Freightliner Trucks Electrical Wiring Diagrams & Body-Builder Books
Freightliner Trucks Electrical Wiring Diagrams & Body-Builder Books
FILE LIST:
Body Builder Bulletins.pdf
Component Info.pdf
Electrical Wiring Diagrams.pdf
Engine Remote Interface Installation and Programming Guides Documents.pdf
EPA2010ElectricalModels-M2106-M2112-108SD-114SD.pdf
EPA 2010 ATS and DEF Modification Guide.pdf
EPA 2010 Freightliner 108,114 SD Body Builder Book.pdf
EPA 2010_Freightliner Reference Book_ver10.pdf
M002 EPA 07 Electrical Body Builder Manual Rev New.pdf
EPA 2010 Freightliner Business Class M2 Body Builder Book.pdf
Freightliner 122SD Cab and Chassis Vocational Reference Guide.pdf
General Information.pdf
Body Builder Bulletins...2
aftertreatment device regeneration...3
epa 2007 engine allison transmission interface harness...5
epa 2007 engine indicators and switches...7
epa 2007 engine interface harness...8
mega fuse junction block...10
power distribution module...11
wiring harness routing...12
Component Info...13
ABS...14
ABS Pneumatic...14
Component Location and Identification...14
System Function...14
All-Wheel-Drive Electrical Controls...15
BULKHEAD MODULE OUTPUT PINS...30
Batteries...32
Bulkhead Module...56
CHASSIS MODULE OUTPUT PINS...91
Chassis Module and Expansion Module...94
Clutch Switch...110
Engine Control - Clutch...110
Component Location and Identification...110
System Function...110
Cruise Control CAT 3126...111
Cruise Control CAT 3126...111
Component Location and Identification...111
System Function...111
Datalinks...112
Engine CAT 3126...128
Engine CAT 3126-Engine Compartment...128
Component Location and Identification...128
System Function...128
Forward Lighting Systems...129
HVAC...160
Heating Ventilation & Air Conditioning - Base...160
Component Location and Identification...160
System Function...160
Instrumentation Control Unit, ICU3-M2...161
Interior Lighting Systems...192
Mercedes-Benz Engine Wiring Routing...208
Mercedes-Benz Engine Wiring Schematics...212
Mercedes-Benz Engine Wiring...224
Multifunction Turn Signal Switch...232
Power Distribution Module...236
Rear and Turn Signal Lighting Systems...242
Smart Switches...262
Starter Control System...274
Switch Expansion Module...287
Trailer Electrical Systems...296
Transmission Allison...309
Transmission Allison...309
Component Location and Identification...309
System Function...309
Vehicle Control Unit Removal and Installation...310
Wiper-Washer System...312
EPA 2010 ATS and DEF Modification Guide...319
EPA 2010 Freightliner 108,114 SD Body Builder Book...349
Section 1 114 SD Set Forward Axle...350
Page 1...350
Page 1...350
Page 2...351
Page 1...351
Page 2.1...352
Page 1...352
Page 3...353
Page 1...361
Page 4...354
Page 1...352
Page 5...355
Page 1...355
Page 6...356
Page 1...356
Page 7...357
Page 1...357
Page 8...358
Page 1...361
Page 9...359
Page 1...359
Page 10.1...360
Page 1...360
Page 10.2...361
Page 1...361
Page 10.3...362
Page 1...362
Page 10.31...363
Page 1...363
Page 10.4...364
Page 1...363
Page 10.5...365
Page 1...365
Page 10.6...366
Page 1...366
Page 10.7...367
Page 1...367
Page 10.71...368
Page 1...368
Page 10.8...369
Page 1...352
Page 10.9...370
Page 1...366
Section 2 114 SD Set Back Axle...371
Page 1...371
Page 1...371
Page 2.0...372
Page 1...372
Page 2.1...373
Page 1...373
Page 2.2...374
Page 1...374
Page 3...375
Page 1...383
Page 4...376
Page 1...376
Page 4.1...377
Page 1...376
Page 5...378
Page 1...378
Page 5.1...379
Page 1...379
Page 6.0...380
Page 1...380
Page 6.1...381
Page 1...381
Page 7.0...382
Page 1...382
Page 7.1...383
Page 1...383
Page 8...384
Page 1...374
Page 8.1...385
Page 1...376
Page 9...386
Page 1...376
Page 9.1...387
Page 1...387
Page 10...388
Page 1...388
Page 10.1...389
Page 1...389
Page 11.0...390
Page 1...390
Page 11.1...391
Page 1...391
Page 11.11...392
Page 1...378
Page 11.2...393
Page 1...387
Page 11.21...394
Page 1...394
Page 11.3...395
Page 1...395
Page 11.4...396
Page 1...396
Page 11.5...397
Page 1...383
Section 3 108 SD...398
Page 1...398
Page 1...398
Page 2.0...399
Page 1...399
Page 2.1...400
Page 1...413
Page 2.2...401
Page 1...401
Page 3...402
Page 1...412
Page 4.0...403
Page 1...403
Page 4.1...404
Page 1...404
Page 5.0...405
Page 1...405
Page 5.1...406
Page 1...406
Page 6...407
Page 1...407
Page 7.0...408
Page 1...413
Page 7.1...409
Page 1...409
Page 8.0...410
Page 1...410
Page 8.1...411
Page 1...403
Page 9.0...412
Page 1...412
Page 9.1...413
Page 1...413
Page 10.1...414
Page 1...414
Page 10.11...415
Page 1...415
Page 10.2...416
Page 1...413
Page 10.21...417
Page 1...417
Page 10.3...418
Page 1...418
Page 10.4...419
Page 1...419
Page 10.5...420
Page 1...420
Page 10.6...421
Page 1...421
Page 10.7...422
Page 1...422
Section 4 Cab...423
Page 1...423
Page 1...423
Page 2...424
Page 1...424
Page 3...425
Page 1...425
Page 4...426
Page 1...426
Page 5...427
Page 1...427
Page 6...428
Page 1...428
Page 7...429
Page 1...429
Page 8...430
Page 1...430
Section 5 Chassis...431
Page 1...431
Page 1...431
Page 2...432
Page 1...432
Page 3...433
Page 1...433
Page 4...434
Page 1...435
Page 5...435
Page 1...435
Page 6...436
Page 1...436
Page 7...437
Page 1...437
Page 8...438
Page 1...438
Page 9...439
Page 1...439
Page 10...440
Page 1...440
Page 11...441
Page 1...441
EPA 2010 Freightliner Business Class M2 Body Builder Book...442
Section 1 General...443
Section 1 General Information...443
Introduction 1-1...444
Emission, Noise and Safety 1-2...445
