFF VALVE...9112
DEF PUMP...9112
DEF INJECTOR...9113
DEF TANK...9113
COOLANT CUTOFF VALVE...9113
DCU...9113
DPR DIFFERENTIAL PRESSURE SENSOR...9114
SCR UPSTREAM NOx SENSOR...9114
SCR DOWNSTREAM NOx SENSOR...9114
ATC DOWNSTREAM TEMPERATURE SENSOR...9114
DOC UPSTREAM TEMPERATURE SENSOR...9115
DPR UPSTREAM TEMPERATURE SENSOR...9115
DPR DOWNSTREAM TEMPERATURE SENSOR...9115
SCR UPSTREAM TEMPERATURE SENSOR...9116
EXHAUST BRAKE...9116
EXHAUST BRAKE MAGNETIC VALVE...9116
COOLING...9117
RADIATOR...9117
RADIATOR CAP...9117
RESERVE TANK...9117
INTERCOOLER...9118
THERMOSTAT CASE & THERMOSTAT...9118
COOLANT PUMP...9118
COOLING FAN & FAN CLUTCH...9119
COOLANT TEMPERATURE SENSOR...9119
LUBRICATION...9120
OIL COOLER...9120
OIL PUMP...9120
OIL PAN...9121
OIL STRAINER...9121
OIL PRESSURE SWITCH...9121
STARTING/CHARGING...9122
STARTER...9122
V-BELT...9122
ALTERNATOR (130 A)...9123
TURBOCHARGER...9124
TURBOCHARGER ASSEMBLY...9124
REQUIRED ITEMS...9125
MOUNTING AND DISMOUNTING THE ENGINE...9126
ENGINE ASSEMBLY...9126
ENGINE CONTROL...9127
ENGINE ECU...9127
ENGINE MAIN REVOLUTION SENSOR...9127
ENGINE SUB REVOLUTION SENSOR...9128
ACCELERATOR PEDAL...9129
IDLE SET VOLUME...9129
FUEL SYSTEM...9130
FUEL SENDER GAUGE...9130
WATER LEVEL WARNING SWITCH...9130
SUPPLY PUMP...9131
INJECTOR...9132
COMMON RAIL...9133
FUEL FILTER AND CASE (VEHICLE SIDE)...9134
EMISSION CONTROL...9135
EGR VALVE AND COOLER...9135
CLOSED VENTILATOR...9136
INTAKE...9137
DIESEL THROTTLE...9137
BOOST PRESSURE SENSOR...9138
AIR FLOW SENSOR...9139
ENGINE MECHANICAL...9140
HEAD COVER...9140
ROCKER ARM ASSEMBLY...9140
CAMSHAFT ASSEMBLY...9140
CYLINDER HEAD ASSEMBLY...9141
VALVE SYSTEM...9142
CRANKSHAFT FRONT OIL SEAL...9143
FRONT OIL SEAL RETAINER...9143
FLYWHEEL ASSEMBLY...9143
CRANKSHAFT REAR OIL SEAL...9144
FLYWHEEL HOUSING...9144
TIMING GEAR AND CAM IDLE GEAR...9145
PISTON AND CONNECTING ROD...9146
CRANKSHAFT...9148
CYLINDER LINER...9149
CYLINDER BLOCK...9150
GLOW PLUG...9150
EXHAUST...9151
EXHAUST MANIFOLD...9151
DPR...9152
FUEL ADDITION VALVE...9153
DEF PUMP...9153
DEF INJECTOR...9153
DEF TANK...9154
DPR DIFFERENTIAL PRESSURE SENSOR...9154
SCR UPSTREAM NOx SENSOR...9154
SCR DOWNSTREAM NOx SENSOR...9154
ATC DOWNSTREAM TEMPERATURE SENSOR...9155
DOC UPSTREAM TEMPERATURE SENSOR...9155
DPR UPSTREAM TEMPERATURE SENSOR...9155
DPR DOWNSTREAM TEMPERATURE SENSOR...9156
SCR UPSTREAM TEMPERATURE SENSOR...9156
DPR EXHAUST GAS TEMPERATURE SENSOR...9156
EXHAUST BRAKE...9157
EXHAUST BRAKE MAGNETIC VALVE...9157
COOLING...9158
RADIATOR CAP...9158
THERMOSTAT CASE AND THERMOSTAT...9158
COOLANT PUMP...9159
COOLANT TEMPERATURE SENSOR...9159
LUBRICATION...9160
OIL FILTER...9160
OIL COOLER...9160
OIL PUMP...9161
OIL PAN...9161
OIL PRESSURE SWITCH...9161
STARTING/CHARGING...9162
STARTER...9162
V-BELT...9162
ALTERNATOR (130A)...9162
TURBOCHARGER...9163
TURBOCHARGER ASSEMBLY...9163
MOUNTING AND DISMOUNTING THE ENGINE...9165
ENGINE ASSEMBLY...9166
PRECAUTIONS IN TILTING AND LOWERING THE CAB...9166
MEASUREMENT OF COMPRESSION PRESSURE...9166
ADJUSTING THE VALVE CLEARANCE...9169
REPLACEMENT...9171
ENGINE CONTROL...9180
CONTROL PARTS...9181
SYSTEM BLOCK DIAGRAM...9181
ENGINE ECU...9182
COMPONENT LOCATOR...9182
REPLACEMENT...9183
VEHICLE CONTROL ECU...9189
REPLACEMENT...9189
ENGINE SPEED MAIN SENSOR...9190
COMPONENT LOCATOR...9190
INSPECTION...9191
REPLACEMENT...9191
ENGINE SPEED SUB SENSOR...9192
COMPONENT LOCATOR...9192
INSPECTION...9193
REPLACEMENT...9193
IDLE SET VOLUME...9194
COMPONENT LOCATOR...9194
REPLACEMENT...9195
ACCELERATOR PEDAL...9197
COMPONENT LOCATOR...9197
REPLACEMENT...9198
BLOCK HEATER...9199
COMPONENT LOCATOR...9199
REPLACEMENT...9200
FUEL SENDER GAUGE...9201
REPLACEMENT...9201
INTAKE TEMPERATURE SENSOR...9201
REPLACEMENT...9201
DIESEL THROTTLE...9201
REPLACEMENT...9201
BOOST PRESSURE SENSOR...9202
REPLACEMENT...9202
AIR FLOW SENSOR...9202
REPLACEMENT...9202
DPR DIFFERENTIAL PRESSURE SENSOR...9203
REPLACEMENT...9203
SCR UPSTREAM NOx SENSOR...9203
REPLACEMENT...9203
SCR DOWNSTREAM NOx SENSOR...9203
REPLACEMENT...9203
ATC DOWNSTREAM TEMPERATURE SENSOR...9204
REPLACEMENT...9204
DOC UPSTREAM TEMPERATURE SENSOR...9204
REPLACEMENT...9204
DPR UPSTREAM TEMPERATURE SENSOR...9205
REPLACEMENT...9205
DPR DOWNSTREAM TEMPERATURE SENSOR...9205
REPLACEMENT...9205
SCR UPSTREAM TEMPERATURE SENSOR...9206
REPLACEMENT...9206
OUTSIDE TEMPERATURE SENSOR...9206
REPLACEMENT...9206
COOLANT TEMPERATURE SENSOR...9207
REPLACEMENT...9207
OIL PRESSURE SWITCH...9207
REPLACEMENT...9207
FUEL SYSTEM...9208
FUEL SYSTEM...9209
FUEL SYSTEM DIAGRAM...9209
FUEL TANK...9210
COMPONENT LOCATOR...9210
REPLACEMENT (30 GALLON)...9211
REPLACEMENT (33 GALLON)...9214
FUEL SENDER GAUGE...9218
COMPONENT LOCATOR...9218
REPLACEMENT...9219
FUEL FILTER AND CASE (ENGINE SIDE)...9221
COMPONENT LOCATOR...9221
REPLACEMENT...9222
WATER LEVEL WARNING SWITCH...9231
COMPONENT LOCATOR...9231
REPLACEMENT...9232
SUPPLY PUMP...9234
COMPONENT LOCATOR...9234
REPLACEMENT...9235
INJECTOR...9243
COMPONENT LOCATOR...9243
REPLACEMENT...9244
COMMON RAIL...9253
COMPONENT LOCATOR...9253
INSPECTION...9254
REPLACEMENT...9255
FUEL FILTER AND CASE (VEHICLE SIDE)...9260
COMPONENT LOCATOR...9260
REPLACEMENT...9261
FUEL COOLER...9269
COMPONENT LOCATOR...9269
REPLACEMENT...9270
EMISSION CONTROL...9272
EGR VALVE & COOLER...9273
COMPONENT LOCATOR...9273
INSPECTION...9274
REPLACEMENT...9274
CLOSED VENTILATOR...9281
COMPONENT LOCATOR...9281
REPLACEMENT...9283
INTAKE...9289
INTAKE MANIFOLD...9290
COMPONENT LOCATOR...9290
REPLACEMENT...9291
DIESEL THROTTLE...9296
COMPONENT LOCATOR...9296
INSPECTION...9297
REPLACEMENT...9297
INTAKE PIPE (EXHAUST SIDE)...9299
COMPONENT LOCATOR...9299
REPLACEMENT...9300
INTERCOOLER...9302
OVERHAUL...9302
STACK DUCT...9303
COMPONENT LOCATOR...9303
CLEANING THE PRECLEANER HOUSING...9304
REPLACEMENT...9305
AIR CLEANER...9307
COMPONENT LOCATOR...9307
REPLACEMENT...9309
CLEANING THE AIR CLEANER ELEMENT...9313
INTAKE TEMPERATURE SENSOR...9314
COMPONENT LOCATOR...9314
REPLACEMENT...9316
BOOST PRESSURE SENSOR...9317
COMPONENT LOCATOR...9317
INSPECTION...9318
REPLACEMENT...9318
AIR FLOW SENSOR...9320
COMPONENT LOCATOR...9320
INSPECTION...9321
REPLACEMENT...9323
ENGINE MECHANICAL...9324
HEAD COVER...9325
COMPONENT LOCATOR...9325
REPLACEMENT...9326
ROCKER ARM ASSEMBLY...9329
COMPONENT LOCATOR...9329
OVERHAUL...9330
CAMSHAFT ASSEMBLY...9337
COMPONENT LOCATOR...9337
OVERHAUL...9339
CYLINDER HEAD ASSEMBLY...9344
COMPONENT LOCATOR...9344
REPLACEMENT...9345
OVERHAUL...9353
VALVE SYSTEM...9359
COMPONENT LOCATOR...9359
OVERHAUL...9360
CRANKSHAFT PULLEY...9369
COMPONENT LOCATOR...9369
REPLACEMENT...9370
CRANKSHAFT FRONT OIL SEAL...9372
COMPONENT LOCATOR...9372
REPLACEMENT...9373
FRONT OIL SEAL RETAINER...9376
COMPONENT LOCATOR...9376
REPLACEMENT...9377
FLYWHEEL ASSEMBLY...9379
COMPONENT LOCATOR...9379
OVERHAUL...9380
CRANKSHAFT REAR OIL SEAL...9384
COMPONENT LOCATOR...9384
REPLACEMENT...9385
FLYWHEEL HOUSING...9388
COMPONENT LOCATOR...9388
REPLACEMENT...9389
TIMING GEAR & CAM IDLE GEAR...9393
COMPONENT LOCATOR...9393
CONFIGURATION DIAGRAM...9394
OVERHAUL...9394
PISTON AND CONNECTING ROD...9407
COMPONENT LOCATOR...9407
OVERHAUL...9408
CRANKSHAFT...9424
COMPONENT LOCATOR...9424
REPLACEMENT...9426
CYLINDER LINER...9435
COMPONENT LOCATOR...9435
REPLACEMENT...9436
CYLINDER BLOCK...9439
COMPONENT LOCATOR...9439
OVERHAUL...9440
ENGINE MOUNTING AND BRACKET...9448
COMPONENT LOCATOR...9448
REPLACEMENT...9449
GLOW PLUG...9451
COMPONENT LOCATOR...9451
REPLACEMENT...9452
GCU...9455
COMPONENT LOCATOR...9455
REPLACEMENT...9455
EXHAUST...9456
EXHAUST MANIFOLD...9458
COMPONENT LOCATOR...9458
REPLACEMENT...9459
EXHAUST PIPE...9463
COMPONENT LOCATOR...9463
REPLACEMENT...9464
EXHAUST PIPE (ATC)...9471
COMPONENT LOCATOR...9471
REPLACEMENT...9472
DEF-SCR & DPR...9474
CONFIGURATION DIAGRAM...9474
CAUTIONS ON DEF/COOLANT PIPING ATTACHING AND DETACHING ...9475
DEF-SCR...9476
COMPONENT LOCATOR...9476
REPLACEMENT...9477
DPR CLEANER...9481
COMPONENT LOCATOR...9481
DPR MAINTENANCE...9482
DPR INSPECTION...9482
INSPECTION PROCEDURE FOLLOWED WHEN “EXHAUST GAS AFTER TREATMENT SYSTEM MAINTENANCE REQUIREMENT LIGHT” LIGHT UP...9483
INSPECTION BY WAY OF HINO-DX...9484
INSPECTION PROCEDURE FOLLOWED WHEN MALFUNCTION INDICATOR LIGHT ILLUMINATES (ABNORMAL)...9488
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO-DX...9491
CHECKING THE DPR STATE...9491
REPLACEMENT...9492
OVERALL OPERATION FLOW...9496
AIR CLEANING FLOW...9503
FUEL ADDITION VALVE...9504
COMPONENT LOCATOR...9504
REPLACEMENT...9505
FUEL CUTOFF VALVE...9513
COMPONENT LOCATOR...9513
REPLACEMENT...9514
DEF PUMP...9515
COMPONENT LOCATOR...9515
REPLACEMENT...9516
DEF INJECTOR...9521
COMPONENT LOCATOR...9521
REPLACEMENT...9522
DEF TANK...9527
COMPONENT LOCATOR...9527
INSPECTION...9528
REPLACEMENT...9529
DEF SENSOR...9538
COMPONENT LOCATOR...9538
REPLACEMENT...9539
COOLANT CUTOFF VALVE...9541
COMPONENT LOCATOR...9541
REPLACEMENT...9542
DCU...9544
COMPONENT LOCATOR...9544
REPLACEMENT...9545
DPR DIFFERENTIAL PRESSURE SENSOR...9550
COMPONENT LOCATOR...9550
REPLACEMENT...9551
SCR UPSTREAM NOx SENSOR...9553
COMPONENT LOCATOR...9553
REPLACEMENT...9554
SCR DOWNSTREAM NOx SENSOR...9556
COMPONENT LOCATOR...9556
REPLACEMENT...9557
ATC UPSTREAM TEMPERATURE SENSOR...9559
COMPONENT LOCATOR...9559
REPLACEMENT...9560
DOC UPSTREAM TEMPERATURE SENSOR...9562
COMPONENT LOCATOR...9562
REPLACEMENT...9563
DPR UPSTREAM TEMPERATURE SENSOR...9565
COMPONENT LOCATOR...9565
REPLACEMENT...9566
DPR DOWNSTREAM TEMPERATURE SENSOR...9567
COMPONENT LOCATOR...9567
REPLACEMENT...9568
SCR UPSTREAM TEMPERATURE SENSOR...9570
COMPONENT LOCATOR...9570
REPLACEMENT...9571
OUTSIDE TEMPERATURE SENSOR...9574
COMPONENT LOCATOR...9574
REPLACEMENT...9575
EXHAUST BRAKE...9576
COMPONENT LOCATOR...9576
REPLACEMENT...9577
EXHAUST BRAKE MAGNETIC VALVE...9580
COMPONENT LOCATOR...9580
REPLACEMENT...9581
COOLING...9583
COOLING SYSTEM...9584
COOLING SYSTEM DIAGRAM...9584
RADIATOR...9585
COMPONENT LOCATOR...9585
INSPECTION...9586
REPLACEMENT...9587
RADIATOR CAP...9597
COMPONENT LOCATOR...9597
REPLACEMENT...9598
RESERVE TANK...9600
COMPONENT LOCATOR...9600
REPLACEMENT...9601
INTERCOOLER...9602
COMPONENT LOCATOR...9602
OVERHAUL...9603
THERMOSTAT CASE AND THERMOSTAT...9605
COMPONENT LOCATOR...9605
OVERHAUL...9606
COOLANT PUMP...9612
COMPONENT LOCATOR...9612
REPLACEMENT...9613
COOLING FAN AND FAN CLUTCH...9615
COMPONENT LOCATOR...9615
OVERHAUL...9616
COOLANT TEMPERATURE SENSOR...9619
COMPONENT LOCATOR...9619
REPLACEMENT...9620
LUBRICATION...9622
LUBRICATION SYSTEM...9623
LUBRICATION SYSTEM DIAGRAM...9623
OIL FILTER...9624
COMPONENT LOCATOR...9624
REPLACEMENT...9625
OIL COOLER...9627
COMPONENT LOCATOR...9627
OVERHAUL...9628
OIL PUMP...9635
COMPONENT LOCATOR...9635
OVERHAUL...9636
OIL PAN...9644
COMPONENT LOCATOR...9644
REPLACEMENT...9645
OIL STRAINER...9649
COMPONENT LOCATOR...9649
REPLACEMENT...9650
OIL PRESSURE SWITCH...9651
COMPONENT LOCATOR...9651
REPLACEMENT...9652
OIL LEVEL GAUGE AND GUIDE...9654
COMPONENT LOCATOR...9654
REPLACEMENT...9655
STARTING/CHARGING...9657
STARTER...9658
COMPONENT LOCATOR...9658
REPLACEMENT...9659
V-BELT...9664
COMPONENT LOCATOR...9664
REPLACEMENT...9665
ALTERNATOR (130A)...9668
COMPONENT LOCATOR...9668
OVERHAUL...9669
TURBOCHARGER...9682
TURBOCHARGER ASSEMBLY...9683
COMPONENT LOCATOR...9683
INSPECTION...9684
REPLACEMENT...9686
S5-LJ05E07A - 2015 Engine J05E Workshop Manual...9695
FOREWORD...9695
CHAPTER REFERENCES...9696
INDEX...9697
GENERAL INTRODUCTION...9699
HOW TO IDENTIFY VEHICLE TYPE...9700
VEHICLE MODEL...9700
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...9701
APPEARANCE OF VEHICLE...9702
APPEARANCE OF VEHICLE...9702
SAFETY INSTRUCTIONS AND READINESS TO WORK...9703
WARNING...9703
IDENTIFICATION INFORMATION...9707
SAFETY INSTRUCTIONS FOR WORK...9710
INTRODUCTION TO WORKSHOP MANUAL...9713
TIGHTENING OF BOLTS AND NUTS...9717
HANDLING OF LIQUID GASKET...9727
GLOSSARY...9728
DEFINITION OF ABBREVIATION IN THIS MANUAL...9728
LUBRICANTS...9734
RECOMMENDED LUBRICANTS...9734
STANDARD VALUE...9735
MOUNTING AND DISMOUNTING THE ENGINE...9737
ENGINE ASSEMBLY...9737
ENGINE CONTROL...9738
ENGINE ECU...9738
ENGINE SPEED MAIN SENSOR...9738
ENGINE SPEED SUB SENSOR...9738
ACCELERATOR PEDAL...9739
BLOCK HEATER...9739
FUEL SYSTEM...9740
FUEL TANK...9740
FUEL SENDER GAUGE...9740
ENGINE-SIDE FUEL FILTER & CASE...9741
WATER LEVEL WARNING SWITCH...9741
SUPPLY PUMP...9742
INJECTOR...9742
COMMON RAIL...9743
VEHICLE-SIDE FUEL FILTER...9743
FUEL COOLER...9743
EMISSION CONTROL...9744
EGR VALVE & COOLER...9744
CLOSED VENTILATOR...9744
INTAKE...9745
INTAKE MANIFOLD...9745
DIESEL THROTTLE...9745
INTAKE PIPE (EXHAUST SIDE)...9745
STACK DUCT...9745
AIR CLEANER...9746
INTAKE TEMPERATURE SENSOR...9746
BOOST PRESSURE SENSOR...9746
AIR FLOW SENSOR...9746
ENGINE MECHANICAL...9747
HEAD COVER...9747
ROCKER ARM ASSEMBLY...9747
CAMSHAFT ASSEMBLY...9748
CYLINDER HEAD ASSEMBLY...9749
VALVE SYSTEM...9750
CRANKSHAFT PULLEY...9751
FRONT OIL SEAL RETAINER...9751
FLYWHEEL ASSEMBLY...9751
FLYWHEEL HOUSING...9751
TIMING GEAR & CAM IDLE GEAR...9752
PISTON & CONNECTING ROD...9753
CRANKSHAFT...9754
CYLINDER LINER...9755
CYLINDER BLOCK...9755
ENGINE MOUNTING AND BRACKET...9756
GLOW PLUG...9756
EXHAUST...9757
EXHAUST MANIFOLD...9757
EXHAUST PIPE...9757
EXHAUST PIPE (ATC)...9757
DEF-SCR...9758
DPR CLEANER...9758
FUEL ADDITION VALVE...9759
FUEL CUTOFF VALVE...9759
DEF PUMP...9759
DEF INJECTOR...9760
DEF TANK...9760
COOLANT CUTOFF VALVE...9760
DCU...9761
DPR DIFFERENTIAL PRESSURE SENSOR...9761
SCR UPSTREAM NOx SENSOR...9761
SCR DOWNSTREAM NOx SENSOR...9761
ATC UPSTREAM TEMPERATURE SENSOR...9762
DOC UPSTREAM TEMPERATURE SENSOR...9762
DPR UPSTREAM TEMPERATURE SENSOR...9762
DPR DOWNSTREAM TEMPERATURE SENSOR...9763
SCR UPSTREAM TEMPERATURE SENSOR...9763
EXHAUST BRAKE...9764
EXHAUST BRAKE MAGNETIC VALVE...9764
COOLING...9765
RADIATOR...9765
RADIATOR CAP...9765
RESERVE TANK...9765
INTERCOOLER...9766
THERMOSTAT CASE & THERMOSTAT...9766
COOLANT PUMP...9766
COOLING FAN & FAN CLUTCH...9767
COOLANT TEMPERATURE SENSOR...9767
LUBRICATION...9768
OIL COOLER...9768
OIL PUMP...9768
OIL PAN...9769
OIL STRAINER...9769
OIL PRESSURE SWITCH...9769
STARTING/CHARGING...9770
STARTER...9770
V-BELT...9770
ALTERNATOR (130 A)...9771
TURBOCHARGER...9772
TURBOCHARGER ASSEMBLY...9772
REQUIRED ITEMS...9773
MOUNTING AND DISMOUNTING THE ENGINE...9774
ENGINE ASSEMBLY...9774
ENGINE CONTROL...9775
ENGINE ECU...9775
ENGINE MAIN REVOLUTION SENSOR...9775
ENGINE SUB REVOLUTION SENSOR...9776
ACCELERATOR PEDAL...9777
IDLE SET VOLUME...9777
FUEL SYSTEM...9778
FUEL SENDER GAUGE...9778
WATER LEVEL WARNING SWITCH...9778
SUPPLY PUMP...9779
INJECTOR...9780
COMMON RAIL...9781
FUEL FILTER AND CASE (VEHICLE SIDE)...9781
EMISSION CONTROL...9782
EGR VALVE AND COOLER...9782
INTAKE...9783
DIESEL THROTTLE...9783
BOOST PRESSURE SENSOR...9784
AIR FLOW SENSOR...9785
ENGINE MECHANICAL...9786
HEAD COVER...9786
ROCKER ARM ASSEMBLY...9786
CAMSHAFT ASSEMBLY...9786
CYLINDER HEAD ASSEMBLY...9787
VALVE SYSTEM...9788
CRANKSHAFT FRONT OIL SEAL...9789
FRONT OIL SEAL RETAINER...9789
FLYWHEEL ASSEMBLY...9789
CRANKSHAFT REAR OIL SEAL...9790
FLYWHEEL HOUSING...9790
TIMING GEAR AND CAM IDLE GEAR...9791
PISTON AND CONNECTING ROD...9792
CRANKSHAFT...9794
CYLINDER LINER...9795
CYLINDER BLOCK...9796
GLOW PLUG...9796
EXHAUST...9797
EXHAUST MANIFOLD...9797
DPR...9797
FUEL ADDITION VALVE...9798
DEF PUMP...9798
DEF INJECTOR...9798
DEF TANK...9799
DPR DIFFERENTIAL PRESSURE SENSOR...9799
SCR UPSTREAM NOx SENSOR...9799
SCR DOWNSTREAM NOx SENSOR...9799
ATC UPSTREAM TEMPERATURE SENSOR...9800
DOC UPSTREAM TEMPERATURE SENSOR...9800
DPR UPSTREAM TEMPERATURE SENSOR...9800
DPR DOWNSTREAM TEMPERATURE SENSOR...9801
SCR UPSTREAM TEMPERATURE SENSOR...9801
DPR EXHAUST GAS TEMPERATURE SENSOR...9801
EXHAUST BRAKE...9802
EXHAUST BRAKE MAGNETIC VALVE...9802
COOLING...9803
RADIATOR CAP...9803
THERMOSTAT CASE AND THERMOSTAT...9803
COOLANT PUMP...9804
COOLANT TEMPERATURE SENSOR...9804
LUBRICATION...9805
OIL FILTER...9805
OIL COOLER...9805
OIL PUMP...9806
OIL PAN...9806
OIL PRESSURE SWITCH...9806
STARTING/CHARGING...9807
STARTER...9807
V-BELT...9807
ALTERNATOR (130A)...9807
TURBOCHARGER...9808
TURBOCHARGER ASSEMBLY...9808
MOUNTING AND DISMOUNTING THE ENGINE...9810
ENGINE ASSEMBLY...9811
PRECAUTIONS IN TILTING AND LOWERING THE CAB...9811
MEASUREMENT OF COMPRESSION PRESSURE...9811
ADJUSTING THE VALVE CLEARANCE...9814
REPLACEMENT...9816
ENGINE CONTROL...9825
CONTROL PARTS...9826
SYSTEM BLOCK DIAGRAM...9826
ENGINE ECU...9827
COMPONENT LOCATOR...9827
REPLACEMENT...9828
VEHICLE CONTROL ECU...9834
REPLACEMENT...9834
ENGINE SPEED MAIN SENSOR...9835
COMPONENT LOCATOR...9835
INSPECTION...9836
REPLACEMENT...9836
ENGINE SPEED SUB SENSOR...9837
COMPONENT LOCATOR...9837
INSPECTION...9838
REPLACEMENT...9838
ACCELERATOR PEDAL...9839
COMPONENT LOCATOR...9839
REPLACEMENT...9840
BLOCK HEATER...9841
COMPONENT LOCATOR...9841
REPLACEMENT...9842
FUEL SENDER GAUGE...9843
REPLACEMENT...9843
INTAKE TEMPERATURE SENSOR...9843
REPLACEMENT...9843
DIESEL THROTTLE...9843
REPLACEMENT...9843
BOOST PRESSURE SENSOR...9844
REPLACEMENT...9844
AIR FLOW SENSOR...9844
REPLACEMENT...9844
DPR DIFFERENTIAL PRESSURE SENSOR...9845
REPLACEMENT...9845
SCR UPSTREAM NOx SENSOR...9845
REPLACEMENT...9845
SCR DOWNSTREAM NOx SENSOR...9845
REPLACEMENT...9845
ATC UPSTREAM TEMPERATURE SENSOR...9846
REPLACEMENT...9846
DOC UPSTREAM TEMPERATURE SENSOR...9846
REPLACEMENT...9846
DPR UPSTREAM TEMPERATURE SENSOR...9847
REPLACEMENT...9847
DPR DOWNSTREAM TEMPERATURE SENSOR...9847
REPLACEMENT...9847
SCR UPSTREAM TEMPERATURE SENSOR...9848
REPLACEMENT...9848
OUTSIDE TEMPERATURE SENSOR...9848
REPLACEMENT...9848
COOLANT TEMPERATURE SENSOR...9849
REPLACEMENT...9849
OIL PRESSURE SWITCH...9849
REPLACEMENT...9849
FUEL SYSTEM...9850
FUEL SYSTEM...9851
FUEL SYSTEM DIAGRAM...9851
FUEL TANK...9852
COMPONENT LOCATOR...9852
REPLACEMENT (30 GALLON)...9853
REPLACEMENT (33 GALLON)...9856
FUEL SENDER GAUGE...9860
COMPONENT LOCATOR...9860
REPLACEMENT...9861
FUEL FILTER AND CASE (ENGINE SIDE)...9863
COMPONENT LOCATOR...9863
REPLACEMENT...9864
WATER LEVEL WARNING SWITCH...9873
COMPONENT LOCATOR...9873
REPLACEMENT...9874
SUPPLY PUMP...9876
COMPONENT LOCATOR...9876
REPLACEMENT...9877
INJECTOR...9885
COMPONENT LOCATOR...9885
REPLACEMENT...9886
COMMON RAIL...9895
COMPONENT LOCATOR...9895
INSPECTION...9896
REPLACEMENT...9897
FUEL FILTER AND CASE (VEHICLE SIDE)...9902
COMPONENT LOCATOR...9902
REPLACEMENT...9903
FUEL COOLER...9910
COMPONENT LOCATOR...9910
REPLACEMENT...9911
EMISSION CONTROL...9913
EGR VALVE & COOLER...9914
COMPONENT LOCATOR...9914
INSPECTION...9915
REPLACEMENT...9915
CLOSED VENTILATOR...9922
COMPONENT LOCATOR...9922
REPLACEMENT...9924
INTAKE...9928
INTAKE MANIFOLD...9929
COMPONENT LOCATOR...9929
REPLACEMENT...9930
DIESEL THROTTLE...9935
COMPONENT LOCATOR...9935
INSPECTION...9936
REPLACEMENT...9936
INTAKE PIPE (EXHAUST SIDE)...9938
COMPONENT LOCATOR...9938
REPLACEMENT...9939
INTERCOOLER...9945
OVERHAUL...9945
STACK DUCT...9946
COMPONENT LOCATOR...9946
CLEANING THE PRECLEANER HOUSING...9947
REPLACEMENT...9948
AIR CLEANER...9950
COMPONENT LOCATOR...9950
REPLACEMENT...9952
CLEANING THE AIR CLEANER ELEMENT...9956
INTAKE TEMPERATURE SENSOR...9957
COMPONENT LOCATOR...9957
REPLACEMENT...9959
BOOST PRESSURE SENSOR...9960
COMPONENT LOCATOR...9960
INSPECTION...9961
REPLACEMENT...9961
AIR FLOW SENSOR...9963
COMPONENT LOCATOR...9963
INSPECTION...9964
REPLACEMENT...9966
ENGINE MECHANICAL...9967
HEAD COVER...9968
COMPONENT LOCATOR...9968
REPLACEMENT...9969
ROCKER ARM ASSEMBLY...9972
COMPONENT LOCATOR...9972
OVERHAUL...9973
CAMSHAFT ASSEMBLY...9980
COMPONENT LOCATOR...9980
OVERHAUL...9982
CYLINDER HEAD ASSEMBLY...9987
COMPONENT LOCATOR...9987
REPLACEMENT...9988
OVERHAUL...9996
VALVE SYSTEM...10002
COMPONENT LOCATOR...10002
OVERHAUL...10003
CRANKSHAFT PULLEY...10012
COMPONENT LOCATOR...10012
REPLACEMENT...10013
CRANKSHAFT FRONT OIL SEAL...10015
COMPONENT LOCATOR...10015
REPLACEMENT...10016
FRONT OIL SEAL RETAINER...10019
COMPONENT LOCATOR...10019
REPLACEMENT...10020
FLYWHEEL ASSEMBLY...10022
COMPONENT LOCATOR...10022
OVERHAUL...10023
CRANKSHAFT REAR OIL SEAL...10027
COMPONENT LOCATOR...10027
REPLACEMENT...10028
FLYWHEEL HOUSING...10031
COMPONENT LOCATOR...10031
REPLACEMENT...10032
TIMING GEAR & CAM IDLE GEAR...10036
COMPONENT LOCATOR...10036
CONFIGURATION DIAGRAM...10037
OVERHAUL...10037
PISTON AND CONNECTING ROD...10050
COMPONENT LOCATOR...10050
OVERHAUL...10051
CRANKSHAFT...10067
COMPONENT LOCATOR...10067
REPLACEMENT...10069
CYLINDER LINER...10078
COMPONENT LOCATOR...10078
REPLACEMENT...10079
CYLINDER BLOCK...10082
COMPONENT LOCATOR...10082
OVERHAUL...10083
ENGINE MOUNTING AND BRACKET...10091
COMPONENT LOCATOR...10091
REPLACEMENT...10092
GLOW PLUG...10094
COMPONENT LOCATOR...10094
REPLACEMENT...10095
GCU...10098
COMPONENT LOCATOR...10098
REPLACEMENT...10098
EXHAUST...10099
EXHAUST MANIFOLD...10101
COMPONENT LOCATOR...10101
REPLACEMENT...10102
EXHAUST PIPE...10106
COMPONENT LOCATOR...10106
REPLACEMENT...10107
EXHAUST PIPE (ATC)...10114
COMPONENT LOCATOR...10114
REPLACEMENT...10115
DEF-SCR & DPR...10117
CONFIGURATION DIAGRAM...10117
CAUTIONS ON DEF/COOLANT PIPING ATTACHING AND DETACHING ...10118
DEF-SCR...10119
COMPONENT LOCATOR...10119
REPLACEMENT...10120
DPR CLEANER...10124
COMPONENT LOCATOR...10124
DPR MAINTENANCE...10125
DPR INSPECTION...10125
INSPECTION PROCEDURE FOLLOWED WHEN “EXHAUST GAS AFTER TREATMENT SYSTEM MAINTENANCE REQUIREMENT LIGHT” LIGHT UP...10126
INSPECTION BY WAY OF HINO DXⅡ...10127
INSPECTION PROCEDURE FOLLOWED WHEN MALFUNCTION INDICATOR LIGHT ILLUMINATES (ABNORMAL)...10131
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO DXⅡ...10134
CHECKING THE DPR STATE...10134
REPLACEMENT...10135
OVERALL OPERATION FLOW...10139
AIR CLEANING FLOW...10146
FUEL ADDITION VALVE...10147
COMPONENT LOCATOR...10147
REPLACEMENT...10148
FUEL CUTOFF VALVE...10156
COMPONENT LOCATOR...10156
REPLACEMENT...10157
DEF PUMP...10158
COMPONENT LOCATOR...10158
REPLACEMENT...10159
DEF INJECTOR...10167
COMPONENT LOCATOR...10167
REPLACEMENT...10168
DEF TANK...10173
COMPONENT LOCATOR...10173
INSPECTION...10174
REPLACEMENT...10175
DEF SENSOR...10184
COMPONENT LOCATOR...10184
REPLACEMENT...10185
COOLANT CUTOFF VALVE...10187
COMPONENT LOCATOR...10187
REPLACEMENT...10188
DCU...10190
COMPONENT LOCATOR...10190
REPLACEMENT...10191
DPR DIFFERENTIAL PRESSURE SENSOR...10197
COMPONENT LOCATOR...10197
REPLACEMENT...10198
SCR UPSTREAM NOx SENSOR...10200
COMPONENT LOCATOR...10200
REPLACEMENT...10201
SCR DOWNSTREAM NOx SENSOR...10203
COMPONENT LOCATOR...10203
REPLACEMENT...10204
ATC UPSTREAM TEMPERATURE SENSOR...10206
COMPONENT LOCATOR...10206
REPLACEMENT...10207
DOC UPSTREAM TEMPERATURE SENSOR...10209
COMPONENT LOCATOR...10209
REPLACEMENT...10210
DPR UPSTREAM TEMPERATURE SENSOR...10212
COMPONENT LOCATOR...10212
REPLACEMENT...10213
DPR DOWNSTREAM TEMPERATURE SENSOR...10215
COMPONENT LOCATOR...10215
REPLACEMENT...10216
SCR UPSTREAM TEMPERATURE SENSOR...10218
COMPONENT LOCATOR...10218
REPLACEMENT...10219
OUTSIDE TEMPERATURE SENSOR...10222
COMPONENT LOCATOR...10222
REPLACEMENT...10223
EXHAUST BRAKE...10224
COMPONENT LOCATOR...10224
REPLACEMENT...10225
EXHAUST BRAKE MAGNETIC VALVE...10228
COMPONENT LOCATOR...10228
REPLACEMENT...10229
COOLING...10231
COOLING SYSTEM...10232
COOLING SYSTEM DIAGRAM...10232
RADIATOR...10233
COMPONENT LOCATOR...10233
INSPECTION...10234
REPLACEMENT...10235
RADIATOR CAP...10245
COMPONENT LOCATOR...10245
REPLACEMENT...10246
RESERVE TANK...10248
COMPONENT LOCATOR...10248
REPLACEMENT...10249
INTERCOOLER...10250
COMPONENT LOCATOR...10250
OVERHAUL...10251
THERMOSTAT CASE AND THERMOSTAT...10253
COMPONENT LOCATOR...10253
OVERHAUL...10254
COOLANT PUMP...10260
COMPONENT LOCATOR...10260
REPLACEMENT...10261
COOLING FAN AND FAN CLUTCH...10263
COMPONENT LOCATOR...10263
OVERHAUL...10264
COOLANT TEMPERATURE SENSOR...10267
COMPONENT LOCATOR...10267
REPLACEMENT...10268
LUBRICATION...10270
LUBRICATION SYSTEM...10271
LUBRICATION SYSTEM DIAGRAM...10271
OIL FILTER...10272
COMPONENT LOCATOR...10272
REPLACEMENT...10273
OIL COOLER...10275
COMPONENT LOCATOR...10275
OVERHAUL...10276
OIL PUMP...10283
COMPONENT LOCATOR...10283
OVERHAUL...10284
OIL PAN...10292
COMPONENT LOCATOR...10292
REPLACEMENT...10293
OIL STRAINER...10297
COMPONENT LOCATOR...10297
REPLACEMENT...10298
OIL PRESSURE SWITCH...10299
COMPONENT LOCATOR...10299
REPLACEMENT...10300
OIL LEVEL GAUGE AND GUIDE...10302
COMPONENT LOCATOR...10302
REPLACEMENT...10303
STARTING/CHARGING...10305
STARTER...10306
COMPONENT LOCATOR...10306
REPLACEMENT...10307
V-BELT...10312
COMPONENT LOCATOR...10312
REPLACEMENT...10313
ALTERNATOR (130A)...10316
COMPONENT LOCATOR...10316
OVERHAUL...10317
TURBOCHARGER...10330
TURBOCHARGER ASSEMBLY...10331
COMPONENT LOCATOR...10331
INSPECTION...10332
REPLACEMENT...10334
S5-LJ05E10A - 2016 Engine J05E Workshop Manual...10343
FOREWORD...10343
CHAPTER REFERENCES...10344
INDEX...10345
GENERAL INTRODUCTION...10347
HOW TO IDENTIFY VEHICLE TYPE...10348
VEHICLE MODEL...10348
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...10349
APPEARANCE OF VEHICLE...10350
APPEARANCE OF VEHICLE...10350
SAFETY INSTRUCTIONS AND READINESS TO WORK...10351
WARNING...10351
IDENTIFICATION INFORMATION...10355
SAFETY INSTRUCTIONS FOR WORK...10358
INTRODUCTION TO WORKSHOP MANUAL...10361
TIGHTENING OF BOLTS AND NUTS...10365
HANDLING OF LIQUID GASKET...10375
GLOSSARY...10376
DEFINITION OF ABBREVIATION IN THIS MANUAL...10376
LUBRICANTS...10382
RECOMMENDED LUBRICANTS...10382
STANDARD VALUE (J05E)...10383
MOUNTING AND DISMOUNTING THE ENGINE...10385
ENGINE ASSEMBLY...10385
ENGINE CONTROL...10386
ENGINE ECU...10386
ENGINE SPEED MAIN SENSOR...10386
ENGINE SPEED SUB SENSOR...10386
ACCELERATOR PEDAL...10387
BLOCK HEATER...10387
FUEL SYSTEM...10388
FUEL TANK...10388
FUEL SENDER GAUGE...10388
ENGINE-SIDE FUEL FILTER & CASE...10389
WATER LEVEL WARNING SWITCH...10389
SUPPLY PUMP...10390
INJECTOR...10390
COMMON RAIL...10391
VEHICLE-SIDE FUEL FILTER...10391
FUEL COOLER...10391
EMISSION CONTROL...10392
EGR VALVE & COOLER...10392
CLOSED VENTILATOR...10392
INTAKE...10393
INTAKE MANIFOLD...10393
DIESEL THROTTLE...10393
INTAKE PIPE (EXHAUST SIDE)...10393
STACK DUCT...10393
AIR CLEANER...10394
INTAKE TEMPERATURE SENSOR...10394
BOOST PRESSURE SENSOR...10394
AIR FLOW SENSOR...10394
ENGINE MECHANICAL...10395
HEAD COVER...10395
ROCKER ARM ASSEMBLY...10395
CAMSHAFT ASSEMBLY...10396
CYLINDER HEAD ASSEMBLY...10397
VALVE SYSTEM...10398
CRANKSHAFT PULLEY...10399
FRONT OIL SEAL RETAINER...10399
FLYWHEEL ASSEMBLY...10399
FLYWHEEL HOUSING...10399
TIMING GEAR & CAM IDLE GEAR...10400