Emission, Noise and Safety 1-3...446
Emission, Noise and Safety 1-4...447
Emission, Noise and Safety 1-5...448
Label Location and Attachment Requirements 1-6...449
Label Location and Attachment Requirements 1-7...450
Label Location and Attachment Requirements 1-8...451
Federal Motor Vehicle Safety Standards (FMVSS) & Canadian Motor Vehicle Safety Standards (CMVSS) 1-9 ...452
Federal Motor Vehicle Safety Standards (FMVSS) & Canadian Motor Vehicle Safety Standards (CMVSS) 1-10...453
Federal Motor Vehicle Safety Standards (FMVSS) & Canadian Motor Vehicle Safety Standards (CMVSS) 1-11...454
Federal Motor Vehicle Safety Standards (FMVSS) & Canadian Motor Vehicle Safety Standards (CMVSS) 1-12...455
Definitions of Terms 1-13...456
Freightliner VIN Coding - Summary Sheet 1-14...457
Freightliner VIN Coding - Summary Sheet 1-15...458
Freightliner VIN Coding - Summary Sheet 1-16...459
Vehicle Rollover Stability Guideline 1-17...460
Truck Body and Special Equipment Installation Precautions 1-18...461
Truck Body and Special Equipment Installation Precautions 1-19...462
Truck Body and Special Equipment Installation Precuations 1-20...463
Truck Body and Special Equipment Installation Precautions 1-21...464
Truck Body and Special Equipment Installation Precautions 1-22...465
Truck Body and Special Equipment Installation Precautions 1-23...466
Truck Body and Special Equipment Installation Precautions 1-24...467
Truck Body and Special Equipment Installation Precautions 1-25...468
Body Mounting Methods 1-26...469
Body Mounting Methods 1-27...470
Body Mounting Methods 1-28...471
Vocational Body Mounting 1-29...472
Section 2 Cab...473
Section 2 Cab Configurations...473
106 Day Cab Front View 2-1...474
106 Day Cab Side View 2-2...475
106 Extended Cab /Crew Cab Front View 2-3...476
106 Extended Cab Side View 2-4...477
106 Crew Cab Chassis Side View 2-5...478
106 Hood 2-6...479
106V Cab Chassis Front View 2-7...480
106V Day Cab Side View 2-8...481
106V Extended Crew Cab Chassis Front View 2-9...482
106V Extended Cab Chassis Side View 2-10...483
106V Crew Cab Chassis Side View 2-11...484
106V Hood 2-12...485
112 Day Cab Front 2-13...486
112 Day Cab and Chassis Side 2-14...487
112 Extended Crew Cab Front View 2-15...488
112 Extended Cab and Chassis Side View 2-16...489
112 Crew Cab and Chassis Side View 2-17...490
112 Hood 2-18...491
112V Cab Chassis Front View 2-19...492
112V Cab Chassis Side View 2-20...493
112V Extended Crew Cab Chassis Front View 2-21...494
112V Extended Cab Chassis Side View 2-22...495
112V Crew Cab Chassis Side View 2-23...496
112V Hood 2-24...497
106/112 Day Cab Rear View 2-25...498
106 Day Cab Walk Thru Chassis Rear View 2-26...499
106/112 Chassis Extended -Crew Cab Rear 2-27...500
106/112 Roof Fairing Front View 2-28...501
106/112 Roof Fairing Side View 2-29...502
106/112 Roof Fairing & Side Ext Front View 2-30...503
106/112 Roof Fairing & Side Ext Side View 2-31...504
106 Optional 3 Piece 14" Chrome Bumper w/Air Dam, 106 Optional 3 Piece 14" Painted Bumper w/Air Dam 2-32...505
106 Optional 3 Piece 14" Chrome Bumper w/Air Dam Spaced 3" Forward 2-33...506
106/112 Standard 3 Piece 14" Painted Steel Bumper w/Collapsible Ends 2-34...507
106 Standard 3 Piece 14" Steel Bumper w/Flexible Ends 2-35...508
112 Optional 3 Piece 14" Painted Bumper w/Air Dam 2-36...509
106V/112V 12" Bumper 2-37...510
106 Day/Extended Cab Rear Air Suspension, 160 Cab Height 2-38...511
106 Crew Cab Rear Air Suspension, 160 Cab Height 2-39...512
106 Cab Rear Rubber Suspension, 160 Cab Height 2-40...513
106 Day/Extended Cab Rear Leaf Suspension, 160 Cab Height 2-41...514
106 Day Cab Rear Leaf Suspension, 280 Cab Height 2-42...515
112 Day/Extended Cab Rear Air Suspension, 305 Cab Height 2-43...516
112 Crew Cab Rear Air Suspension, 305 Cab Height 2-44...517
106 Day/Extended Cab Rear Air Suspension, 280 Cab Height 2-45...518
106 Crew Cab Rear Air Suspension, 280 Cab Height 2-46...519
106V/112V Cab Rear Leaf Suspension, 390 Cab Height 2-47...520
106V/112V Day/Extended Cab Rear Air Suspension, 390 Cab Height 2-48...521
106V/112V Crew Cab Rear Air Suspension, 390 Cab Height 2-49...522
106 Front Cab Mount, 160 Cab Height 2-50...523
106 Front Cab Mount, 280 Cab Height 2-51...524
112 Front Cab Mount, 305 Cab Height 2-52...525
106V/112V Front Cab Mount, 390 Cab Height 2-53...526
Door Swing 37, 62 2-54...527
Cab Ergonomics 2-55...528
Interior Seat Dimensions 2-56...529
Interior Seat Dimensions (continued) 2-57...530
Section 3 Chassis and Frame...531
Section 3 Chassis & Frame...531
Crossmember - 5 Piece Wide 3-1...532
Crossmember - 5 Piece Narrow 3-2...533
Crossmember - Splayed Mid Ship 3-3...534
Crossmember - Overslung Typical 3-4...535
Crossmember - Underslung* 3-5...536
106 Frame Grid 3-6...537
106 BBC Medium Duty Trim - LH Rail 3-7...538
106 BBC Medium Duty Trim - RH Rail 3-8...539
106 Main Frame w/Inner Reinforcement Trim 3-9...540
106 Main Frame w/Inner Reinforcement Trim (continued) 3-10...541
106 Partial L-Sert Beverage Inner Reinforcement 3-11...542
106 Typical Frame Front Assembly Cast Engine Crossmember 3-12...543
106V w/o Front Frame Ext. 3-13...544
106V 6" Front Frame Extension 3-14...545
106V 24" Front Frame Extension 3-15...546
106V Front Frame Cast 3-16...547
112 Frame Grid 3-17...548
112 Front Frame Trim 3-18...549
112 Inner Frame C-Channel Reinforcement 3-19...550
112 Inner Frame C-Channel Reinforcement (continued) 3-20...551
112V 12" Front Frame Ext - Splayed Rail 3-21...552
112V 12" Extended Frame Full Inner C-Channel Reinforcement - Splayed Rail 3-22...553
112V 12" Ext Frame/Reinforced 3-23...554
112V 24" Front Frame Ext - Splayed Rail 3-24...555
112V 24" Extended Frame Inner C-Channel Reinforcement - Splayed Rail 3-25...556
112V 24" Extended Frame - Splayed Rail 3-26...557
112V Splayed Inner Reinforcement 3-27...558
112V 12"/24" FFE - Splayed Rail 3-28...559
Frame Specifications 3-29...560
Frame Grid and Dimensions 3-30...561
Frame Grid and Dimensions (continued) 3-31...562
Frame Specifications 3-32...563
Frame Grid and Dimensions (continued) 3-33...564
Frame Grid and Dimensions (continued) 3-34...565
Frame Grid and Dimensions (continued) 3-35...566
Frame Grid and Dimensions (continued) 3-36...567
106 AWD Sub Frame Leaf Single 3-37...568
106 AWD Sub Frame Leaf Single 3-38...569
106 AWD Sub Frame Leaf Tandem 3-39...570
106 AWD Sub Frame Leaf Tandem 3-40...571
106 AWD Sub Frame Air Single 3-41...572
106 AWD Sub Frame Air Single 3-42...573
106 AWD Sub Frame Air Tandem 3-43...574
106 AWD Sub Frame Air Tandem 3-44...575
106 All Wheel Drive Suspensions 3-45...576
Section 4 Suspension...577
Section 4 Suspension...577
106 6K8K10K12K DP Taper-Leaf Front Suspension 4-1...578
106 6K8K10K12K DP Taper-Leaf Front Suspension 4-2...579
106 6K8K10K12K DP Taper-Leaf Front Suspension (continued) 4-3...580
106 12K Taper-Leaf Front Suspension with Sway Bar 4-4...581
106 12K Taper-Leaf Front Suspension with Sway Bar 4-5...582
106 12K Taper-Leaf Front Suspension with Sway Bar (continued) 4-6...583
106 14.6K16K18K20K Taper-Leaf Front Suspension 4-7...584
106 14.6K16K18K20K Taper-Leaf Front Suspension with Sway Bar 4-8...585
106 14.6K16K18K20K Taper-Leaf Front Suspension with Sway Bar (continued) 4-9...586
106 14.6K16K18K20K23K FlatLeaf Front Suspension 4-10...587
106 14.6K16K18K20K23K FlatLeaf Front Suspension 4-11...588
106 14.6K16K18K20K23K Flat-Leaf Front Suspension (continued) 4-12...589
106 AWD Front Suspension, Front Drive Axles 4-13...590
106 AWD Front Suspension 4-14...591
106V AWD Front Suspension 4-15...592
106V AWD Front Suspension 4-16...593
106V AWD Front Suspension (continued) 4-17...594
112 12K Taper-Leaf Front Suspension 4-18...595
112 12K Taper-Leaf Front Suspension 4-19...596
112 12K Taper-Leaf Front Suspension (continued) 4-20...597
112V 12K Taper-Leaf Front Suspension Splayed 4-21...598
112V 12K Taper-Leaf Front Suspension 4-22...599
112V 12K Taper-Leaf Front Suspension Splayed (continued) 4-23...600
112 14.6K16K18K20K Taper-Leaf Front Suspension 4-24...601
112 14.6K16K18K20K Taper-Leaf Front Suspension 4-25...602
112 14.6K16K18K20K Taper-Leaf Front Suspension (continued) 4-26...603
112V 14.6K16K18K20K Taper-Leaf Front Suspension Splayed 4-27...604
112V 14.6K16K18K20K Taper-Leaf Front Suspension Splayed 4-28...605
112 14.6K16K18K20K Taper-Leaf Front Suspension Splayed (continued) 4-29...606
112 14.6K16K18K20K23K Flat-Leaf Front Suspension 4-30...607
112 14.6K16K18K20K Flat-Leaf Front Suspension 4-31...608
112 14.6K16K18K20K23K Flat-Leaf Front Suspension (continued) 4-32...609
112V 14.6K16K18K20K23K Flat-Leaf Front Suspension Splayed 4-33...610
112V 14.6K16K18K20K Flat-Leaf Front Suspension Splayed Rail 4-34...611
14.6K16K18K20K23K Flat-Leaf Front Suspension Splayed (continued) 4-35...612
106 52" Variable Rate Multi-Leaf Suspension 4-36...613
106 52" Variable Rate Multi-Leaf with Helper Leaf Spring 4-37...614
106 52" Variable Rate Multi-Leaf Suspension (continued) 4-38...615
106/112 Flat-Leaf Spring Suspension with Radius Rod (shown with optional Helper Spring) 4-39...616
106/112 Flat-Leaf with Radius Rod Spring Suspension (continued) 4-40...617
106 60" Two-Stage Taper-Leaf Suspension 4-41...618
106 60" Two-Stage Taper-Leaf Suspension (continued) 4-42...619
106 10K12K15K18K AirLiner Suspension 4-43...620
106/112 21K Airliner Suspension 4-44...621
106/112 21K AirLiner Suspension 4-45...622
106/112 23K AirLiner Suspension with Chain Clearance 4-46...623
106/112 Hendrickson Primaax 23K Suspension 4-47...624
106/112 BBC Flat-Leaf Four-Spring Suspension 4-48...625
106/112 Four-Spring Suspension (continued) 4-49...626
106/112 AirLiner Tandem Suspension 4-50...627
106/112 AirLiner Tandem Suspension uspension (continued) 4-51...628
106/112 AirLiner Tandem Suspension with Chain Clearance 4-52...629
106/112 AirLiner Tandem Suspension with Chain Clearance (continued) 4-53...630
106/112 Hendrickson Primaax Tandem Air Ride Suspension 4-54...631
106/112 Hendrickson Primaax Tandem Air Ride Suspension (continued) 4-55...632
106/112 Hendrickson RT2/RTE2 Series Walking Beam Suspension 4-56...633
106/112 Hendrickson RT2/RTE2 Series Walking Beam Suspension (continued) 4-57...634
112 (Only) Hendrickson RT650 Walking Beam Tandem Rear Suspension 4-58...635
112 Hendrickson RT2/RTE2 Series Walking Beam Suspension (continued) 4-59...636
112 (Only) Hendrickson RS650 Walking Beam Suspension 4-60...637
112 Hendrickson RS Series Walking Beam Suspension (continued) 4-61...638
106/112 Hendrickson Haulmaxx Tandem Suspension 4-62...639
106/122 Hendrickson Haulmaxx Tandem Suspension (continued) 4-63...640
106/112 TufTrac Suspension 4-64...641
106/122 TufTrac Suspension (continued) 4-65...642
106/112 Hendrickson HLUC2 Pusher/Tab Suspension 4-66...643
106/112 Al-2200LW Pusher/Tag Suspension 4-67...644
HLM2 Pusher/Tag Axle 4-68...645
106/112 Pusher/Tag Suspensions 4-69...646
Section 5 Exhaust...647
Page 1...647
Page 1...647
Page 2...648
Page 1...663