PISTON & CONNECTING ROD...10401
CRANKSHAFT...10402
CYLINDER LINER...10403
CYLINDER BLOCK...10403
ENGINE MOUNTING AND BRACKET...10404
GLOW PLUG...10404
EXHAUST...10405
EXHAUST MANIFOLD...10405
EXHAUST PIPE...10405
EXHAUST PIPE (ATC)...10405
DEF-SCR...10406
DPR CLEANER...10406
FUEL ADDITION VALVE...10407
FUEL CUTOFF VALVE...10407
DEF PUMP...10407
DEF INJECTOR...10408
DEF TANK...10408
COOLANT CUTOFF VALVE...10408
DCU...10409
DPR DIFFERENTIAL PRESSURE SENSOR...10409
SCR UPSTREAM NOx SENSOR...10409
SCR DOWNSTREAM NOx SENSOR...10409
ATC UPSTREAM TEMPERATURE SENSOR...10410
DOC UPSTREAM TEMPERATURE SENSOR...10410
DPR UPSTREAM TEMPERATURE SENSOR...10410
DPR DOWNSTREAM TEMPERATURE SENSOR...10411
SCR UPSTREAM TEMPERATURE SENSOR...10411
EXHAUST BRAKE...10412
EXHAUST BRAKE MAGNETIC VALVE...10412
COOLING...10413
RADIATOR...10413
RADIATOR CAP...10413
RESERVE TANK...10413
INTERCOOLER...10414
THERMOSTAT CASE & THERMOSTAT...10414
COOLANT PUMP...10414
COOLING FAN & FAN CLUTCH...10415
COOLANT TEMPERATURE SENSOR...10415
LUBRICATION...10416
OIL COOLER...10416
OIL PUMP...10416
OIL PAN...10417
OIL STRAINER...10417
OIL PRESSURE SWITCH...10417
OIL LEVEL GAUGE AND GUIDE...10417
STARTING/CHARGING...10418
STARTER...10418
V-BELT...10418
ALTERNATOR (130 A)...10419
TURBOCHARGER...10420
TURBOCHARGER ASSEMBLY...10420
REQUIRED ITEMS (J05E)...10421
MOUNTING AND DISMOUNTING THE ENGINE...10422
ENGINE ASSEMBLY...10422
ENGINE CONTROL...10423
ENGINE ECU...10423
ENGINE MAIN REVOLUTION SENSOR...10423
ENGINE SUB REVOLUTION SENSOR...10424
ACCELERATOR PEDAL...10425
IDLE SET VOLUME...10425
FUEL SYSTEM...10426
FUEL SENDER GAUGE...10426
WATER LEVEL WARNING SWITCH...10426
SUPPLY PUMP...10427
INJECTOR...10428
COMMON RAIL...10429
FUEL FILTER AND CASE (VEHICLE SIDE)...10429
EMISSION CONTROL...10430
EGR VALVE AND COOLER...10430
INTAKE...10431
DIESEL THROTTLE...10431
BOOST PRESSURE SENSOR...10432
AIR FLOW SENSOR...10433
ENGINE MECHANICAL...10434
HEAD COVER...10434
ROCKER ARM ASSEMBLY...10434
CAMSHAFT ASSEMBLY...10434
CYLINDER HEAD ASSEMBLY...10435
VALVE SYSTEM...10436
CRANKSHAFT FRONT OIL SEAL...10437
FRONT OIL SEAL RETAINER...10437
FLYWHEEL ASSEMBLY...10437
CRANKSHAFT REAR OIL SEAL...10438
FLYWHEEL HOUSING...10438
TIMING GEAR AND CAM IDLE GEAR...10439
PISTON AND CONNECTING ROD...10440
CRANKSHAFT...10442
CYLINDER LINER...10443
CYLINDER BLOCK...10444
GLOW PLUG...10444
EXHAUST...10445
EXHAUST MANIFOLD...10445
DPR...10445
FUEL ADDITION VALVE...10446
DEF PUMP...10446
DEF INJECTOR...10446
DEF TANK...10447
DPR DIFFERENTIAL PRESSURE SENSOR...10447
SCR UPSTREAM NOx SENSOR...10447
SCR DOWNSTREAM NOx SENSOR...10447
ATC UPSTREAM TEMPERATURE SENSOR...10448
DOC UPSTREAM TEMPERATURE SENSOR...10448
DPR UPSTREAM TEMPERATURE SENSOR...10448
DPR DOWNSTREAM TEMPERATURE SENSOR...10449
SCR UPSTREAM TEMPERATURE SENSOR...10449
DPR EXHAUST GAS TEMPERATURE SENSOR...10449
EXHAUST BRAKE...10450
EXHAUST BRAKE MAGNETIC VALVE...10450
COOLING...10451
RADIATOR CAP...10451
THERMOSTAT CASE AND THERMOSTAT...10451
COOLANT PUMP...10452
COOLANT TEMPERATURE SENSOR...10452
LUBRICATION...10453
OIL FILTER...10453
OIL COOLER...10453
OIL PUMP...10454
OIL PAN...10454
OIL PRESSURE SWITCH...10454
STARTING/CHARGING...10455
STARTER...10455
V-BELT...10455
ALTERNATOR (130A)...10455
TURBOCHARGER...10456
TURBOCHARGER ASSEMBLY...10456
MOUNTING AND DISMOUNTING THE ENGINE...10458
ENGINE ASSEMBLY...10459
PRECAUTIONS IN TILTING AND LOWERING THE CAB...10459
MEASUREMENT OF COMPRESSION PRESSURE...10459
ADJUSTING THE VALVE CLEARANCE...10462
REPLACEMENT...10464
ENGINE CONTROL (J05E)...10473
CONTROL PARTS...10474
SYSTEM BLOCK DIAGRAM...10474
ENGINE ECU...10475
COMPONENT LOCATOR...10475
REPLACEMENT...10476
VEHICLE CONTROL ECU...10482
REPLACEMENT...10482
ENGINE SPEED MAIN SENSOR...10483
COMPONENT LOCATOR...10483
INSPECTION...10484
REPLACEMENT...10484
ENGINE SPEED SUB SENSOR...10485
COMPONENT LOCATOR...10485
INSPECTION...10486
REPLACEMENT...10486
ACCELERATOR PEDAL...10487
COMPONENT LOCATOR...10487
REPLACEMENT...10488
BLOCK HEATER...10489
COMPONENT LOCATOR...10489
REPLACEMENT...10490
FUEL SENDER GAUGE...10491
REPLACEMENT...10491
INTAKE TEMPERATURE SENSOR...10491
REPLACEMENT...10491
DIESEL THROTTLE...10491
REPLACEMENT...10491
BOOST PRESSURE SENSOR...10492
REPLACEMENT...10492
AIR FLOW SENSOR...10492
REPLACEMENT...10492
DPR DIFFERENTIAL PRESSURE SENSOR...10493
REPLACEMENT...10493
SCR UPSTREAM NOx SENSOR...10493
REPLACEMENT...10493
SCR DOWNSTREAM NOx SENSOR...10493
REPLACEMENT...10493
ATC UPSTREAM TEMPERATURE SENSOR...10494
REPLACEMENT...10494
DOC UPSTREAM TEMPERATURE SENSOR...10494
REPLACEMENT...10494
DPR UPSTREAM TEMPERATURE SENSOR...10495
REPLACEMENT...10495
DPR DOWNSTREAM TEMPERATURE SENSOR...10495
REPLACEMENT...10495
SCR UPSTREAM TEMPERATURE SENSOR...10496
REPLACEMENT...10496
OUTSIDE TEMPERATURE SENSOR...10496
REPLACEMENT...10496
COOLANT TEMPERATURE SENSOR...10497
REPLACEMENT...10497
OIL PRESSURE SWITCH...10497
REPLACEMENT...10497
FUEL SYSTEM (J05E)...10498
FUEL SYSTEM...10499
FUEL SYSTEM DIAGRAM...10499
FUEL TANK...10500
COMPONENT LOCATOR...10500
REPLACEMENT (30 GALLON)...10501
REPLACEMENT (33 GALLON)...10504
FUEL SENDER GAUGE...10508
COMPONENT LOCATOR...10508
REPLACEMENT...10509
FUEL FILTER AND CASE (ENGINE SIDE)...10511
COMPONENT LOCATOR...10511
REPLACEMENT...10512
WATER LEVEL WARNING SWITCH...10521
COMPONENT LOCATOR...10521
REPLACEMENT...10522
SUPPLY PUMP...10524
COMPONENT LOCATOR...10524
REPLACEMENT...10525
INJECTOR...10535
COMPONENT LOCATOR...10535
REPLACEMENT...10536
COMMON RAIL...10545
COMPONENT LOCATOR...10545
INSPECTION...10546
REPLACEMENT...10547
FUEL FILTER AND CASE (VEHICLE SIDE)...10552
COMPONENT LOCATOR...10552
REPLACEMENT...10553
FUEL COOLER...10560
COMPONENT LOCATOR...10560
REPLACEMENT...10561
EMISSION CONTROL (J05E)...10563
EGR VALVE & COOLER...10564
COMPONENT LOCATOR...10564
INSPECTION...10565
REPLACEMENT...10565
CLOSED VENTILATOR...10572
COMPONENT LOCATOR...10572
REPLACEMENT...10574
INTAKE (J05E)...10578
INTAKE MANIFOLD...10579
COMPONENT LOCATOR...10579
REPLACEMENT...10580
DIESEL THROTTLE...10585
COMPONENT LOCATOR...10585
INSPECTION...10586
REPLACEMENT...10586
INTAKE PIPE (EXHAUST SIDE)...10588
COMPONENT LOCATOR...10588
REPLACEMENT...10589
INTERCOOLER...10595
OVERHAUL...10595
STACK DUCT...10596
COMPONENT LOCATOR...10596
CLEANING THE PRECLEANER HOUSING...10597
REPLACEMENT...10598
AIR CLEANER...10600
COMPONENT LOCATOR...10600
REPLACEMENT...10602
CLEANING THE AIR CLEANER ELEMENT...10606
INTAKE TEMPERATURE SENSOR...10607
COMPONENT LOCATOR...10607
REPLACEMENT...10609
BOOST PRESSURE SENSOR...10610
COMPONENT LOCATOR...10610
INSPECTION...10611
REPLACEMENT...10611
AIR FLOW SENSOR...10613
COMPONENT LOCATOR...10613
INSPECTION...10614
REPLACEMENT...10616
ENGINE MECHANICAL (J05E)...10617
HEAD COVER...10618
COMPONENT LOCATOR...10618
REPLACEMENT...10619
ROCKER ARM ASSEMBLY...10622
COMPONENT LOCATOR...10622
OVERHAUL...10623
CAMSHAFT ASSEMBLY...10630
COMPONENT LOCATOR...10630
OVERHAUL...10632
CYLINDER HEAD ASSEMBLY...10637
COMPONENT LOCATOR...10637
REPLACEMENT...10638
OVERHAUL...10647
VALVE SYSTEM...10653
COMPONENT LOCATOR...10653
OVERHAUL...10654
CRANKSHAFT PULLEY...10663
COMPONENT LOCATOR...10663
REPLACEMENT...10664
CRANKSHAFT FRONT OIL SEAL...10666
COMPONENT LOCATOR...10666
REPLACEMENT...10667
FRONT OIL SEAL RETAINER...10670
COMPONENT LOCATOR...10670
REPLACEMENT...10671
FLYWHEEL ASSEMBLY...10673
COMPONENT LOCATOR...10673
OVERHAUL...10674
CRANKSHAFT REAR OIL SEAL...10678
COMPONENT LOCATOR...10678
REPLACEMENT...10679
FLYWHEEL HOUSING...10682
COMPONENT LOCATOR...10682
REPLACEMENT...10683
TIMING GEAR & CAM IDLE GEAR...10687
COMPONENT LOCATOR...10687
CONFIGURATION DIAGRAM...10688
OVERHAUL...10689
PISTON AND CONNECTING ROD...10703
COMPONENT LOCATOR...10703
OVERHAUL...10704
CRANKSHAFT...10720
COMPONENT LOCATOR...10720
REPLACEMENT...10722
CYLINDER LINER...10731
COMPONENT LOCATOR...10731
REPLACEMENT...10732
CYLINDER BLOCK...10735
COMPONENT LOCATOR...10735
OVERHAUL...10736
ENGINE MOUNTING AND BRACKET...10744
COMPONENT LOCATOR...10744
REPLACEMENT...10745
GLOW PLUG...10747
COMPONENT LOCATOR...10747
REPLACEMENT...10748
GCU...10751
COMPONENT LOCATOR...10751
REPLACEMENT...10751
EXHAUST (J05E)...10752
EXHAUST MANIFOLD...10754
COMPONENT LOCATOR...10754
REPLACEMENT...10755
EXHAUST PIPE...10759
COMPONENT LOCATOR...10759
REPLACEMENT...10760
EXHAUST PIPE (ATC)...10767
COMPONENT LOCATOR...10767
REPLACEMENT...10768
DEF-SCR & DPR...10770
CONFIGURATION DIAGRAM...10770
CAUTIONS ON DEF/COOLANT PIPING ATTACHING AND DETACHING ...10771
DEF-SCR...10772
COMPONENT LOCATOR...10772
REPLACEMENT...10773
DPR CLEANER...10777
COMPONENT LOCATOR...10777
DPR MAINTENANCE...10778
DPR INSPECTION...10778
INSPECTION PROCEDURE FOLLOWED WHEN “EXHAUST GAS AFTER TREATMENT SYSTEM MAINTENANCE REQUIREMENT LIGHT” LIGHT UP...10779
INSPECTION BY WAY OF HINO DXⅡ...10780
INSPECTION PROCEDURE FOLLOWED WHEN MALFUNCTION INDICATOR LIGHT ILLUMINATES (ABNORMAL)...10784
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO DXⅡ...10787
CHECKING THE DPR STATE...10787
REPLACEMENT...10788
OVERALL OPERATION FLOW...10792
AIR CLEANING FLOW...10799
FUEL ADDITION VALVE...10800
COMPONENT LOCATOR...10800
REPLACEMENT...10801
FUEL CUTOFF VALVE...10809
COMPONENT LOCATOR...10809
REPLACEMENT...10810
DEF PUMP...10811
COMPONENT LOCATOR...10811
REPLACEMENT...10812
DEF INJECTOR...10820
COMPONENT LOCATOR...10820
REPLACEMENT...10821
DEF TANK...10826
COMPONENT LOCATOR...10826
INSPECTION...10827
REPLACEMENT...10828
DEF SENSOR...10837
COMPONENT LOCATOR...10837
REPLACEMENT...10838
COOLANT CUTOFF VALVE...10840
COMPONENT LOCATOR...10840
REPLACEMENT...10841
DCU...10843
COMPONENT LOCATOR...10843
REPLACEMENT...10844
DPR DIFFERENTIAL PRESSURE SENSOR...10850
COMPONENT LOCATOR...10850
REPLACEMENT...10851
SCR UPSTREAM NOx SENSOR...10853
COMPONENT LOCATOR...10853
REPLACEMENT...10854
SCR DOWNSTREAM NOx SENSOR...10856
COMPONENT LOCATOR...10856
REPLACEMENT...10857
ATC UPSTREAM TEMPERATURE SENSOR...10859
COMPONENT LOCATOR...10859
REPLACEMENT...10860
DOC UPSTREAM TEMPERATURE SENSOR...10862
COMPONENT LOCATOR...10862
REPLACEMENT...10863
DPR UPSTREAM TEMPERATURE SENSOR...10865
COMPONENT LOCATOR...10865
REPLACEMENT...10866
DPR DOWNSTREAM TEMPERATURE SENSOR...10868
COMPONENT LOCATOR...10868
REPLACEMENT...10869
SCR UPSTREAM TEMPERATURE SENSOR...10871
COMPONENT LOCATOR...10871
REPLACEMENT...10872
OUTSIDE TEMPERATURE SENSOR...10875
COMPONENT LOCATOR...10875
REPLACEMENT...10876
EXHAUST BRAKE...10877
COMPONENT LOCATOR...10877
REPLACEMENT...10878
EXHAUST BRAKE MAGNETIC VALVE...10881
COMPONENT LOCATOR...10881
REPLACEMENT...10882
COOLING (J05E)...10884
COOLING SYSTEM...10885
COOLING SYSTEM DIAGRAM...10885
RADIATOR...10886
COMPONENT LOCATOR...10886
INSPECTION...10887
REPLACEMENT...10888
RADIATOR CAP...10898
COMPONENT LOCATOR...10898
REPLACEMENT...10899
RESERVE TANK...10901
COMPONENT LOCATOR...10901
REPLACEMENT...10902
INTERCOOLER...10903
COMPONENT LOCATOR...10903
OVERHAUL...10904
THERMOSTAT CASE AND THERMOSTAT...10906
COMPONENT LOCATOR...10906
OVERHAUL...10907
COOLANT PUMP...10913
COMPONENT LOCATOR...10913
REPLACEMENT...10914
COOLING FAN AND FAN CLUTCH...10916
COMPONENT LOCATOR...10916
OVERHAUL...10917
COOLANT TEMPERATURE SENSOR...10920
COMPONENT LOCATOR...10920
REPLACEMENT...10921
LUBRICATION (J05E)...10923
LUBRICATION SYSTEM...10924
LUBRICATION SYSTEM DIAGRAM...10924
OIL FILTER...10925
COMPONENT LOCATOR...10925
REPLACEMENT...10926
OIL COOLER...10928
COMPONENT LOCATOR...10928
OVERHAUL...10929
OIL PUMP...10936
COMPONENT LOCATOR...10936
OVERHAUL...10937
OIL PAN...10945
COMPONENT LOCATOR...10945
REPLACEMENT...10946
OIL STRAINER...10950
COMPONENT LOCATOR...10950
REPLACEMENT...10951
OIL PRESSURE SWITCH...10952
COMPONENT LOCATOR...10952
REPLACEMENT...10953
OIL LEVEL GAUGE AND GUIDE...10955
COMPONENT LOCATOR...10955
REPLACEMENT...10956
STARTING/CHARGING (J05E)...10958
STARTER...10959
COMPONENT LOCATOR...10959
REPLACEMENT...10960
V-BELT...10965
COMPONENT LOCATOR...10965
REPLACEMENT...10966
ALTERNATOR (130A)...10969
COMPONENT LOCATOR...10969
OVERHAUL...10970
TURBOCHARGER (J05E)...10983
TURBOCHARGER ASSEMBLY...10984
COMPONENT LOCATOR...10984
INSPECTION...10985
REPLACEMENT...10987
S5-LJ05E13A - 2017 Engine J05E Workshop Manual...10996
FOREWORD...10997
INDEX_EN...10999
426A_USA_Engine20151012...11003
COLOPHON...11663
S5-LJ05E15A - 2018 Engine J05E Workshop Manual...11666
FOREWORD...11666
CHAPTER REFERENCES...11667
INDEX...11668
GENERAL INTRODUCTION...11670
HOW TO IDENTIFY VEHICLE TYPE...11671
VEHICLE MODEL...11671
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...11672
APPEARANCE OF VEHICLE...11673
APPEARANCE OF VEHICLE...11673
SAFETY INSTRUCTIONS AND READINESS TO WORK...11674
WARNING...11674
IDENTIFICATION INFORMATION...11678
SAFETY INSTRUCTIONS FOR WORK...11681
INTRODUCTION TO WORKSHOP MANUAL...11684
TIGHTENING OF BOLTS AND NUTS...11688
HANDLING OF LIQUID GASKET...11698
GLOSSARY...11699
DEFINITION OF ABBREVIATION IN THIS MANUAL...11699
LUBRICANTS...11705
RECOMMENDED LUBRICANTS...11705
STANDARD VALUE (J05E)...11706
MOUNTING AND DISMOUNTING THE ENGINE...11708
ENGINE ASSEMBLY...11708
ENGINE CONTROL...11709
ENGINE ECU...11709
ENGINE SPEED MAIN SENSOR...11709
ENGINE SPEED SUB SENSOR...11709
ACCELERATOR PEDAL...11710
BLOCK HEATER...11710
FUEL SYSTEM...11711
FUEL TANK...11711
FUEL SENDER GAUGE...11711
ENGINE-SIDE FUEL FILTER & CASE...11712
SUPPLY PUMP...11713
INJECTOR...11713
COMMON RAIL...11714
VEHICLE-SIDE FUEL FILTER...11714
WATER LEVEL WARNING SWITCH...11714
FUEL COOLER...11715
EMISSION CONTROL...11716
EGR VALVE & COOLER...11716
CLOSED VENTILATOR...11716
INTAKE...11717
INTAKE MANIFOLD...11717
DIESEL THROTTLE...11717
INTAKE PIPE (EXHAUST SIDE)...11717
STACK DUCT...11717
AIR CLEANER...11718
INTAKE TEMPERATURE SENSOR...11718
BOOST PRESSURE SENSOR...11718
AIR FLOW SENSOR...11718
ENGINE MECHANICAL...11719
HEAD COVER...11719
ROCKER ARM ASSEMBLY...11719
CAMSHAFT ASSEMBLY...11720
CYLINDER HEAD ASSEMBLY...11721
VALVE SYSTEM...11722
CRANKSHAFT PULLEY...11723
FRONT OIL SEAL RETAINER...11723
FLYWHEEL ASSEMBLY...11723
FLYWHEEL HOUSING...11723
TIMING GEAR & CAM IDLE GEAR...11724
PISTON & CONNECTING ROD...11725
CRANKSHAFT...11726
CYLINDER LINER...11727
CYLINDER BLOCK...11727
ENGINE MOUNTING AND BRACKET...11728
GLOW PLUG...11728
EXHAUST...11729
EXHAUST MANIFOLD...11729
EXHAUST PIPE...11729
EXHAUST PIPE (ATC)...11729
DEF-SCR...11730
DPR CLEANER...11730
FUEL ADDITION VALVE...11731
FUEL CUTOFF VALVE...11731
DEF PUMP...11731
DEF INJECTOR...11732
DEF TANK...11732
COOLANT CUTOFF VALVE...11732
DCU...11733
DPR DIFFERENTIAL PRESSURE SENSOR...11733
SCR UPSTREAM NOx SENSOR...11733
SCR DOWNSTREAM NOx SENSOR...11733
PM SENSOR...11734
EXHAUST TEMPERATURE SENSOR No.1 (ATC INLET)...11734
EXHAUST TEMPERATURE SENSOR No.0 (ATC OUTLET)...11734
EXHAUST TEMPERATURE SENSOR No.2 (DOC INLET)...11735
EXHAUST TEMPERATURE SENSOR No.3 (DPR INLET)...11735
EXHAUST TEMPERATURE SENSOR No.4 (DPR OUTLET)...11735
SCR UPSTREAM TEMPERATURE SENSOR...11736
EXHAUST BRAKE...11737
EXHAUST BRAKE MAGNETIC VALVE...11737
COOLING...11738
RADIATOR...11738
RADIATOR CAP...11738
RESERVE TANK...11738
INTERCOOLER...11739
THERMOSTAT CASE & THERMOSTAT...11739
COOLANT PUMP...11739
COOLING FAN & FAN CLUTCH...11740
COOLANT TEMPERATURE SENSOR...11740
LUBRICATION...11741
OIL COOLER...11741
OIL PUMP...11741
OIL PAN...11742
OIL STRAINER...11742
OIL PRESSURE SWITCH...11742
OIL LEVEL GAUGE AND GUIDE...11742
STARTING/CHARGING...11743
STARTER...11743
V-BELT...11743
ALTERNATOR (130 A)...11744
TURBOCHARGER...11745
TURBOCHARGER ASSEMBLY...11745
REQUIRED ITEMS (J05E)...11746
MOUNTING AND DISMOUNTING THE ENGINE...11747
ENGINE ASSEMBLY...11747
ENGINE CONTROL...11748
ENGINE ECU...11748
ENGINE MAIN REVOLUTION SENSOR...11748
ENGINE SUB REVOLUTION SENSOR...11749
ACCELERATOR PEDAL...11750
IDLE SET VOLUME...11750
FUEL SYSTEM...11751
FUEL SENDER GAUGE...11751
WATER LEVEL WARNING SWITCH...11751
SUPPLY PUMP...11752
INJECTOR...11753
COMMON RAIL...11754
FUEL FILTER AND CASE (VEHICLE SIDE)...11754
EMISSION CONTROL...11755
EGR VALVE AND COOLER...11755
INTAKE...11756
DIESEL THROTTLE...11756
BOOST PRESSURE SENSOR...11757
AIR FLOW SENSOR...11758
ENGINE MECHANICAL...11759
HEAD COVER...11759
ROCKER ARM ASSEMBLY...11759
CAMSHAFT ASSEMBLY...11759
CYLINDER HEAD ASSEMBLY...11760
VALVE SYSTEM...11761
CRANKSHAFT FRONT OIL SEAL...11762
FRONT OIL SEAL RETAINER...11762
FLYWHEEL ASSEMBLY...11762
CRANKSHAFT REAR OIL SEAL...11763
FLYWHEEL HOUSING...11763
TIMING GEAR AND CAM IDLE GEAR...11764
PISTON AND CONNECTING ROD...11766
CRANKSHAFT...11768
CYLINDER LINER...11769
CYLINDER BLOCK...11770
GLOW PLUG...11770
EXHAUST...11771
EXHAUST MANIFOLD...11771
DPR...11771
FUEL ADDITION VALVE...11772
DEF PUMP...11772
DEF INJECTOR...11772
DEF TANK...11773
DEF SENSOR...11773
DPR DIFFERENTIAL PRESSURE SENSOR...11773
SCR UPSTREAM NOx SENSOR...11773
SCR DOWNSTREAM NOx SENSOR...11774
EXHAUST TEMPERATURE SENSOR No.1 (ATC INLET)...11774
EXHAUST TEMPERATURE SENSOR No.0 (ATC OUTLET)...11774
EXHAUST TEMPERATURE SENSOR No.2 (DOC INLET)...11775
EXHAUST TEMPERATURE SENSOR No.3 (DPR INLET)...11775
EXHAUST TEMPERATURE SENSOR No.4 (DPR OUTLET)...11775
SCR UPSTREAM TEMPERATURE SENSOR...11776
EXHAUST BRAKE...11776
EXHAUST BRAKE MAGNETIC VALVE...11776
COOLING...11777
RADIATOR CAP...11777
THERMOSTAT CASE AND THERMOSTAT...11777
COOLANT PUMP...11778
COOLANT TEMPERATURE SENSOR...11778
LUBRICATION...11779
OIL FILTER...11779
OIL COOLER...11779
OIL PUMP...11780
OIL PAN...11780
OIL PRESSURE SWITCH...11780
STARTING/CHARGING...11781
STARTER...11781
V-BELT...11781
ALTERNATOR (130A)...11781
TURBOCHARGER...11782
TURBOCHARGER ASSEMBLY...11782
MOUNTING AND DISMOUNTING THE ENGINE...11784
ENGINE ASSEMBLY...11785
PRECAUTIONS IN TILTING AND LOWERING THE CAB...11785
MEASUREMENT OF COMPRESSION PRESSURE...11785
ADJUSTING THE VALVE CLEARANCE...11788
REPLACEMENT...11790
ENGINE CONTROL (J05E)...11799
CONTROL PARTS...11800
SYSTEM BLOCK DIAGRAM...11800
ENGINE ECU...11801
COMPONENT LOCATOR...11801
REPLACEMENT...11802
VEHICLE CONTROL ECU...11808
REPLACEMENT...11808
ENGINE SPEED MAIN SENSOR...11809
COMPONENT LOCATOR...11809
INSPECTION...11810
REPLACEMENT...11810
ENGINE SPEED SUB SENSOR...11811
COMPONENT LOCATOR...11811
INSPECTION...11812
REPLACEMENT...11812
ACCELERATOR PEDAL...11813
COMPONENT LOCATOR...11813
REPLACEMENT...11814
BLOCK HEATER...11815
COMPONENT LOCATOR...11815
REPLACEMENT...11816
FUEL SENDER GAUGE...11817
REPLACEMENT...11817
INTAKE TEMPERATURE SENSOR...11817
REPLACEMENT...11817
DIESEL THROTTLE...11817
REPLACEMENT...11817
BOOST PRESSURE SENSOR...11818
REPLACEMENT...11818
AIR FLOW SENSOR...11818
REPLACEMENT...11818
DPR DIFFERENTIAL PRESSURE SENSOR...11819
REPLACEMENT...11819
SCR UPSTREAM NOx SENSOR...11819
REPLACEMENT...11819
SCR DOWNSTREAM NOx SENSOR...11819
REPLACEMENT...11819
PM SENSOR...11820
REPLACEMENT...11820
EXHAUST TEMPERATURE SENSOR No.1 (ATC INLET)...11820
REPLACEMENT...11820
EXHAUST TEMPERATURE SENSOR No.0 (ATC OUTLET)...11821
REPLACEMENT...11821
EXHAUST TEMPERATURE SENSOR No.2 (DOC INLET)...11821
REPLACEMENT...11821
EXHAUST TEMPERATURE SENSOR No.3 (DPR INLET)...11822
REPLACEMENT...11822
EXHAUST TEMPERATURE SENSOR No.4 (DPR OUTLET)...11822
REPLACEMENT...11822
SCR UPSTREAM TEMPERATURE SENSOR...11823
REPLACEMENT...11823
OUTSIDE TEMPERATURE SENSOR...11823
REPLACEMENT...11823
COOLANT TEMPERATURE SENSOR...11824
REPLACEMENT...11824
OIL PRESSURE SWITCH...11824
REPLACEMENT...11824
FUEL SYSTEM (J05E)...11825
FUEL SYSTEM...11826
FUEL SYSTEM DIAGRAM...11826
FUEL TANK...11827
COMPONENT LOCATOR...11827
REPLACEMENT (30 GALLON)...11828
REPLACEMENT (33 GALLON)...11831
FUEL SENDER GAUGE...11835
COMPONENT LOCATOR...11835
REPLACEMENT...11836
FUEL FILTER AND CASE (ENGINE SIDE)...11838
COMPONENT LOCATOR...11838
REPLACEMENT...11840
SUPPLY PUMP...11849
COMPONENT LOCATOR...11849
REPLACEMENT...11850
INJECTOR...11860
COMPONENT LOCATOR...11860
REPLACEMENT...11861
COMMON RAIL...11870
COMPONENT LOCATOR...11870
INSPECTION...11871
REPLACEMENT...11872
FUEL FILTER AND CASE (VEHICLE SIDE)...11877
COMPONENT LOCATOR...11877
REPLACEMENT...11878
FUEL COOLER...11885
COMPONENT LOCATOR...11885
REPLACEMENT...11886
EMISSION CONTROL (J05E)...11888
EGR VALVE & COOLER...11889
COMPONENT LOCATOR...11889
INSPECTION...11890
REPLACEMENT...11890
CLOSED VENTILATOR...11897
COMPONENT LOCATOR...11897
REPLACEMENT...11899
INTAKE (J05E)...11903
INTAKE MANIFOLD...11904
COMPONENT LOCATOR...11904
REPLACEMENT...11905
DIESEL THROTTLE...11910
COMPONENT LOCATOR...11910
INSPECTION...11911
REPLACEMENT...11911
INTAKE PIPE (EXHAUST SIDE)...11913
COMPONENT LOCATOR...11913
REPLACEMENT...11914
INTERCOOLER...11920
OVERHAUL...11920
STACK DUCT...11921
COMPONENT LOCATOR...11921
CLEANING THE PRECLEANER HOUSING...11922
REPLACEMENT...11923
AIR CLEANER...11925
COMPONENT LOCATOR...11925
REPLACEMENT...11927
CLEANING THE AIR CLEANER ELEMENT...11931
INTAKE TEMPERATURE SENSOR...11932
COMPONENT LOCATOR...11932
REPLACEMENT...11934
BOOST PRESSURE SENSOR...11935
COMPONENT LOCATOR...11935
INSPECTION...11936
REPLACEMENT...11936
AIR FLOW SENSOR...11938
COMPONENT LOCATOR...11938
INSPECTION...11939
REPLACEMENT...11941
ENGINE MECHANICAL (J05E)...11942
HEAD COVER...11943
COMPONENT LOCATOR...11943
REPLACEMENT...11944
ROCKER ARM ASSEMBLY...11947
COMPONENT LOCATOR...11947
OVERHAUL...11948
CAMSHAFT ASSEMBLY...11955
COMPONENT LOCATOR...11955
OVERHAUL...11957
CYLINDER HEAD ASSEMBLY...11962
COMPONENT LOCATOR...11962
REPLACEMENT...11963
OVERHAUL...11972
VALVE SYSTEM...11978
COMPONENT LOCATOR...11978
OVERHAUL...11979
CRANKSHAFT PULLEY...11988
COMPONENT LOCATOR...11988
REPLACEMENT...11989
CRANKSHAFT FRONT OIL SEAL...11991
COMPONENT LOCATOR...11991
REPLACEMENT...11992
FRONT OIL SEAL RETAINER...11995
COMPONENT LOCATOR...11995
REPLACEMENT...11996
FLYWHEEL ASSEMBLY...11998
COMPONENT LOCATOR...11998
OVERHAUL...11999
CRANKSHAFT REAR OIL SEAL...12003
COMPONENT LOCATOR...12003
REPLACEMENT...12004
FLYWHEEL HOUSING...12007
COMPONENT LOCATOR...12007
REPLACEMENT...12008
TIMING GEAR & CAM IDLE GEAR...12012
COMPONENT LOCATOR...12012
CONFIGURATION DIAGRAM...12013
OVERHAUL...12014
PISTON AND CONNECTING ROD...12031
COMPONENT LOCATOR...12031
OVERHAUL...12032
CRANKSHAFT...12048
COMPONENT LOCATOR...12048
REPLACEMENT...12050
CYLINDER LINER...12059
COMPONENT LOCATOR...12059
REPLACEMENT...12060
CYLINDER BLOCK...12064
COMPONENT LOCATOR...12064
OVERHAUL...12065
ENGINE MOUNTING AND BRACKET...12073
COMPONENT LOCATOR...12073
REPLACEMENT...12074
GLOW PLUG...12076
COMPONENT LOCATOR...12076
REPLACEMENT...12077
GCU...12079
COMPONENT LOCATOR...12079
REPLACEMENT...12079
EXHAUST (J05E)...12080
EXHAUST MANIFOLD...12082
COMPONENT LOCATOR...12082
REPLACEMENT...12083
EXHAUST PIPE...12087
COMPONENT LOCATOR...12087
REPLACEMENT...12088
EXHAUST PIPE (ATC)...12096
COMPONENT LOCATOR...12096
REPLACEMENT...12097
DEF-SCR & DPR...12099
CONFIGURATION DIAGRAM...12099
HANDLING OF DEF...12100
CAUTIONS ON DEF/COOLANT PIPING ATTACHING AND DETACHING ...12101
DEF-SCR...12103
COMPONENT LOCATOR...12103
REPLACEMENT...12104
DPR CLEANER...12108
COMPONENT LOCATOR...12108
DPR INSPECTION...12109
INSPECTION PROCEDURE FOLLOWED WHEN “EXHAUST GAS AFTER TREATMENT SYSTEM MAINTENANCE REQUIREMENT LIGHT” LIGHT UP...12110
INSPECTION BY WAY OF HINO DXⅡ...12111
INSPECTION PROCEDURE FOLLOWED WHEN MALFUNCTION INDICATOR LIGHT ILLUMINATES (ABNORMAL)...12115
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO DX Ⅱ...12118
CHECKING THE DPR STATE...12118
REPLACEMENT...12119
OVERALL OPERATION FLOW...12124
AIR CLEANING FLOW...12131
FUEL ADDITION VALVE...12132
COMPONENT LOCATOR...12132
REPLACEMENT...12133
FUEL CUTOFF VALVE...12141
COMPONENT LOCATOR...12141
REPLACEMENT...12142
DEF PUMP...12144
COMPONENT LOCATOR...12144
REPLACEMENT...12145
DEF INJECTOR...12153
COMPONENT LOCATOR...12153
REPLACEMENT...12154
DEF TANK...12159
COMPONENT LOCATOR...12159
INSPECTION...12160
REPLACEMENT...12161
DEF SENSOR...12170
COMPONENT LOCATOR...12170
REPLACEMENT...12171
COOLANT CUTOFF VALVE...12173
COMPONENT LOCATOR...12173
REPLACEMENT...12174
DCU...12176
COMPONENT LOCATOR...12176
REPLACEMENT...12177
DPR DIFFERENTIAL PRESSURE SENSOR...12183
COMPONENT LOCATOR...12183
REPLACEMENT...12184
SCR UPSTREAM NOx SENSOR...12186
COMPONENT LOCATOR...12186
REPLACEMENT...12187
SCR DOWNSTREAM NOx SENSOR...12189
COMPONENT LOCATOR...12189
REPLACEMENT...12190
PM SENSOR...12192
COMPONENT LOCATOR...12192
REPLACEMENT...12193
EXHAUST TEMPERATURE SENSOR No.1 (ATC INLET)...12195
COMPONENT LOCATOR...12195
REPLACEMENT...12196
EXHAUST TEMPERATURE SENSOR No.0 (ATC OUTLET)...12198
COMPONENT LOCATOR...12198
REPLACEMENT...12199
EXHAUST TEMPERATURE SENSOR No.2 (DOC INLET)...12201
COMPONENT LOCATOR...12201
REPLACEMENT...12202
EXHAUST TEMPERATURE SENSOR No.3 (DPR INLET)...12204
COMPONENT LOCATOR...12204
REPLACEMENT...12205
EXHAUST TEMPERATURE SENSOR No.4 (DPR OUTLET)...12207
COMPONENT LOCATOR...12207
REPLACEMENT...12208
SCR UPSTREAM TEMPERATURE SENSOR...12210
COMPONENT LOCATOR...12210
REPLACEMENT...12211
OUTSIDE TEMPERATURE SENSOR...12214
COMPONENT LOCATOR...12214
REPLACEMENT...12215
EXHAUST BRAKE...12216
COMPONENT LOCATOR...12216
REPLACEMENT...12217
EXHAUST BRAKE MAGNETIC VALVE...12220
COMPONENT LOCATOR...12220
REPLACEMENT...12221
COOLING (J05E)...12223
COOLING SYSTEM...12224
COOLING SYSTEM DIAGRAM...12224
RADIATOR...12225
COMPONENT LOCATOR...12225
INSPECTION...12226
REPLACEMENT...12227
RADIATOR CAP...12237
COMPONENT LOCATOR...12237
REPLACEMENT...12238
RESERVE TANK...12240
COMPONENT LOCATOR...12240
REPLACEMENT...12241
INTERCOOLER...12242
COMPONENT LOCATOR...12242
OVERHAUL...12243
THERMOSTAT CASE AND THERMOSTAT...12245
COMPONENT LOCATOR...12245
OVERHAUL...12246
COOLANT PUMP...12252
COMPONENT LOCATOR...12252
REPLACEMENT...12253
COOLING FAN AND FAN CLUTCH...12255
COMPONENT LOCATOR...12255
OVERHAUL...12256
COOLANT TEMPERATURE SENSOR...12259
COMPONENT LOCATOR...12259
REPLACEMENT...12260
LUBRICATION (J05E)...12262
LUBRICATION SYSTEM...12263
LUBRICATION SYSTEM DIAGRAM...12263
OIL FILTER...12264
COMPONENT LOCATOR...12264
REPLACEMENT...12265
OIL COOLER...12267
COMPONENT LOCATOR...12267
OVERHAUL...12268
OIL PUMP...12275
COMPONENT LOCATOR...12275
OVERHAUL...12276
OIL PAN...12283
COMPONENT LOCATOR...12283
REPLACEMENT...12284
OIL STRAINER...12288
COMPONENT LOCATOR...12288
REPLACEMENT...12289
OIL PRESSURE SWITCH...12290
COMPONENT LOCATOR...12290
REPLACEMENT...12291
OIL LEVEL GAUGE AND GUIDE...12293
COMPONENT LOCATOR...12293
REPLACEMENT...12294
STARTING/CHARGING (J05E)...12296
STARTER...12297
COMPONENT LOCATOR...12297
REPLACEMENT...12298
V-BELT...12303
COMPONENT LOCATOR...12303
REPLACEMENT...12304
ALTERNATOR (130A)...12307
COMPONENT LOCATOR...12307
OVERHAUL...12308
TURBOCHARGER (J05E)...12321
TURBOCHARGER ASSEMBLY...12322
COMPONENT LOCATOR...12322
INSPECTION...12323
REPLACEMENT...12325
S7-LXJE01C-1 - 2011.2012.2013 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...12334
FOREWORD...12334
CHAPTER...12335
INDEX...12336
GENERAL INTRODUCTION...12338
HOW TO IDENTIFY VEHICLE TYPE...12339
HOW TO IDENTIFY VEHICLE TYPE...12339
VEHICLE TYPE ...12339
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...12340
APPEARANCE OF VEHICLE...12341
APPEARANCE...12341
APPEARANCE OF VEHICLE...12341
SAFETY INSTRUCTIONS AND READINESS TO WORK...12342
WARNING...12342
GENERAL PRECAUTIONS...12342
IDENTIFICATION INFORMATION...12346
SAFETY INSTRUCTIONS FOR WORK...12348
PRECAUTIONS...12348
INTRODUCTION TO WORKSHOP MANUAL...12352
GENERAL...12352
INTRODUCTION TO DESCRIPTIONS...12353
DEFINITION OF TERM...12356
TROUBLE SHOOTING...12357
TROUBLESHOOTING WITH DIAGNOSIS MONITOR...12357
TROUBLESHOOTING PROCEDURE...12357
APPARATUS FOR TROUBLE SHOOTING...12359
TROUBLESHOOTING WITH COMPUTER (HINO-DX)...12360
STEP OF TROUBLE SHOOTING...12360
APPARATUS FOR TROUBLE SHOOTING...12361
GLOSSARY...12362
DEFINITION OF ABBREVIATION...12362
LIST OF ABBREVIATION...12362
GLOSSARY OF SAE AND HINO TERMS...12365
ENGINE (J05E)...12368
TROUBLESHOOTING...12371
ENGINE ECU (J05E)...12371
PRECAUTIONS FOR DIAGNOSIS...12371
ELECTRICAL...12373
PRECAUTIONS...12374
COMPUTER (ECU) PIN ASSIGNMENT...12378
ENGINE ECU CONNECTOR...12382
INSPECTION...12386
DIAGNOSIS USING THE PC DIAGNOSIS TOOL...12387
GROUP SHARING THE SENSOR SUPPLY TERMINAL...12398
GROUP SHARING THE SENSOR GND TERMINAL...12399
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION...12400
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY...12401
ENG basic inspection sheet (engine inspection check sheet)...12402
DTC:P0006...12408
DTC:P0007...12409
DTC:P0016 (Check sheet)...12410
DTC:P0016...12412
DTC:P0045 (Check sheet)...12413
DTC:P00AF (Check sheet)...12415
DTC:P0045/P00AF...12417
DTC:P0087 (Check sheet 1)...12419
DTC:P0088 (Check sheet 1)...12421
DTC:P0087 (Check sheet 2)/P0088 (Check sheet 2)...12423
DTC:P0087/P0088...12433
DTC:P0097 (Check sheet)...12440
DTC:P0098 (Check sheet)...12442
DTC:P0097/P0098...12444
DTC:P0104 (Check sheet)...12446
DTC:P0104...12448
DTC:P0108 (Check sheet)...12449
DTC:P0108...12451
DTC:P0112 (Check sheet)...12454
DTC:P0113 (Check sheet)...12456
DTC:P0112/P0113...12458
DTC:P0115 (Check sheet)...12460
DTC:P0117 (Check sheet)...12461
DTC:P0118 (Check sheet)...12463
DTC:P0117/P0118...12465
DTC:P0122 (Check sheet)...12467
DTC:P0122...12468
DTC:P0123 (Check sheet)...12472
DTC:P0123...12473
DTC:P0182 (Check sheet)...12476
DTC:P0183 (Check sheet)...12478
DTC:P0182/P0183...12480
DTC:P0192 (Check sheet)...12482
DTC:P0192...12485
DTC:P0193 (Check sheet)...12489
DTC:P0193...12492
DTC:P0200 (Check sheet)...12496
DTC:P0605 (Check sheet)...12497
DTC:P0606 (Check sheet)...12498
DTC:P0607 (Check sheet)...12499
DTC:P0611 (Check sheet)...12500
DTC:P0200/P0605/P0606/P0607/P0611...12501
DTC:P0201 (Check sheet)...12502
DTC:P0202 (Check sheet)...12503
DTC:P0203 (Check sheet)...12504
DTC:P0204 (Check sheet)...12505
DTC:P0201/P0202/P0203/P0204...12506
DTC:P0217 (Check sheet)...12509
DTC:P0217...12510
DTC:P0219 (Check sheet)...12511
DTC:P0219...12512
DTC:P0237 (Check sheet)...12513
DTC:P0237...12514
DTC:P0263 (Check sheet)...12517
DTC:P0266 (Check sheet)...12519
DTC:P0269 (Check sheet)...12521
DTC:P0272 (Check sheet)...12523
DTC:P0263/P0266/P0269/P0272...12525
DTC:P0335 (Check sheet)...12527
DTC:P0340 (Check sheet)...12529
DTC:P0335/P0340...12530
DTC:P0335 (Check sheet)...12531
DTC:P0335...12533
DTC:P0336 (Check sheet)...12535
DTC:P0336...12537
DTC:P0340 (Check sheet)...12539
DTC:P0340...12541
DTC:P0341 (Check sheet)...12542
DTC:P0341...12544
DTC:P0401 (Check sheet)...12547
DTC:P0401...12550
DTC:P0402 (Check sheet)...12551
DTC:P1459 (Check sheet)...12553
DTC:P0402/P1459...12554
DTC:P0500 (Check sheet)...12555
DTC:P0501 (Check sheet)...12557
DTC:P0500/P0501...12559
DTC:P0504 (Check sheet)...12561
DTC:P0504...12563
DTC:P0521 (Check sheet)...12565
DTC:P0521...12566
DTC:P0524 (Check sheet)...12567
DTC:P0524...12569
DTC:P0540...12570
DTC:P0545 (Check sheet)...12571
DTC:P0546 (Check sheet)...12573
DTC:P0545/P0546...12575
DTC:P0562 (Check sheet)...12577
DTC:P0562...12578
DTC:P0563 (Check sheet)...12579
DTC:P0563...12580
DTC:P0610 (Check sheet)...12581
DTC:P0610...12582
DTC:P0617 (Check sheet)...12583
DTC:P0617...12584
DTC:P0628 (Check sheet)...12585
DTC:P0629 (Check sheet)...12586
DTC:P0628/P0629...12587
DTC:P0642 (Check sheet)...12589
DTC:P0642...12590
DTC:P0643 (Check sheet 1)...12591
DTC:P0643 (Check sheet 2)...12592
DTC:P0643...12593
DTC:P0652 (Check sheet)...12594
DTC:P0652...12595
DTC:P0653 (Check sheet)...12596
DTC:P0653...12597
DTC:P0686 (Check sheet)...12598
DTC:P0686...12600
DTC:P06D3 (Check sheet)...12601
DTC:P06D3...12603
DTC:P06D4 (Check sheet)...12605
DTC:P06D4...12607
DTC:P081A (Check sheet)...12608
DTC:P081A...12610
DTC:P081B (Check sheet)...12611
DTC:P081B...12613
DTC:P0850 (Check sheet)...12614
DTC:P0850...12616
DTC:P1133 (Check sheet)...12617
DTC:P1133...12619
DTC:P1197 (Check sheet)...12622
DTC:P1197...12625
DTC:P1198 (Check sheet)...12629
DTC:P1198...12632
DTC:P119F (Check sheet)...12635
DTC:P119F...12637
DTC:P1211 (Check sheet)...12639
DTC:P1214 (Check sheet)...12641
DTC:P1211/P1214...12643
DTC:P1212 (Check sheet)...12645
DTC:P1215 (Check sheet)...12647
DTC:P1212/P1215...12649
DTC:P1426 (Check sheet)...12651
DTC:P1426...12652
DTC:P1427 (Check sheet)...12654
DTC:P1427...12655
DTC:P1428 (Check sheet)...12659
DTC:P1428...12660
DTC:P1458 (Check sheet)...12663
DTC:P1458...12665
DTC:P1530 (Check sheet)...12667
DTC:P1530...12669
DTC:P1601 (Check sheet)...12670
DTC:P1601...12671
DTC:P1681...12672
DTC:P1682...12673
DTC:P200C (Check sheet)...12674
DTC:P200C...12675
DTC:P203F (Check sheet)...12677
DTC:P203F...12678
DTC:P204F (Check sheet)...12679
DTC:P204F...12679
DTC:P207F (Check sheet)...12680
DTC:P207F...12682
DTC:P2080 (Check sheet 1)...12683
DTC:P2080 (Check sheet 2)...12684
DTC:P2080...12686
DTC:P2084 (Check sheet 1)...12687
DTC:P2084 (Check sheet 2)...12688
DTC:P2084...12690
DTC:P20CD...12691
DTC:P20CE...12692
DTC:P20CF...12693
DTC:P20EE (Check sheet)...12694
DTC:P20EE...12696
DTC:P2100 (Check sheet)...12697
DTC:P2103 (Check sheet)...12698
DTC:P2100/P2103...12699
DTC:P2101 (Check sheet 1)...12701
DTC:P2101 (Check sheet 2)...12703
DTC:P2101...12706
DTC:P2120 (Check sheet)...12707
DTC:P2122 (Check sheet)...12708
DTC:P2123 (Check sheet)...12709
DTC:P2127 (Check sheet)...12710
DTC:P2128 (Check sheet)...12711
DTC:P2120/P2122/P2123/P2127/P2128...12712
DTC:P2122 (Check sheet)...12713
DTC:P2122...12714
DTC:P2123 (Check sheet)...12718
DTC:P2123...12719
DTC:P2127 (Check sheet)...12722
DTC:P2127...12723
DTC:P2128 (Check sheet)...12727
DTC:P2128...12728
DTC:P2228 (Check sheet)...12731
DTC:P2229 (Check sheet)...12732
DTC:P2228/P2229...12733
DTC:P2269 (Check sheet)...12734
DTC:P2269...12735
DTC:P2428...12736
DTC:P242B (Check sheet 1)...12737
DTC:P242B (Check sheet 2)...12738
DTC:P242B...12740
DTC:P2032 (Check sheet)...12741
DTC:P2033 (Check sheet)...12743
DTC:P2032/P2033...12745
DTC:P242C (Check sheet)...12747
DTC:P242D (Check sheet)...12749
DTC:P242C/P242D...12751
DTC:P244A (Check sheet 1)...12753
DTC:P244A (Check sheet 2)...12755
DTC:P244A...12757
DTC:P244B (Check sheet1)...12758
DTC:P244B...12760
DTC:P244B (Check sheet2)...12762
DTC:P244B...12764
DTC:P2458...12765
DTC:P2463 (Check sheet)...12767
DTC:P2463...12769
DTC:P246F (Check sheet 1)...12770
DTC:P246F (Check sheet 2)...12772
DTC:P246F...12774
DTC:P2470 (Check sheet)...12775
DTC:P2471 (Check sheet)...12777
DTC:P2470/P2471...12779
DTC:P24A2...12781
DTC:P2635 (Check sheet)...12783
DTC:P2635...12785
DTC:U0073 (Check sheet)...12786
DTC:U0073...12787
DTC:U010E (Check sheet)...12788
DTC:U010E...12791
DTC:U029D (Check sheet)...12792
DTC:U029E (Check sheet)...12794
DTC:U029D/U029E...12796
DTC:U1001 (Check sheet)...12797
DTC:U1001...12799
DTC:U110A (Check sheet)...12800
DTC:U110A...12802
DTC:U1122 (Check sheet)...12803
DTC:U1122...12805
DTC:U1123 (Check sheet)...12806
DTC:U1123...12808
ENGINE (COMMON ITEMS)...12810
TROUBLESHOOTING...12812
DCU...12812
PRECAUTIONS FOR DIAGNOSIS...12812
DIAGRAM...12814
SIGNAL CHECK HARNESS...12815
INSPECTION...12815
DIAGNOSIS USING THE PC DIAGNOSIS TOOL...12817
DTC:P0072/P0073 (Check sheet)...12822
DTC:P0072/P0073...12823
DTC:P0562 (Check sheet)/P0563 (Check sheet 1)...12824
DTC:P0563 (Check sheet 2)...12825
DTC:P0562/P0563...12826
DTC:P060C (Check sheet)...12827
DTC:P062F (Check sheet)...12828
DTC:P060C/P062F...12829
DTC:P0667 (Check sheet)...12830
DTC:P0668/P0669 (Check sheet)...12831
DTC:P0667/P0668/P0669...12832
DTC:P068A (Check sheet)...12833
DTC:P068A/P2510...12835
DTC:P142A (Check sheet)...12836
DTC:P142A...12837
DTC:P142B (Check sheet)...12838
DTC:P142B...12840
DTC:P202E (Check sheet)...12843
DTC:P202E...12844
DTC:P203C/P203D (Check sheet)...12845
DTC:P203C/P203D...12846
DTC:P2047 (Check sheet)...12847
DTC:P2047...12848
DTC:P2048/P2049 (Check sheet)...12849
DTC:P2048/P2049...12850
DTC:P204B (Check sheet)...12851
DTC:P204B...12852
DTC:P204C/P204D (Check sheet)...12853
DTC:P204C/P204D...12854
DTC:P205B (Check sheet)...12856
DTC:P205B...12858
DTC:P205C/P205D (Check sheet)...12861
DTC:P205C/P205D...12862
DTC:P208A (Check sheet)...12863
DTC:P208C/P208D (Check sheet)...12864
DTC:P208A/P208C/P208D...12865
DTC:P208B (Check sheet)...12866
DTC:P208B...12866
DTC:P20A0 (Check sheet)...12867
DTC:P20A2/P20A3 (Check sheet)...12868
DTC:P20A0/P20A2/P20A3...12869
DTC:P20A1 (Check sheet)...12871
DTC:P20A1...12872
DTC:P20B1 (Check sheet)...12873
DTC:P20B3/P20B4 (Check sheet)...12874
DTC:P20B1/P20B3/P20B4...12875
DTC:P20B2 (Check sheet)...12876
DTC:P20B2...12878
DTC:P20E8 (Check sheet)...12880
DTC:P20E8...12885
DTC:P20E9 (Check sheet)...12887
DTC:P20E9...12890
DTC:P2202 (Check sheet)...12892
DTC:P2202...12893
DTCP:2209 (Check sheet)...12895
DTC:P2209...12896
DTC:P2215 (Check sheet)...12900
DTC:P2215...12901
DTC:P2222 (Check sheet)...12902
DTC:P2222...12903
DTC:P2481/P2482 (Check sheet)...12906
DTC:P2481/P2482...12908
DTC:P2483 (Check sheet)...12909
DTC:P2483...12911
DTC:U0029 (Check sheet)...12914
DTC:U0029/U0038...12915
DTC:U0100 (Check sheet)...12916
DTC:U0100...12917
DTC:U029D/U029E (Check sheet)...12918
DTC:U029D...12920
DTC:U029D/U029E (Check sheet)...12922
DTC:U029E...12924
DTC:U0597 (Check sheet)...12925
DTC:U0597 ...12925
VEHICLE CONTROL ECU...12926
CAUTIONS ON TROUBLESHOOTING...12926
SYSTEM BLOCK DIAGRAM...12927
COMPUTER PIN ASSIGNMENT...12928
INSPECTING THE EXHAUST BRAKE SWITCH SIGNAL...12932
INSPECTING THE IDLE KNOB SIGNAL [SENSOR POWER SUPPLY]...12932
INSPECTING THE IDLE KNOB SIGNAL [SIGNAL VALUE]...12933
INSPECTING THE COOLER OFF RELAY SIGNAL...12933
CONFIRMATION OF BLOWER DELAY RELAY SIGNAL...12934
INSPECTING THE PARKING BRAKE SIGNAL...12934
INSPECTING THE IDLE STOP CANCEL SIGNAL...12935
INSPECTING THE STOP LIGHT SWITCH SIGNAL...12935
INSPECTING THE G SENSOR SIGNAL...12936
INSPECTING THE STARTER SWITCH...12937
CONFIRMATION OF CRUISE SW SIGNAL - CONNECTING CONDITION...12937
CONFIRMATION OF CRUISE SW SIGNAL - CONDITION OF SWITCH ALONE...12938
CHECKING THE POWER SUPPLY VOLTAGE...12939
CHECKING THE VEHICLE SPEED SIGNAL...12940
NEUTRAL SWITCH TEST AND DELETING THE DIAGNOSIS CODE (EXCEPT HV)...12941
CHECKING THE VCS ACTUATOR RELAY...12942
TROUBLESHOOTING WITH COMPUTER (Hino-DX)...12944
DIAGNOSIS CODE TABLE...12945
MALFUNCTION OF THE G SENSOR (DTC CODE C1245 / DIAGNOSIS MONITOR CODE 25)...12946
MALFUNCTION OF THE STOP LIGHT SWITCH (DTC CODE C1249 / DIAGNOSIS MONITOR CODE 42)...12947
ABS MALFUNCTION (DTC CODE C1491 / DIAGNOSIS MONITOR CODE 35)...12948
ABNORMALITY IN THE ENGINE ROTATION SIGNAL (DTC CODE P0335 / DIAGNOSIS MONITOR CODE 9)...12949
ABNORMAL VEHICLE SPEED SIGNAL (DTC CODE P0501 / DIAGNOSIS MONITOR CODE 24)...12950
ABNORMAL BRAKE MASTER PRESSURE (DTC CODE P0555 / DIAGNOSIS MONITOR CODE 36)...12951
ABNORMAL POWER SUPPLY VOLTAGE (DTC CODE P0562 / DIAGNOSIS MONITOR CODE 5)...12951
ABNORMAL POWER SUPPLY VOLTAGE (DTC CODE P0563 / DIAGNOSIS MONITOR CODE 5)...12952
MALFUNCTION OF THE VEHICLE CONTROL ECU (DTC CODE P0605 / DIAGNOSIS MONITOR CODE 2)...12953
MALFUNCTION OF THE STARTER SWITCH (DTC CODE P0617 / DIAGNOSIS MONITOR CODE 45)...12954
MALFUNCTION OF THE AT (DTC CODE P0702 / DIAGNOSIS MONITOR CODE 62)...12955
MALFUNCTION OF THE IDLE VOLUME (DTC CODE P1143 / DIAGNOSIS MONITOR CODE 44)...12956
MALFUNCTION OF THE ACUATOR RELAY (DTC CODE P161F / DIAGNOSIS MONITOR CODE 46)...12957
PARKING SWITCH MALFUNCTION (DTC CODE P1649 / DIAGNOSIS MONITOR CODE 31)...12957
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DTC CODE P165A/ DIAGNOSIS MONITOR CODE 58)...12958
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DTC CODE P165B/ DIAGNOSIS MONITOR CODE 59)...12958
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DTC CODE P2525 / DIAGNOSIS MONITOR CODE 56)...12958
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DTC CODE P2526 / DIAGNOSIS MONITOR CODE 57)...12958
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DTC CODE P258D / DIAGNOSIS MONITOR CODE 54)...12959
TRANSMISSION CONTROLLER CAN BLACKOUT (DTC CODE U0101 / DIAGNOSIS MONITOR CODE 22)...12959
ENGINE CAN BLACKOUT (DTC CODE U0105 / DIAGNOSIS MONITOR CODE 23)...12960
ABS CAN BLACKOUT (DTC CODE U0121 / DIAGNOSIS MONITOR CODE 22)...12960
METER CAN BLACKOUT (DTC CODE U0155 / DIAGNOSIS MONITOR CODE 22)...12961
HV ECU CAN BLACKOUT (DTC CODE U0293 / DIAGNOSIS MONITOR CODE 33)...12961
ABNORMAL ABS COMMUNICATION DATA (DTC CODE U0418 / DIAGNOSIS MONITOR CODE 38)...12962
CLUTCH ECU CAN BLACKOUT (DTC CODE U1136 / DIAGNOSIS MONITOR CODE 22)...12962
S7-LXJE01C-2 - 2011.2012.2013 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...12965
FOREWORD...12965
CHAPTER...12966
INDEX...12967
HYBRID...12969
TROUBLESHOOTING...12974
HYBRID CONTROL SYSTEM...12974
TROUBLESHOOTING STEPS FOR HYBRID SYSTEM...12974
SAFETY MEASURES FOR HIGH-VOLTAGE WORK...12975
LIST OF CONNECTOR SYMBOLS...12978
HV SYSTEM WIRING DIAGRAM...12982
QUICK INDEX OF DIAGNOSIS CODES...12984
HEARING SHEET...12991
HYBRID ECU...12992
DIAGNOSIS CODE TABLE...12992
FREEZE FRAME DATA LIST...12996
LIST OF DATA MONITOR ITEMS...12999
VEHICLE SPEED SENSOR FAILURE / NO VEHICLE SPEED SENSOR INPUT SIGNAL (DTC CODE P0500 / TC51)...13001
FAILURE IN POWER SUPPLY / DROP OF BATTERY POWER SUPPLY VOLTAGE (DTC CODE P0560 / TC71)...13004
FAILURE IN POWER SUPPLY / CLUTCH ECU ABNORMALITY IN POWER SUPPLY (DTC CODE P0560 / TC90)...13006
STARTER SWITCH FAILURE / ST SIGNAL FIXED TO HIGH FAILURE (DTC CODE P0617 / TC59)...13007
ABNORMALITY IN OIL TEMPERATURE SENSOR / ABNORMALITY IN CLUTCH SYSTEM OIL TEMPERATURE SENSOR (DTC CODE P0710 / TC91)...13010
ABNORMALITY IN SOLENOID / ABNORMALITY IN CLUTCH SYSTEM SOLENOID (DTC CODE P0775 / TC93)...13010
ABNORMAL CLUTCH SLIP / ABNORMALITY IN DETECTING CLUTCH SLIPPING (DTC CODE P0811 / TC97)...13010
ABNORMAL CLUTCH SLIP / DETECTION OF CLUTCH REPLACEMENT TIME (DTC CODE P0811 / TC99)...13011
ABNORMALITY IN CLUTCH ELECTRIC OIL PUMP / ABNORMALITY IN CLUTCH ELECTRIC OIL PUMP (DTC CODE P0942 / TC92)...13011
ABNORMALITY IN CLUTCH ELECTRIC OIL PUMP / CLUTCH ELECTRIC OIL PUMP POWER RELAY CONTACT STUCK AT ON (DTC CODE P0942 / TC95)...13011
COOLANT TEMPERATURE SENSOR LOW FAILURE / COOLANT TEMPERATURE SENSOR LOW FAILURE (DTC CODE P0A02 / TC78)...13012
COOLANT TEMPERATURE SENSOR HIGH FAILURE / COOLANT TEMPERATURE SENSOR HIGH FAILURE (DTC CODE P0A03 / TC79)...13014
ENGINE SYSTEM FAILURE / FIRE FROM ENGINE (DTC CODE P0A0F / TC31)...13016
HV ECU FUNCTION FAILURE / CONTROL CAN RESISTOR STICKING (DTC CODE P0A1D / TC12)...13018
HV ECU FUNCTION FAILURE / DIAG CAN RESISTOR STICKING (DTC CODE P0A1D / TC17)...13018
BATTERY ECU SYSTEM FAILURE / BATTERY ECU MEMORY SYSTEM FAILURE (DTC CODE P0A1F / TC41)...13019
BATTERY ECU SYSTEM FAILURE / BATTERY ECU IG SIGNAL STATUS FAILURE (DTC CODE P0A1F / TC42)...13020
BATTERY ECU SYSTEM FAILURE / BATTERY VOLTAGE DETECTION CIRCUIT FAILURE (DTC CODE P0A1F / TC4B)...13022
INVERTER FUNCTION FAILURE / ABNORMALITY IN INVERTER FUNCTION (DTC CODE P0A78 / TC28)...13023
INVERTER FAILURE / INVERTER SEVERE FAILURE (DTC CODE P0A90 / TC21)...13025
INVERTER FAILURE / INVERTER MINOR FAILURE (DTC CODE P0A90 / TC22)...13026
INVERTER FAILURE / INVERTER STARTUP RELAY OUTPUT TERMINAL DISCONNECTION OR ACCESSORY BATTERY SHORT CIRCUIT (DTC CODE P0A90 / TC61)...13027
INVERTER FAILURE / INVERTER STARTUP RELAY OUTPUT TERMINAL GND SHORT CIRCUIT (DTC CODE P0A90 / TC62)...13030
INVERTER COOLING SYSTEM FAILURE / ABNORMAL INCREASE OF COOLANT TEMPERATURE SENSOR (DTC CODE P0A93 / TC7A)...13032
ABNORMAL CLUTCH ENGAGEMENT / ABNORMAL CLUTCH REVOLUTION MATCHING (DTC CODE P191A / TC98)...13043
ABNORMALITY IN CLUTCH / ABNORMAL CLUTCH DISENGAGEMENT FAILURE DETECTION (DTC CODE P2859 / TC96)...13043
HV BATTERY SYSTEM FAILURE / BATTERY SYSTEM FAILURE (DTC CODE P3000 / TC43)...13044
HV BATTERY SYSTEM FAILURE / BATTERY SYSTEM FAILURE (DTC CODE P3000 / TC44)...13045
HV BATTERY SYSTEM FAILURE / HIGH-VOLTAGE FUSE DISCONNECTION (DTC CODE P3000 / TC45)...13046
HV BATTERY SYSTEM FAILURE / EXTINCTION REQUEST (DTC CODE P3000 / TC46)...13047
HV BATTERY SYSTEM FAILURE / AUXILIARY CHARGE REQUEST (DTC CODE P3000 / TC47)...13048
HV BATTERY SYSTEM FAILURE / EXCESSIVE BATTERY TEMPERATURE (DTC CODE P3000 / TC48)...13049
HV BATTERY SYSTEM FAILURE / ELECTRIC LEAKAGE (DTC CODE P3000 / TC49)...13053
HV BATTERY SYSTEM FAILURE / HV BATTERY STARTUP RELAY DISCONNECTION OR ACCESSORY BATTERY SHORT CIRCUIT (DTC CODE P3000 / TC63)...13061
HV BATTERY SYSTEM FAILURE / HV BATTERY STARTUP RELAY OUTPUT TERMINAL GND SHORT CIRCUIT (DTC CODE P3000 / TC64)...13065
HIGH-VOLTAGE LINE SYSTEM FAILURE / EXTERNAL OVERLOAD (DTC CODE P3004 / TC4A)...13067
HV ECU CAN COMMUNICATION FAILURE [CONTROL CAN] / CONTROL CAN COMMUNICATION STOPPED DUE TO BASS OFF (DTC CODE U0073 / TC11)...13068
HV ECU CAN COMMUNICATION FAILURE [DIAG CAN] / DIAG CAN COMMUNICATION STOPPED DUE TO BASS OFF (DTC CODE U0074 / TC16)...13068
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)...13068
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)...13069
TCM ECU CAN COMMUNICATION / ABNORMAL AT ECU CAN COMMUNICATION [CLUTCH ECU DETECTION] (DTC CODE U0101 / TC94)...13069
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)...13069
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)...13070
ABS ECU CAN COMMUNICATION BLACKOUT/ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121 / TC24)...13070
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)...13070
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)...13071
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)...13071
INVERTER...13072
DIAGNOSIS CODE TABLE...13072
FREEZE FRAME DATA LIST...13076
DATA MONITOR ITEM LIST...13079
CONNECTION DIAGRAM...13083
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]...13084
POWER SUPPLY VOLTAGE ABNORMALITY / CONTROL POWER SUPPLY ABNORMALITY (DTC CODE P0560 / TCA0)...13086
POWER SUPPLY VOLTAGE ABNORMALITY / +12V POWER SUPPLY ABNORMALITY (DTC CODE P0560 / TC96)...13089
INVERTER ABNORMALITY [MEMORY ABNORMALITY] / MEMORY ACCESS ABNORMALITY (DTC CODE P062F / TC41)...13092
ILK INPUT ABNORMALITY / SERVICE PLUG NOT LOCKED (DTC CODE P0A0D / TC20)...13093
INVERTER ABNORMALITY [ECU SYSTEM] / ROM ABNORMALITY CONTROL MICROCOMPUTER (DTC CODE P0A1C / TC17)...13095
INVERTER ABNORMALITY [ECU SYSTEM] / RAM ABNORMALITY CONTROL MICROCOMPUTER (DTC CODE P0A1C/TC18)...13095
INVERTER ABNORMALITY [ECU SYSTEM] / AD CONVERTER ABNORMALITY (DTC CODE P0A1C / TC1A)...13096
INVERTER ABNORMALITY [ECU SYSTEM] / DIAGNOSIS MICROCOMPUTER ABNORMALITY BY RUN PULSE MONITORING (DTC CODE P0A1C / TC1C)...13096
INVERTER ABNORMALITY [ECU SYSTEM] / DIAG CAN REGISTER STUCK [CAN1] (DTC CODE P0A1C / TC3F)...13097
INVERTER ABNORMALITY [ECU SYSTEM] / CONTROL CAN REGISTER STUCK [CAN2] (DTC CODE P0A1C / TC92)...13097
INVERTER ABNORMALITY [ECU SYSTEM] / ALU ABNORMALITY CONTROL MICROCOMPUTER (DTC CODE P0A1C / TC97)...13098
INVERTER ABNORMALITY [ECU SYSTEM] / MICROCOMPUTER POWER SUPPLY VOLTAGE ABNORMALITY [5V] (DTC CODE P0A1C / TCA1)...13098
INVERTER ABNORMALITY [ECU SYSTEM] / RESOLVER REF SIGNAL OSCILLATION STOP ABNORMALITY (DTC CODE P0A1C / TCA2)...13099
INVERTER ABNORMALITY [ECU SYSTEM] / RESOLVER REF SIGNAL CYCLE ABNORMALITY (DTC CODE P0A1C / TCA3)...13099
INVERTER ABNORMALITY [ECU SYSTEM] / R/D CONVERTER RESOLVER ANGLE ABNORMALITY (DTC CODE P0A1C / TCA4)...13100
INVERTER ABNORMALITY [ECU SYSTEM] / R/D CONVERTER NM STOP ABNORMALITY (DTC CODE P0A1C / TCA5)...13100
INVERTER ABNORMALITY [ECU SYSTEM] / R/D CONVERTER SERIAL COMMUNICATION TIME OUT ABNORMALITY (DTC CODE P0A1C / TCA6)...13101
INVERTER ABNORMALITY [ECU SYSTEM] / R/D CONVERTER SERIAL COMMUNICATION DEVIATION ABNORMALITY (DTC CODE P0A1C / TCA7)...13101
INVERTER ABNORMALITY [ECU SYSTEM] / +26V POWER SUPPLY ABNORMALITY [RESOLVER EXCITATION POWER SUPPLY] (DTC CODE P0A1C / TCBB)...13102
INVERTER ABNORMALITY [ECU SYSTEM] / +15V POWER SUPPLY ABNORMALITY [CORRENT SENSOR POWER SUPPLY P SIDE] (DTC CODE P0A1C / TCBC)...13103
INVERTER ABNORMALITY [ECU SYSTEM] / +2.5V POWER SUPPLY ABNORMALITY [INTERNAL STANDARD POWER SUPPLY] (DTC CODE P0A1C / TCBD)...13104
INVERTER ABNORMALITY [ECU SYSTEM] / -5V POWER SUPPLY ABNORMALITY [CORRENT SENSOR POWER SUPPLY N SIDE] (DTC CODE P0A1C / TCBE)...13105
INVERTER ABNORMALITY [ECU SYSTEM] /+5VD POWER SUPPLY ABNORMALITY [PHOTO COUPLER POWER SUPPLY] (DTC CODE P0A1C / TCBF)...13106
INVERTER ABNORMALITY [ECU SYSTEM] / ROM ABNORMALITY DIAGNOSIS MICROCOMPUTER (DTC CODE P0A1C / TCD1)...13106
INVERTER ABNORMALITY [ECU SYSTEM] / RAM ABNORMALITY DIAGNOSIS MICROCOMPUTER (DTC CODE P0A1C / TCD2)...13107
INVERTER ABNORMALITY [ECU SYSTEM] / ALU ABNORMALITY DIAGNOSIS MICROCOMPUTER (DTC CODE P0A1C / TCD3)...13107
INVERTER ABNORMALITY [ECU SYSTEM] / CPU COMMUNICATION ABNORMALITY CONTROL MICROCOMPUTER (DTC CODE P0A1C / TCD4)...13108
INVERTER ABNORMALITY [ECU SYSTEM] / CPU COMMUNICATION ABNORMALITY DIAGNOSIS MICROCOMPUTER (DTC CODE P0A1C / TCD5)...13108
HV ECU ABNORMALITY / HV ECU ACTION STATE ABNORMALITY (DTC CODE P0A1D / TC21)...13109
MOTOR TEMPERATURE SENSOR LOW ABNORMALITY / TEMPERATURE SENSOR OUT OF RANGE [HIGH TEMPERATURE SIDE], GND SHORT (DTC CODE P0A2C / TCDA)...13111
MOTOR TEMPERATURE SENSOR HIGH ABNORMALITY / TEMPERATURE SENSOR OUT OF RANGE [LOW TEMPERATURE SIDE], DISCONNECTION (DTC CODE P0A2D / TCDB)...13115
RESOLVER INTER-PHASE SHORT CIRCUIT ABNORMALITY / RESOLVER INTER-PHASE SHORT CIRCUIT (DTC CODE P0A3F / TCB7)...13119
RESOLVER RANGE ABNORMALITY / RESOLVER OUT OF RANGE (DTC CODE P0A40 / TCB8)...13124
RESOLVER DISCONNECTION ABNORMALITY / RESOLVER DISCONNECTION (DTC CODE P0A41 / TCB9)...13131
INVERTER ABNORMALITY [CURRENT SENSOR] / HIGH RESOLUTION CIRCUIT ABNORMALITY [V PHASE] (DTC CODE P0A51 / TCD6)...13138
INVERTER ABNORMALITY [CURRENT SENSOR] / HIGH RESOLUTION CIRCUIT ABNORMALITY [W PHASE] (DTC CODE P0A51 / TCD7)...13138
V PHASE CURRENT SENSOR ABNORMALITY / V PHASE SENSOR OUT OF RANGE (DTC CODE P0A60 / TC98)...13139
V PHASE CURRENT SENSOR ABNORMALITY / OFFSET ABNORMALITY (DTC CODE P0A60 / TCB3)...13139
V PHASE CURRENT SENSOR ABNORMALITY / DEVIATION ABNORMALITY (DTC CODE P0A60 / TCB4)...13140
W PHASE CURRENT SENSOR ABNORMALITY / W PHASE SENSOR OUT OF RANGE (DTC CODE P0A63 / TC99)...13140
W PHASE CURRENT SENSOR ABNORMALITY / OFFSET ABNORMALITY (DTC CODE P0A63 / TCB5)...13141
W PHASE CURRENT SENSOR ABNORMALITY / DEVIATION ABNORMALITY (DTC CODE P0A63 / TCB6)...13141
INVERTER SYSTEM ABNORMALITY / DC VOLTAGE EXCESSIVELY LOW (DTC CODE P0A78 / TC13)...13142
INVERTER SYSTEM ABNORMALITY / DC VOLTAGE EXCESSIVELY HIGH (DTC CODE P0A78 / TC14)...13146
INVERTER SYSTEM ABNORMALITY / MOTOR OVER CURRENT (DTC CODE P0A78 / TC15)...13149
INVERTER SYSTEM ABNORMALITY / MAIN CIRCUIT ELEMENT ABNORMALITY (DTC CODE P0A78 / TC16)...13152
INVERTER SYSTEM ABNORMALITY / MOTOR OVER HEAT (DTC CODE P0A78 / TC33)...13155
INVERTER SYSTEM ABNORMALITY / DC VOLTAGE SENSOR LOW ABNORMALITY (DTC CODE P0A78 / TCA8)...13157
INVERTER SYSTEM ABNORMALITY / DC VOLTAGE SENSOR HIGH ABNORMALITY (DTC CODE P0A78 / TCA9)...13157
INVERTER SYSTEM ABNORMALITY / MAIN CIRCUIT ELEMENT SHORT CIRCUIT ABNORMALITY (DTC CODE P0A78 / TCAA)...13158
INVERTER COOLING SYSTEM ABNORMALITY / MAIN CIRCUIT ELEMENT TEMPERATURE INCREASE ABNORMALITY (DTC CODE P0A93 / TC34)...13161
SMR #2 [+ SIDE] CONTACT WELD / SMR + CONTACT WELD (DTC CODE P0AA1 / TCD8)...13170
SMR #1, 3 [- SIDE] CONTACT WELD / SMR - CONTACT WELD (DTC CODE P0AA4 / TCD9)...13173
SMR #2 [+ SIDE] LOW ABNORMALITY / LOW ABNORMALITY (DTC CODE P0ADB / TC1F)...13176
SMR #2 [+ SIDE] HIGH ABNORMALITY / HIGH ABNORMALITY (DTC CODE P0ADC / TC93)...13179
SMR #3 [- SIDE] LOW ABNORMALITY / LOW ABNORMALITY (DTC CODE P0ADF / TC1E)...13183
SMR #3 [- SIDE] HIGH ABNORMALITY / HIGH ABNORMALITY (DTC CODE P0AE0 / TC95)...13186
SMR #1 [- SIDE] LOW ABNORMALITY/LOW ABNORMALITY (DTC CODE P0AE6 / TC1D)...13190
SMR #1 [- SIDE] HIGH ABNORMALITY / HIGH ABNORMALITY (DTC CODE P0AE7 / TC94)...13193
CAN COMMUNICATION ABNORMALITY [CONTROL CAN] / COMMUNICATION PROHIBIT DUE TO CONTROL CAN BUSS OFF (DTC CODE U0073 / TC91)...13197
CAN COMMUNICATION ABNORMALITY [DIAG CAN] / COMMUNICATION PROHIBIT DUE TO DIAG CAN BUSS OFF (DTC CODE U0074 / TC3E)...13197
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)...13197
BATTERY ECU...13198
DIAGNOSIS CODE TABLE...13198
LIST OF FREEZE FRAME DATA...13201
LIST OF DATA MONITOR ITEMS...13203
CONNECTION DIAGRAM...13206
DISCONNECTION OF AUXILIARY BATTERY (DTC CODE P0560)...13207
FAILURE IN BATTERY ECU (DTC CODE P0A1F)...13207
DETERIORATION OF BATTERY PACK (DTC CODE P0A7F)...13208
FAILURE IN BATTERY INTERIOR (DTC CODE P0A80)...13210
DISCONNECTION OF HIGH PRESSURE FUSE (DTC CODE P0A95)...13212
FAILURE IN TEMPERATURE SENSOR DEVIATION (DTC CODE P0A9C)...13214
TB GND SHORT CIRCUIT (DTC CODE P0A9D)...13217
TB DISCONNECTION (DTC CODE P0A9E)...13219
FAILURE IN INTAKE AIR TEMPERATURE SENSOR (DTC CODE P0AAC)...13221
FAILURE IN CURRENT SENSOR (DTC CODE P0ABF)...13223
FAILURE IN CURRENT SENSOR (DTC CODE P0AC0)...13225
FAILURE IN CURRENT SENSOR (DTC CODE P0AC1)...13227
FAILURE IN CURRENT SENSOR (DTC CODE P0AC2)...13229
DISCONNECTION BETWEEN BATTERY ECU (DTC CODE P0AFA)...13231
FAILURE IN BATTERY BLOCK 1 (DTC CODE P3011)...13233
FAILURE IN BATTERY BLOCK 2 (DTC CODE P3012)...13235
FAILURE IN BATTERY BLOCK 3 (DTC CODE P3013)...13235
FAILURE IN BATTERY BLOCK 4 (DTC CODE P3014)...13235
FAILURE IN BATTERY BLOCK 5 (DTC CODE P3015)...13236
FAILURE IN BATTERY BLOCK 6 (DTC CODE P3016)...13236