Page 2.1...649
Page 1...656
Page 2.2...650
Page 1...680
Page 3...651
Page 1...651
Page 3.1...652
Page 1...652
Page 3.2...653
Page 1...653
Page 3.3...654
Page 1...681
Page 3.4...655
Page 1...655
Page 3.5...656
Page 1...656
Page 3.6...657
Page 1...657
Page 3.7...658
Page 1...658
Page 3.8...659
Page 1...659
Page 3.9...660
Page 1...660
Page 4...661
Page 1...661
Page 4.1...662
Page 1...662
Page 4.2...663
Page 1...663
Page 4.3...664
Page 1...664
Page 5...665
Page 1...670
Page 5.1...666
Page 1...666
Page 6...667
Page 1...678
Page 6.1...668
Page 1...657
Page 6.2...669
Page 1...680
Page 7...670
Page 1...670
Page 7.1...671
Page 1...663
Page 7.2...672
Page 1...663
Page 8...673
Page 1...673
Page 8.1...674
Page 1...674
Page 9...675
Page 1...656
Page 10...676
Page 1...659
Page 11...677
Page 1...659
Page 12...678
Page 1...678
Page 12.1...679
Page 1...679
Page 12.2...680
Page 1...680
Page 12.3...681
Page 1...681
Section 6 Air System...682
Section 6 Air System...682
Air Tank Location Guide 6-1...683
725 Air Tank, Steel, 9" 6-2...684
1350 Air Tank, Steel, 9" 6-3...685
1740 Air Tank, Steel, 9" 6-4...686
2030 Air Tank, Steel, 9" 6-5...687
1990 Air Tank, Steel, 11" 6-6...688
4300 Air Tank, Triple, Steel, 12" 6-7...689
5900 Air Tank, Triple, Steel, 12" 6-8...690
1350 Air Tank, Tag Pusher, 9" 6-9...691
1990 Air Tanks Under Battery Boxes 6-10...692
1740, 2030 Air Tank, 9", Step Mounted 6-11...693
1740, 2030 Air Tank, Below Rail BOC with FLX-Style Bracket 6-12...694
1740, 2030 Air Tank, Below Rail BOC with USF-Style Bracket 6-13...695
1350, 1740 Air Tank, Mounted Inside Rail 6-14...696
5900 Air Tank Triple, 12", Below Rail 6-15...697
1740, 2030 Air Tank Mounting 6-16...698
1350, 1740 Air Tank Mounting 6-17...699
Air Tank, Aft of Bracket Lower HLUC2 6-18...700
Tandem Axle Truck 6-19...701
Single Axle Truck 6-20...702
Tandem Axle Truck with Trailer Tow 6-21...703
Section 7 Fuel Tanks & Battery Boxes...704
Section 7 Fuel Tanks and Battery Boxes...704
106 Day Cab Rectangular CBOC Fuel Tanks with 6 Gallon DEF Tank 7-1...705
106 Day Cab Rectangular CBOC Fuel Tank with 6 Gallon DEF Tank (continued) 7-2...706
106 Day Cab 30/40/50 Rectangular Gallon Fuel Tanks with DEF Tank 7-3...707
106 Day Cab 60/80 Gallon Rectangular Fuel Tanks with DEF Tank 7-4...708
106 Day Cab 90/100 Rectangular Gallon Fuel Tanks with DEF Tank 7-5...709
106 Day Cab Rectangular Fuel Tanks with DEF Tank (continued) 7-6...710
106 Extended Cab 30/40/50 Gallon Rectangular Fuel Tanks with DEF Tank 7-7...711
106 Extended Cab 60/80 Gallon Rectangular Fuel Tanks with DEF Tank 7-8...712
106 Extended Cab 90/100 Gallon Rectangular Fuel Tanks with DEF Tank 7-9...713
106 Extended Cab Rectangular Fuel Tanks with DEF Tanks (continued) 7-10...714
106 Crew Cab 30/40/50 Gallon Rectangular Fuel Tanks with DEF Tank 7-11...715
106 Crew Cab 60/80 Gallon Rectangular Fuel Tanks with DEF Tank 7-12...716
106 Crew Cab 90/100 Gallon Rectangular Fuel Tank with DEF Tank 7-13...717
Crew Cab Rectangular Fuel Tanks with DEF Tank (continued) 7-14...718
106V 23" Round Fuel Tanks with Rear Mounted DEF Tank 7-15...719
106V 23" Round Fuel Tanks with Rear Mounted DEF Tank (continued) 7-16...720
106V 23" Round Fuel Tanks with Rear Mounted DEF Tank (continued) 7-17...721
112/112V 23" Round Fuel Tanks with 6 Gallon Rear Mounted DEF Tank 7-18...722
112/112V 23" Round Fuel Tanks 6 Gallon with Rear Mounted DEF Tank (continued) 7-19...723
112/112V 23" Round Fuel Tanks 6 Gallon with Rear Mounted DEF Tank (continued) 7-20...724
112/112V 23" Diameter Fuel Tank with Forward Mounted DEF Tank 7-21...725
112/112V 23" Round Fuel Tanks with Forward Mounted DEF Tanks (continued) 7-22...726
112/112V 25" Round Fuel Tanks with 6 Gallon Rear Mounted DEF Tank 7-23...727
112/112V 25" Round Fuel Tanks with 6 Gallon Rear Mounted DEF Tank (continued) 7-24...728
112 25" Diameter Round Fuel Tanks with Forward Mounted DEF Tank 7-25...729
112 BBC 25" Diameter Round Fuel Tanks with Forward Mounted DEF Tank (continued) 7-26...730
112 BBC 25" Diameter Round Fuel Tanks with Forward Mounted DEF Tank (continued) 7-27...731
112/112V Forward Mounted Battery Box with 23" Diameter Tanks 7-28...732
112/112V Forward Mounted Battery Box with 23" Diameter Tanks (continued) 7-29...733
112/112V Forward Mounted Battery Box with 25" Diameter Fuel Tank 7-30...734
112/112V Forward Mounted Battery Box with 25" Diameter Tanks (continued) 7-31...735
112/112V Forward Mounted Battery Box with 25" Diameter Tanks (continued) 7-32...736
106 AWD, 42/50/80 Gallon Rect Fuel Tanks with DEF Tank RH 7-33...737
106 AWD, 42/50/80 Gallon Rect Fuel Tanks with DEF Tank RH (continued) 7-34...738
6 Gallon DEF Tank (Diesel Exhaust Fluid) for all Engines 7-35...739
13 Gallon DEF Tank (Diesel Exhaust Fluid) for Cummins Engines 7-36...740
13 Gallon DEF Tank (Diesel Exhaust Fluid) for DDC/Mercedes Engines 7-37...741
23 Gallon DEF Tank (Diesel Exhaust Fluid) for Cummins Engines 7-38...742
23 Gallon DEF Tank (Diesel Exhaust Fluid) for DDC/Mercedes Engines 7-39...743
DEF Tank Usage 7-40...744
106 Day/Ext Cab, No Fuel Tank, 1 Step 7-41...745
106 Day/Ext Cab, No Fuel Tank with 2 Steps 7-42...746
106 Day/Ext Cab, No Fuel Tank with 2 Steps 7-43...747
106 Crew Cab, No Fuel Tank with 1 Step 7-44...748
106 Crew Cab, No Fuel Tank with 2 Steps 7-45...749
106 Day/Ext Cab, 28/30 Gallon Rectangular Fuel Tank with 1 Step 7-46...750
106 Day/Ext Cab, 28/30 Gallon Rectangular Fuel Tank with 2 Steps 7-47...751