FAILURE IN BATTERY BLOCK 7 (DTC CODE P3017)...13236
FAILURE IN BATTERY BLOCK 8 (DTC CODE P3018)...13237
FAILURE IN BATTERY BLOCK 9 (DTC CODE P3019)...13237
FAILURE IN BATTERY BLOCK 10 (DTC CODE P3020)...13237
FAILURE IN BATTERY BLOCK 11 (DTC CODE P3021)...13238
FAILURE IN BATTERY BLOCK 12 (DTC CODE P3022)...13238
FAILURE IN BATTERY BLOCK 13 (DTC CODE P3023)...13238
FAILURE IN BATTERY BLOCK 14 (DTC CODE P3024)...13239
FAILURE IN BATTERY BLOCK 15 (DTC CODE P3025)...13239
FAILURE IN BATTERY BLOCK 16 (DTC CODE P3026)...13239
FAILURE IN BATTERY BLOCK 17 (DTC CODE P3027)...13240
FAILURE IN BATTERY BLOCK 18 (DTC CODE P3028)...13240
FAILURE IN BATTERY BLOCK 19, FAILURE IN BATTERY BLOCK 20 (DTC CODE P3029)...13240
FAILURE IN HV ECU COMMUNICATION (DTC CODE U0293)...13241
TRANSMISSION...13243
TROUBLESHOOTING...13245
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM...13245
AUTOMATIC TRANSMISSION...13245
TROUBLESHOOTING...13247
AUTOMATIC TRANSMISSION...13247
PRECAUTIONS FOR DIAGNOSIS...13247
AT LEARNED VALUE INITIALIZATION...13248
INSPECTING/CLEARING DIAGNOSIS CODES...13252
SYSTEM BLOCK DIAGRAM...13255
COMPUTER PIN ASSIGNMENT...13256
DIAGNOSIS CODE TABLE...13259
STOP LIGHT SWITCH SYSTEM...13261
TRANSMISSION CONTROL SWITCH SYSTEM...13262
VEHICLE SENSOR SYSTEM FAILURE (DTC CODE P0500 / DIAGNOSIS MONITOR CODE 42)...13263
FAILURE IN POWER SUPPLY LINE (DTC CODE P0562 / DIAGNOSIS MONITOR CODE 11)...13266
SHIFT POSITION SWITCH SYSTEM FAILURE (DTC CODE P0705 / DIAGNOSIS MONITOR CODE 43)...13267
ABNORMALITY IN D RANGE PRESSURE (DTC CODE P0706 / DIAGNOSIS MONITOR CODE 44)...13270
OIL TEMPERATURE SENSOR NO.1 SYSTEM FAILURE (DTC CODE P0710 / DIAGNOSIS MONITOR CODE 38)...13272
TURBINE REVOLUTION SENSOR SYSTEM FAILURE (DTC CODE P0715 / DIAGNOSIS MONITOR CODE 12)...13274
VEHICLE SENSOR NO.2 SYSTEM FAILURE (DTC CODE P0720 / DIAGNOSIS MONITOR CODE 61)...13276
ENGINE REVOLUTION SENSOR SYSTEM FAILURE (DTC CODE P0725 / DIAGNOSIS MONITOR CODE 86)...13279
ABNORMAL GEAR RATIO (DTC CODE P0730 / DIAGNOSIS MONITOR CODE 37)...13281
CONTROL VALVE 1 SYSTEM FAILURE (DTC CODE P0746 / DIAGNOSIS MONITOR CODE 31)...13284
ABNORMALITY IN LINEAR SOLENOID 1 (DTC CODE P0748 / DIAGNOSIS MONITOR CODE 25)...13287
SHIFT VALVE 1 SYSTEM FAILURE (DTC CODE P0751 / DIAGNOSIS MONITOR CODE 45)...13290
SHIFT VALVE 2 SYSTEM FAILURE (DTC CODE P0756 / DIAGNOSIS MONITOR CODE 46)...13293
SHIFT VALVE 3 SYSTEM FAILURE (DTC CODE P0761 / DIAGNOSIS MONITOR CODE 47)...13293
SHIFT VALVE 4 SYSTEM FAILURE (DTC CODE P0761 / DIAGNOSIS MONITOR CODE 48)...13293
CONTROL VALVE 2 SYSTEM FAILURE (DTC CODE P0776 / DIAGNOSIS MONITOR CODE 32)...13294
ABNORMALITY IN LINEAR SOLENOID 2 (DTC CODE P0778 / DIAGNOSIS MONITOR CODE 26)...13294
SHIFT SOLENOID 1 SYSTEM FAILURE [LOW] (DTC CODE P0973 / DIAGNOSIS MONITOR CODE 62)...13295
SHIFT SOLENOID 1 SYSTEM FAILURE [HIGH] (DTC CODE P0974 / DIAGNOSIS MONITOR CODE 62)...13298
SHIFT SOLENOID 2 SYSTEM FAILURE [LOW] (DTC CODE P0976 / DIAGNOSIS MONITOR CODE 63)...13298
SHIFT SOLENOID 2 SYSTEM FAILURE [HIGH] (DTC CODE P0977 / DIAGNOSIS MONITOR CODE 63)...13298
SHIFT SOLENOID 3 SYSTEM FAILURE [LOW] (DTC CODE P0979 / DIAGNOSIS MONITOR CODE 64)...13299
SHIFT SOLENOID 3 SYSTEM FAILURE [HIGH] (DTC CODE P0980 / DIAGNOSIS MONITOR CODE 64)...13299
HYDRAULIC CONTROL SOLENOID SYSTEM FAILURE [LOW] (DTC CODE P0985 / DIAGNOSIS MONITOR CODE 65)...13300
HYDRAULIC CONTROL SOLENOID SYSTEM FAILURE [HIGH] (DTC CODE P0986 / DIAGNOSIS MONITOR CODE 65)...13301
MOTOR REVOLUTION FAILURE (DTC CODE P0A40 / DIAGNOSIS MONITOR CODE 88)...13302
ABNORMALITY IN ACCELERATOR OPENING (DTC CODE P1604 / DIAGNOSIS MONITOR CODE 24)...13303
ABNORMALITY IN THE EXHAUST BRAKE ACTUATION SIGNAL (DTC CODE P1604 / DIAGNOSIS MONITOR CODE 54)...13304
PRESSURE CONTROL SOLENOID SYSTEM FAILURE (DTC CODE P2716 / DIAGNOSIS MONITOR CODE 28)...13305
ABNORMALITY IN DRIVER REQUEST SYSTEM TORQUE (DTC CODE P2545 / DIAGNOSIS MONITOR CODE 88)...13308
OIL TEMPERATURE SENSOR NO.2 SYSTEM FAILURE (DTC CODE P2740 / DIAGNOSIS MONITOR CODE 17)...13309
CONTROL VALVE 3 SYSTEM FAILURE (DTC CODE P2757 / DIAGNOSIS MONITOR CODE 33)...13310
ABNORMALITY IN LINEAR SOLENOID 3 (DTC CODE P2759 / DIAGNOSIS MONITOR CODE 27)...13311
ABNORMAL LOCK-UP (DTC CODE P2764 / DIAGNOSIS MONITOR CODE 36)...13313
CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / DIAGNOSIS MONITOR CODE 88)...13314
CAN MESSAGE ERROR (CRUISE CONTROL STATUS) (DTC CODE U110A / DIAGNOSIS MONITOR CODE 88)...13316
TROUBLESHOOTING...13317
CLUTCH ECU...13317
SYSTEM BLOCK DIAGRAM...13317
COMPUTER PIN ASSIGNMENT...13318
DIAGNOSIS CODE TABLE...13320
CAUTIONS ON CLUTCH ECU REPLACEMENT...13321
CAUTIONS ON HV DAMPER REPLACEMENT...13323
FAILURE IN +B POWER SUPPLY (DTC CODE P0560 / DIAGNOSIS MONITOR CODE 90)...13325
STICKING OF CLUTCH ECU POWER SUPPLY (DTC CODE P0563 / DIAGNOSIS MONITOR CODE 9A)...13326
ABNORMAL CLUTCH OIL TEMPERATURE SENSOR (DTC CODE P0710 / DIAGNOSIS MONITOR CODE 91)...13327
ABNORMAL CLUTCH SOLENOID (DTC CODE P0775 / DIAGNOSIS MONITOR CODE 93)...13329
ABNORMAL FRONT CLUTCH SLIP (DTC CODE P0811 / DIAGNOSIS MONITOR CODE 97)...13330
HV DAMPER WEAR (DTC CODE P081E / DIAGNOSIS MONITOR CODE 99)...13331
STICKING OF CLUTCH ECU KEY SWITCH SIGNAL (DTC CODE P0883 / DIAGNOSIS MONITOR CODE 9B)...13331
ABNORMAL CLUTCH ELECTRIC OIL PUMP (DTC CODE P0942 / DIAGNOSIS MONITOR CODE 92)...13332
CLUTCH ELECTRIC OIL PUMP POWER SUPPLY RELAY STUCK AT ON (DTC CODE P0942 / DIAGNOSIS MONITOR CODE 95)...13336
ABNORMAL AT ELECTRIC OIL PUMP POWER SUPPLY (DTC CODE P1538 / DIAGNOSIS MONITOR CODE 94)...13338
LOW VOLTAGE OF AT ELECTRIC OIL PUMP POWER SUPPLY (DTC CODE P1539 / DIAGNOSIS MONITOR CODE 95)...13340
ABNORMAL CLUTCH REVOLUTION ADJUSTMENT (DTC CODE P191A / DIAGNOSIS MONITOR CODE 98)...13341
ABNORMAL FRONT CLUTCH DISENGAGEMENT (DTC CODE P2859 / DIAGNOSIS MONITOR CODE 96)...13341
ABNORMAL AT ELECTRIC OIL PUMP (DTC CODE P3156 / DIAGNOSIS MONITOR CODE 13)...13342
THE AT ECU OUTPUTS. ABNORMAL INTERRUPTION OF AT ELECTRIC OIL PUMP POWER SUPPLY (DTC CODE P3157 / DIAGNOSIS MONITOR CODE 96)...13344
AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / DIAGNOSIS MONITOR CODE 88, 94)...13345
CAN COMMUNICATION BLACKOUT BETWEEN THE CLUTCH ECU AND HV ECU/VCS ECU (DTC CODE U0293 / DIAGNOSIS MONITOR CODE 88)...13346
AXLE...13349
TROUBLESHOOTING...13350
TROUBLE SHOOTING BY AXLE SYMPTOM...13351
FRONT AXLE...13351
REAR AXLE...13351
WHEEL AND TIRE...13352
DIFFERENTIAL...13355
TROUBLESHOOTING...13356
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM...13356
REAR DIFFERENTIAL...13356
BRAKE...13357
TROUBLESHOOTING...13359
TROUBLE SHOOTING BY BRAKE SYMPTOM...13359
BRAKE...13359
ABS WITH EBD...13361
CAUTIONS...13361
TROUBLESHOOTING PROCEDURE...13362
ACT PART No. CORRESPONDENCE...13364
HEARING TABLE...13365
PRIOR CHECK...13366
LIST OF DIAGNOSIS CODE...13381
PARTS ARRANGEMENT...13384
ECU TERMINAL ARRANGEMENT...13386
SYMPTOM LIST...13389
ELECTRIC CIRCUIT DIAGRAM...13390
ABS WARNING LIGHT ALWAYS ON...13391
BRAKE WARNING LIGHT ALWAYS ON...13394
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)...13398
THE BRAKE PEDAL GETS STUCK...13399
IDENTIFICATION SIGNAL FAILURE (DTC CODE C1203 / DIAGNOSIS MONITOR CODE 59)...13401
BA/TRC SOLENOID FAILURE (DTC CODE C1225 / DIAGNOSIS MONITOR CODE 25)...13403
LOW POWER (DTC CODE C1241 / DIAGNOSIS MONITOR CODE 41)...13404
STOP SWITCH STICKING DETECTED (DTC CODE C1249 / DIAGNOSIS MONITOR CODE 49)...13412
NEGATIVE PRESSURE SENSOR FAILURE (DTC CODE C1265 / DIAGNOSIS MONITOR CODE 65)...13413
ECU FAILURE (DTC CODE C1300 / DIAGNOSIS MONITOR CODE 62)...13418
ABNORMAL TIRE SIZE (DTC CODE C1337 / DIAGNOSIS MONITOR CODE 37)...13419
ABS MOTOR FAIL-SAFE RELAY SHORT-CIRCUIT (DTC CODE C1361 / DIAGNOSIS MONITOR CODE 91)...13420
WHEEL SPEED SENSOR FR COMPARISON FAILURE (DTC CODE C1401 / DIAGNOSIS MONITOR CODE 31)...13421
WHEEL SPEED SENSOR FL COMPARISON FAILURE (DTC CODE C1402 / DIAGNOSIS MONITOR CODE 32)...13427
WHEEL SPEED SENSOR RR COMPARISON FAILURE (DTC CODE C1403 / DIAGNOSIS MONITOR CODE 33)...13428
WHEEL SPEED SENSOR RL COMPARISON FAILURE (DTC CODE C1404 / DIAGNOSIS MONITOR CODE 34)...13429
WHEEL SPEED SENSOR FR DISCONNECTION/SHORT-CIRCUIT (DTC CODE C1405 / DIAGNOSIS MONITOR CODE 31)...13430
WHEEL SPEED SENSOR FL DISCONNECTION/SHORT-CIRCUIT (DTC CODE C1406 / DIAGNOSIS MONITOR CODE 32)...13436
WHEEL SPEED SENSOR RR DISCONNECTION/SHORT-CIRCUIT (DTC CODE C1407 / DIAGNOSIS MONITOR CODE 33)...13437
WHEEL SPEED SENSOR RL DISCONNECTION/SHORT-CIRCUIT (DTC CODE C1408 / DIAGNOSIS MONITOR CODE 34)...13438
WHEEL SPEED SENSOR FR OUTPUT FAILURE (DTC CODE C1413 / DIAGNOSIS MONITOR CODE 35)...13439
WHEEL SPEED SENSOR FL OUTPUT FAILURE (DTC CODE C1414 / DIAGNOSIS MONITOR CODE 36)...13443
WHEEL SPEED SENSOR RR OUTPUT FAILURE (DTC CODE C1415 / DIAGNOSIS MONITOR CODE 38)...13444
WHEEL SPEED SENSOR RL OUTPUT FAILURE (DTC CODE C1416 / DIAGNOSIS MONITOR CODE 39)...13445
IG1 POWER INCREASE FAILURE (DTC CODE C1417 / DIAGNOSIS MONITOR CODE 41)...13446
MASTER PRESSURE SENSOR DISCONNECTION/SHORT-CIRCUIT (DTC CODE C1421 / DIAGNOSIS MONITOR CODE 46)...13447
MASTER PRESSURE SENSOR HIGH 0 POINT FAILURE (DTC CODE C1422 / DIAGNOSIS MONITOR CODE 46)...13450
MASTER PRESSURE SENSOR LOW 0 POINT FAILURE (DTC CODE C1423 / DIAGNOSIS MONITOR CODE 46)...13451
MASTER PRESSURE SENSOR OUTPUT FAILURE (DTC CODE C1424 / DIAGNOSIS MONITOR CODE 46)...13452
STOP SWITCH DISCONNECTION DETECTED (DTC CODE C1425 / DIAGNOSIS MONITOR CODE 49)...13453
NO MOTOR ROTATION (DTC CODE C1427 / DIAGNOSIS MONITOR CODE 51)...13456
MOTOR CIRCUIT FAILURE (DTC CODE C1428 / DIAGNOSIS MONITOR CODE 51)...13459
ABS SOLENOID FR SYSTEM FAILURE (DTC CODE C1468 / DIAGNOSIS MONITOR CODE 21)...13460
ABS SOLENOID FL SYSTEM FAILURE (DTC CODE C1469 / DIAGNOSIS MONITOR CODE 22)...13463
ABS SOLENOID RR SYSTEM FAILURE (DTC CODE C146A / DIAGNOSIS MONITOR CODE 23)...13464
ABS SOLENOID RL SYSTEM FAILURE (DTC CODE C146B / DIAGNOSIS MONITOR CODE 24)...13465
ABS MOTOR RELAY CIRCUIT DISCONNECTION (DTC CODE C146C / DIAGNOSIS MONITOR CODE 13)...13466
ABS MOTOR RELAY SHORT-CIRCUIT (DTC CODE C146D / DIAGNOSIS MONITOR CODE 14)...13471
ABS SOLENOID RELAY CIRCUIT DISCONNECTION (DTC CODE C146E / DIAGNOSIS MONITOR CODE 11)...13472
ABS SOLENOID RELAY SHORT-CIRCUIT (DTC CODE C146F / DIAGNOSIS MONITOR CODE 12)...13476
CAN COMMUNICATION FAILURE (DTC CODE U0073 / DIAGNOSIS MONITOR CODE 94)...13477
ELECTRIC VACUUM PUMP SYSTEM...13479
CAUTIONS FOR TROUBLE SHOOTING...13479
SYSTEM BLOCK DIAGRAM...13480
ELECTRIC CIRCUIT DIAGRAM...13481
CONNECTOR TERMINAL ARRANGEMENT...13482
SYSTEM SELF-DIAGNOSTIC...13483
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT...13484
ACTIVE TEST...13484
DATA MONITOR...13484
DIAGNOSIS CODE TABLE...13485
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)...13486
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)...13487
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)...13488
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)...13492
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)...13498
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES...13500
STEERING...13503
TROUBLESHOOTING...13504
TROUBLE SHOOTING BY STEERING SYMPTOM...13504
STEERING...13504
SUSPENSION...13507
TROUBLESHOOTING...13508
TROUBLE SHOOTING BY SUSPENSION SYMPTOM...13508
LEAF SUSPENSION...13508
ELECTRICAL...13509
TROUBLESHOOTING...13510
INTEGRATED UNIT...13510
SYSTEM BLOCK DIAGRAM...13510
COMPUTER PIN ASSIGNMENT...13513
TROUBLE SHOOTING...13514
CONTROL SYSTEM...13521
TROUBLESHOOTING...13522
CAN COMMUNICATION...13522
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE...13522
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION...13524
FOR HV ECU...13526
IF TOTAL DISCONNECTION IN CAN BUS CONTROL SYSTEM...13527
IF TOTAL DISCONNECTION IN DIAG LINE CAN BUS CONTROL SYSTEM...13530
IF ATM ECU [CONTROL SYSTEM CAN BUS] (DTC CODE U0101)...13533
IF ABS ECU [CONTROL SYSTEM CAN BUS] (DTC CODE U0121)...13535
IF VEHICLE CONTROL ECU [CONTROL SYSTEM CAN BUS] (DTC CODE U110A)...13537
CAN COMMUNICATION (HYBRID SYSTEM)...13539
SAFETY READINESS FOR THE HIGH-VOLTAGE INSPECTION...13539
LIST OF CONNECTORS...13542
CONNECTION DIAGRAM...13544
DTC ABNORMALITY CODE LIST IN CAN RELATED SYSTEM...13545
ABOUT THE ABNORMALITY IN CAN COMMUNICATION...13547
BASIC INSPECTION ITEMS WHEN DIAG CAN RELATED FAILURE OCCURS...13551
BASIC INSPECTION ITEMS TO BE CHECKED WHEN CONTROL CAN RELATED ABNORMALITY OCCURS...13564
INVERTER MALFUNCTION (ECU RELATION) / DIAG CAN REGISTER STUCK (DTC CODE P0A1C / TC3F)...13572
INVERTER MALFUNCTION (ECU RELATION) / CONTROL CAN REGISTER STUCK (DTC CODE P0A1C / TC92)...13573
HV ECU MALFUNCTION / CONTROL CAN REGISTER STUCK (DTC CODE P0A1D / TC12)...13574
HV ECU MALFUNCTION / DIAG CAN REGISTER STUCK (DTC CODE P0A1D / TC17)...13574
COMMUNICATION BLACKOUT BY THE HV ECU CAN COMMUNICATION ABNORMALITY (CONTROL CAN) / BUS OFF (DTC CODE U0073 / TC11)...13575
CAN COMMUNICATION ABNORMALITY (CONTROL CAN) / COMMUNICATION BLACKOUT BY THE CONTROL CAN (DTC CODE U0073 / TC91)...13577
DIAG CAN COMMUNICATION BLACKOUT CAUSED BY HV ECU CAN COMMUNICATION ABNORMALITY (DIAG CAN) / BUS OFF. (DTC CODE U0074 / TC16)...13579
CAN COMMUNICATION ABNORMALITY (DIAG CAN) / COMMUNICATION BLACKOUT BY THE DIAG CAN BAS OFF (DTC CODE U0074 / TC3E)...13579
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)...13580
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)...13581
TCM ECU CAN COMMUNICATION BLACKOUT / CAN COMMUNICATION FAILURE OF AT ECU (DTC CODE U0101 / TC94)...13583
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)...13584
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)...13587
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121 / TC24)...13589
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)...13591
HV ECU COMMUNICATION ABNORMALITY (DTC CODE U0293)...13593
HV ECU COMMUNICATION ABNORMALITY (DTC CODE U0293 / TC31)...13595
ENGINE ECU CAN COMMUNICATION BLACKOUT / VEHICLE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)...13599
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)...13601
S7-LXJE03C-1 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...13604
FOREWORD...13604
CHAPTER REFERENCES ...13605
INDEX...13606
GENERAL INTRODUCTION...13608
HOW TO IDENTIFY VEHICLE TYPE...13609
HOW TO IDENTIFY VEHICLE TYPE...13609
VEHICLE TYPE ...13609
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...13610
APPEARANCE OF VEHICLE...13611
APPEARANCE...13611
APPEARANCE OF VEHICLE...13611
SAFETY INSTRUCTIONS AND READINESS TO WORK...13612
WARNING...13612
GENERAL PRECAUTIONS...13612
IDENTIFICATION INFORMATION...13617
SAFETY INSTRUCTIONS FOR WORK...13619
PRECAUTIONS...13619
INTRODUCTION TO WORKSHOP MANUAL...13623
GENERAL...13623
INTRODUCTION TO DESCRIPTIONS...13624
DEFINITION OF TERM...13627
TROUBLE SHOOTING...13628
TROUBLESHOOTING WITH DIAGNOSIS MONITOR...13628
TROUBLESHOOTING PROCEDURE...13628
APPARATUS FOR TROUBLE SHOOTING...13630
TROUBLESHOOTING WITH COMPUTER (HINO-DX)...13631
STEP OF TROUBLE SHOOTING...13631
APPARATUS FOR TROUBLE SHOOTING...13632
GLOSSARY...13633
DEFINITION OF ABBREVIATION...13633
LIST OF ABBREVIATION...13633
GLOSSARY OF SAE AND HINO TERMS...13636
ENGINE(J05E)...13639
TROUBLESHOOTING...13642
ENGINE ECU (J05E)...13642
PRECAUTIONS FOR DIAGNOSIS...13642
ELECTRICAL...13644
PRECAUTIONS...13645
COMPUTER (ECU) PIN ASSIGNMENT...13649
ENGINE ECU CONNECTOR...13653
INSPECTION...13657
DIAGNOSIS USING THE PC DIAGNOSIS TOOL...13658
DIAGNOSTIC TROUBLE CODE (DTC) TABLE...13659
GROUP SHARING THE SENSOR SUPPLY TERMINAL...13680
GROUP SHARING THE SENSOR GND TERMINAL...13681
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION...13682
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)...13686
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]...13691
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]...13700
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]...13710
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]...13715
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]...13721
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]...13726
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY...13731
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)...13732
NO DTC...13736
DTC: P0005...13740
DTC: P0006 and P0007...13746
DTC: P0016...13753
DTC: P0027...13757
DTC: P003A...13764
DTC: P0045...13771
DTC: P0047...13776
DTC: P0048...13781
DTC: P006E...13786
DTC: P006F...13791
DTC: P007B...13796
DTC: P007C and P007D...13814
DTC: P0088...13824
DTC: P0096...13849
DTC: P0097 and P0098 ...13864
DTC: P00AF...13874
DTC: P0101...13879
DTC: P0104...13892
DTC: P0106...13901
DTC: P0108...13909
DTC: P0112 and P0113...13917
DTC: P0115...13927
DTC: P0117 and P0118...13940
DTC: P011A...13950
DTC: P011C...13962
DTC: P0122 and P0123...13970
DTC: P0128...13981
DTC: P0148 ...13989
DTC: P016E and P016F ...14007
DTC: P0182 and P0183 ...14033
DTC: P0191...14043
DTC: P0192 and P0193 ...14067
DTC: P01A5...14079
DTC: P01A6...14088
DTC: P0200...14097
DTC: P0201, P0202, P0203 and P0204...14100
DTC: P0217...14107
DTC: P0219...14114
DTC: P0222 and P0223...14123
DTC: P0234...14135
DTC: P0237...14143
DTC: P0263, P0266, P0269 and P0272...14151
DTC: P026C and P026D...14167
DTC: P0299...14186
DTC: P0300...14194
DTC: P0301, P0302, P0303 and P0304...14204
DTC: P0335...14216
DTC: P0336...14225
DTC: P0340...14235
DTC: P0341...14241
DTC: P0381...14251
DTC: P0401...14259
DTC: P0402...14279
DTC: P0404...14293
DTC: P0405 and P0406...14300
DTC: P041B...14307
DTC: P041C and P041D...14324
DTC: P0420...14334
DTC: P0421...14337
DTC: P0422...14341
DTC: P0489 and P0490...14345
DTC: P049D...14352
DTC: P04D5 and P04D6...14359
DTC: P0500 and P0501...14369
DTC: P0504...14378
DTC: P0519...14385
DTC: P0521...14390
DTC: P0524...14396
DTC: P0545 and P0546...14403
DTC: P0562 and P0563...14413
DTC: P05F1...14421
DTC: P0605...14432
DTC: P0606...14435
DTC: P0607...14438
DTC: P0610...14441
DTC: P0611...14445
S7-LXJE03C-2 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...14449
FORWORD...14449
CHAPTER REFERENCES...14450
INDEX...14451
ENGINE (J05E)...14453
TROUBLESHOOTING...0
ENGINE ECU (J05E)...0
DTC: P0617...14456
DTC: P0628 and P0629...14461
DTC: P062F...14471
DTC: P0630...14476
DTC: P0642...14481
DTC: P0643...14489
DTC: P064C...14499
DTC: P0652...14506
DTC: P0653...14514
DTC: P0671 and P0672 ...14523
DTC: P0673 and P0674...14530
DTC: P0683...14537
DTC: P0686...14545
DTC: P06D3 and P06D4...14551
DTC: P073D...14563
DTC: P081A...14568
DTC: P081B...14576
DTC: P0A7B...14581
DTC: P0AC4...14584
DTC: P0CA1...14587
DTC: P1133...14590
DTC: P119F...14598
DTC: P1426...14606
DTC: P1427...14615
DTC: P1428...14624
DTC: P1458...14634
DTC: P1459...14641
DTC: P14B0...14648
DTC: P14B2...14653
DTC: P14B3 and P14B4...14658
DTC: P14B7 and P14B8...14665
DTC: P14BC and P14BD...14672
DTC: P14BF...14679
DTC: P1515...14686
DTC: P1530...14693
DTC: P1601...14698
DTC: P200C...14703
DTC: P2032 and P2033...14715
DTC: P203F...14725
DTC: P204F...14730
DTC: P207F...14734
DTC: P2080...14746
DTC: P2084...14756
DTC: P20CD...14766
DTC: P20CE...14772
DTC: P20CF...14777
DTC: P20D8...14781
DTC: P20DE...14787
DTC: P20DF...14792
DTC: P20E0...14800
DTC: P20EE...14809
DTC: P2100...14821
DTC: P2101...14829
DTC: P2103...14838
DTC: P2120...14846
DTC: P2122 and P2123...14851
DTC: P2127 and P2128...14862
DTC: P2135...14872
DTC: P2138...14878
DTC: P2146...14884
DTC: P2147 and P2148...14893
DTC: P2149...14903
DTC: P2150 and P2151...14912
DTC: P2184 and P2185...14922
DTC: P2214...14932
DTC: P2227...14947
DTC: P2228 and P2229...14952
DTC: P2269...14958
DTC: P226C...14965
DTC: P22D3...14974
DTC: P240F...14979
DTC: P2428...14993
DTC: P242B...14999
DTC: P242C and P242D...15009
DTC: P244A...15019
DTC: P244B...15045
DTC: P2457...15068
DTC: P2458...15086
DTC: P2459...15100
DTC: P2463...15104
DTC: P246F...15115
DTC: P2470 and P2471...15125
DTC: P24A0...15135
DTC: P24A1...15139
DTC: P24A2...15142
DTC: P2562...15156
DTC: P259E...15161
DTC: P259F...15168
DTC: P2635...15175
DTC: P268A and P2696...15200
DTC: P26C8...15207
DTC: P2BA9...15210
DTC: U0073...15217
DTC: U010A...15220
DTC: U010C...15228
DTC: U010E...15236
DTC: U0293...15245
DTC: U029D (DIESEL)...15252
DTC: U029D (HYBRID)...15260
DTC: U029E (DIESEL)...15268
DTC: U029E (HYBRID)...15276
DTC: U02A2...15284
DTC: U0301...15292
DTC: U1001...15296
DTC: U110A...15305
S7-LXJE03C-3 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...15315
FOREWORD...15315
CHAPTER REFERENCES...15316
INDEX...15317
ENGINE (COMMON ITEMS)...15319
TROUBLESHOOTING...15321
DCU...15321
PRECAUTIONS FOR DIAGNOSIS...15321
DIAGRAM...15323
SIGNAL CHECK HARNESS...15324
INSPECTION...15324
DIAGNOSIS USING THE PC DIAGNOSIS TOOL...15326
DTC: P0071...15333
DTC: P0072...15347
DTC: P0073...15356
DTC: P0562...15365
DTC: P0563...15370
DTC: P060C...15375
DTC: P062F...15378
DTC: P0667...15381
DTC: P0668...15384
DTC: P0669...15387
DTC: P068A...15390
DTC: P142A...15396
DTC: P142B...15401
DTC: P202E...15417
DTC: P203C...15422
DTC: P203D...15425
DTC: P2044...15428
DTC: P2045...15431
DTC: P2047...15434
DTC: P2048...15438
DTC: P2049...15445
DTC: P204B...15452
DTC: P204C...15455
DTC: P204D...15462
DTC: P205B...15469
DTC: P205C...15482
DTC: P205D...15485
DTC: P206A...15488
DTC: P208A...15491
DTC: P208B...15500
DTC: P208C...15503
DTC: P208D...15510
DTC: P20A0...15517
DTC: P20A1...15524
DTC: P20A2...15529
DTC: P20A3...15536
DTC: P20B1...15543
DTC: P20B2...15550
DTC: P20B3...15563
DTC: P20B4...15570
DTC: P20E8...15577
DTC: P20E9...15589
DTC: P20F4...15598
DTC: P2201...15605
DTC: P2202...15615
DTC: P2203...15618
DTC: P2204...15621
DTC: P2209...15631
DTC: P2212...15642
DTC: P2215...15652
DTC: P2216...15655
DTC: P2222...15658
DTC: P2481...15669
DTC: P2482...15676
DTC: P2483...15683
DTC: P2510...15701
DTC: P2BAE...15707
DTC: U0029...15718
DTC: U0038...15727
DTC: U0100...15735
DTC: U029D (DIESEL)...15740
DTC: U029D (HYBRID)...15749
DTC: U029E (DIESEL)...15758
DTC: U029E (HYBRID)...15767
DTC: U02A2...15776
DTC: U0597...15785
VEHICLE CONTROL ECU...15789
CAUTIONS ON TROUBLESHOOTING...15789
SYSTEM BLOCK DIAGRAM...15790
COMPUTER PIN ASSIGNMENT...15791
TROUBLESHOOTING WITH COMPUTER (HINO-DX)...15795
DIAGNOSIS CODE TABLE...15796
DTC: C1244...15798
DTC: C1245...15805
DTC: C1249...15808
DTC: C1491...15817
DTC: P0335...15820
DTC: P0501(DIESEL)...15824
DTC: P0501(HYBRID)...15826
DTC: P0503...15832
DTC: P0555...15839
DTC: P0562...15842
DTC: P0563...15847
DTC: P0572...15851
DTC: P0573...15861
DTC: P0577...15871
DTC: P05BF...15877
DTC: P0604...15882
DTC: P0605(DIESEL)...15885
DTC: P0605(HYBRID) ...15888
DTC: P0606...15891
DTC: P0617...15894
DTC: P062F...15898
DTC: P0702...15901
DTC: P081D...15904
DTC: P1143...15911
DTC: P161F...15917
DTC: P1649...15921
DTC: P165A...15927
DTC: P165B...15930
DTC: P2525...15933
DTC: P2526...15936
DTC: P258D...15939
DTC: U0101...15942
DTC: U0105...15945
DTC: U0121...15948
DTC: U0155...15951
DTC: U0293...15954
DTC: U0418...15957
DTC: U1136...15960
S7-LXJE03C-4 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...15964
FOREWORD...15964
CHAPTER REFERENCES...15965
INDEX...15966
HYBRID...15968
TROUBLE SHOOTING...15971
HYBRID CONTROL SYSTEM...15971
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM...15971
SAFETY MEASURES FOR HIGH-VOLTAGE WORK...15979
LIST OF CONNECTOR SYMBOLS...15982
HV SYSTEM WIRING DIAGRAM...15986
HEARING SHEET...15988
HYBRID ECU...15989
DIAGNOSIS CODE TABLE...15989
FREEZE FRAME DATA LIST...15997
LIST OF DATA MONITOR ITEMS...16000
COMMON INSPECTION CHART...16003
DTC: P0500 (TC51)...16008
DTC: P0501 (TC5B)...16018
DTC: P0562 (TC71)...16024
DTC: P060B (TCB2)...16033
DTC: P0617 (TC59)...16036
DTC: P062F (TCB3)...16045
DTC: P0810 (TC9C)...16048
DTC: P0810 (TC9D)...16052
DTC: P0A01 (TC7B)...16056
DTC: P0A02 (TC78)...16065
DTC: P0A03 (TC79)...16073
DTC: P0A06 (TC7F)...16080
DTC: P0A07 (TC7E)...16092
DTC: P0A0F (TC31) ...16096
DTC: P0A1D (TC12)...16100
DTC: P0A1D (TC17)...16103
DTC: P0A78 (TC21)...16106
DTC: P0A78 (TC22)...16109
DTC: P0A7E (TC48)...16112
DTC: P0A82 (TC67)...16118
DTC: P0A84 (TC66)...16131
DTC: P0A85 (TC65)...16144
DTC: P0A90 (TC2A)...16150
DTC: P0A92 (TC29)...16162
DTC: P0A93 (TC7A)...16177
DTC: P0AFD (TC6B)...16184
DTC: P0BCA (TC68)...16188
DTC: P0C73 (TC80)...16194
DTC: P3000 (TC42)...16201
DTC: P3001 (TC41)...16210
DTC: P3001 (TC43)...16213
DTC: P3001 (TC44)...16216
DTC: P3001 (TC45)...16219
DTC: P3001 (TC46)...16222
DTC: P3001 (TC47)...16226
DTC: P3001 (TC4A)...16230
DTC: P3001 (TC4B)...16234
DTC: P3001 (TC4C)...16237
DTC: P3009 (TC49)...16240
DTC: P3128 (TC7D)...16256
DTC: P3129 (TC7C)...16268
DTC: P314C (TC82)...16273
DTC: P314D (TC81)...16278
DTC: P324B (TC62)...16290
DTC: P324C (TC61)...16295
DTC: P33B1 (TC64)...16301
DTC: P33B2 (TC63)...16306
DTC: U0073 (TC11)...16312
DTC: U0074 (TC16)...16317
DTC: U0100 (TC13)...16321
DTC: U0101 (TC18)...16325
DTC: U0110 (TC14)...16332
DTC: U0111 (TC15)...16340
DTC: U0121 (TC24)...16348
DTC: U0155 (TC25)...16355
DTC: U110A (TC26)...16362
DTC: U1136 (TC27)...16369
INVERTER...16376
DIAGNOSIS CODE TABLE...16376
FREEZE FRAME DATA LIST...16382
DATA MONITOR ITEM LIST...16384
CONNECTION DIAGRAM...16387
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]...16388
DTC: P0562 (TC96) ...16390
DTC: P0562 (TCA0) ...16400
DTC: P0604 (TC18) ...16410
DTC: P0604 (TCD2)...16412
DTC: P0605 (TC17) ...16414
DTC: P0605 (TCD1) ...16416
DTC: P060B (TC1A)...16418
DTC: P060C (TC1C)...16421
DTC: P062F (TC41)...16423
DTC: P0A0D (TC20)...16425
DTC: P0A1B (TC16)...16432
DTC: P0A1B (TC92)...16439
DTC: P0A1B (TC97)...16441
DTC: P0A1B (TC3F)...16443
DTC: P0A1B (TCA1)...16445
DTC: P0A1B (TCA2)...16447
DTC: P0A1B (TCA3)...16449
DTC: P0A1B (TCA4)...16451
DTC: P0A1B (TCA5)...16453
DTC: P0A1B (TCA6)...16455
DTC: P0A1B (TCA7)...16457
DTC: P0A1B (TCA8) ...16459
DTC: P0A1B (TCA9)...16461
DTC: P0A1B (TCAA)...16463
DTC: P0A1B (TCBB)...16470
DTC: P0A1B (TCBC)...16472
DTC: P0A1B (TCBD)...16474
DTC: P0A1B (TCBE)...16476
DTC: P0A1B (TCBF)...16478
DTC: P0A1B (TCD3)...16480
DTC: P0A1B (TCD4)...16482
DTC: P0A1B (TCD5)...16484
DTC: P0A1D (TC21)...16486
DTC: P0A2B (TCE9)...16490
DTC: P0A2B (TCED)...16501
DTC: P0A2C (TCDA)...16512
DTC: P0A2D (TCDB)...16522
DTC: P0A2F (TC33) ...16533
DTC: P0A3C (TC34)...16540
DTC: P0A3F (TCB7)...16560
DTC: P0A41 (TCC0)...16569
DTC: P0A42 (TCC1)...16581
DTC: P0A51 (TCD6)...16593
DTC: P0A51 (TCD7)...16596
DTC: P0A78 (TC13)...16599
DTC: P0A78 (TC14)...16612
DTC: P0A78 (TC15)...16631
DTC: P0AA1 (TCD8)...16638
DTC: P0AA4 (TCD9)...16645
DTC: P0ADB (TC1F)...16654
DTC: P0ADC (TC93)...16661
DTC: P0ADF (TC1E)...16669
DTC: P0AE0 (TC95)...16676
DTC: P0AE6 (TC1D)...16684
DTC: P0AE7 (TC94)...16691
DTC: P0AEE (TC22)...16699
DTC: P0AEE (TC23)...16702
DTC: P0AEF (TC24)...16705
DTC: P0AF0 (TC25)...16709
DTC: P0BEA (TCB3)...16713
DTC: P0BEA (TCB4)...16716
DTC: P0BEB (TC9A)...16719
DTC: P0BEC (TC9B)...16722
DTC: P0BEE (TCB5)...16725
DTC: P0BEE (TCB6)...16728
DTC: P0BEF (TC9C)...16731
DTC: P0BF0 (TC9D)...16734
DTC: P3126 (TC12)...16737
DTC: U0073 (TC91)...16750
DTC: U0074 (TC3E)...16755
DTC: U0293 (TC31)...16759
S7-LXJE03C-5 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...16769
FOREWORD...16769
CHAPTER REFERENCES...16770
INDEX...16771
HYBRID...16773
TROUBLE SHOOTING...0
BATTERY ECU...16776
DIAGNOSIS CODE TABLE...16776
LIST OF FREEZE FRAME DATA...16779
LIST OF DATA MONITOR ITEMS...16781
CONNECTION DIAGRAM...16784
DTC: P0562...16785
DTC: P0604...16791
DTC: P0605...16794
DTC: P060B...16797
DTC: P062F...16800
DTC: P0A1F...16803
DTC: P0A7D...16806
DTC: P0A7F...16810
DTC: P0A80...16815
DTC: P0A95...16820
DTC: P0A9D...16825
DTC: P0A9E...16829
DTC: P0AAE...16833
DTC: P0AAF...16837
DTC: P0ABF...16841
DTC: P0AC0...16848
DTC: P0AC1...16855
DTC: P0AC2...16862
DTC: P0AC7...16869
DTC: P0AC8...16873
DTC: P0ACC...16877
DTC: P0ACD...16881
DTC: P0AEA...16885
DTC: P0AEB...16889
DTC: P0AFC...16893
DTC: P0B25...16896
DTC: P0B3D...16900
DTC: P0B42...16905
DTC: P0B47...16910
DTC: P0B4C...16915
DTC: P0B51...16920
DTC: P0B56...16925
DTC: P0B5B...16930
DTC: P0B60...16935
DTC: P0B65...16940
DTC: P0B6A...16945
DTC: P0B6F...16950
DTC: P0B74...16955
DTC: P0B79...16960
DTC: P0B7E...16965
DTC: P0B83...16970
DTC: P0B88...16975
DTC: P0B8D...16980
DTC: P0B92...16985
DTC: P0B97...16990
DTC: P0B9C...16995
DTC: P0BA1...17000
DTC: P0C30...17005
DTC: P3004...17011
DTC: P3011...17014
DTC: P3012...17019
DTC: P3013...17024
DTC: P3014...17029
DTC: P3015...17034
DTC: P3016...17039
DTC: P3017...17044
DTC: P3018...17049
DTC: P3019...17054
DTC: P301B...17059
DTC: P3020...17062
DTC: P3021...17067
DTC: P3022...17072
DTC: P3023...17077
DTC: P3024...17082
DTC: P3025...17087
DTC: P3026...17092
DTC: P3027...17097
DTC: P3028...17102
DTC: P3029...17107
DTC: P302F...17112
DTC: P3065...17117
DTC: P308A...17122
DTC: U0074...17127
DTC: U0293...17131
TRANSMISSION...17136
TROUBLESHOOTING...17138
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM...17138
AUTOMATIC TRANSMISSION...17138
TROUBLESHOOTING...17140
AUTOMATIC TRANSMISSION...17140
PRECAUTIONS FOR DIAGNOSIS...17140
AT LEARNED VALUE INITIALIZATION...17141
INSPECTING/CLEARING DIAGNOSIS CODES...17145
SYSTEM BLOCK DIAGRAM...17148
COMPUTER PIN ASSIGNMENT...17149
DIAGNOSIS CODE TABLE...17152
DTC: P0500/DIAGNOSIS MONITOR CODE: 42...17154
DTC: P0562/DIAGNOSIS MONITOR CODE: 11...17163
DTC: P0705/DIAGNOSIS MONITOR CODE: 43...17167
DTC: P0706/DIAGNOSIS MONITOR CODE: 44...17176
DTC: P0710/DIAGNOSIS MONITOR CODE: 38...17182
DTC: P0715/DIAGNOSIS MONITOR CODE: 12...17190
DTC: P0720/DIAGNOSIS MONITOR CODE: 61...17198
DTC: P0725/DIAGNOSIS MONITOR CODE: 86...17207
DTC: P0730/DIAGNOSIS MONITOR CODE: 37...17214
DTC: P0746/DIAGNOSIS MONITOR CODE: 31...17226
DTC: P0748/DIAGNOSIS MONITOR CODE: 25...17233
DTC: P0751/DIAGNOSIS MONITOR CODE: 45...17239
DTC: P0756/DIAGNOSIS MONITOR CODE: 46...17246
DTC: P0761/DIAGNOSIS MONITOR CODE: 47, 48...17253
DTC: P0776/DIAGNOSIS MONITOR CODE: 32...17260
DTC: P0778/DIAGNOSIS MONITOR CODE: 26...17267
DTC: P0810/DIAGNOSIS MONITOR CODE: 88...17273
DTC: P0973/DIAGNOSIS MONITOR CODE: 62...17278
DTC: P0974/DIAGNOSIS MONITOR CODE: 62...17283
DTC: P0976/DIAGNOSIS MONITOR CODE: 63...17288
DTC: P0977/DIAGNOSIS MONITOR CODE: 63...17293
DTC: P0979/DIAGNOSIS MONITOR CODE: 64...17298
DTC: P0980/DIAGNOSIS MONITOR CODE: 64...17303
DTC: P0985/DIAGNOSIS MONITOR CODE: 65...17308
DTC: P0986/DIAGNOSIS MONITOR CODE: 65...17313
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88...17318
DTC: P1604/DIAGNOSIS MONITOR CODE: 24...17324
DTC: P1604/DIAGNOSIS MONITOR CODE: 54...17329
DTC: P2545/DIAGNOSIS MONITOR CODE: 88...17334
DTC: P2716/DIAGNOSIS MONITOR CODE: 28...17339
DTC: P2740/DIAGNOSIS MONITOR CODE: 17...17345
DTC: P2757/DIAGNOSIS MONITOR CODE: 33...17351
DTC: P2759/DIAGNOSIS MONITOR CODE: 27...17358
DTC: P2764/DIAGNOSIS MONITOR CODE: 36...17364
DTC: U0100/DIAGNOSIS MONITOR CODE: 88...17370
DTC: U110A/DIAGNOSIS MONITOR CODE: 88...17380
TROUBLESHOOTING...17390
CLUTCH ECU...17390
SYSTEM BLOCK DIAGRAM...17390
COMPUTER PIN ASSIGNMENT...17391
DIAGNOSIS CODE TABLE...17393
CAUTIONS ON HV DAMPER REPLACEMENT...17394
DTC: P0560...17395
DTC: P0563...17400
DTC: P0710...17403
DTC: P0775...17411
DTC: P0811...17419
DTC: P081E...17422
DTC: P0883...17425
DTC: P0942...17431
DTC: P1538...17449
DTC: P1539...17462
DTC: P191A...17472
DTC: P2859...17475
DTC: P3156...17478
DTC: P3157...17491
DTC: U0101...17496
DTC: U0293...17503
S7-LXJE03C-6 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...17511
FOREWORD...17511
CHAPTER REFERENCES...17512
INDEX...17513
AXLE...17515
TROUBLESHOOTING...17516
TROUBLE SHOOTING BY AXLE SYMPTOM...17516
FRONT AXLE...17516
REAR AXLE...17517
WHEEL AND TIRE...17517
DIFFERENTIAL...17519
TROUBLESHOOTING...17520
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM...17520
REAR DIFFERENTIAL...17520
BRAKE...17521
TROUBLESHOOTING...17522
TROUBLE SHOOTING BY BRAKE SYMPTOM...17522
BRAKE...17522
ABS WITH EBD...17524
CAUTIONS...17524
TROUBLESHOOTING PROCEDURE...17525
ACT PART No. CORRESPONDENCE...17527
HEARING TABLE...17527
PRIOR CHECK...17528
LIST OF DIAGNOSIS CODE...17542
PARTS ARRANGEMENT...17545
ECU TERMINAL ARRANGEMENT...17547
SYMPTOM LIST...17550
ELECTRIC CIRCUIT DIAGRAM...17551
ABS WARNING LIGHT ALWAYS ON...17552
BRAKE WARNING LIGHT ALWAYS ON...17555
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)...17559
THE BRAKE PEDAL GETS STUCK...17560
DTC: C1203 (Diagnosis monitor code 59)...17562
DTC: C1225 (Diagnosis monitor code 25)...17567
DTC: C1241 (Diagnosis monitor code 41)...17573
DTC: C1249 (Diagnosis monitor code 49)...17592
DTC: C1265 (Diagnosis monitor code 65)...17599
DTC: C1300 (Diagnosis monitor code 62)...17614
DTC: C1337 (Diagnosis monitor code 37)...17618
DTC: C1361 (Diagnosis monitor code 91)...17623
DTC: C1401 (Diagnosis monitor code 31)...17634
DTC: C1402 (Diagnosis monitor code 32)...17648
DTC: C1403 (Diagnosis monitor code 33)...17662
DTC: C1404 (Diagnosis monitor code 34)...17676
DTC: C1405 (Diagnosis monitor code 31)...17690
DTC: C1406 (Diagnosis monitor code 32)...17704
DTC: C1407 (Diagnosis monitor code 33)...17718
DTC: C1408 (Diagnosis monitor code 34)...17732
DTC: C1413 (Diagnosis monitor code 35)...17746
DTC: C1414 (Diagnosis monitor code 36)...17757
DTC: C1415 (Diagnosis monitor code 38)...17767
DTC: C1416 (Diagnosis monitor code 39)...17777
DTC: C1417 (Diagnosis monitor code 41)...17787
DTC: C1421 (Diagnosis monitor code 46)...17806
DTC: C1422 (Diagnosis monitor code 46)...17812
DTC: C1423 (Diagnosis monitor code 46)...17818
DTC: C1424 (Diagnosis monitor code 46)...17824
DTC: C1425 (Diagnosis monitor code 49)...17830
DTC: C1427 (Diagnosis monitor code 51)...17837
DTC: C1428 (Diagnosis monitor code 51)...17843
DTC: C1468 (Diagnosis monitor code 21)...17849
DTC: C1469 (Diagnosis monitor code 22)...17855
DTC: C146A (Diagnosis monitor code 23)...17861
DTC: C146B (Diagnosis monitor code 24)...17867
DTC: C146C (Diagnosis monitor code 13)...17873
DTC: C146D (Diagnosis monitor code 14)...17884
DTC: C146E (Diagnosis monitor code 11)...17895
DTC: C146F (Diagnosis monitor code 12)...17905
DTC: U0073 (Diagnosis monitor code 94)...17915
ELECTRIC VACUUM PUMP SYSTEM...17918
CAUTIONS FOR TROUBLESHOOTING...17918
SYSTEM BLOCK DIAGRAM...17919
ELECTRIC CIRCUIT DIAGRAM...17920
CONNECTOR TERMINAL ARRANGEMENT...17921
SYSTEM SELF-DIAGNOSTIC...17922
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT...17923
ACTIVE TEST...17923
DATA MONITOR...17923
DIAGNOSIS CODE TABLE...17924
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)...17925
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)...17927
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)...17929
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)...17935
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)...17955
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES...17958
STEERING...17960
TROUBLESHOOTING...17961
TROUBLE SHOOTING BY STEERING SYMPTOM...17961
STEERING...17961
SUSPENSION...17963
TROUBLESHOOTING...17964
TROUBLE SHOOTING BY SUSPENSION SYMPTOM...17964
LEAF SUSPENSION...17964
ELECTRICAL...17965
TROUBLESHOOTING...17966
INTEGRATED UNIT...17966
SYSTEM BLOCK DIAGRAM...17966
COMPUTER PIN ASSIGNMENT...17969
TROUBLE SHOOTING...17970
CONTROL SYSTEM...17977
TROUBLESHOOTING...17980
CAN COMMUNICATION...17980
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE...17980
ECU INDIVIDUAL CODELIST (DIESEL)...17982
ECU INDIVIDUAL CODELIST (HYBRID)...17983
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION...17986
ENGINE CAN COMMUNICATION LINE (DIESEL)...17988
ENGINE CAN LINE...17988
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...17990
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...17994
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...17999
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...18008
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...18017
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...18020
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...18027
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...18034
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...18037
ENGINE CAN COMMUNICATION LINE (HYBRID)...18042
ENGINE CAN LINE...18042
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...18044
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...18048
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...18053
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...18063
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...18073
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...18076
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...18083
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...18090
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...18093
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)...18097
DIAGNOSIS CAN LINE...18097
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...18099
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...18105
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...18108
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...18116
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...18123
INSPECTING THE AT ECU CAN COMMUNICATION LINE...18126
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...18129
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...18134
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)...18138
DIAGNOSIS CAN LINE...18138
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...18141
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...18148
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...18155
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...18166
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...18177
INSPECTING THE AT ECU CAN COMMUNICATION LINE...18180
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...18183
INSPECTING THE INVERTER CAN COMMUNICATION LINE...18186
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...18189
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE...18192
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...18195
CONTROL CAN COMMUNICATION LINE (DIESEL)...18198
CONTROL CAN LINE...18198
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...18200
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...18205
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...18208
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...18214
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...18220
INSPECTING THE AT ECU CAN COMMUNICATION LINE...18223
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...18226
CONTROL CAN COMMUNICATION LINE (HYBRID)...18229
CONTROL CAN LINE...18229
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...18233
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...18238
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...18245
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...18256
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...18267
INSPECTING THE AT ECU CAN COMMUNICATION LINE...18270
INSPECTING THE HV ECU CAN COMMUNICATION LINE...18273
INSPECTING THE INVERTER CAN COMMUNICATION LINE...18276
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...18280
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...18284
CAN COMMUNICATION (HYBRID SYSTEM)...18287
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK...18287
LIST OF CONNECTOR MARKINGS...18290
CONNECTION DIAGRAM...18291
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES...18292
CAN COMMUNICATION FAILURE...18294
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM...18298
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM...18313
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)...18322
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)...18323
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)...18324
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)...18325
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)...18326
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)...18328
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)...18330
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)...18331
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)...18332
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)...18333
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)...18335
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)...18338
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)...18341
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)...18343
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)...18345
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)...18347
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)...18351
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)...18353
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)...18355
S7-LXJE03C-7 - 2014 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...18357
FOREWORD...18357
CHAPTER REFERENCES...18358
INDEX...18359
System Configuration, Connection and Setup...18360
Special Tool and Outline of Function...18361
Recommended system...18363
Installing Interface Driver...18367
Installing Interface Driver...18367
Upgrading Hino-Bowie...18368
Upgrading Hino-Bowie...18368
Instruction for Updating the Hino Bowie Interface...18368
Object Devices...18368
Materials Required for Updates...18368
Hino-Bowie Interface Update Instruction...18369
Hino-Bowie Hardware Driver Update Instructions...18372
Activation of Software...18375
Activation of Software...18375
Connection to the vehicle...18376
Connection to the vehicle...18376
System Design...18377
Registration of user (Administrator)...18377
Setting-up Option...18379
HINO Diagnostic eXplorer...18397
Outline of HINO-DX Function...18399
Outline of HINO-DX Function...18399
Method of Diagnosis...18400
HINO-DX Name of the Screen...18401
HINO-DX Name of the Screen...18401
Starting up HINO DX...18403
Starting up HINO DX...18403
Reading DTC code...18405
Reading DTC code...18405
How to read DTC...18405
After System Fix...18407
Diagnostic Information...18413
Diagnostic Information...18413
Symptom Based Diagnostic Information...18414
DTC Based Diagnostic Information...18415
System individual function...18416
System individual function...18416
Injector correction...18417
Accelerator sensor adjust...18424
Intake air volume check...18426
Fuel leak check...18428
VNT check...18430
EGR check...18432
Turbocharger check...18434
Inspecting common rail pressure...18436
DPR status display...18438
Deviation learning after pump replacement...18443
Intake throttle valve check...18446
Change setting of upper limit of vehicle speed...18448
ES start...18450
System Protection Data...18452
System Protection Data...18452
What can be done in System Protection Data...18453
Sample of system protection data items (Engine)...18454
Sample of system protection data items (Hybrid)...18457
Sample of system protection data items (Transmission)...18458
Sample of system protection data items (Vehicle Control System)...18459
Learned values...18460
Learned values...18460
What can be done in Learned values...18460
Sample of learned value items...18461
Past Work Information...18462
Past Work Information...18462
What can be done in Past Work Information...18463
Save/Load ECU Feature...18467
Save/Load ECU Feature...18467
What can be done in Save/Load ECU Feature...18467
Save ECU configuration data...18468
Write ECU configuration data...18469
Delete the ECU configuration data...18470
Procedure - Import / Export ECU configuration data...18471
Activation Test...18474
Activation Test...18474
What can be done in Activation Test...18474
Procedure - Activation Test...18475
Diagnostic simulation...18483
Diagnostic simulation...18483
Procedure - Simulation...18483
Vehicle Feature Confirmation...18484
Vehicle Feature Confirmation...18484
HINO DX version information...18485
HINO DX version information...18485
Headlight Autoleveling...18487
Headlight Autoleveling...18487
Customization...18488
Customization...18488
What can be done in Customization...18488
Procedure - Customization...18489
Detail of customization items (Engine)...18491
Detail of customization items (Hybrid)...18505
Detail of customization items (Transmission)...18505
Detail of customization items (VCS)...18506
Data Monitor...18507
Data Monitor...18507
What can be done in Data Monitor...18507
Procedure - Data Monitor...18508
Monitor set up...18508
Data Monitor Setup...18513
Data Monitor Operation...18516
Trigger function...18520
Graph Line Drawing...18522
Graph Print...18522
Reproducing method of data monitor (making a graph of data)...18523
Data monitor items (ABS)...18531
Data monitor items (Automatic Transmission)...18535
Data monitor items (Engine)...18537
Data monitor items (Headlight Autoleveling)...18547
Data monitor items (Hybrid)...18548
Data monitor items (Inverter)...18553
Data monitor items (Battery)...18556
Data monitor items (Transmission)...18559
Data monitor items (VCS)...18563
Data monitor items (Immobilizer)...18567
Manufacturer Parameter...18568
Manufacturer Parameter...18568
What can be done in Manufacturer Parameter...18568
Procedure - Manufacturer Parameter...18569
Manufacturer parameter items (ABS)...18571
Manufacturer parameter items (VCS)...18571
Manufacturer parameter items (Engine)...18571
HINO Reprog Manager...18575
General outline of HINO RM function...18576
General outline of HINO RM function...18576
Screen name of HINO-RM...18577
Screen name of HINO-RM...18577
Reprogramming function...18579
Reprogramming function...18579
ECU Replacement...18580
ECU program update...18581
Engine exchange...18582
Startup of HINO-RM...18583
Startup of HINO-RM...18583
Re-programming work...18585
Re-programming work...18585
Reprogramming to the state of vehicle...18595
VCS Reprogramming...18595
ABS Reprogramming...18602
SS DATA Creator...18608
SS DATA Creator - Outline of function...18609
SS DATA Creator - Outline of function...18609
Procedure - SS DATA Creator...18610
Procedure - SS DATA Creator...18610
HINO Re-programming Service Server...18617
Why Repro server is necessary...18618
Management of production information...18618
Management of updated data...18618
Consolidated management of data...18618
Reduction of Equipment Investment...18618
Connection procedure...18619
Connection...18619
Download...18621
Upload (Repair report)...18625
Logout...18630
Management of Production information...18631
Management of Production information...18631
Production information (shown by a list)...18631
Production information (Registration) for production plant only...18633
Production information (Switch country code)...18635
Management of Verified information...18637
Management of Verified information...18637
Management of verified information (SearchEdit)...18637
Management of Registered verification information (New)...18641
Newly purchased DX and PIN is registered...18641
Log information...18643
Management of Dealer information...18645
Management of Dealer information...18645
Management of dealer information (Edit)...18645
Management of dealer information (New registration)...18647
Management of announcement information...18649
Management of announcement information...18649
Management of announcement information (Edit)...18649
Management of announcement information (New registration)...18651
Management of Bulletin Board to Hino...18653
Management of Bulletin Board to Hino...18653
Management of display language...18655
Management of display language...18655
Management of display language (Edit)...18655
Right to access...18657
Right to access...18657
Analysis Example...18658
Power RELEVANT ENGINE MODEL N04C: J05E: J08E...18659
Phenomenon: Experience a lack of engine power...18659
Power RELEVANT ENGINE MODEL All engine series...18661
Phenomenon: Experience a lack of engine power...18661
Power RELEVANT ENGINE MODELModels adopting VN Turbo...18663
Phenomenon: Lack of engine power (Engine does not blow up whenrunning at high speed)...18663
Power RELEVANT ENGINE MODEL All engine series...18665
Phenomenon: Lack of engine power...18665
Power RELEVANT ENGINE MODEL E13C...18667
Phenomenon: Lack of engine power (Poor response to accelerator)...18667
Power RELEVANT ENGINE MODEL E13C...18669
Phenomenon: Lack of power (Slow vehicle speed)...18669
Overheat RELEVANT ENGINE MODELEngines adopting Cool EGR...18671
Phenomenon: Overheat(Large quantity of white smoke after replacing LLC)...18671
Starting malfunction RELEVANT ENGINE MODEL All engine series...18673
Phenomenon: Poor engine start ability...18673
Starting malfunction RELEVANT ENGINE MODEL N04C, J05E, J08E...18675
Phenomenon: Hunting...18675
Reference information...18677
Trouble case example...18678
Trouble case example...18678
List of DTC (Diagnostic Trouble Code)...18681
Related to Common Rail...18681
Pitfalls of Trouble Diagnosis...18686
Pitfalls of Trouble Diagnosis...18686
S7-LXJE05A-1 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...18688
FOREWORD...18688
CHAPTER REFERENCES...18689
INDEX...18690
GENERAL INTRODUCTION...18692
HOW TO IDENTIFY VEHICLE TYPE...18693
HOW TO IDENTIFY VEHICLE TYPE...18693
VEHICLE TYPE ...18693
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...18694
APPEARANCE OF VEHICLE...18695
APPEARANCE...18695
APPEARANCE OF VEHICLE...18695
SAFETY INSTRUCTIONS AND READINESS TO WORK...18696
WARNING...18696
GENERAL PRECAUTIONS...18696
IDENTIFICATION INFORMATION...18701
SAFETY INSTRUCTIONS FOR WORK...18704
PRECAUTIONS...18704
INTRODUCTION TO WORKSHOP MANUAL...18708
GENERAL...18708
INTRODUCTION TO DESCRIPTIONS...18709
DEFINITION OF TERM...18712
TROUBLE SHOOTING...18713
TROUBLESHOOTING WITH DIAGNOSIS MONITOR...18713
TROUBLESHOOTING PROCEDURE...18713
APPARATUS FOR TROUBLE SHOOTING...18715
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...18716
STEP OF TROUBLE DIAGNOSIS...18716
APPARATUS FOR TROUBLE DIAGNOSIS...18717
GLOSSARY...18718
DEFINITION OF ABBREVIATION...18718
LIST OF ABBREVIATION...18718
GLOSSARY OF SAE AND HINO TERMS...18721
ENGINE (J05E)...18724
TROUBLESHOOTING...18727
ENGINE ECU (J05E)...18727
PRECAUTIONS FOR DIAGNOSIS...18727
ELECTRICAL...18729
PRECAUTIONS...18730
COMPUTER (ECU) PIN ASSIGNMENT...18734
ENGINE ECU CONNECTOR...18738
INSPECTION...18742
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...18743
DIAGNOSTIC TROUBLE CODE (DTC) TABLE...18744
GROUP SHARING THE SENSOR SUPPLY TERMINAL...18766
GROUP SHARING THE SENSOR GND TERMINAL...18767
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION...18768
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)...18771
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]...18776
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]...18785
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]...18795
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]...18800
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]...18806
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]...18811
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY...18816
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)...18817
NO DTC...18821
INSPECTION PROCEDURE FOR WHEN THE DEF MIXED INTO THE ENGINE COOLANT...18825
DTC: P0005...18827
DTC: P0006 and P0007...18831
DTC: P0016...18836
DTC: P0027...18839
DTC: P003A...18844
DTC: P0045...18849
DTC: P0047...18853
DTC: P0048...18857
DTC: P006E...18861
DTC: P006F...18865
DTC: P007B...18869
DTC: P007C and P007D...18883
DTC: P0088...18891
DTC: P0096...18899
DTC: P0097 and P0098 ...18910
DTC: P00AF...18918
DTC: P0101...18922
DTC: P0104...18931
DTC: P0106...18938
DTC: P0108...18944
DTC: P0112 and P0113...18950
DTC: P0115...18958
DTC: P0117 and P0118...18967
DTC: P011A...18975
DTC: P011C...18984
DTC: P0122 and P0123...18990
DTC: P0128...18999
DTC: P0148 ...19005
DTC: P016E and P016F ...19017
DTC: P0182 and P0183 ...19027
DTC: P0191...19035
DTC: P0192 and P0193 ...19044
DTC: P01A5...19054
DTC: P01A6...19061
DTC: P0200...19068
DTC: P0201, P0202, P0203 and P0204...19071
DTC: P0217...19076
DTC: P0219...19081
DTC: P0222 and P0223...19089
DTC: P0234...19099
DTC: P0237...19105
DTC: P0263, P0266, P0269 and P0272...19111
DTC: P026C and P026D...19122
DTC: P0299...19135
DTC: P0300...19141
DTC: P0301, P0302, P0303 and P0304...19149
DTC: P0335...19158
DTC: P0336...19165
DTC: P0340...19172
DTC: P0341...19176
DTC: P0381...19184
DTC: P0401...19190
DTC: P0402...19206
DTC: P0404...19217
DTC: P0405 and P0406...19222
DTC: P041B...19228
DTC: P041C and P041D...19241
DTC: P0420...19249
DTC: P0421...19251
DTC: P0422...19254
DTC: P0489 and P0490...19257
DTC: P049D...19263
DTC: P04D5 and P04D6...19268
DTC: P04DA...19276
DTC: P0500 and P0501...19286
DTC: P0504...19293
DTC: P0506...19298
DTC: P0507...19302
DTC: P0521...19306
DTC: P0524...19310
DTC: P0545 and P0546...19315
DTC: P054E...19323
DTC: P054F...19327
DTC: P0562 and P0563...19331
DTC: P05F1...19336
DTC: P0605...19344
DTC: P0606...19346
DTC: P0607...19348
DTC: P0610...19350
DTC: P0611...19353
DTC: P0617...19355
DTC: P0628 and P0629...19359
DTC: P062F...19367
DTC: P0630...19371
DTC: P0642...19375
DTC: P0643...19381
DTC: P064C...19389
DTC: P0652...19394
DTC: P0653...19400
DTC: P0671 and P0672 ...19407
DTC: P0673 and P0674...19413