106 CBOC Day/Ext Cab, 50 Short Gallon Rectangular Fuel Tank with 2 Steps 7-48...752
106 Day/Ext Cab, 34/40/60/90 Gallon Rectangular Fuel Tank with 1 Step 7-49...753
106 Day/Ext Cab, 34/40/60/90 Rect Fuel Tanks with 2 Steps 7-50...754
106 Crew Cab, 34/40/60 Gallon Fuel Tanks with 1 Step 7-51...755
106 Crew Cab, 34/40/60 Gallon Rect Fuel Tanks with 2 Steps 7-52...756
106 Day/Ext Cab, 42 Short/50/80/100 Gallon Rectangular Tanks with 1 Step 7-53...757
106 Crew Cab, 42 Short/50/80/100 Gallon Rectangular Fuel Tanks with 1 Step 7-54...758
106 Day/Ext Cab, 42 Short/50/80/100 Gallon Fuel Tanks with 2 Steps 7-55...759
106 Crew Cab, 50/80/100 Gallon Rectangular Fuel Tanks with 2 Steps 7-56...760
106 Day/Ext, AWD 42 Short/50/80 Gallon Rect Tanks with 2 Steps 7-57...761
106 AWD Crew Cab, 42 Short/50/80/100 Gallon Rect Fuel Tanks with DEF 7-58...762
106 2 Battery Box Mounted Under Cab, Rectangular Tankswith 6, 13, 23 Gallon DEF Tanks 7-59...763
106 2 Battery Box Mounted Under Cab, Rectangular Tankswith 6, 13, 23 Gallon DEF Tanks (continued) 7-60...764
106 2 Battery Box Mounted BOC, Rectangular Tankswith 6, 13, 23 Gallon DEF Tanks 7-61...765
106 2 Battery Box Mounted BOC, Rectangular Tankswith 6, 13, 23 Gallon DEF Tanks (continued) 7-62...766
106 3 Battery Box Mounted BOC, Rectangular Tankswith 6, 13, 23 Gallon DEF Tanks 7-63...767
106 3 Battery Box Mounted BOC Rectangular Tankswith 6, 13, 23 Gallon DEF Tanks (continued) 7-64...768
106 4 Battery Box BOC, Rectangular Fuel Tanks with 6, 13, 23 Gallon DEF Tanks 7-65...769
106 4 Battery Box BOC, Rectangular Fuel Tankswith 6, 13, 23 Gallon DEF Tanks (continued) 7-66...770
106V/112/112V 2 Battery Box BOC 23 Inch Round Tankswith 6, 13, 23 Gallon DEF Tanks 7-67...771
106V/112/112V 2 Battery Box BOC, 23 Inch Round Tankswith 6, 13, 23 Gallon DEF Tanks (continued) 7-68...772
106V/112/112V 3 Battery Box, Mounted BOC, 23 Inch Round Tankswith 6, 13, 23 Gallon DEF 7-69...773
106V/112/112V 3 Battery Box, Mounted BOC, 23 Inch Round Tankswith 6, 13, 23 Gallon DEF (continued) 7-70...774
106V/112/112V 4 Battery Box Mounted BOC 23 Inch Round Tankswith 6, 13, 23 Gallon DEF Tanks 7-71...775
106V/112/112V 4 Battery Box Mounted BOC, 23 Inch Round Tankswith 6, 13, 23 Gallon DEF Tanks (continued) 7-72...776
112 4 Battery Box, Forward Mounted with 13, 23 Gallon DEF Tanks 7-73...777
112 3 Battery Box Mounted BOC, 23 Inch Round Tankswith 13, 23 Gallon DEF Tanks 7-74...778
112 3 Battery Box Mounted BOC, 23 Inch Round Tankswith 13, 23 Gallon DEF Tanks (continued) 7-75...779
112 4 Battery Box Mounted BOC, 23 Inch Round Tankswith 13, 23 Gallon DEF Tanks 7-76...780
112 4 Battery Box Mounted BOC, 23 Inch Round Tankswith 13, 23 Gallon DEF Tanks (continued) 7-77...781
112 3 Battery Box Mounted BOC, 25 Inch Round Tankswith 13, 23 Gallon DEF Tanks 7-78...782
112 3 Battery Box Mounted BOC, 25 Inch Round Tankswith 13, 23 Gallon DEF Tanks (continued) 7-79...783
112 4 Battery Box Mounted BOC, 25 Inch Round Tankswith 13, 23 Gallon DEF Tanks 7-80...784
112 4 Battery Box Mounted BOC, 25 Inch Round Tankswith 13, 23 Gallon DEF Tanks (continued) 7-81...785
106/112 Battery Box Mounted BOC, Cobra Bracket with No Fuel Tank 7-82...786
106/112 2 3 4 Battery Box, Cobra Bracket Forward Mounted, Under Cab 7-83...787
Section 8 Electrical...788
Electrical Wiring...788
Section 9 Transmission...789
Section 9 Transmission...789
Data Codes/Models 9-1...790
Data Codes/Models 9-2...791
Data Codes/Models 9-3...792
Data Codes/Models 9-4...793
106 Engine/Transmission Locations 9-5...794
112 Engine/Transmission Locations 9-6...795
Engine/Transmission Location 9-7...796
FEPTO 106V Cummins ISC 9-8...797
FEPTO 112 Detroit Diesel DD13 9-9...798
REPTO 112 DD13 Engine 9-10...799
REPTO 106 Cummins ISC Engine 9-11...800
FEPTO and REPTO (continued) 9-12...801
112V M95 (1500 Sq. In.) Radiator with FEPTO Shaft Access 9-13...802
106V X80 (1200 Sq. In.) Radiator with FEPTO Shaft Access 9-14...803
Transmission and Yoke Length 9-15...804
Transmission and Yoke Length (continued) 9-16...805
Transmission and Yoke Length (continued) 9-17...806
Transmission Mounted PTO's 9-18...807
Transmission Mounted PTO's (continued) 9-19...808
Transmission Mounted PTO's (continued) 9-20...809
Transmission Mounted PTO's (continued) 9-21...810
Transmission Mounted PTO and U-Joint Specifications 9-22...811
Transmission Mounted PTO and U-Joint Specifications 9-23...812
Transmission Mounted PTO and U-Joint Specifications 9-24...813
Transmission Mounted PTO and U-Joint Specifications (continued) 9-25...814
106 w/ISB PTO Specifications - Mercedes Manual 6 Speed 9-26...815
106 PTO Specifications - Eaton Manual 6 Speed 9-27...816
106 PTO Specifications - Eaton Manual 5 Speed 9-28...817
106 PTO Specifications - Eaton Hybrid Manual 6 Speed PTO Available on RH Side Only 9-29...818
112 PTO Specifications - Eaton Manual 9-11 Speed Vocational Ultrashift VCS, VMS, VXP, MHP, MXP, LAS 9-30...819
112 PTO Specifications - Eaton Manual 9-11 Speed 9-31...820
Eaton Manual 9-11 Speed (continued) 9-32...821
112 PTO Specifications - Eaton Mid Range 9 Speed RT-6609 9-33...822
106 PTO Specifications - Allison Automatic 1000/2000 Series 9-34...823
106/112 PTO Specifications - Allison Automatic - 3000 Series 9-35...824
112 PTO Specifications - Allison Automatic - 4000 Series 9-36...825
MTC 4210 Available on 4x4MTC 4213 (Shown) Available on 6x6 106/106V AWD Transfer Case Day Cab 9-37...826
MTC 4210 Available on 4x4MTC 4213 (Shown) Available on 6x6 106/106V AWD Transfer Case Extended Cab 9-38...827