DTC: P0683...19419
DTC: P0686...19425
DTC: P06D3 and P06D4...19430
DTC: P073D...19439
DTC: P081A...19443
DTC: P081B...19449
DTC: P0A7B...19453
DTC: P0AC4...19455
DTC: P0CA1...19457
DTC: P1133...19459
DTC: P119F...19465
DTC: P1426...19471
DTC: P1427...19478
DTC: P1428...19485
DTC: P1458...19493
DTC: P1459...19498
DTC: P14B0...19503
DTC: P14B2...19507
DTC: P14B3 and P14B4...19511
DTC: P14B7 and P14B8...19517
DTC: P14BC and P14BD...19523
DTC: P14BF...19529
DTC: P1515...19534
DTC: P1530...19539
DTC: P1601...19543
S7-LXJE05A-2 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...19548
FOREWORD...19548
CHAPTER REFERENCES...19549
INDEX...19550
ENGINE (J05E)...19552
TROUBLESHOOTING...19555
ENGINE ECU (J05E)...19555
DTC: P200C...19555
DTC: P2032 and P2033...19564
DTC: P203F...19572
DTC: P204F...19576
DTC: P207F...19579
DTC: P2080...19587
DTC: P2084...19595
DTC: P20CD...19603
DTC: P20CE...19607
DTC: P20CF...19610
DTC: P20D8...19613
DTC: P20DE...19619
DTC: P20DF...19623
DTC: P20E0...19629
DTC: P20EE...19635
DTC: P2100...19643
DTC: P2101...19648
DTC: P2103...19655
DTC: P2120...19660
DTC: P2122 and P2123...19664
DTC: P2127 and P2128...19673
DTC: P2135...19681
DTC: P2138...19686
DTC: P2146...19691
DTC: P2147 and P2148...19698
DTC: P2149...19706
DTC: P2150 and P2151...19713
DTC: P2184 and P2185...19721
DTC: P2214...19729
DTC: P2227...19740
DTC: P2228 and P2229...19744
DTC: P2269...19749
DTC: P226C...19754
DTC: P22D3...19760
DTC: P240F...19764
DTC: P2428...19774
DTC: P242B...19778
DTC: P242C and P242D...19786
DTC: P244A...19794
DTC: P244B...19814
DTC: P2457...19831
DTC: P2458...19846
DTC: P2459...19856
DTC: P2463...19859
DTC: P246F...19867
DTC: P2470 and P2471...19875
DTC: P24A0...19883
DTC: P24A1...19886
DTC: P24A2...19888
DTC: P2562...19897
DTC: P259E...19901
DTC: P259F...19907
DTC: P2635...19912
DTC: P268A and P2696...19921
DTC: P26C8...19927
DTC: P2BA9...19929
DTC: U0073...19934
DTC: U010A...19937
DTC: U010C...19943
DTC: U010E...19949
DTC: U0293...19955
DTC: U029D (DIESEL)...19960
DTC: U029D (HYBRID)...19966
DTC: U029E (DIESEL)...19972
DTC: U029E (HYBRID)...19978
DTC: U02A2...19984
DTC: U0301...19990
DTC: U1001...19993
DTC: U110A...20000
ENGINE (COMMON ITEMS)...20007
TROUBLESHOOTING...20009
DCU...20009
PRECAUTIONS FOR DIAGNOSIS...20009
DIAGRAM...20011
SIGNAL CHECK HARNESS...20012
INSPECTION...20012
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...20014
DTC: P0071...20022
DTC: P0072...20032
DTC: P0073...20038
DTC: P0562...20044
DTC: P0563...20048
DTC: P060C...20052
DTC: P062F...20054
DTC: P0667...20056
DTC: P0668...20058
DTC: P0669...20060
DTC: P068A...20062
DTC: P142A...20067
DTC: P142B...20078
DTC: P202E...20089
DTC: P203C...20093
DTC: P203D...20096
DTC: P2044...20099
DTC: P2045...20102
DTC: P2047...20105
DTC: P2048...20108
DTC: P2049...20113
DTC: P204B...20118
DTC: P204C...20121
DTC: P204D...20126
DTC: P205B...20131
DTC: P205C...20140
DTC: P205D...20143
DTC: P206A...20146
DTC: P208A...20149
DTC: P208B...20155
DTC: P208C...20158
DTC: P208D...20163
DTC: P20A0...20168
DTC: P20A1...20173
DTC: P20A2...20177
DTC: P20A3...20182
DTC: P20B1...20187
DTC: P20B2...20192
DTC: P20B3...20202
DTC: P20B4...20207
DTC: P20BD, P20B9 and P20C1...20212
DTC: P20C0, P20BC and P20C4...20219
DTC: P20FC...20225
DTC: P20FD...20229
DTC: P20FE...20234
DTC: P20E8...20239
DTC: P20E9...20250
DTC: P20F4...20256
DTC: P2201...20260
DTC: P2202...20267
DTC: P2203...20270
DTC: P2204...20273
DTC: P2209...20280
DTC: P2212...20288
DTC: P2215...20295
DTC: P2216...20298
DTC: P2222...20301
DTC: P2481...20309
DTC: P2482...20314
DTC: P2483...20319
DTC: P2510...20332
DTC: P2BAE...20337
DTC: U0029...20344
DTC: U0038...20350
DTC: U0100...20356
DTC: U029D (DIESEL)...20360
DTC: U029D (HYBRID)...20366
DTC: U029E (DIESEL)...20372
DTC: U029E (HYBRID)...20378
DTC: U02A2...20384
DTC: U0597...20391
S7-LXJE05A-3 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...20395
FOREWORD...20395
CHAPTER REFERENCES...20396
INDEX...20397
ENGINE (COMMON ITEMS)...20399
TROUBLESHOOTING...20401
VEHICLE CONTROL ECU...20401
CAUTIONS ON TROUBLESHOOTING...20401
SYSTEM BLOCK DIAGRAM...20402
COMPUTER PIN ASSIGNMENT...20403
TROUBLESHOOTING WITH COMPUTER (HINO DXⅡ)...20407
DIAGNOSIS CODE TABLE...20408
DTC: C1244...20410
DTC: C1245...20415
DTC: C1249...20417
DTC: C1418...20423
DTC: C1491...20427
DTC: P0335...20429
DTC: P0501...20432
DTC: P0503...20438
DTC: P0555...20443
DTC: P0562...20445
DTC: P0563...20449
DTC: P0572...20452
DTC: P0573...20459
DTC: P0577...20465
DTC: P05BF...20469
DTC: P0604...20472
DTC: P0605 ...20474
DTC: P0605 ...20476
DTC: P0606...20478
DTC: P0617...20480
DTC: P062F...20483
DTC: P0702...20485
DTC: P081D...20487
DTC: P1143...20492
DTC: P161F...20496
DTC: P1649...20499
DTC: P165A...20503
DTC: P165B...20506
DTC: P2525...20509
DTC: P2526...20512
DTC: P258D...20515
DTC: U0101...20518
DTC: U0105...20521
DTC: U0121...20524
DTC: U0155...20527
DTC: U0293...20530
DTC: U0418...20533
DTC: U1136...20536
HYBRID...20539
TROUBLE SHOOTING...20542
HYBRID CONTROL SYSTEM...20542
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM...20542
SAFETY MEASURES FOR HIGH-VOLTAGE WORK...20550
LIST OF CONNECTOR SYMBOLS...20553
HV SYSTEM WIRING DIAGRAM...20557
HEARING SHEET...20559
HYBRID ECU...20560
DIAGNOSIS CODE TABLE...20560
FREEZE FRAME DATA LIST...20568
LIST OF DATA MONITOR ITEMS...20571
COMMON INSPECTION CHART...20574
DTC: C0081 (TCA0)...20579
DTC: P0500 (TC51)...20581
DTC: P0501 (TC5B)...20588
DTC: P0562 (TC71)...20592
DTC: P060B (TCB2)...20598
DTC: P0617 (TC59)...20600
DTC: P062F (TCB3)...20606
DTC: P0810 (TC9C)...20608
DTC: P0810 (TC9D)...20611
DTC: P0A01 (TC7B)...20614
DTC: P0A02 (TC78)...20620
DTC: P0A03 (TC79)...20626
DTC: P0A06 (TC7F)...20631
DTC: P0A07 (TC7E)...20639
DTC: P0A0F (TC31) ...20642
DTC: P0A1D (TC12)...20645
DTC: P0A1D (TC17)...20647
DTC: P0A78 (TC21)...20649
DTC: P0A78 (TC22)...20651
DTC: P0A7E (TC48)...20653
DTC: P0A82 (TC67)...20657
DTC: P0A84 (TC66)...20666
DTC: P0A85 (TC65)...20674
DTC: P0A90 (TC2A)...20678
DTC: P0A92 (TC29)...20686
DTC: P0A93 (TC7A)...20695
DTC: P0AFD (TC6B)...20700
DTC: P0BCA (TC68)...20703
DTC: P0C73 (TC80)...20707
DTC: P3000 (TC42)...20712
DTC: P3001 (TC41)...20718
DTC: P3001 (TC43)...20720
DTC: P3001 (TC44)...20722
DTC: P3001 (TC45)...20724
DTC: P3001 (TC46)...20726
DTC: P3001 (TC47)...20729
DTC: P3001 (TC4A)...20732
DTC: P3001 (TC4B)...20735
DTC: P3001 (TC4C)...20737
DTC: P3009 (TC49)...20739
DTC: P3128 (TC7D)...20749
DTC: P3129 (TC7C)...20757
DTC: P314C (TC82)...20761
DTC: P314D (TC81)...20765
DTC: P324B (TC62)...20773
DTC: P324C (TC61)...20777
DTC: P33B1 (TC64)...20782
DTC: P33B2 (TC63)...20786
DTC: U0073 (TC11)...20790
DTC: U0074 (TC16)...20794
DTC: U0100 (TC13)...20797
DTC: U0101 (TC18)...20800
DTC: U0110 (TC14)...20805
DTC: U0111 (TC15)...20811
DTC: U0121 (TC24)...20817
DTC: U0155 (TC25)...20822
DTC: U110A (TC26)...20827
DTC: U1136 (TC27)...20832
INVERTER...20837
DIAGNOSIS CODE TABLE...20837
FREEZE FRAME DATA LIST...20843
DATA MONITOR ITEM LIST...20845
CONNECTION DIAGRAM...20848
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]...20849
DTC: P0562 (TC96) ...20851
DTC: P0562 (TCA0) ...20858
DTC: P0604 (TC18) ...20865
DTC: P0604 (TCD2)...20867
DTC: P0605 (TC17) ...20869
DTC: P0605 (TCD1) ...20871
DTC: P060B (TC1A)...20873
DTC: P060C (TC1C)...20876
DTC: P062F (TC41)...20878
DTC: P0A0D (TC20)...20880
DTC: P0A1B (TC16)...20885
DTC: P0A1B (TC92)...20890
DTC: P0A1B (TC97)...20892
DTC: P0A1B (TC3F)...20894
DTC: P0A1B (TCA1)...20896
DTC: P0A1B (TCA2)...20898
DTC: P0A1B (TCA3)...20900
DTC: P0A1B (TCA4)...20902
DTC: P0A1B (TCA5)...20904
DTC: P0A1B (TCA6)...20906
DTC: P0A1B (TCA7)...20908
DTC: P0A1B (TCA8) ...20910
DTC: P0A1B (TCA9)...20912
DTC: P0A1B (TCAA)...20914
DTC: P0A1B (TCBB)...20918
DTC: P0A1B (TCBC)...20920
DTC: P0A1B (TCBD)...20922
DTC: P0A1B (TCBE)...20924
DTC: P0A1B (TCBF)...20926
DTC: P0A1B (TCD3)...20928
DTC: P0A1B (TCD4)...20930
DTC: P0A1B (TCD5)...20932
DTC: P0A1D (TC21)...20934
DTC: P0A2B (TCE9)...20937
DTC: P0A2B (TCED)...20944
DTC: P0A2C (TCDA)...20951
DTC: P0A2D (TCDB)...20957
DTC: P0A2F (TC33) ...20964
DTC: P0A3C (TC34)...20967
DTC: P0A3F (TCB7)...20980
DTC: P0A41 (TCC0)...20986
DTC: P0A42 (TCC1)...20994
DTC: P0A51 (TCD6)...21002
DTC: P0A51 (TCD7)...21004
DTC: P0A78 (TC13)...21006
DTC: P0A78 (TC14)...21014
DTC: P0A78 (TC15)...21026
DTC: P0AA1 (TCD8)...21031
DTC: P0AA4 (TCD9)...21036
DTC: P0ADB (TC1F)...21042
DTC: P0ADC (TC93)...21047
DTC: P0ADF (TC1E)...21053
DTC: P0AE0 (TC95)...21058
DTC: P0AE6 (TC1D)...21064
DTC: P0AE7 (TC94)...21069
DTC: P0AEE (TC22)...21075
DTC: P0AEE (TC23)...21077
DTC: P0AEF (TC24)...21079
DTC: P0AF0 (TC25)...21082
DTC: P0BEA (TCB3)...21085
DTC: P0BEA (TCB4)...21087
DTC: P0BEB (TC9A)...21089
DTC: P0BEC (TC9B)...21091
DTC: P0BEE (TCB5)...21093
DTC: P0BEE (TCB6)...21095
DTC: P0BEF (TC9C)...21097
DTC: P0BF0 (TC9D)...21099
DTC: P3126 (TC12)...21101
DTC: U0073 (TC91)...21109
DTC: U0074 (TC3E)...21113
DTC: U0293 (TC31)...21116
S7-LXJE05A-4 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...21124
FOREWORD...21124
CHAPTER REFERENCES...21125
INDEX...21126
HYBRID...21128
TROUBLE SHOOTING...21131
BATTERY ECU...21131
DIAGNOSIS CODE TABLE...21131
LIST OF FREEZE FRAME DATA...21134
LIST OF DATA MONITOR ITEMS...21136
CONNECTION DIAGRAM...21139
DTC: P0562...21140
DTC: P0604...21144
DTC: P0605...21146
DTC: P060B...21148
DTC: P062F...21150
DTC: P0A1F...21152
DTC: P0A7D...21154
DTC: P0A7F...21157
DTC: P0A80...21161
DTC: P0A95...21165
DTC: P0A9D...21169
DTC: P0A9E...21172
DTC: P0AAE...21175
DTC: P0AAF...21178
DTC: P0ABF...21181
DTC: P0AC0...21186
DTC: P0AC1...21191
DTC: P0AC2...21196
DTC: P0AC7...21201
DTC: P0AC8...21204
DTC: P0ACC...21207
DTC: P0ACD...21210
DTC: P0AEA...21213
DTC: P0AEB...21216
DTC: P0AFC...21219
DTC: P0B25...21221
DTC: P0B3D...21224
DTC: P0B42...21228
DTC: P0B47...21232
DTC: P0B4C...21236
DTC: P0B51...21240
DTC: P0B56...21244
DTC: P0B5B...21248
DTC: P0B60...21252
DTC: P0B65...21256
DTC: P0B6A...21260
DTC: P0B6F...21264
DTC: P0B74...21268
DTC: P0B79...21272
DTC: P0B7E...21276
DTC: P0B83...21280
DTC: P0B88...21284
DTC: P0B8D...21288
DTC: P0B92...21292
DTC: P0B97...21296
DTC: P0B9C...21300
DTC: P0BA1...21304
DTC: P0C30...21308
DTC: P3004...21312
DTC: P3011...21314
DTC: P3012...21318
DTC: P3013...21322
DTC: P3014...21326
DTC: P3015...21330
DTC: P3016...21334
DTC: P3017...21338
DTC: P3018...21342
DTC: P3019...21346
DTC: P301B...21350
DTC: P3020...21352
DTC: P3021...21356
DTC: P3022...21360
DTC: P3023...21364
DTC: P3024...21368
DTC: P3025...21372
DTC: P3026...21376
DTC: P3027...21380
DTC: P3028...21384
DTC: P3029...21388
DTC: P302F...21392
DTC: P3065...21396
DTC: P308A...21400
DTC: U0074...21404
DTC: U0293...21407
TRANSMISSION...21411
TROUBLESHOOTING...21413
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM...21413
AUTOMATIC TRANSMISSION...21413
TROUBLESHOOTING...21415
AUTOMATIC TRANSMISSION...21415
PRECAUTIONS FOR DIAGNOSIS...21415
AT LEARNED VALUE INITIALIZATION...21416
INSPECTING/CLEARING DIAGNOSIS CODES...21420
SYSTEM BLOCK DIAGRAM...21423
COMPUTER PIN ASSIGNMENT...21424
DIAGNOSIS CODE TABLE...21427
DTC: P0500/DIAGNOSIS MONITOR CODE: 42...21429
DTC: P0562/DIAGNOSIS MONITOR CODE: 11...21435
DTC: P0705/DIAGNOSIS MONITOR CODE: 43...21438
DTC: P0706/DIAGNOSIS MONITOR CODE: 44...21444
DTC: P0710/DIAGNOSIS MONITOR CODE: 38...21448
DTC: P0715/DIAGNOSIS MONITOR CODE: 12...21452
DTC: P0720/DIAGNOSIS MONITOR CODE: 61...21457
DTC: P0725/DIAGNOSIS MONITOR CODE: 86...21463
DTC: P0730/DIAGNOSIS MONITOR CODE: 37...21468
DTC: P0746/DIAGNOSIS MONITOR CODE: 31...21476
DTC: P0748/DIAGNOSIS MONITOR CODE: 25...21481
DTC: P0751/DIAGNOSIS MONITOR CODE: 45...21485
DTC: P0756/DIAGNOSIS MONITOR CODE: 46...21490
DTC: P0761/DIAGNOSIS MONITOR CODE: 47, 48...21495
DTC: P0776/DIAGNOSIS MONITOR CODE: 32...21500
DTC: P0778/DIAGNOSIS MONITOR CODE: 26...21505
DTC: P0810/DIAGNOSIS MONITOR CODE: 88...21509
DTC: P0973/DIAGNOSIS MONITOR CODE: 62...21513
DTC: P0974/DIAGNOSIS MONITOR CODE: 62...21517
DTC: P0976/DIAGNOSIS MONITOR CODE: 63...21521
DTC: P0977/DIAGNOSIS MONITOR CODE: 63...21525
DTC: P0979/DIAGNOSIS MONITOR CODE: 64...21529
DTC: P0980/DIAGNOSIS MONITOR CODE: 64...21533
DTC: P0985/DIAGNOSIS MONITOR CODE: 65...21537
DTC: P0986/DIAGNOSIS MONITOR CODE: 65...21541
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88...21545
DTC: P1604/DIAGNOSIS MONITOR CODE: 24...21549
DTC: P1604/DIAGNOSIS MONITOR CODE: 54...21553
DTC: P2545/DIAGNOSIS MONITOR CODE: 88...21557
DTC: P2716/DIAGNOSIS MONITOR CODE: 28...21561
DTC: P2740/DIAGNOSIS MONITOR CODE: 17...21565
DTC: P2757/DIAGNOSIS MONITOR CODE: 33...21569
DTC: P2759/DIAGNOSIS MONITOR CODE: 27...21574
DTC: P2764/DIAGNOSIS MONITOR CODE: 36...21578
DTC: U0100/DIAGNOSIS MONITOR CODE: 88...21582
DTC: U110A/DIAGNOSIS MONITOR CODE: 88...21588
TROUBLESHOOTING...21594
CLUTCH ECU...21594
SYSTEM BLOCK DIAGRAM...21594
COMPUTER PIN ASSIGNMENT...21595
DIAGNOSIS CODE TABLE...21597
CAUTIONS ON HV DAMPER REPLACEMENT...21598
DTC: P0560...21599
DTC: P0563...21603
DTC: P0710...21605
DTC: P0775...21610
DTC: P0811...21615
DTC: P081E...21617
DTC: P0883...21619
DTC: P0942...21623
DTC: P1538...21635
DTC: P1539...21645
DTC: P191A...21652
DTC: P2859...21654
DTC: P3156...21656
DTC: P3157...21666
DTC: U0101...21670
DTC: U0293...21675
AXLE...21680
TROUBLESHOOTING...21681
TROUBLE SHOOTING BY AXLE SYMPTOM...21681
FRONT AXLE...21681
REAR AXLE...21682
WHEEL AND TIRE...21682
DIFFERENTIAL...21684
TROUBLESHOOTING...21685
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM...21685
REAR DIFFERENTIAL...21685
S7-LXJE05A-5 - 2015 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...21687
FOREWORD...21687
CHAPTER REFERENCES...21688
INDEX...21689
BRAKE...21691
TROUBLESHOOTING...21692
TROUBLE SHOOTING BY BRAKE SYMPTOM...21692
BRAKE...21692
ABS WITH EBD...21694
CAUTIONS...21694
TROUBLESHOOTING PROCEDURE...21695
ACT PART No. CORRESPONDENCE...21697
HEARING TABLE...21697
PRIOR CHECK...21698
LIST OF DIAGNOSIS CODE...21712
PARTS ARRANGEMENT...21715
ECU TERMINAL ARRANGEMENT...21717
SYMPTOM LIST...21720
ELECTRIC CIRCUIT DIAGRAM...21721
ABS WARNING LIGHT ALWAYS ON...21722
BRAKE WARNING LIGHT ALWAYS ON...21725
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)...21729
THE BRAKE PEDAL GETS STUCK...21730
DTC: C1203 (Diagnosis monitor code 59)...21732
DTC: C1225 (Diagnosis monitor code 25)...21736
DTC: C1241 (Diagnosis monitor code 41)...21740
DTC: C1249 (Diagnosis monitor code 49)...21753
DTC: C1265 (Diagnosis monitor code 65)...21758
DTC: C1300 (Diagnosis monitor code 62)...21768
DTC: C1337 (Diagnosis monitor code 37)...21771
DTC: C1361 (Diagnosis monitor code 91)...21775
DTC: C1401 (Diagnosis monitor code 31)...21783
DTC: C1402 (Diagnosis monitor code 32)...21792
DTC: C1403 (Diagnosis monitor code 33)...21801
DTC: C1404 (Diagnosis monitor code 34)...21810
DTC: C1405 (Diagnosis monitor code 31)...21819
DTC: C1406 (Diagnosis monitor code 32)...21828
DTC: C1407 (Diagnosis monitor code 33)...21837
DTC: C1408 (Diagnosis monitor code 34)...21846
DTC: C1413 (Diagnosis monitor code 35)...21855
DTC: C1414 (Diagnosis monitor code 36)...21862
DTC: C1415 (Diagnosis monitor code 38)...21868
DTC: C1416 (Diagnosis monitor code 39)...21874
DTC: C1417 (Diagnosis monitor code 41)...21880
DTC: C1421 (Diagnosis monitor code 46)...21893
DTC: C1422 (Diagnosis monitor code 46)...21897
DTC: C1423 (Diagnosis monitor code 46)...21901
DTC: C1424 (Diagnosis monitor code 46)...21905
DTC: C1425 (Diagnosis monitor code 49)...21909
DTC: C1427 (Diagnosis monitor code 51)...21914
DTC: C1428 (Diagnosis monitor code 51)...21918
DTC: C1468 (Diagnosis monitor code 21)...21922
DTC: C1469 (Diagnosis monitor code 22)...21926
DTC: C146A (Diagnosis monitor code 23)...21930
DTC: C146B (Diagnosis monitor code 24)...21934
DTC: C146C (Diagnosis monitor code 13)...21938
DTC: C146D (Diagnosis monitor code 14)...21946
DTC: C146E (Diagnosis monitor code 11)...21954
DTC: C146F (Diagnosis monitor code 12)...21961
DTC: U0073 (Diagnosis monitor code 94)...21968
ELECTRIC VACUUM PUMP SYSTEM...21971
CAUTIONS FOR TROUBLESHOOTING...21971
SYSTEM BLOCK DIAGRAM...21972
ELECTRIC CIRCUIT DIAGRAM...21973
CONNECTOR TERMINAL ARRANGEMENT...21974
SYSTEM SELF-DIAGNOSTIC...21975
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT...21976
ACTIVE TEST...21976
DATA MONITOR...21976
DIAGNOSIS CODE TABLE...21977
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)...21978
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)...21979
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)...21980
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)...21984
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)...21996
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES...21998
STEERING...22000
TROUBLESHOOTING...22001
TROUBLE SHOOTING BY STEERING SYMPTOM...22001
STEERING...22001
SUSPENSION...22007
TROUBLESHOOTING...22008
TROUBLE SHOOTING BY SUSPENSION SYMPTOM...22008
LEAF SUSPENSION...22008
ELECTRICAL...22009
TROUBLESHOOTING...22010
INTEGRATED UNIT...22010
SYSTEM BLOCK DIAGRAM...22010
COMPUTER PIN ASSIGNMENT...22013
TROUBLE SHOOTING...22014
CONTROL SYSTEM...22021
TROUBLESHOOTING...22024
CAN COMMUNICATION...22024
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE...22024
ECU INDIVIDUAL CODELIST (DIESEL)...22026
ECU INDIVIDUAL CODELIST (HYBRID)...22027
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION...22030
ENGINE CAN COMMUNICATION LINE (DIESEL)...22032
ENGINE CAN LINE...22032
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...22034
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...22038
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...22043
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...22052
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...22061
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...22064
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...22071
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...22078
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...22081
ENGINE CAN COMMUNICATION LINE (HYBRID)...22085
ENGINE CAN LINE...22085
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...22087
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...22091
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...22096
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...22106
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...22116
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...22119
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...22126
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...22133
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...22136
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)...22140
DIAGNOSIS CAN LINE...22140
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...22142
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...22148
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...22151
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...22159
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...22166
INSPECTING THE AT ECU CAN COMMUNICATION LINE...22169
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...22172
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...22177
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)...22181
DIAGNOSIS CAN LINE...22181
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...22184
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...22191
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...22197
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...22208
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...22219
INSPECTING THE AT ECU CAN COMMUNICATION LINE...22222
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...22225
INSPECTING THE INVERTER CAN COMMUNICATION LINE...22228
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...22231
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE...22234
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...22237
CONTROL CAN COMMUNICATION LINE (DIESEL)...22240
CONTROL CAN LINE...22240
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...22242
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...22247
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...22250
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...22256
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...22262
INSPECTING THE AT ECU CAN COMMUNICATION LINE...22265
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...22268
CONTROL CAN COMMUNICATION LINE (HYBRID)...22271
CONTROL CAN LINE...22271
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...22275
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...22280
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...22287
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...22298
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...22309
INSPECTING THE AT ECU CAN COMMUNICATION LINE...22312
INSPECTING THE HV ECU CAN COMMUNICATION LINE...22315
INSPECTING THE INVERTER CAN COMMUNICATION LINE...22318
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...22322
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...22325
CAN COMMUNICATION (HYBRID SYSTEM)...22328
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK...22328
LIST OF CONNECTOR MARKINGS...22331
CONNECTION DIAGRAM...22332
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES...22333
CAN COMMUNICATION FAILURE...22335
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM...22339
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM...22354
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)...22363
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)...22364
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)...22365
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)...22366
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)...22367
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)...22369
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)...22371
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)...22372
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)...22373
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)...22374
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)...22376
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)...22379
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)...22382
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)...22384
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)...22386
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)...22388
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)...22392
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)...22394
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)...22396
S7-LXJE08A-1 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...22398
FOREWORD...22398
CHAPTER REFERENCES...22399
INDEX...22400
GENERAL INTRODUCTION...22402
HOW TO IDENTIFY VEHICLE TYPE...22403
HOW TO IDENTIFY VEHICLE TYPE...22403
VEHICLE TYPE ...22403
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...22404
APPEARANCE OF VEHICLE...22405
APPEARANCE...22405
APPEARANCE OF VEHICLE...22405
SAFETY INSTRUCTIONS AND READINESS TO WORK...22406
WARNING...22406
GENERAL PRECAUTIONS...22406
IDENTIFICATION INFORMATION...22411
SAFETY INSTRUCTIONS FOR WORK...22414
PRECAUTIONS...22414
INTRODUCTION TO WORKSHOP MANUAL...22418
GENERAL...22418
INTRODUCTION TO DESCRIPTIONS...22419
DEFINITION OF TERM...22422
TROUBLE SHOOTING...22423
TROUBLESHOOTING WITH DIAGNOSIS MONITOR...22423
TROUBLESHOOTING PROCEDURE...22423
APPARATUS FOR TROUBLE SHOOTING...22425
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...22426
STEP OF TROUBLE DIAGNOSIS...22426
APPARATUS FOR TROUBLE DIAGNOSIS...22427
GLOSSARY...22428
DEFINITION OF ABBREVIATION...22428
LIST OF ABBREVIATION...22428
GLOSSARY OF SAE AND HINO TERMS...22431
ENGINE (J05E)...22434
TROUBLESHOOTING...22437
ENGINE ECU (J05E)...22437
PRECAUTIONS FOR DIAGNOSIS...22437
ELECTRICAL...22439
PRECAUTIONS...22440
COMPUTER (ECU) PIN ASSIGNMENT...22444
ENGINE ECU CONNECTOR...22450
INSPECTION...22454
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...22455
DIAGNOSTIC TROUBLE CODE (DTC) TABLE...22456
GROUP SHARING THE SENSOR SUPPLY TERMINAL...22478
GROUP SHARING THE SENSOR GND TERMINAL...22479
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION...22480
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)...22483
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]...22488
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]...22497
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]...22507
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]...22512
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]...22518
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]...22523
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY...22528
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)...22529
NO DTC...22533
DTC: P0005...22537
DTC: P0006 and P0007...22541
DTC: P0016...22546
DTC: P0027...22549
DTC: P003A...22554
DTC: P0045...22559
DTC: P0047...22563
DTC: P0048...22567
DTC: P006E...22571
DTC: P006F...22575
DTC: P007B...22579
DTC: P007C and P007D...22593
DTC: P0088...22601
DTC: P0096...22609
DTC: P0097 and P0098 ...22620
DTC: P00AF...22628
DTC: P0101...22632
DTC: P0104...22641
DTC: P0106...22648
DTC: P0108...22654
DTC: P0112 and P0113...22660
DTC: P0115...22668
DTC: P0117 and P0118...22677
DTC: P011A...22685
DTC: P011C...22694
DTC: P0122 and P0123...22700
DTC: P0128...22709
DTC: P0148 ...22715
DTC: P016E and P016F ...22727
DTC: P0182 and P0183 ...22737
DTC: P0191...22745
DTC: P0192 and P0193 ...22754
DTC: P01A5...22764
DTC: P01A6...22771
DTC: P0200...22778
DTC: P0201, P0202, P0203 and P0204...22781
DTC: P0217...22786
DTC: P0219...22791
DTC: P0222 and P0223...22799
DTC: P0234...22809
DTC: P0237...22815
DTC: P0263, P0266, P0269 and P0272...22821
DTC: P026C and P026D...22832
DTC: P0299...22845
DTC: P0300...22851
DTC: P0301, P0302, P0303 and P0304...22859
DTC: P0335...22868
DTC: P0336...22875
DTC: P0340...22882
DTC: P0341...22886
DTC: P0381...22894
DTC: P0401...22900
DTC: P0402...22916
DTC: P0404...22927
DTC: P0405 and P0406...22932
DTC: P041B...22938
DTC: P041C and P041D...22951
DTC: P0420...22959
DTC: P0421...22961
DTC: P0422...22964
DTC: P0489 and P0490...22967
DTC: P049D...22973
DTC: P04D5 and P04D6...22978
DTC: P04DA...22986
DTC: P0500 and P0501...22996
DTC: P0504...23003
DTC: P0506...23008
DTC: P0507...23012
DTC: P0521...23016
DTC: P0524...23020
DTC: P0545 and P0546...23025
DTC: P054E...23033
DTC: P054F...23037
DTC: P0562 and P0563...23041
DTC: P05F1...23046
DTC: P0603...23054
DTC: P0605...23058
DTC: P0606...23060
DTC: P0607...23062
DTC: P0610...23064
DTC: P0611...23067
DTC: P0617...23069
DTC: P0628 and P0629...23073
DTC: P062F...23081
DTC: P0630...23085
DTC: P0642...23089
DTC: P0643...23094
DTC: P064C...23100
DTC: P0652...23105
DTC: P0653...23111
DTC: P0671 and P0672 ...23118
DTC: P0673 and P0674...23124
DTC: P0683...23130
DTC: P0686...23136
DTC: P0698...23141
DTC: P0699...23144
DTC: P06A4...23147
DTC: P06A5...23150
DTC: P06D3 and P06D4...23153
DTC: P0700...23162
DTC: P073D...23164
DTC: P081A...23168
DTC: P081B...23174
DTC: P0A7B...23178
DTC: P0AC4...23180
DTC: P0CA1...23182
DTC: P1133...23184
DTC: P119F...23190
DTC: P1426...23196
DTC: P1427...23203
DTC: P1428...23210
DTC: P1458...23218
DTC: P1459...23223
DTC: P14B0...23228
DTC: P14B2...23232
DTC: P14B3 and P14B4...23236
DTC: P14B7 and P14B8...23242
DTC: P14BC and P14BD...23248
DTC: P14BF...23254
DTC: P1515...23259
DTC: P1530...23264
S7-LXJE08A-2 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...23269
FOREWORD...23269
CHAPTER REFERENCES...23270
INDEX...23271
ENGINE (J05E)...23273
TROUBLESHOOTING...23276
ENGINE ECU (J05E)...23276
DTC: P200C...23276
DTC: P2032 and P2033...23285
DTC: P203F...23293
DTC: P204F...23297
DTC: P207F...23300
DTC: P2080...23308
DTC: P2084...23316
DTC: P20CD...23324
DTC: P20CE...23328
DTC: P20CF...23331
DTC: P20D8...23334
DTC: P20DE...23340
DTC: P20DF...23344
DTC: P20E0...23350
DTC: P20EE...23356
DTC: P2100...23364
DTC: P2101...23369
DTC: P2103...23376
DTC: P2120...23381
DTC: P2122 and P2123...23385
DTC: P2127 and P2128...23395
DTC: P2135...23403
DTC: P2138...23408
DTC: P2146...23413
DTC: P2147 and P2148...23420
DTC: P2149...23428
DTC: P2150 and P2151...23435
DTC: P2184 and P2185...23443
DTC: P2214...23451
DTC: P2227...23462
DTC: P2228 and P2229...23466
DTC: P2269...23471
DTC: P226C...23476
DTC: P22D3...23482
DTC: P240F...23486
DTC: P2428...23496
DTC: P242B...23500
DTC: P242C and P242D...23508
DTC: P244A...23516
DTC: P244B...23536
DTC: P2457...23553
DTC: P2458...23568
DTC: P2459...23578
DTC: P2463...23581
DTC: P246F...23589
DTC: P2470 and P2471...23597
DTC: P24A0...23605
DTC: P24A1...23608
DTC: P24A2...23610
DTC: P2562...23619
DTC: P259E...23623
DTC: P259F...23629
DTC: P2635...23634
DTC: P268A and P2696...23643
DTC: P26C8...23649
DTC: P2BA9...23651
DTC: U0073...23656
DTC: U010A...23659
DTC: U010C...23665
DTC: U010E...23671
DTC: U0293...23677
DTC: U029D (DIESEL)...23682
DTC: U029D (HYBRID)...23688
DTC: U029E (DIESEL)...23694
DTC: U029E (HYBRID)...23700
DTC: U02A2...23706
DTC: U0301...23712
DTC: U1001...23715
DTC: U110A...23722
ENGINE (COMMON ITEMS)...23729
TROUBLESHOOTING...23731
DCU...23731
PRECAUTIONS FOR DIAGNOSIS...23731
DIAGRAM...23733
SIGNAL CHECK HARNESS...23734
INSPECTION...23734
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...23736
DTC: P0071...23744
DTC: P0072...23754
DTC: P0073...23760
DTC: P0562...23766
DTC: P0563...23770
DTC: P060C...23774
DTC: P062F...23776
DTC: P0667...23778
DTC: P0668...23780
DTC: P0669...23782
DTC: P068A...23784
DTC: P142A...23789
DTC: P142B...23800
DTC: P202E...23811
DTC: P203C...23815
DTC: P203D...23818
DTC: P2044...23821
DTC: P2045...23824
DTC: P2047...23827
DTC: P2048...23830
DTC: P2049...23835
DTC: P204B...23840
DTC: P204C...23843
DTC: P204D...23848
DTC: P205B...23853
DTC: P205C...23862
DTC: P205D...23865
DTC: P206A...23868
DTC: P206B...23871
DTC: P206C...23888
DTC: P206D...23891
DTC: P208A...23894
DTC: P208B...23900
DTC: P208C...23903
DTC: P208D...23908
DTC: P20A0...23913
DTC: P20A1...23918
DTC: P20A2...23922
DTC: P20A3...23927
DTC: P20B1...23932
DTC: P20B2...23937
DTC: P20B3...23947
DTC: P20B4...23952
DTC: P20BD, P20B9 and P20C1...23957
DTC: P20C0, P20BC and P20C4...23965
DTC: P20EE...23971
DTC: P20FC...23991
DTC: P20FD...23995
DTC: P20FE...24000
DTC: P20E8...24005
DTC: P20E9...24016
DTC: P20F4...24022
DTC: P2201...24026
DTC: P2202...24060
DTC: P2203...24063
DTC: P2204...24066
DTC: P2209...24073
DTC: P2212...24081
DTC: P2214...24088
DTC: P2215...24121
DTC: P2216...24124
DTC: P2222...24127
DTC: P2481...24135
DTC: P2482...24140
DTC: P2483...24145
DTC: P2510...24158
DTC: P2BAE...24163
DTC: U0029...24170
DTC: U0038...24176
DTC: U0100...24182
DTC: U029D (DIESEL)...24186
DTC: U029D (HYBRID)...24192
DTC: U029E (DIESEL)...24198
DTC: U029E (HYBRID)...24204
DTC: U02A2...24210
DTC: U0597...24217
S7-LXJE08A-3 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...24221
FOREWORD...24221
CHAPTER REFERENCES...24222
INDEX...24223
ENGINE (COMMON ITEMS)...24225
TROUBLESHOOTING...0
VEHICLE CONTROL ECU...24227
CAUTIONS ON TROUBLESHOOTING...24227
SYSTEM BLOCK DIAGRAM...24228
COMPUTER PIN ASSIGNMENT...24229
TROUBLESHOOTING WITH COMPUTER (HINO DXⅡ)...24233
DIAGNOSIS CODE TABLE...24234
DTC: C1244...24236
DTC: C1245...24241
DTC: C1249...24243
DTC: C1418...24249
DTC: C1491...24253
DTC: P0335...24255
DTC: P0501...24258
DTC: P0501...24260
DTC: P0503...24264
DTC: P0555...24269
DTC: P0562...24271
DTC: P0563...24275
DTC: P0572...24278
DTC: P0573...24285
DTC: P0577...24291
DTC: P05BF...24295
DTC: P0604...24298
DTC: P0605 ...24300
DTC: P0605 ...24302
DTC: P0606...24304
DTC: P0617...24306
DTC: P062F...24309
DTC: P0702...24311
DTC: P081D...24313
DTC: P1143...24318
DTC: P161F...24322
DTC: P1649...24325
DTC: P165A...24329
DTC: P165B...24332
DTC: P2525...24335
DTC: P2526...24338
DTC: P258D...24341
DTC: U0101...24344
DTC: U0105...24347
DTC: U0121...24350
DTC: U0155...24353
DTC: U0293...24356
DTC: U0418...24359
DTC: U1136...24362
HYBRID...24365
TROUBLE SHOOTING...24368
HYBRID CONTROL SYSTEM...24368
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM...24368
SAFETY MEASURES FOR HIGH-VOLTAGE WORK...24376
LIST OF CONNECTOR SYMBOLS...24379
HV SYSTEM WIRING DIAGRAM...24383
HEARING SHEET...24385
HYBRID ECU...24386
DIAGNOSIS CODE TABLE...24386
FREEZE FRAME DATA LIST...24394
LIST OF DATA MONITOR ITEMS...24397
COMMON INSPECTION CHART...24400
DTC: C0081 (TCA0)...24405
DTC: P0500 (TC51)...24407
DTC: P0501 (TC5B)...24414
DTC: P0562 (TC71)...24418
DTC: P060B (TCB2)...24424
DTC: P0617 (TC59)...24426
DTC: P062F (TCB3)...24432
DTC: P0810 (TC9C)...24434
DTC: P0810 (TC9D)...24437
DTC: P0A01 (TC7B)...24440
DTC: P0A02 (TC78)...24446
DTC: P0A03 (TC79)...24452
DTC: P0A06 (TC7F)...24457
DTC: P0A07 (TC7E)...24465
DTC: P0A0F (TC31) ...24468
DTC: P0A1D (TC12)...24471
DTC: P0A1D (TC17)...24473
DTC: P0A78 (TC21)...24475
DTC: P0A78 (TC22)...24477
DTC: P0A7E (TC48)...24479
DTC: P0A82 (TC67)...24483
DTC: P0A84 (TC66)...24492
DTC: P0A85 (TC65)...24501
DTC: P0A90 (TC2A)...24505
DTC: P0A92 (TC29)...24514
DTC: P0A93 (TC7A)...24523
DTC: P0AFD (TC6B)...24528
DTC: P0BCA (TC68)...24531
DTC: P0C73 (TC80)...24535
DTC: P3000 (TC42)...24540
DTC: P3001 (TC41)...24546
DTC: P3001 (TC43)...24548
DTC: P3001 (TC44)...24550
DTC: P3001 (TC45)...24552
DTC: P3001 (TC46)...24554
DTC: P3001 (TC47)...24557
DTC: P3001 (TC4A)...24560
DTC: P3001 (TC4B)...24563
DTC: P3001 (TC4C)...24565
DTC: P3009 (TC49)...24567
DTC: P3128 (TC7D)...24577
DTC: P3129 (TC7C)...24585
DTC: P314C (TC82)...24589
DTC: P314D (TC81)...24593
DTC: P324B (TC62)...24601
DTC: P324C (TC61)...24605
DTC: P33B1 (TC64)...24610
DTC: P33B2 (TC63)...24614
DTC: U0073 (TC11)...24618
DTC: U0074 (TC16)...24622
DTC: U0100 (TC13)...24625
DTC: U0101 (TC18)...24628
DTC: U0110 (TC14)...24633
DTC: U0111 (TC15)...24639
DTC: U0121 (TC24)...24645
DTC: U0155 (TC25)...24650
DTC: U110A (TC26)...24655
DTC: U1136 (TC27)...24660
INVERTER...24665
DIAGNOSIS CODE TABLE...24665
FREEZE FRAME DATA LIST...24671
DATA MONITOR ITEM LIST...24673
CONNECTION DIAGRAM...24676
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]...24677
DTC: P0562 (TC96) ...24679
DTC: P0562 (TCA0) ...24686
DTC: P0604 (TC18) ...24693
DTC: P0604 (TCD2)...24695
DTC: P0605 (TC17) ...24697
DTC: P0605 (TCD1) ...24699
DTC: P060B (TC1A)...24701
DTC: P060C (TC1C)...24704
DTC: P062F (TC41)...24706
DTC: P0A0D (TC20)...24708
DTC: P0A1B (TC16)...24713
DTC: P0A1B (TC92)...24718
DTC: P0A1B (TC97)...24720
DTC: P0A1B (TC3F)...24722
DTC: P0A1B (TCA1)...24724
DTC: P0A1B (TCA2)...24726
DTC: P0A1B (TCA3)...24728
DTC: P0A1B (TCA4)...24730
DTC: P0A1B (TCA5)...24732
DTC: P0A1B (TCA6)...24734
DTC: P0A1B (TCA7)...24736
DTC: P0A1B (TCA8) ...24738
DTC: P0A1B (TCA9)...24740
DTC: P0A1B (TCAA)...24742
DTC: P0A1B (TCBB)...24745
DTC: P0A1B (TCBC)...24747
DTC: P0A1B (TCBD)...24749
DTC: P0A1B (TCBE)...24751
DTC: P0A1B (TCBF)...24753
DTC: P0A1B (TCD3)...24755
DTC: P0A1B (TCD4)...24757
DTC: P0A1B (TCD5)...24759
DTC: P0A1D (TC21)...24761
DTC: P0A2B (TCE9)...24764
DTC: P0A2B (TCED)...24771
DTC: P0A2C (TCDA)...24778
DTC: P0A2D (TCDB)...24784
DTC: P0A2F (TC33) ...24791
DTC: P0A3C (TC34)...24796
DTC: P0A3F (TCB7)...24809
DTC: P0A41 (TCC0)...24815
DTC: P0A42 (TCC1)...24823
DTC: P0A51 (TCD6)...24831
DTC: P0A51 (TCD7)...24833
DTC: P0A78 (TC13)...24835
DTC: P0A78 (TC14)...24843
DTC: P0A78 (TC15)...24855
DTC: P0AA1 (TCD8)...24860
DTC: P0AA4 (TCD9)...24865
DTC: P0ADB (TC1F)...24871
DTC: P0ADC (TC93)...24876
DTC: P0ADF (TC1E)...24882
DTC: P0AE0 (TC95)...24887
DTC: P0AE6 (TC1D)...24893
DTC: P0AE7 (TC94)...24898
DTC: P0AEE (TC22)...24904
DTC: P0AEE (TC23)...24906
DTC: P0AEF (TC24)...24908
DTC: P0AF0 (TC25)...24911
DTC: P0BEA (TCB3)...24914
DTC: P0BEA (TCB4)...24916
DTC: P0BEB (TC9A)...24918
DTC: P0BEC (TC9B)...24920
DTC: P0BEE (TCB5)...24922
DTC: P0BEE (TCB6)...24924
DTC: P0BEF (TC9C)...24926
DTC: P0BF0 (TC9D)...24928
DTC: P3126 (TC12)...24930
DTC: U0073 (TC91)...24938
DTC: U0074 (TC3E)...24942
DTC: U0293 (TC31)...24945
S7-LXJE08A-4 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...24953
FOREWORD...24953
CHAPTER REFERENCES...24954
INDEX...24955
HYBRID...24957
TROUBLE SHOOTING...24960
BATTERY ECU...24960
DIAGNOSIS CODE TABLE...24960
LIST OF FREEZE FRAME DATA...24963
LIST OF DATA MONITOR ITEMS...24965
CONNECTION DIAGRAM...24968
DTC: P0562...24969
DTC: P0604...24973
DTC: P0605...24975
DTC: P060B...24977
DTC: P062F...24979
DTC: P0A1F...24981
DTC: P0A7D...24983
DTC: P0A7F...24986
DTC: P0A80...24990
DTC: P0A95...24994
DTC: P0A9D...24998
DTC: P0A9E...25001
DTC: P0AAE...25004
DTC: P0AAF...25007
DTC: P0ABF...25010
DTC: P0AC0...25015
DTC: P0AC1...25020
DTC: P0AC2...25025
DTC: P0AC7...25030
DTC: P0AC8...25033
DTC: P0ACC...25036
DTC: P0ACD...25039
DTC: P0AEA...25042
DTC: P0AEB...25045
DTC: P0AFC...25048
DTC: P0B25...25050
DTC: P0B3D...25053
DTC: P0B42...25057
DTC: P0B47...25061
DTC: P0B4C...25065
DTC: P0B51...25069
DTC: P0B56...25073
DTC: P0B5B...25077
DTC: P0B60...25081
DTC: P0B65...25085
DTC: P0B6A...25089
DTC: P0B6F...25093
DTC: P0B74...25097
DTC: P0B79...25101
DTC: P0B7E...25105
DTC: P0B83...25109
DTC: P0B88...25113
DTC: P0B8D...25117
DTC: P0B92...25121
DTC: P0B97...25125
DTC: P0B9C...25129
DTC: P0BA1...25133
DTC: P0C30...25137
DTC: P3004...25141
DTC: P3011...25143
DTC: P3012...25147
DTC: P3013...25151
DTC: P3014...25155
DTC: P3015...25159
DTC: P3016...25163
DTC: P3017...25167
DTC: P3018...25171
DTC: P3019...25175
DTC: P301B...25179
DTC: P3020...25181
DTC: P3021...25185
DTC: P3022...25189
DTC: P3023...25193
DTC: P3024...25197
DTC: P3025...25201
DTC: P3026...25205
DTC: P3027...25209
DTC: P3028...25213
DTC: P3029...25217
DTC: P302F...25221
DTC: P3065...25225
DTC: P308A...25229
DTC: U0074...25233
DTC: U0293...25236
TRANSMISSION...25240
TROUBLESHOOTING...25242
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM...25242
AUTOMATIC TRANSMISSION...25242
TROUBLESHOOTING...25244
AUTOMATIC TRANSMISSION...25244
PRECAUTIONS FOR DIAGNOSIS...25244
AT LEARNED VALUE INITIALIZATION...25245
INSPECTING/CLEARING DIAGNOSIS CODES...25249
SYSTEM BLOCK DIAGRAM...25252
COMPUTER PIN ASSIGNMENT...25253
DIAGNOSIS CODE TABLE...25256
DTC: P0500/DIAGNOSIS MONITOR CODE: 42...25258
DTC: P0562/DIAGNOSIS MONITOR CODE: 11...25264
DTC: P0705/DIAGNOSIS MONITOR CODE: 43...25267
DTC: P0706/DIAGNOSIS MONITOR CODE: 44...25274
DTC: P0710/DIAGNOSIS MONITOR CODE: 38...25278
DTC: P0715/DIAGNOSIS MONITOR CODE: 12...25282
DTC: P0720/DIAGNOSIS MONITOR CODE: 61...25287
DTC: P0725/DIAGNOSIS MONITOR CODE: 86...25293
DTC: P0730/DIAGNOSIS MONITOR CODE: 37...25298
DTC: P0746/DIAGNOSIS MONITOR CODE: 31...25304
DTC: P0748/DIAGNOSIS MONITOR CODE: 25...25309
DTC: P0751/DIAGNOSIS MONITOR CODE: 45...25313
DTC: P0756/DIAGNOSIS MONITOR CODE: 46...25318
DTC: P0761/DIAGNOSIS MONITOR CODE: 47, 48...25323
DTC: P0776/DIAGNOSIS MONITOR CODE: 32...25328
DTC: P0778/DIAGNOSIS MONITOR CODE: 26...25333
DTC: P0810/DIAGNOSIS MONITOR CODE: 88...25337
DTC: P0973/DIAGNOSIS MONITOR CODE: 62...25341
DTC: P0974/DIAGNOSIS MONITOR CODE: 62...25345
DTC: P0976/DIAGNOSIS MONITOR CODE: 63...25349
DTC: P0977/DIAGNOSIS MONITOR CODE: 63...25353
DTC: P0979/DIAGNOSIS MONITOR CODE: 64...25357
DTC: P0980/DIAGNOSIS MONITOR CODE: 64...25361
DTC: P0985/DIAGNOSIS MONITOR CODE: 65...25365
DTC: P0986/DIAGNOSIS MONITOR CODE: 65...25369
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88...25373
DTC: P1604/DIAGNOSIS MONITOR CODE: 24...25377
DTC: P1604/DIAGNOSIS MONITOR CODE: 54...25381
DTC: P2545/DIAGNOSIS MONITOR CODE: 88...25385
DTC: P2716/DIAGNOSIS MONITOR CODE: 28...25389
DTC: P2740/DIAGNOSIS MONITOR CODE: 17...25393
DTC: P2757/DIAGNOSIS MONITOR CODE: 33...25397
DTC: P2759/DIAGNOSIS MONITOR CODE: 27...25402
DTC: P2764/DIAGNOSIS MONITOR CODE: 36...25406
DTC: U0100/DIAGNOSIS MONITOR CODE: 88...25410
DTC: U110A/DIAGNOSIS MONITOR CODE: 88...25416
TROUBLESHOOTING...25422
CLUTCH ECU...25422
SYSTEM BLOCK DIAGRAM...25422
COMPUTER PIN ASSIGNMENT...25423
DIAGNOSIS CODE TABLE...25425
CAUTIONS ON HV DAMPER REPLACEMENT...25427
DTC: P0560...25428
DTC: P0563...25432
DTC: P0604...25434
DTC: P0605...25436
DTC: P062F...25438
DTC: P0775...25440
DTC: P0778...25445
DTC: P0811...25450
DTC: P081E...25452
DTC: P0883...25454
DTC: P0948...25458
DTC: P1538...25463
DTC: P1539...25473
DTC: P18F2...25480
DTC: P18F3...25490
DTC: P18F5...25500
DTC: P18F7...25510
DTC: P18F8...25520
DTC: P18F9...25530
DTC: P18FB...25540
DTC: P18FC...25545
DTC: P18FD...25550
DTC: P191A...25555
DTC: P2859...25557
DTC: P3156...25559
DTC: P3157...25569
DTC: U0073...25573
DTC: U0101...25576
DTC: U0110...25579
DTC: U0293...25582
DTC: U110A...25585
AXLE...25588
TROUBLESHOOTING...25589
TROUBLE SHOOTING BY AXLE SYMPTOM...25589
FRONT AXLE...25589
REAR AXLE...25590
WHEEL AND TIRE...25590
DIFFERENTIAL...25592
TROUBLESHOOTING...25593
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM...25593
REAR DIFFERENTIAL...25593
S7-LXJE08A-5 - 2016 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...25595
FOREWORD...25595
CHAPTER REFERENCES...25596
INDEX...25597
BRAKE...25599
TROUBLESHOOTING...25600
TROUBLE SHOOTING BY BRAKE SYMPTOM...25600
BRAKE...25600
ABS WITH EBD...25602
CAUTIONS...25602
TROUBLESHOOTING PROCEDURE...25603
ACT PART No. CORRESPONDENCE...25605
HEARING TABLE...25605
PRIOR CHECK...25606
LIST OF DIAGNOSIS CODE...25618
PARTS ARRANGEMENT...25621
ECU TERMINAL ARRANGEMENT...25623
SYMPTOM LIST...25626
ELECTRIC CIRCUIT DIAGRAM...25627
ABS WARNING LIGHT ALWAYS ON...25628
BRAKE WARNING LIGHT ALWAYS ON...25631
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)...25635
THE BRAKE PEDAL GETS STUCK...25636
DTC: C1203 (Diagnosis monitor code 59)...25638
DTC: C1225 (Diagnosis monitor code 25)...25642
DTC: C1241 (Diagnosis monitor code 41)...25646
DTC: C1249 (Diagnosis monitor code 49)...25658
DTC: C1265 (Diagnosis monitor code 65)...25662
DTC: C1300 (Diagnosis monitor code 62)...25672
DTC: C1337 (Diagnosis monitor code 37)...25675
DTC: C1361 (Diagnosis monitor code 91)...25679
DTC: C1401 (Diagnosis monitor code 31)...25687
DTC: C1402 (Diagnosis monitor code 32)...25696
DTC: C1403 (Diagnosis monitor code 33)...25705
DTC: C1404 (Diagnosis monitor code 34)...25713
DTC: C1405 (Diagnosis monitor code 31)...25721
DTC: C1406 (Diagnosis monitor code 32)...25730
DTC: C1407 (Diagnosis monitor code 33)...25739
DTC: C1408 (Diagnosis monitor code 34)...25747
DTC: C1413 (Diagnosis monitor code 35)...25755
DTC: C1414 (Diagnosis monitor code 36)...25762
DTC: C1415 (Diagnosis monitor code 38)...25768
DTC: C1416 (Diagnosis monitor code 39)...25774
DTC: C1417 (Diagnosis monitor code 41)...25780
DTC: C1421 (Diagnosis monitor code 46)...25792
DTC: C1422 (Diagnosis monitor code 46)...25796
DTC: C1423 (Diagnosis monitor code 46)...25800
DTC: C1424 (Diagnosis monitor code 46)...25804
DTC: C1425 (Diagnosis monitor code 49)...25808
DTC: C1427 (Diagnosis monitor code 51)...25812
DTC: C1428 (Diagnosis monitor code 51)...25816
DTC: C1468 (Diagnosis monitor code 21)...25820
DTC: C1469 (Diagnosis monitor code 22)...25824
DTC: C146A (Diagnosis monitor code 23)...25828
DTC: C146B (Diagnosis monitor code 24)...25832
DTC: C146C (Diagnosis monitor code 13)...25836
DTC: C146D (Diagnosis monitor code 14)...25843
DTC: C146E (Diagnosis monitor code 11)...25850
DTC: C146F (Diagnosis monitor code 12)...25856
DTC: U0073 (Diagnosis monitor code 94)...25862
ELECTRIC VACUUM PUMP SYSTEM...25865
CAUTIONS FOR TROUBLESHOOTING...25865
SYSTEM BLOCK DIAGRAM...25866
ELECTRIC CIRCUIT DIAGRAM...25867
CONNECTOR TERMINAL ARRANGEMENT...25868
SYSTEM SELF-DIAGNOSTIC...25869
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT...25870
ACTIVE TEST...25870
DATA MONITOR...25870
DIAGNOSIS CODE TABLE...25871
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)...25872
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)...25873
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)...25874
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)...25878
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)...25890
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES...25892
STEERING...25894
TROUBLESHOOTING...25895
TROUBLE SHOOTING BY STEERING SYMPTOM...25895
STEERING...25895
SUSPENSION...25901
TROUBLESHOOTING...25902
TROUBLE SHOOTING BY SUSPENSION SYMPTOM...25902
LEAF SUSPENSION...25902
ELECTRICAL...25903
TROUBLESHOOTING...25904
INTEGRATED UNIT...25904
SYSTEM BLOCK DIAGRAM...25904
COMPUTER PIN ASSIGNMENT...25907
TROUBLE SHOOTING...25908
CONTROL SYSTEM...25915
TROUBLESHOOTING...25918
CAN COMMUNICATION...25918
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE...25918
ECU INDIVIDUAL CODELIST (DIESEL)...25920
ECU INDIVIDUAL CODELIST (HYBRID)...25921
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION...25924
ENGINE CAN COMMUNICATION LINE (DIESEL)...25926
ENGINE CAN LINE...25926
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...25928
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...25932
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...25937
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...25946
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...25955
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...25958
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...25965
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...25972
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...25975
ENGINE CAN COMMUNICATION LINE (HYBRID)...25979
ENGINE CAN LINE...25979
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...25981
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...25985
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...25990
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...26000
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...26010
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...26013
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...26020
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...26027
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...26030
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)...26034
DIAGNOSIS CAN LINE...26034
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...26036
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...26042
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...26045
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...26053
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...26060
INSPECTING THE AT ECU CAN COMMUNICATION LINE...26063
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...26066
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...26071
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)...26075
DIAGNOSIS CAN LINE...26075
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...26078
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...26085
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...26091
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...26102
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...26113
INSPECTING THE AT ECU CAN COMMUNICATION LINE...26116
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...26119
INSPECTING THE INVERTER CAN COMMUNICATION LINE...26122
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...26125
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE...26128
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...26131
CONTROL CAN COMMUNICATION LINE (DIESEL)...26134
CONTROL CAN LINE...26134
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...26136
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...26141
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...26144
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...26150
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...26156
INSPECTING THE AT ECU CAN COMMUNICATION LINE...26159
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...26162
CONTROL CAN COMMUNICATION LINE (HYBRID)...26165
CONTROL CAN LINE...26165
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...26169
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...26174
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...26181
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...26192
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...26203
INSPECTING THE AT ECU CAN COMMUNICATION LINE...26206
INSPECTING THE HV ECU CAN COMMUNICATION LINE...26209
INSPECTING THE INVERTER CAN COMMUNICATION LINE...26212
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...26216
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...26219
CAN COMMUNICATION (HYBRID SYSTEM)...26222
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK...26222
LIST OF CONNECTOR MARKINGS...26225
CONNECTION DIAGRAM...26226
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES...26227
CAN COMMUNICATION FAILURE...26229
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM...26233
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM...26248
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)...26257
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)...26258
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)...26259
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)...26260
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)...26261
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)...26263
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)...26265
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)...26266
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)...26267
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)...26268
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)...26270
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)...26273
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)...26276
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)...26278
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)...26280
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)...26282
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)...26286
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)...26288
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)...26290
S7-LXJE10A-1 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...26292
FOREWORD1...26293
INDEX_new1...26295
S7-LXJE10A_1...26299
COLOPHON1...27177
S7-LXJE10A-2 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...27180
FOREWORD2...27181
INDEX_new2...27183
S7-LXJE10A_2...27187
COLOPHON2...28071
S7-LXJE10A-3 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...28074
FOREWORD3...28075
INDEX_new3...28077
COLOPHON3...28941
S7-LXJE10A-4- 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...28944
FOREWORD4...28945
INDEX_new4...28947
S7-LXJE10A_4...28951
COLOPHON4...29781
S7-LXJE10A-5 - 2017 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...29784
FOREWORD5...29785
INDEX_new5...29787
S7-LXJE10A_5...29791
COLOPHON5...30523
S7-LXJE12A-1 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...30526
FOREWORD...30526
CHAPTER REFERENCES...30527
INDEX...30528
GENERAL INTRODUCTION...30530
HOW TO IDENTIFY VEHICLE TYPE...30531
HOW TO IDENTIFY VEHICLE TYPE...30531
VEHICLE TYPE ...30531
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE...30532
APPEARANCE OF VEHICLE...30533
APPEARANCE...30533
APPEARANCE OF VEHICLE...30533
SAFETY INSTRUCTIONS AND READINESS TO WORK...30534
WARNING...30534
GENERAL PRECAUTIONS...30534
IDENTIFICATION INFORMATION...30539
SAFETY INSTRUCTIONS FOR WORK...30542
PRECAUTIONS...30542
INTRODUCTION TO WORKSHOP MANUAL...30546
GENERAL...30546
INTRODUCTION TO DESCRIPTIONS...30547
DEFINITION OF TERM...30550
TROUBLE SHOOTING...30551
TROUBLESHOOTING WITH DIAGNOSIS MONITOR...30551
TROUBLESHOOTING PROCEDURE...30551
APPARATUS FOR TROUBLE SHOOTING...30553
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXII)...30554
STEP OF TROUBLE DIAGNOSIS...30554
APPARATUS FOR TROUBLE DIAGNOSIS...30555
GLOSSARY...30556
DEFINITION OF ABBREVIATION...30556
LIST OF ABBREVIATION...30556
GLOSSARY OF SAE AND HINO TERMS...30559
ENGINE (J05E)...30562
TROUBLESHOOTING...30565
ENGINE ECU (J05E)...30565
PRECAUTIONS FOR DIAGNOSIS...30565
ELECTRICAL...30567
PRECAUTIONS...30568
COMPUTER (ECU) PIN ASSIGNMENT...30572
ENGINE ECU CONNECTOR...30578
INSPECTION...30582
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...30583
DIAGNOSTIC TROUBLE CODE (DTC) TABLE...30584
GROUP SHARING THE SENSOR SUPPLY TERMINAL...30611
GROUP SHARING THE SENSOR GND TERMINAL...30612
MALFUNCTION CODES IN CASE OF DISRUPTION OF CAN COMMUNICATION...30613
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (250 k)...30616
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [DIESEL]...30621
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (250 k) [HYBRID]...30631
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [DIESEL]...30642
PRE-INSPECTION FOR ENGINE CAN COMMUNICATION LINE (500 k) [HYBRID]...30647
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [DIESEL]...30653
DISCONNECTION INSPECTION FOR ENGINE CAN_H COMMUNICATION L LINE (500 k) [HYBRID]...30658
MALFUNCTION CODES FOR FAULTY ACTUATOR POWER RELAY...30663
ENG BASIC INSPECTION SHEET (ENGINE INSPECTION CHECK SHEET)...30664
NO DTC...30668
DTC: P0005...30672