MTC 4210 Available on 4x4MTC 4213 (Shown) Available on 6x6 106/106V AWD Transfer Case Crew Cab 9-39...828
Table of Contents...829
Section 1 GENERAL INFORMATION...829
Section 2 Cab Configurations...830
Section 3 Chassis & Frame...834
Section 4 Suspension...836
Section 5 Exhaust...838
Section 6 Air System...840
Section 7 Fuel Tanks & Battery Boxes...842
Section 8 Electrical Wiring...845
Section 9 Transmission...846
EPA 2010_Freightliner Reference Book_ver10...848
EPA2010ElectricalModels-M2106-M2112-108SD-114SD...937
1: Title Page...937
2: Index ...938
3: Component Overview...939
4: Harness Review...940
5: Electrical Power Overview...941
6: Power Net Ditribution Box (PNDB)...942
7: Positive cutoff switch...943
8: Main PDM...944
9: PDM VBAT Connections...945
10: Bulk Head Module...946
11: BHM Pinout Detail...947
12: CHM Chassis Module...948
13: CHM Schematics...949
14: System Backbone...950
15: System Tap Points...951
16: J1708 Conversion Gateway...952
17: Low Current Switches...953
18: Bat Hot High Current Switch...954
19: Battery Hot Switch Schematics...955
20: Interlocked High Current Switch...956
21: Interlock schematic...957
22: High Current Switch Labels...958
23: Body Builder Lighting...959
24: Body Builder PDM Modules...960
25: Body Builder Lighting Schematics...961
26: Trailer PDM...962
27: Trailer Electrical Schematics...963
28: Combination Stop/Turn system...964
29: Wired Rite Prep...965
30: Wired Rite Schematic...966
31: Wired Rite Floor Connections...967
32: Tail Lights...968
33: Tail Light Schematics...969
34: Transmission Interface...970
35: Engine Interface...971
36: PTO Compatibility...972
37: PTO Controls...973
38: PTO Schematics...974
Page 39...975
40: Hybrid PTO Controls...976
41: Remote Start Stop Controls...977
42: NFPA VDR Prep Harness...978
43: Common VDR Connections...979
Electrical Wiring Diagrams...980
Electrical Wiring Diagrams...981
FORWARD CHASSIS HARNESS (288 module)...982
AFT CHASSIS HARNESS (28A module)...983
MAIN CAB HARNESS (320 module)...984
OVERHEAD CAB HARNESS (287 module)...985
FRONTWALL HARNESS (321 module)...986
MBE ENGINE HARNESS (286 module)...987
ABS/AMU HARNESS (332 module)...988
Engine Remote Interface Installation and Programming Guides Documents...989
engine remote interface installation and programming guide cat...990
engine remote interface installation and programming guide cummins...993
engine remote interface installation and programming guide dde & mbe...996
Freightliner 122SD Cab and Chassis Vocational Reference Guide...999
Section 1 General...1000
Page 1-0...1000
Page 1...1000
Page 1-1...1001
Page 1...1016
Page 1-2...1002
Page 1...1009
Page 1-3...1003
Page 1...1022
Page 1-4...1004
Page 1...1004
Page 1-5...1005
Page 1...1005
Page 1-6...1006
Page 1...1006
Page 1-7...1007
Page 1...1007
Page 1-8...1008
Page 1...1008
Page 1-9...1009
Page 1...1009
Page 1-10...1010
Page 1...1010
Page 1-11...1011
Page 1...1011
Page 1-12...1012
Page 1...1012
Page 1-13...1013
Page 1...1013
Page 1-14...1014
Page 1...1014
Page 1-15...1015
Page 1...1015
Page 1-16...1016
Page 1...1016
Page 1-17...1017
Page 1...1017
Page 1-18...1018
Page 1...1023
Page 1-19...1019
Page 1...1019
Page 1-20...1020
Page 1...1020
Page 1-21...1021
Page 1...1010
Page 1-22...1022
Page 1...1022
Page 1-23...1023
Page 1...1023
Page 1-24...1024
Page 1...1016
Page 1-25...1025
Page 1...1016
Page 1-26...1026
Page 1...1026
Page 1-27...1027
Page 1...1027
Page 1-28...1028
Page 1...1009
Section 2 Cab...1029
Page 2-0...1029
Page 1...1029
Page 2-1...1030
Page 1...1045
Page 2-2...1031
Page 1...1038
Page 2-3...1032
Page 1...1051
Page 2-4...1033
Page 1...1033
Page 2-5...1034
Page 1...1034
Page 2-6...1035
Page 1...1035
Page 2-7...1036
Page 1...1036
Page 2-8...1037
Page 1...1037
Page 2-9...1038
Page 1...1038
Page 2-10...1039
Page 1...1039
Page 2-11...1040
Page 1...1040
Page 2-12...1041
Page 1...1041
Page 2-13...1042
Page 1...1042
Page 2-14...1043
Page 1...1043
Page 2-15...1044
Page 1...1044
Page 2-16...1045
Page 1...1045
Page 2-17...1046
Page 1...1046
Page 2-19...1047
Page 1...1052
Page 2-20...1048
Page 1...1048
Page 2-21...1049
Page 1...1049
Page 2-22...1050
Page 1...1039
Page 2-23...1051
Page 1...1051
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Page 1...1052
Page 2-25...1053
Page 1...1045
Page 2-26...1054
Page 1...1045
Page 2-27...1055
Page 1...1055
Page 2-28...1056
Page 1...1056
Page 2-29...1057
Page 1...1038
Page 2-30...1058
Page 1...1041
Section 3 Chassis Frame...1059
Page 3-0...1059
Page 1...1059
Page 3-1...1060
Page 1...1060
Page 3-2...1061
Page 1...1061
Page 3-3...1062
Page 1...1062
Page 3-4...1063
Page 1...1071
Page 3-5...1064
Page 1...1064
Page 3-6...1065
Page 1...1077
Page 3-7...1066
Page 1...1061
Page 3-8...1067
Page 1...1067
Page 3-9...1068
Page 1...1068
Page 3-10...1069
Page 1...1069
Page 3-11...1070
Page 1...1070
Page 3-12...1071
Page 1...1071
Page 3-13...1072
Page 1...1082
Page 3-14...1073
Page 1...1073
Page 3-15...1074
Page 1...1074
Page 3-16...1075
Page 1...1075
Page 3-17...1076
Page 1...1073
Page 3-18...1077
Page 1...1077
Page 3-19...1078
Page 1...1078
Page 3-20...1079
Page 1...1080
Page 3-21...1080
Page 1...1080
Page 3-22...1081
Page 1...1075
Page 3-23...1082
Page 1...1082
Page 3-24...1083
Page 1...1086
Page 3-25...1084
Page 1...1061
Page 3-26...1085
Page 1...1078
Page 3-27...1086
Page 1...1086
Page 3-28...1087
Page 1...1087
Page 3-29...1088
Page 1...1088
Page 3-30...1089
Page 1...1070