DTC: P0006 and P0007...30676
DTC: P0016...30681
DTC: P0027...30684
DTC: P003A...30689
DTC: P0045...30694
DTC: P0047...30698
DTC: P0048...30702
DTC: P006E...30706
DTC: P006F...30710
DTC: P007B...30714
DTC: P007C and P007D...30728
DTC: P0088...30736
DTC: P0096...30744
DTC: P0097 and P0098 ...30755
DTC: P00AF...30764
DTC: P0101...30768
DTC: P0104...30777
DTC: P0106...30784
DTC: P0107...30790
DTC: P0108...30796
DTC: P0111...30802
DTC: P0112 and P0113...30808
DTC: P0115...30816
DTC: P0117 and P0118...30825
DTC: P011A...30833
DTC: P0122 and P0123...30842
DTC: P0126...30852
DTC: P0128...30856
DTC: P0148 ...30862
DTC: P016E and P016F ...30874
DTC: P0182 and P0183 ...30884
DTC: P0191...30892
DTC: P0192 and P0193 ...30901
DTC: P01A5...30911
DTC: P01A6...30918
DTC: P0200...30925
DTC: P0201, P0202, P0203 and P0204...30928
DTC: P0217...30933
DTC: P0219...30938
DTC: P0222 and P0223...30946
DTC: P0234...30956
DTC: P0263, P0266, P0269 and P0272...30962
DTC: P026C and P026D...30973
DTC: P0299...30986
DTC: P0300...30992
DTC: P0301, P0302, P0303 and P0304...31000
DTC: P0335...31009
DTC: P0336...31016
DTC: P0340...31023
DTC: P0341...31027
DTC: P0381...31035
DTC: P0401...31041
DTC: P0402...31057
DTC: P0404...31068
DTC: P0405 and P0406...31073
DTC: P041B...31079
DTC: P041C and P041D...31092
DTC: P0420...31100
DTC: P0421...31102
DTC: P0422...31115
DTC: P0489 and P0490...31118
DTC: P049D...31124
DTC: P04D5 and P04D6...31129
DTC: P04DA...31137
DTC: P04DB...31147
DTC: P0500 and P0501...31155
DTC: P0504...31162
DTC: P0506...31167
DTC: P0507...31171
DTC: P0521...31175
DTC: P0524...31179
DTC: P0545 and P0546...31184
DTC: P054E...31192
DTC: P054F...31196
DTC: P0562 and P0563...31200
DTC: P0603...31205
DTC: P0605...31209
DTC: P0606...31211
DTC: P0607...31213
DTC: P0610...31215
DTC: P0611...31218
DTC: P0617...31220
DTC: P0628 and P0629...31224
DTC: P062F...31232
DTC: P0630...31236
DTC: P0642...31240
DTC: P0643...31245
DTC: P064C...31251
DTC: P0652...31256
DTC: P0653...31262
DTC: P0671 and P0672 ...31269
DTC: P0673 and P0674...31275
DTC: P0683...31281
DTC: P0686...31287
DTC: P0698...31292
DTC: P0699...31295
DTC: P06A4...31298
DTC: P06A5...31301
DTC: P06D3 and P06D4...31304
DTC: P0700...31313
DTC: P073D...31315
DTC: P081A...31319
DTC: P081B...31325
DTC: P0A7B...31329
DTC: P0AC4...31331
DTC: P0CA1...31333
DTC: P1133...31335
DTC: P119F...31342
DTC: P1426...31348
DTC: P1427...31355
DTC: P1428...31362
DTC: P1458...31370
DTC: P1459...31375
DTC: P14B0...31380
DTC: P14B2...31384
DTC: P14B3 and P14B4...31388
DTC: P14B7 and P14B8...31394
DTC: P14BC and P14BD...31400
DTC: P14BF...31406
S7-LXJE12A-2 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...31412
FOREWORD...31412
CHAPTER REFERENCES...31413
INDEX...31414
ENGINE (J05E)...31416
TROUBLESHOOTING...31419
ENGINE ECU (J05E)...31419
DTC: P1515...31419
DTC: P1530...31424
DTC: P2002...31428
DTC: P200C...31449
DTC: P2032 and P2033...31458
DTC: P203F...31466
DTC: P204F...31470
DTC: P206B...31473
DTC: P207F...31498
DTC: P2080...31506
DTC: P2084...31514
DTC: P20CD...31522
DTC: P20CE...31526
DTC: P20CF...31529
DTC: P20D8...31535
DTC: P20DE...31541
DTC: P20DF...31545
DTC: P20E0...31551
DTC: P20EE...31557
DTC: P20EF...31565
DTC: P2100...31567
DTC: P2101...31573
DTC: P2103...31580
DTC: P2120...31585
DTC: P2122 and P2123...31589
DTC: P2127 and P2128...31599
DTC: P2135...31608
DTC: P2138...31613
DTC: P2146...31618
DTC: P2147 and P2148...31625
DTC: P2149...31633
DTC: P2150 and P2151...31640
DTC: P2184 and P2185...31648
DTC: P2201...31656
DTC: P2227...31702
DTC: P2228 and P2229...31706
DTC: P2269...31711
DTC: P226C...31715
DTC: P229F...31721
DTC: P22D3...31768
DTC: P240F...31772
DTC: P2428...31782
DTC: P242B...31786
DTC: P242C and P242D...31794
DTC: P244A...31802
DTC: P244B...31822
DTC: P2457...31839
DTC: P2458...31854
DTC: P2459...31865
DTC: P2463...31868
DTC: P246F...31876
DTC: P2470 and P2471...31884
DTC: P2481 and P2482...31892
DTC: P2483...31900
DTC: P24A0...31908
DTC: P24A1...31911
DTC: P24A2...31913
DTC: P24A3 (2 digit diagnosis code: 01)...31923
DTC: P24AE (2 digit diagnosis code: 04, 05, 06, 14, 25, 26, 27, 28)...31927
DTC: P24AF (2 digit diagnosis code: 23)...31929
DTC: P24B0 (2 digit diagnosis code: 19, 20, 21)...31932
DTC: P24B1 (2 digit diagnosis code: 18)...31934
DTC: P24B4 (2 digit diagnosis code: 10, 11, 15, 17)...31936
DTC: P24B7 (2 digit diagnosis code: 08)...31938
DTC: P24C7 (2 digit diagnosis code: 09)...31941
DTC: P24D0 (2 digit diagnosis code: 02)...31945
DTC: P24D1 (2 digit diagnosis code: 12)...31949
DTC: P24DA (2 digit diagnosis code: 07)...31951
DTC: P2562...31955
DTC: P259E...31959
DTC: P259F...31965
DTC: P2635...31970
DTC: P268A and P2696...31979
DTC: P26C8...31985
DTC: P2A00...31987
DTC: P2A01...31991
DTC: P2BA9...31995
DTC: U0073...32000
DTC: U010A...32003
DTC: U010C...32009
DTC: U010E...32015
DTC: U0293...32021
DTC: U029D (DIESEL)...32026
DTC: U029D (HYBRID)...32032
DTC: U029E (DIESEL)...32038
DTC: U029E (HYBRID)...32044
DTC: U02A2...32050
DTC: U02A3...32056
DTC: U0301...32059
DTC: U1001...32062
DTC: U110A...32069
ENGINE (COMMON ITEMS)...32076
TROUBLESHOOTING...32078
DCU...32078
PRECAUTIONS FOR DIAGNOSIS...32078
DIAGRAM...32080
SIGNAL CHECK HARNESS...32081
INSPECTION...32081
TROUBLE DIAGNOSIS USING THE COMPUTER (HINO DXⅡ)...32083
DTC: P0071...32090
DTC: P0072...32100
DTC: P0073...32106
DTC: P0562...32112
DTC: P0563...32116
DTC: P060B...32120
DTC: P060C...32123
DTC: P062F...32125
DTC: P0667...32127
DTC: P068A...32129
DTC: P06AD...32134
DTC: P06AE...32136
DTC: P142A...32138
DTC: P142B...32149
DTC: P14C1...32160
DTC: P14C2...32173
DTC: P14C3...32178
DTC: P202E...32183
DTC: P203C...32187
DTC: P203D...32190
DTC: P2044...32193
DTC: P2045...32196
DTC: P2047...32199
DTC: P2048...32202
DTC: P2049...32207
DTC: P204B...32212
DTC: P204C...32215
DTC: P204D...32220
DTC: P205B...32225
DTC: P205C...32234
DTC: P205D...32237
DTC: P206A...32240
DTC: P206C...32243
DTC: P206D...32246
DTC: P208A...32249
DTC: P208B...32255
DTC: P208C...32258
DTC: P208D...32263
DTC: P20A0...32268
DTC: P20A1...32273
DTC: P20A2...32277
S7-LXJE12A-3 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...32283
FOREWORD...32283
CHAPTER REFERENCES...32284
INDEX...32285
ENGINE (COMMON ITEMS)...32287
TROUBLESHOOTING...32289
DCU...32289
DTC: P20A3...32289
DTC: P20B1...32294
DTC: P20B2...32299
DTC: P20B3...32309
DTC: P20B4...32314
DTC: P20BD, P20B9 and P20C1...32319
DTC: P20C0, P20BC and P20C4...32327
DTC: P20E8...32333
DTC: P20E9...32344
DTC: P20F4...32350
DTC: P21C2...32354
DTC: P21C3...32358
DTC: P21C4...32363
DTC: P2201...32368
DTC: P2202...32411
DTC: P2203...32414
DTC: P2204...32417
DTC: P2209...32424
DTC: P229F...32432
DTC: P22A0...32474
DTC: P22A1...32477
DTC: P22A2...32480
DTC: P22A7...32487
DTC: P2510...32495
DTC: P2BAE...32500
DTC: U0029...32507
DTC: U0038...32513
DTC: U0100...32519
DTC: U029D (DIESEL)...32523
DTC: U029D (HYBRID)...32529
DTC: U029E (DIESEL)...32535
DTC: U029E (HYBRID)...32541
DTC: U02A2...32547
VEHICLE CONTROL ECU...32554
CAUTIONS ON TROUBLESHOOTING...32554
SYSTEM BLOCK DIAGRAM...32555
COMPUTER PIN ASSIGNMENT...32556
TROUBLESHOOTING WITH COMPUTER (HINO DXII)...32560
DIAGNOSIS CODE TABLE...32561
DTC: C1244...32563
DTC: C1245...32568
DTC: C1249...32570
DTC: C1418...32576
DTC: C1491...32580
DTC: P0335...32582
DTC: P0501...32585
DTC: P0503...32591
DTC: P0555...32596
DTC: P0562...32598
DTC: P0563...32602
DTC: P0572...32605
DTC: P0573...32612
DTC: P0577...32618
DTC: P05BF...32622
DTC: P0604...32625
DTC: P0605 ...32627
DTC: P0605 ...32629
DTC: P0606...32631
DTC: P0617...32633
DTC: P062F...32636
DTC: P0702...32638
DTC: P081D...32640
DTC: P161F...32645
DTC: P1649...32650
DTC: P165A...32654
DTC: P165B...32657
DTC: P2525...32660
DTC: P2526...32663
DTC: P258D...32666
DTC: U0101...32669
DTC: U0105...32672
DTC: U0121...32675
DTC: U0155...32678
DTC: U0293...32681
DTC: U0418...32684
DTC: U1136...32687
HYBRID...32690
TROUBLE SHOOTING...32693
HYBRID CONTROL SYSTEM...32693
TROUBLE SHOOTING STEPS FOR HYBRID SYSTEM...32693
SAFETY MEASURES FOR HIGH-VOLTAGE WORK...32702
LIST OF CONNECTOR SYMBOLS...32705
HV SYSTEM WIRING DIAGRAM...32709
HEARING SHEET...32711
HYBRID ECU...32712
DIAGNOSIS CODE TABLE...32712
FREEZE FRAME DATA LIST...32722
LIST OF DATA MONITOR ITEMS...32725
ACTIVE TEST...32728
COMMON INSPECTION CHART...32729
DTC: C0081 (TCA0)...32734
DTC: P0500 (TC51)...32736
DTC: P0501 (TC5B)...32743
DTC: P0562 (TC71)...32747
DTC: P060B (TCB2)...32753
DTC: P0617 (TC59)...32755
DTC: P062F (TCB3)...32761
DTC: P0810 (TC9C)...32763
DTC: P0810 (TC9D)...32766
DTC: P0A01 (TC7B)...32769
DTC: P0A02 (TC78)...32775
DTC: P0A03 (TC79)...32781
DTC: P0A06 (TC7F)...32786
DTC: P0A07 (TC7E)...32794
DTC: P0A0F (TC31) ...32797
DTC: P0A1D (TC12)...32800
DTC: P0A1D (TC17)...32802
DTC: P0A78 (TC21)...32804
DTC: P0A78 (TC22)...32806
DTC: P0A7E (TC48)...32808
DTC: P0A82 (TC67)...32812
DTC: P0A84 (TC66)...32822
DTC: P0A85 (TC65)...32833
DTC: P0A90 (TC2A)...32838
DTC: P0A92 (TC29)...32847
DTC: P0A93 (TC7A)...32856
DTC: P0AFD (TC6B)...32861
DTC: P0BC9 (TC69)...32864
DTC: P0BCA (TC68)...32876
DTC: P0C73 (TC80)...32882
DTC: P3000 (TC42)...32887
DTC: P3001 (TC41)...32893
DTC: P3001 (TC43)...32895
DTC: P3001 (TC44)...32897
DTC: P3001 (TC45)...32899
DTC: P3001 (TC46)...32901
DTC: P3001 (TC47)...32904
DTC: P3001 (TC4A)...32907
DTC: P3001 (TC4B)...32910
DTC: P3001 (TC4C)...32912
DTC: P3001 (TC4D)...32914
DTC: P3009 (TC49)...32917
DTC: P3010 (TC4E)...32927
DTC: P3010 (TC4F)...32929
DTC: P3128 (TC7D)...32932
DTC: P3129 (TC7C)...32940
DTC: P314C (TC82)...32944
DTC: P314D (TC81)...32948
DTC: P324B (TC62)...32956
DTC: P324C (TC61)...32960
DTC: P33B1 (TC64)...32965
DTC: P33B2 (TC63)...32969
DTC: U0073 (TC11)...32973
DTC: U0074 (TC16)...32977
DTC: U0100 (TC13)...32980
DTC: U0101 (TC18)...32983
DTC: U0110 (TC14)...32988
DTC: U0111 (TC15)...32994
DTC: U0121 (TC24)...33000
DTC: U0155 (TC25)...33005
DTC: U110A (TC26)...33010
DTC: U1136 (TC27)...33015
INVERTER...33020
DIAGNOSIS CODE TABLE...33020
FREEZE FRAME DATA LIST...33026
DATA MONITOR ITEM LIST...33028
CONNECTION DIAGRAM...33031
INSULATION RESISTANCE MEASUREMENT PROCEDURE FOR HYBRID MOTOR [ROTATION MACHINE]...33032
DTC: P0562 (TC96) ...33034
DTC: P0562 (TCA0) ...33041
DTC: P0604 (TC18) ...33048
DTC: P0604 (TCD2)...33050
DTC: P0605 (TC17) ...33052
DTC: P0605 (TCD1) ...33054
DTC: P060B (TC1A)...33056
DTC: P060C (TC1C)...33059
DTC: P062F (TC41)...33061
DTC: P0A0D (TC20)...33063
DTC: P0A1B (TC16)...33068
DTC: P0A1B (TC92)...33073
DTC: P0A1B (TC97)...33075
DTC: P0A1B (TC3F)...33077
DTC: P0A1B (TCA1)...33079
DTC: P0A1B (TCA2)...33081
DTC: P0A1B (TCA3)...33083
DTC: P0A1B (TCA4)...33085
DTC: P0A1B (TCA5)...33087
DTC: P0A1B (TCA6)...33089
DTC: P0A1B (TCA7)...33091
DTC: P0A1B (TCA8) ...33093
DTC: P0A1B (TCA9)...33095
DTC: P0A1B (TCAA)...33097
DTC: P0A1B (TCBB)...33101
DTC: P0A1B (TCBC)...33103
DTC: P0A1B (TCBD)...33105
DTC: P0A1B (TCBE)...33107
DTC: P0A1B (TCBF)...33109
DTC: P0A1B (TCD3)...33111
DTC: P0A1B (TCD4)...33113
DTC: P0A1B (TCD5)...33115
DTC: P0A1D (TC21)...33117
DTC: P0A2B (TCE9)...33120
DTC: P0A2B (TCED)...33127
DTC: P0A2C (TCDA)...33134
DTC: P0A2D (TCDB)...33140
S7-LXJE12A-4 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...33148
FOREWORD...33148
CHAPTER REFERENCES...33149
INDEX...33150
HYBRID...33152
TROUBLE SHOOTING...33155
INVERTER...33155
DTC: P0A2F (TC33) ...33155
DTC: P0A3C (TC34)...33160
DTC: P0A3F (TCB7)...33173
DTC: P0A41 (TCC0)...33179
DTC: P0A42 (TCC1)...33187
DTC: P0A51 (TCD6)...33195
DTC: P0A51 (TCD7)...33197
DTC: P0A78 (TC13)...33199
DTC: P0A78 (TC14)...33206
DTC: P0A78 (TC15)...33217
DTC: P0AA1 (TCD8)...33222
DTC: P0AA4 (TCD9)...33226
DTC: P0ADB (TC1F)...33230
DTC: P0ADC (TC93)...33235
DTC: P0ADF (TC1E)...33241
DTC: P0AE0 (TC95)...33246
DTC: P0AE6 (TC1D)...33252
DTC: P0AE7 (TC94)...33257
DTC: P0AEE (TC22)...33263
DTC: P0AEE (TC23)...33265
DTC: P0AEF (TC24)...33267
DTC: P0AF0 (TC25)...33270
DTC: P0BEA (TCB3)...33273
DTC: P0BEA (TCB4)...33275
DTC: P0BEB (TC9A)...33277
DTC: P0BEC (TC9B)...33279
DTC: P0BEE (TCB5)...33281
DTC: P0BEE (TCB6)...33283
DTC: P0BEF (TC9C)...33285
DTC: P0BF0 (TC9D)...33287
DTC: P3126 (TC12)...33289
DTC: U0073 (TC91)...33296
DTC: U0074 (TC3E)...33300
DTC: U0293 (TC31)...33303
BATTERY ECU...33310
DIAGNOSIS CODE TABLE...33310
LIST OF FREEZE FRAME DATA...33314
LIST OF DATA MONITOR ITEMS...33316
CONNECTION DIAGRAM...33319
DTC: P0562...33320
DTC: P0604...33324
DTC: P0605...33326
DTC: P060B...33328
DTC: P062F...33330
DTC: P0A1F...33332
DTC: P0A7D...33334
DTC: P0A7F...33337
DTC: P0A80...33342
DTC: P0A95...33347
DTC: P0A9C...33351
DTC: P0A9D...33356
DTC: P0A9E...33360
DTC: P0ABF...33364
DTC: P0AC0...33369
DTC: P0AC1...33374
DTC: P0AC2...33379
DTC: P0AC6...33384
DTC: P0AC7...33389
DTC: P0AC8...33393
DTC: P0ACB...33397
DTC: P0ACC...33402
DTC: P0ACD...33406
DTC: P0AE9...33410
DTC: P0AEA...33415
DTC: P0AEB...33419
DTC: P0AFC...33423
DTC: P0B25...33425
DTC: P0B3D...33428
DTC: P0B42...33432
DTC: P0B47...33436
DTC: P0B4C...33440
DTC: P0B51...33444
DTC: P0B56...33448
DTC: P0B5B...33452
DTC: P0B60...33456
DTC: P0B65...33460
DTC: P0B6A...33464
DTC: P0B6F...33468
DTC: P0B74...33472
DTC: P0B79...33476
DTC: P0B7E...33480
DTC: P0B83...33484
DTC: P0B88...33488
DTC: P0B8D...33492
DTC: P0B92...33496
DTC: P0B97...33500
DTC: P0B9C...33504
DTC: P0BA1...33508
DTC: P0C30...33512
DTC: P3004...33519
DTC: P3011...33521
DTC: P3012...33526
DTC: P3013...33531
DTC: P3014...33536
DTC: P3015...33541
DTC: P3016...33546
DTC: P3017...33551
DTC: P3018...33556
DTC: P3019...33561
DTC: P301B...33566
DTC: P3020...33568
DTC: P3021...33573
DTC: P3022...33578
DTC: P3023...33583
DTC: P3024...33588
DTC: P3025...33593
DTC: P3026...33598
DTC: P3027...33603
DTC: P3028...33608
DTC: P3029...33613
DTC: P302F...33618
DTC: P3065...33623
DTC: P308A...33628
DTC: U0074...33632
DTC: U0293...33635
TRANSMISSION...33639
TROUBLESHOOTING...33641
TROUBLE SHOOTING BY TRANSMISSION SYMPTOM...33641
AUTOMATIC TRANSMISSION...33641
TROUBLESHOOTING...33643
AUTOMATIC TRANSMISSION...33643
PRECAUTIONS FOR DIAGNOSIS...33643
AT LEARNED VALUE INITIALIZATION...33644
INSPECTING/CLEARING DIAGNOSIS CODES...33648
SYSTEM BLOCK DIAGRAM...33651
COMPUTER PIN ASSIGNMENT...33652
DIAGNOSIS CODE TABLE...33655
DTC: P0500/DIAGNOSIS MONITOR CODE: 42...33657
DTC: P0562/DIAGNOSIS MONITOR CODE: 11...33663
DTC: P0705/DIAGNOSIS MONITOR CODE: 43...33666
DTC: P0706/DIAGNOSIS MONITOR CODE: 44...33674
DTC: P0710/DIAGNOSIS MONITOR CODE: 38...33679
DTC: P0715/DIAGNOSIS MONITOR CODE: 12...33686
DTC: P0720/DIAGNOSIS MONITOR CODE: 61...33692
DTC: P0725/DIAGNOSIS MONITOR CODE: 86...33698
DTC: P0730/DIAGNOSIS MONITOR CODE: 37...33704
DTC: P0746/DIAGNOSIS MONITOR CODE: 31...33712
DTC: P0748/DIAGNOSIS MONITOR CODE: 25...33718
DTC: P0751/DIAGNOSIS MONITOR CODE: 45...33723
DTC: P0756/DIAGNOSIS MONITOR CODE: 46...33729
DTC: P0761/DIAGNOSIS MONITOR CODE: 47.48...33735
DTC: P0776/DIAGNOSIS MONITOR CODE: 32...33745
DTC: P0778/DIAGNOSIS MONITOR CODE: 26...33751
DTC: P0810/DIAGNOSIS MONITOR CODE: 88...33756
DTC: P0973/DIAGNOSIS MONITOR CODE: 62...33760
DTC: P0974/DIAGNOSIS MONITOR CODE: 62...33765
DTC: P0976/DIAGNOSIS MONITOR CODE: 63...33770
DTC: P0977/DIAGNOSIS MONITOR CODE: 63...33775
DTC: P0979/DIAGNOSIS MONITOR CODE: 64...33780
DTC: P0980/DIAGNOSIS MONITOR CODE: 64...33785
DTC: P0985/DIAGNOSIS MONITOR CODE: 65...33790
DTC: P0986/DIAGNOSIS MONITOR CODE: 65...33795
DTC: P0A40/DIAGNOSIS MONITOR CODE: 88...33800
DTC: P1604/DIAGNOSIS MONITOR CODE: 24...33804
DTC: P1604/DIAGNOSIS MONITOR CODE: 54...33808
DTC: P2545/DIAGNOSIS MONITOR CODE: 88...33812
DTC: P2716/DIAGNOSIS MONITOR CODE: 28...33816
DTC: P2740/DIAGNOSIS MONITOR CODE: 17...33822
DTC: P2757/DIAGNOSIS MONITOR CODE: 33...33827
DTC: P2759/DIAGNOSIS MONITOR CODE: 27...33833
DTC: P2764/DIAGNOSIS MONITOR CODE: 36...33839
DTC: U0100/DIAGNOSIS MONITOR CODE: 88...33843
DTC: U110A/DIAGNOSIS MONITOR CODE: 88...33852
TROUBLESHOOTING...33861
CLUTCH ECU...33861
SYSTEM BLOCK DIAGRAM...33861
COMPUTER PIN ASSIGNMENT...33862
DIAGNOSIS CODE TABLE...33864
CAUTIONS ON HV DAMPER REPLACEMENT...33866
DTC: P0560...33867
DTC: P0563...33871
DTC: P0604...33873
DTC: P0605...33875
DTC: P062F...33877
DTC: P0775...33879
DTC: P0778...33884
DTC: P0811...33889
DTC: P081E...33891
DTC: P0883...33893
DTC: P0948...33897
DTC: P1538...33902
DTC: P1539...33912
DTC: P18F2...33919
DTC: P18F3...33929
DTC: P18F5...33939
DTC: P18F7...33949
DTC: P18F8...33959
DTC: P18F9...33969
DTC: P18FB...33979
DTC: P18FC...33984
DTC: P18FD...33989
DTC: P191A...33994
DTC: P2859...33996
DTC: P3156...33998
DTC: P3157...34008
DTC: U0073...34012
DTC: U0101...34015
DTC: U0110...34018
DTC: U0293...34021
DTC: U110A...34024
AXLE...34027
TROUBLESHOOTING...34028
TROUBLE SHOOTING BY AXLE SYMPTOM...34028
FRONT AXLE...34028
REAR AXLE...34029
WHEEL AND TIRE...34029
DIFFERENTIAL...34031
TROUBLESHOOTING...34032
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM...34032
REAR DIFFERENTIAL...34032
S7-LXJE12A-5 - 2018 Trouble Shooting Workshop Manual (HINO 155, 155h, 195, 195h Series with J05E engine)...34034
FOREWORD...34034
CHAPTER REFERENCES...34035
INDEX...34036
BRAKE...34038
TROUBLESHOOTING...34039
TROUBLE SHOOTING BY BRAKE SYMPTOM...34039
BRAKE...34039
ABS WITH EBD...34041
CAUTIONS...34041
TROUBLESHOOTING PROCEDURE...34042
ACT PART No. CORRESPONDENCE...34044
HEARING TABLE...34044
PRIOR CHECK...34045
LIST OF DIAGNOSIS CODE...34057
PARTS ARRANGEMENT...34060
ECU TERMINAL ARRANGEMENT...34062
SYMPTOM LIST...34065
ELECTRIC CIRCUIT DIAGRAM...34066
ABS WARNING LIGHT ALWAYS ON...34067
BRAKE WARNING LIGHT ALWAYS ON...34071
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)...34075
THE BRAKE PEDAL GETS STUCK...34076
DTC: C1203 (Diagnosis monitor code 59)...34078
DTC: C1225 (Diagnosis monitor code 25)...34082
DTC: C1241 (Diagnosis monitor code 41)...34086
DTC: C1249 (Diagnosis monitor code 49)...34098
DTC: C1265 (Diagnosis monitor code 65)...34102
DTC: C1300 (Diagnosis monitor code 62)...34112
DTC: C1337 (Diagnosis monitor code 37)...34115
DTC: C1361 (Diagnosis monitor code 91)...34119
DTC: C1401 (Diagnosis monitor code 31)...34127
DTC: C1402 (Diagnosis monitor code 32)...34136
DTC: C1403 (Diagnosis monitor code 33)...34145
DTC: C1404 (Diagnosis monitor code 34)...34154
DTC: C1405 (Diagnosis monitor code 31)...34163
DTC: C1406 (Diagnosis monitor code 32)...34172
DTC: C1407 (Diagnosis monitor code 33)...34181
DTC: C1408 (Diagnosis monitor code 34)...34190
DTC: C1413 (Diagnosis monitor code 35)...34199
DTC: C1414 (Diagnosis monitor code 36)...34206
DTC: C1415 (Diagnosis monitor code 38)...34212
DTC: C1416 (Diagnosis monitor code 39)...34221
DTC: C1417 (Diagnosis monitor code 41)...34230
DTC: C1421 (Diagnosis monitor code 46)...34242
DTC: C1422 (Diagnosis monitor code 46)...34246
DTC: C1423 (Diagnosis monitor code 46)...34250
DTC: C1424 (Diagnosis monitor code 46)...34254
DTC: C1425 (Diagnosis monitor code 49)...34258
DTC: C1427 (Diagnosis monitor code 51)...34262
DTC: C1428 (Diagnosis monitor code 51)...34266
DTC: C1468 (Diagnosis monitor code 21)...34270
DTC: C1469 (Diagnosis monitor code 22)...34274
DTC: C146A (Diagnosis monitor code 23)...34278
DTC: C146B (Diagnosis monitor code 24)...34282
DTC: C146C (Diagnosis monitor code 13)...34286
DTC: C146D (Diagnosis monitor code 14)...34293
DTC: C146E (Diagnosis monitor code 11)...34300
DTC: C146F (Diagnosis monitor code 12)...34306
DTC: U0073 (Diagnosis monitor code 94)...34312
ELECTRIC VACUUM PUMP SYSTEM...34315
CAUTIONS FOR TROUBLESHOOTING...34315
SYSTEM BLOCK DIAGRAM...34316
ELECTRIC CIRCUIT DIAGRAM...34317
CONNECTOR TERMINAL ARRANGEMENT...34318
SYSTEM SELF-DIAGNOSTIC...34319
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT...34320
ACTIVE TEST...34320
DATA MONITOR...34320
DIAGNOSIS CODE TABLE...34321
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)...34322
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)...34323
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)...34324
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)...34328
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)...34340
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES...34342
STEERING...34344
TROUBLESHOOTING...34345
TROUBLE SHOOTING BY STEERING SYMPTOM...34345
STEERING...34345
SUSPENSION...34351
TROUBLESHOOTING...34352
TROUBLE SHOOTING BY SUSPENSION SYMPTOM...34352
LEAF SUSPENSION...34352
ELECTRICAL...34353
TROUBLESHOOTING...34354
TROUBLE SHOOTING BY ELECTRICAL SYMPTOM...34354
SIMULTANEOUS MALFUNCTION OF MULTIPLE ELECTRIC SYSTEMS...34354
INTEGRATED UNIT...34359
SYSTEM BLOCK DIAGRAM...34359
COMPUTER PIN ASSIGNMENT...34362
TROUBLE SHOOTING...34363
CONTROL SYSTEM...34370
TROUBLESHOOTING...34373
CAN COMMUNICATION...34373
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE...34373
ECU INDIVIDUAL CODELIST (DIESEL)...34375
ECU INDIVIDUAL CODELIST (HYBRID)...34376
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION...34379
ENGINE CAN COMMUNICATION LINE (DIESEL)...34381
ENGINE CAN LINE...34381
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...34383
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...34387
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...34392
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...34402
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...34412
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...34417
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...34420
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...34427
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...34434
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...34437
INSPECTING THE PM SENSOR CAN COMMUNICATION LINE...34441
ENGINE CAN COMMUNICATION LINE (HYBRID)...34447
ENGINE CAN LINE...34447
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...34449
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...34453
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...34458
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...34469
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...34480
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE...34485
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE...34488
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE...34495
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE...34502
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE...34505
INSPECTING THE PM SENSOR CAN COMMUNICATION LINE...34509
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)...34516
DIAGNOSIS CAN LINE...34516
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...34518
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...34524
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...34527
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...34535
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...34542
INSPECTING THE AT ECU CAN COMMUNICATION LINE...34545
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...34548
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...34553
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)...34557
DIAGNOSIS CAN LINE...34557
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...34560
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...34567
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...34573
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...34584
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...34595
INSPECTING THE AT ECU CAN COMMUNICATION LINE...34598
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE...34601
INSPECTING THE INVERTER CAN COMMUNICATION LINE...34604
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...34607
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE...34610
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...34613
CONTROL CAN COMMUNICATION LINE (DIESEL)...34616
CONTROL CAN LINE...34616
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...34618
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...34623
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...34627
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...34633
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...34639
INSPECTING THE AT ECU CAN COMMUNICATION LINE...34642
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...34645
CONTROL CAN COMMUNICATION LINE (HYBRID)...34648
CONTROL CAN LINE...34648
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE...34652
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION...34657
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT...34664
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT...34675
INSPECTING THE ABS ECU CAN COMMUNICATION LINE...34686
INSPECTING THE AT ECU CAN COMMUNICATION LINE...34689
INSPECTING THE HV ECU CAN COMMUNICATION LINE...34692
INSPECTING THE INVERTER CAN COMMUNICATION LINE...34695
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE...34699
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE...34702
CAN COMMUNICATION (HYBRID SYSTEM)...34705
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK...34705
LIST OF CONNECTOR MARKINGS...34708
CONNECTION DIAGRAM...34709
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES...34710
CAN COMMUNICATION FAILURE...34712
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM...34716
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM...34731
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)...34740
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)...34741
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)...34742
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)...34743
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)...34744
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)...34746
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)...34748
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)...34749
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)...34750
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)...34751
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)...34753
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)...34756
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)...34759
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)...34761
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)...34763
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)...34765
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)...34769
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)...34771
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)...34773
HINO 155, 155h & 195, 195h Series Cab Over Trucks Repair Service Manuals + Trouble Shooting Manuals + Owner's Manuals