Page 3-31...1090
Page 1...1061
Section 4 Suspension...1091
Page 4-0...1091
Page 1...1091
Page 4-1...1092
Page 1...1092
Page 4-2...1093
Page 1...1101
Page 4-3...1094
Page 1...1092
Page 4-4...1095
Page 1...1214
Page 4-5...1096
Page 1...1211
Page 4-6...1097
Page 1...1099
Page 4-7...1098
Page 1...1102
Page 4-8...1099
Page 1...1099
Page 4-9...1100
Page 1...1099
Page 4-10...1101
Page 1...1101
Page 4-11...1102
Page 1...1102
Page 4-12...1103
Page 1...1103
Page 4-13...1104
Page 1...1107
Page 4-15...1105
Page 1...1105
Page 4-16...1106
Page 1...1102
Page 4-17...1107
Page 1...1107
Page 4-18...1108
Page 1...1108
Page 4-19...1109
Page 1...1222
Page 4-20...1110
Page 1...1212
Page 4-21...1111
Page 1...1111
Page 4-22...1112
Page 1...1112
Page 4-23...1113
Page 1...1113
Page 4-24...1114
Page 1...1114
Page 4-25...1115
Page 1...1102
Page 4-26...1116
Page 1...1219
Page 4-27...1117
Page 1...1103
Page 4-28...1118
Page 1...1118
Page 4-29...1119
Page 1...1227
Page 4-30...1120
Page 1...1211
Page 4-31...1121
Page 1...1201
Page 4-32...1122
Page 1...1101
Page 4-33...1123
Page 1...1219
Page 4-34...1124
Page 1...1212
Page 4-35...1125
Page 1...1101
Page 4-36...1126
Section 4 Suspension...1126
12K SFA Taper-Leaf Front Suspension p4-1...1127
12K SFA Taper-Leaf Front Suspension (continued) p4-2...1128
12K SBA Taper-Leaf Front Suspension p4-3...1129
12K SBA Taper-Leaf Front Suspension (continued) p4-4...1130
12KTaper-Leaf Front Suspension (continued) p4-5...1131
13.3K SFA Taper-Leaf Front Suspension p4-6...1132
13.3K SFA Taper-Leaf Front Suspension (continued) p4-7...1133
13.3K SBA Taper-Leaf Front Suspension p4-8...1134
13.3K SBA Taper-Leaf Front Suspension (continued) p4-9...1135
13.3K Taper-Leaf Front Suspension (continued) p4-10...1136
14K14.6K16K18K SFA Taper-Leaf Front Suspension p4-11...1137
14K14.6K16K18K SFA Taper-Leaf Front Suspension (continued) p4-12...1138
14K14.6K16K18K20K SBA Taper-Leaf Front Suspension p4-13...1139
14K14.6K16K18K20K SBA Taper-Leaf Front Suspension (continued) p4-14...1140
14K14.6K16K18K20K SBA Taper-Leaf Front Suspension (continued) p4-15...1141
10,500lb. Left, 9,500lb. SBA Right MixerFlat-Leaf Front Suspension (20K) p4-16...1142
10,500lb. Left, 9,500lb. SBA Right MixerFlat-Leaf Front Suspension (20K) (continued) p4-17...1143
10,500lb. Left, 9,500lb. SBA Right MixerFlat-Leaf Front Suspension (20K) (continued) p4-18...1144
20K23K SBA Flat-Leaf Front Suspension p4-19...1145
20K23K SBA Flat-Leaf Front Suspension (continued) p4-20...1146
20K23K SBA Flat-Leaf Front Suspension (continued) p4-21...1147
12.5K SFA Front Air Suspension p4-22...1148
12.5K SFA Front Air Suspension (continued) p4-23...1149
12.5K SFA Front Air Suspension (continued) p4-24...1150
12.5K AIRTEK Suspension p4-25...1151
12.5K AIRTEK Suspension (continued) p4-26...1152
12.5K AIRTEK Suspension (continued) p4-27...1153
21K AirLiner Suspension without Chain Clearance p4-28...1154
23K AirLiner Suspension with Chain Clearance p4-29...1155
23K Hendrickson PRIMAAX EX Rear Air Suspension p4-30...1156
26K Hendrickson PRIMAAX EX Rear Air Suspension p4-31...1157
24K Hendrickson FIREMAAX EX Rear Air Suspension p4-32...1158
27K Hendrickson FIREMAAX EX Rear Air Suspension p4-33...1159
AirLiner Tandem Suspension p4-34...1160
AirLiner Tandem Suspension (continued) p4-35...1161
AirLiner Tandem Suspension with Chain Clearance p4-36...1162
AirLiner Tandem Suspension with Chain Clearance (continued) p4-37...1163
69K AirLiner Tri-Axle Rear Suspension with Chain Clearance p4-38...1164
69K AirLiner Tri-Axle Rear Suspension with Chain Clearance (continued) p4-39...1165
46K Hendrickson PRIMAAX EX Tandem Rear Air Suspension p4-40...1166
46K Hendrickson PRIMAAX EX Tandem Rear Air Suspension (continued) p4-41...1167
52K Hendrickson PRIMAAX EX Tandem Rear Air Suspension p4-42...1168
52K Hendrickson PRIMAAX EX Tandem Rear Air Suspension (continued) p4-43...1169
69K Hendrickson PRIMAAX EX Tri-Axle Rear Air Suspension p4-44...1170
69K Hendrickson PRIMAAX EX Tri-Axle Rear Air Suspension (continued) p4-45...1171
78K Hendrickson PRIMAAX EX Tri-Axle Rear Air Suspension p4-46...1172
78K Hendrickson PRIMAAX EX Tri-Axle Rear Air Suspension (continued) p4-47...1173
48K Hendrickson FIREMAAX EX Tandem Rear Air-Ride Suspension p4-48...1174
48K Hendrickson FIREMAAX EX Tandem Rear Air-Ride Suspension (continued) p4-49...1175
54K Hendrickson FIREMAAX EX Tandem Rear Air Suspension p4-50...1176
54K Hendrickson FIREMAAX EX Tandem Rear Air Suspension (continued) p4-51...1177
Hendrickson HAULMAAX Tandem Suspension p4-52...1178
Hendrickson HAULMAAX Tandem Suspension p4-53...1179
52K Hendrickson HN522Walking Beam Suspension p4-54...1180
52K Hendrickson HN522 Walking Beam Suspension (continued) p4-55...1181
46K Hendrickson RS463 Rear Suspension;Low Mounting Casting p4-56...1182
46K Hendrickson RS463 Rear Suspension;Low Mounting Casting (continued) p4-57...1183
Hendrickson RT2/RTE2 Series Walking Beam Suspension p4-58...1184
Hendrickson RT2/RTE2 Series Walking Beam Suspension (continued) p4-59...1185
TufTrac Suspension p4-60...1186
TufTrac Suspension (continued) p4-61...1187
40K Chalmers 854 Tandem Rear Suspension p4-62...1188
46K Chalmers 854 Tandem Rear Suspension p4-63...1189
Hendrickson HLUC2 Pusher Suspension p4-64...1190
Hendrickson HLM2 Pusher Suspension p4-65...1191
Watson Chalin SL0854 Pusher Suspension p4-66...1192
Hendrickson Paralift HLP 20K Pusher Suspension p4-67...1193
Watson Chalin AL2200LW Tag Suspension p4-68...1194
Pusher/Tag Suspensions p4-69...1195
Page 4-37...1196
Page 1...1212
Page 4-38...1197
Page 1...1197
Page 4-39...1198
Page 1...1101
Page 4-40...1199
Page 1...1199
Page 4-41...1200
Page 1...1112
Page 4-42...1201
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Page 4-43...1202
Page 1...1202
Page 4-44...1203
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Page 1...1212
Page 4-46...1205
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Page 4-47...1206
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Page 4-48...1207
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Page 4-49...1208
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Page 4-51...1210
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Page 4-53...1212
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Page 4-56...1215
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Page 4-57...1216
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Page 4-58...1217
Page 1...1108
Page 4-59...1218
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Page 4-60...1219
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Page 4-61...1220
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Page 4-62...1221
Page 1...1219
Page 4-63...1222
Page 1...1222
Page 4-64...1223
Page 1...1222
Page 4-65...1224
Page 1...1092
Page 4-66...1225
Page 1...1225
Page 4-67...1226
Page 1...1114
Page 4-68...1227
Page 1...1227
Page 4-69...1228
Page 1...1112
Section 5 Exhaust...1229
Page 5-0...1229
Page 1...1229
Page 5-1...1230
Page 1...1230
Page 5-2...1231
Page 1...1231
Page 5-3...1232
Page 1...1232
Page 5-4...1233
Page 1...1233
Page 5-5...1234
Page 1...1234
Page 5-6...1235
Page 1...1235
Page 5-7...1236
Page 1...1247
Page 5-8...1237
Page 1...1237
Page 5-9...1238
Page 1...1250
Page 5-10...1239
Page 1...1248
Page 5-11...1240
Page 1...1249
Page 5-12...1241
Page 1...1241
Page 5-13...1242
Page 1...1242
Page 5-14...1243
Page 1...1243
Page 5-15...1244
Page 1...1244
Page 5-16...1245
Page 1...1242
Page 5-17...1246
Page 1...1246
Page 5-18...1247
Page 1...1247
Page 5-19...1248
Page 1...1248
Page 5-20...1249
Page 1...1249
Page 5-21...1250
Page 1...1250
Page 5-22...1251
Page 1...1251
Page 5-23...1252
Page 1...1241
Page 5-24...1253
Page 1...1243
Section 6 Air Systems...1254
Page 6-0...1254
Page 1...1254
Page 6-1...1255
Page 1...1255
Page 6-2...1256
Page 1...1255
Page 6-3...1257
Page 1...1267
Page 6-4...1258
Page 1...1258
Page 6-5...1259
Page 1...1259
Page 6-6...1260
Page 1...1260
Page 6-7...1261
Page 1...1261
Page 6-8...1262
Page 1...1262
Page 6-9...1263
Page 1...1263
Page 6-10...1264
Page 1...1264
Page 6-11...1265
Page 1...1265
Page 6-12...1266
Page 1...1273
Page 6-13...1267
Page 1...1267
Page 6-14...1268
Page 1...1268
Page 6-15...1269
Page 1...1269
Page 6-16...1270
Page 1...1268
Page 6-17...1271
Page 1...1271
Page 6-18...1272
Page 1...1272
Page 6-19...1273
Page 1...1273
Page 6-20...1274
Page 1...1274
Page 6-21...1275
Page 1...1255
Page 6-22...1276
Page 1...1272
Section 7 Fuel Tanks & Battery Boxes...1277
Page 7-0...1277
Page 1...1277
Page 7-1...1278
Page 1...1278
Page 7-2...1279
Page 1...1288
Page 7-3...1280
Page 1...1280
Page 7-4...1281
Page 1...1281
Page 7-5...1282
Page 1...1282
Page 7-6...1283
Page 1...1332
Page 7-7...1284
Page 1...1284
Page 7-8...1285
Page 1...1282
Page 7-9...1286
Page 1...1286
Page 7-10...1287
Page 1...1287
Page 7-11...1288
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Page 7-12...1289
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Page 7-13...1290
Page 1...1311
Page 7-14...1291
Page 1...1291
Page 7-15...1292
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Page 7-16...1293
Page 1...1332
Page 7-17...1294
Page 1...1278
Page 7-18...1295
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Page 7-19...1296
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Page 7-20...1297
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Page 7-21...1298
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Page 7-22...1299
Page 1...1316
Page 7-23...1300
Page 1...1298
Page 7-24...1301
Page 1...1301
Page 7-25...1302
Page 1...1318
Page 7-26...1303
Page 1...1301
Page 7-27...1304
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Page 7-28...1305
Page 1...1278
Page 7-29...1306
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Page 7-30...1307
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Section 9 Electrical...1349
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Section 9 Transmission...1350
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General Information...1367
component current demand chart...1368
dos and donts of electrical modifications...1369
ITEM...1369
DO...1369
DON'T...1369
epa 2010_freightliner reference book_ver10...1370
epa07_parkedregen...1459
multiplexing system overview...1460
wiring repair and replacement...1472
M002 EPA 07 Electrical Body Builder Manual Rev New...1482
1: Title Page...1482
2: Main Page...1483
3: Harness Review...1484
4: Main PDM...1485
5: PDM VBAT Connections...1486
6: Bulk Head Module...1487
7: BHM Pinout Detail...1488
8: CHM Chassis Module...1489
9: CHM Schematics...1490
10: System Backbone...1491
11: System Tap Points...1492
12: Low Current Switches...1493
13: High Current Switches...1494
14: High Current Switch Schematics...1495
15: Tail Lights...1496
16: Tail Light Schematics...1497
17: Engine Transmission Interface...1498
18: Body Builder Lighting...1499
19: Body Builder Lighting Schematics...1500
20: Trailer Electrical...1501
